[0001] The invention relates to silver halide photography. More specifically, the invention
relates to improved spectrally sensitized silver halide emulsions and to multilayer
photographic elements incorporating one or more of these emulsions.
[0002] The term "ECD" refers to the diameter of a circle having an area equal to the projected
area of a silver halide grain.
[0003] In referring to silver halide grains and emulsions containing two or more halides,
the halides are named in order of ascending concentrations.
[0004] The term "dopant" is employed to indicate any occlusion within a silver halide grain
crystal lattice structure other than silver and halide ions.
[0005] The term "high intensity reciprocity failure" (also referred to as HIRF) is employed
herein to indicate a lower response for exposures of shorter duration in comparing
emulsion samples receiving the same exposure, but over differing time periods ranging
from 10
-5 to 10
-2 second. When the law of photographic reciprocity is satisfied (i.e., there is no
reciprocity failure), the speed of a photographic emulsion remains the same for all
equal products of I X ti produced by varied values of I and ti, where I is exposure
intensity and ti is exposure time. By comparing the characteristic curves produced
at different intensities of exposure and different exposure levels the effect of HIRF
on both speed and contrast can be observed.
[0006] All references to the periodic table of elements are based on the format adopted
by the American Chemical Society, published in the Feb. 4, 1985, issue of the
Chemical and Engineering News.
[0007] Research Disclosure is published by Kenneth Mason Publications, Ltd., Dudley House, 12 North St., Emsworth,
Hampshire P010 7DQ, England.
[0008] Kofron et al U.S. Patent 4,439,520 ushered in the current era of high performance
silver halide photography. Kofron et al disclosed and demonstrated striking photographic
advantages for chemically and spectrally sensitized tabular grain emulsions in which
tabular grains having a diameter of at least 0.6 µm and a thickness of less than 0.3
µm exhibit an average aspect ratio of greater than 8 and account for greater than
50 percent of total grain projected area. In the numerous emulsions demonstrated one
or more of these numerical parameters often far exceeded the stated requirements.
Kofron et al recognized that the chemically and spectrally sensitized emulsions disclosed
in one or more of their various forms would be useful in color photography and in
black-and-white photography (including indirect radiography). Spectral sensitizations
in all portions of the visible spectrum and at longer wavelengths were addressed as
well as orthochromatic and panchromatic spectral sensitizations for black-and-white
imaging applications. Kofron et al employed combinations of one or more spectral sensitizing
dyes along with middle chalcogen (e.g., sulfur) and/or noble metal (e.g., gold) chemical
sensitizations, although still other, conventional modifying compounds, such as metal
compounds, were taught to be optionally present during grain precipitation.
[0009] An early, cross-referenced variation on the teachings of Kofron et al was provided
by Maskasky U.S. Patent 4,435,501, hereinafter referred to as Maskasky I. Maskasky
I recognized that a site director, such as iodide ion, an aminoazaindene, or a selected
spectral sensitizing dye, adsorbed to the surfaces of host tabular grains was capable
of directing silver halide epitaxy to selected sites, typically the edges and/or corners,
of the host grains. Depending upon the composition and site of the silver salt epitaxy,
significant increases in speed were observed. Modifying compounds were taught to be
optionally incorporated either in the host tabular grains or in the salt halide epitaxy.
[0010] In 1982 the first indirect radiographic and color photographic films incorporating
the teachings of Kofron et al were introduced commercially. Now, 12 years later, there
are clearly understood tabular grain emulsion preferences that are different, depending
on the type of product being considered. Indirect radiography has found exceptionally
thin tabular grain emulsions to be unattractive, since they produce silver images
that have an objectionably warm (i.e., brownish black) image tone. In camera speed
color photographic films exceptionally thin tabular grain emulsions usually have been
found attractive, particularly when spectrally sensitized to wavelength regions in
which native grain sensitivity is low--e.g., at wavelengths longer than about 430
nm. Comparable performance of exceptionally thin tabular grain emulsions containing
one or more spectral sensitizing dyes having an absorption peak of less than 430 nm
is theoretically possible. However, the art has usually relied on the native blue
sensitivity of camera speed emulsions to boost their sensitivity, and this has retarded
the transition to exceptionally thin tabular grain emulsions for producing blue exposure
records. Grain volume reductions that result from reducing the thickness of tabular
grains work against the use of the native blue sensitivity to provide increases in
blue speed significantly greater than realized by employing blue absorbing spectral
sensitizing dyes. Hence, thicker tabular grains or nontabular grains are a common
choice for the blue recording emulsion layers of camera speed film.
[0011] Recently, Antoniades et al U.S. Patent 5,250,403 disclosed tabular grain emulsions
that represent what were, prior to the present invention, in many ways the best available
emulsions for recording exposures in color photographic elements, particularly in
the minus blue (red and/or green) portion of the spectrum. Antoniades et al disclosed
tabular grain emulsions in which tabular grains having {111} major faces account for
greater than 97 percent of total grain projected area. The tabular grains have an
equivalent circular diameter (ECD) of at least 0.7 µm and a mean thickness of less
than 0.07 µm. Tabular grain emulsions with mean thicknesses of less than 0.07 µm are
herein referred to as "ultrathin" tabular grain emulsions. They are suited for use
in color photographic elements, particularly in minus blue recording emulsion layers,
because of their efficient utilization of silver, attractive speed-granularity relationships,
and high levels of image sharpness, both in the emulsion layer and in underlying emulsion
layers.
[0012] A characteristic of ultrathin tabular grain emulsions that sets them apart from other
tabular grain emulsions is that they do not exhibit reflection maxima within the visible
spectrum, as is recognized to be characteristic of tabular grains having thicknesses
in the 0.18 to 0.08 µm range, as taught by Buhr et al,
Research Disclosure, Vol. 253, Item 25330, May 1985. In multilayer photographic elements overlying emulsion
layers with mean tabular grain thicknesses in the 0.18 to 0.08 µm range require care
in selection, since their reflection properties differ widely within the visible spectrum.
The choice of ultrathin tabular grain emulsions in building multilayer photographic
elements eliminates spectral reflectance dictated choices of different mean grain
thicknesses in the various emulsion layers overlying other emulsion layers. Hence,
the use of ultrathin tabular grain emulsions not only allows improvements in photographic
performance, it also offers the advantage of simplifying the construction of multilayer
photographic elements. As one alternative Antoniades et al contemplated the incorporation
of ionic dopants in the ultrathin tabular grains as taught by
Research Disclosure, Vol. 308, December 1989, Item 308119, Section I, Paragraph D.
[0013] Kuno U.S. Patent 5,051,344 discloses silver iodobromide emulsions containing 0.1
to 4 mole percent iodide and, as grain dopants, 5 X 10
-9 to 1 X 10
-6 mole of an iridium compound and 5 X 10
-9 to 1 X 10
-6 mole of an iron compound per mole of silver. The grains are of a core-shell structure
with the core containing a higher iodide content (at least 3 mole percent greater)
than the shell. Kuno specifically prefers both the iridium and iron to be present
in the shell. The object is to achieve high contrast with high-illuminance short-duration
exposure, rapid processing, and better safe-light handling. The latter requirement,
better safe-light handling, is a requirement of increased low intensity reciprocity
failure. In other words, the emulsions are intended to be responsive to high intensity,
short duration exposures, but relatively unresponsive to the low levels of illumination
provided by safe-lights. Kuno recognizes that iridium reduces both high and low intensity
reciprocity failure. Kuno's purpose in adding iron is to eliminate the effect of iridium
in reducing low intensity reciprocity failure.
[0014] Notwithstanding the many advantages of tabular grain emulsions in general and the
specific improvements represented by ultrathin tabular grain emulsions and color photographic
elements, including those disclosed by Antoniades et al, there has remained an unsatisfied
need for performance improvements in ultrathin tabular grain emulsions heretofore
unavailable in the art as well as photographic elements containing these emulsions
and for alternative choices for constructing emulsions and photographic elements of
the highest attainable performance characteristics for color photography.
[0015] In addition there is a need in the art for ultrathin tabular grain emulsions that
are "robust", where the term "robust" is employed to indicate the emulsion remains
close to aim (i.e., planned) photographic characteristics despite inadvertent manufacturing
variances. It is not uncommon to produce photographic emulsions that appear attractive
in terms of their photographic properties when produced under laboratory conditions
only to find that small, inadvertent variances in manufacturing procedures result
in large quantities of emulsions that depart from aim characteristics to such an extent
they cannot satisfy commercial requirements. There is in the art a need for high performance
tabular grain emulsions that exhibit high levels of robustness or aim inertia, varying
little from aim photographic characteristics from one manufacturing run to the next.
[0016] In attempting to modify the performance of ultrathin tabular grain emulsions through
the inclusion of dopants to enhance photographic speed and reduce high intensity reciprocity
failure (HIRF) it was observed that HIRF reductions attributable to the inclusion
of iridium as a dopant were largely, if not entirely, lost when a shallow electron
trapping site providing dopant, introduced to enhance photographic speed, was also
present. Thus, an additional problem to be solved is obtaining both enhanced speed
and reduced HIRF in an ultrathin tabular grain emulsion.
[0017] In one aspect this invention is directed to a radiation-sensitive emulsion comprised
of (1) a dispersing medium, (2) silver halide grains including tabular grains (a)
having {111} major faces, (b) containing greater than 70 mole percent bromide, based
on silver, (c) accounting for greater than 90 percent of total grain projected area,
(d) exhibiting an average equivalent circular diameter of at least 0.7 µm, (e) exhibiting
an average thickness of less than 0.07 µm, (f) containing an iridium dopant capable
of reducing reciprocity failure over the exposure range of from 1 X 10
-2 to 1 X 10
-5 second and (g) having latent image forming chemical sensitization sites on the surfaces
of the tabular grains, and (3) a spectral sensitizing dye adsorbed to the surfaces
of the tabular grains, characterized in that the surface chemical sensitization sites
include silver halide protrusions forming epitaxial junctions with the tabular grains,
the protrusions (a) being located on up to 50 percent of the surface area of the tabular
grains, (b) having a higher overall solubility than at least that portion of the tabular
grains forming epitaxial junctions with the protrusions, (c) forming a face centered
cubic crystal lattice, and (d) including a divalent Group 8 dopant chosen from among
Fe
+2, Ru
+2 and Os
+2 and at least one ligand more electron withdrawing than fluoride ion.
[0018] In another aspect this invention is directed to a photographic element comprised
of (i) a support, (ii) a first silver halide emulsion layer coated on the support
and sensitized to produce a photographic record when exposed to specular light within
the minus blue visible wavelength region of from 500 to 700 nm, and (iii) a second
silver halide emulsion layer capable of producing a second photographic record coated
over the first silver halide emulsion layer to receive specular minus blue light intended
for the exposure of the first silver halide emulsion layer, the second silver halide
emulsion layer being capable of acting as a transmission medium for the delivery of
at least a portion of the minus blue light intended for the exposure of the first
silver halide emulsion layer in the form of specular light, characterized in that
the second silver halide emulsion layer is comprised of an improved emulsion according
to the invention.
[0019] The improved ultrathin tabular grain emulsions of the present invention are the first
to employ a combination of iridium dopant in the ultrathin tabular grains and dopant
modified silver halide epitaxy in their chemical sensitization to provide the advantages
that can be realized by ultrathin tabular grain emulsions and to enhance the photographic
speed and reduce the high intensity reciprocity failure that these emulsions otherwise
exhibit. The present invention has been realized by (1) overcoming a bias in the art
against applying silver halide epitaxial sensitization to ultrathin tabular grain
emulsions, (2) observing improvements in performance as compared to ultrathin tabular
grain emulsions receiving only conventional sulfur and gold sensitizations, (3) observing
larger improvements in sensitivity than expected, based on similar sensitizations
of thicker tabular grains, and (4) avoiding thickening of ultrathin grains by locating
a dopant in the silver halide epitaxy rather than in the tabular grains.
[0020] Conspicuously absent from the teachings of Antoniades et al are demonstrations or
suggestions of the suitability of silver halide epitaxial sensitizations of the ultrathin
tabular grain emulsions therein disclosed. Antoniades et al was, of course, aware
of the teachings of Maskasky I, but correctly observed that Maskasky I provided no
explicit teaching or examples applying silver halide epitaxial sensitizations to ultrathin
tabular grain emulsions. Having no original observations to rely upon and finding
no explicit teaching of applying silver halide sensitization to ultrathin tabular
grain emulsions, Antoniades et al was unwilling to speculate on the possible suitability
of such sensitizations to the ultrathin tabular grain emulsions disclosed. The much
larger surface to volume ratios exhibited by ultrathin tabular grains as compared
to those employed by Maskasky I in itself was enough to raise significant doubt as
to whether the ultrathin structure of the tabular grains could be maintained during
epitaxial silver halide deposition. Further, it appeared intuitively obvious that
the addition of silver halide epitaxy to ultrathin tabular grain emulsions would not
improve image sharpness, either in the emulsion layer itself or in an underlying emulsion
layer.
[0021] While Antoniades et al avoided silver halide epitaxial sensitization, Antoniades
et al taught to dope the ultrathin tabular grains following conventional practices.
Antoniades et al did not appreciate that dopants can contribute to tabular grain thickening.
Further, having specifically avoided any teaching of silver halide epitaxial sensitization,
Antoniades et al saw no other doping alternative, except to locate the dopant in the
ultrathin tabular grains.
[0022] It has been discovered that chemical sensitizations including silver halide epitaxy
are not only compatible with ultrathin host tabular grains, but that the resulting
emulsions show improvements which were wholly unexpected, either in degree or in kind.
Increases in sensitivity imparted to ultrathin tabular grain emulsions by silver halide
epitaxy have been observed to be larger than were expected based on the observations
of Maskasky I employing thicker tabular host grains.
[0023] Additionally it has been realized that enhancements in photographic speed and reductions
in high intensity reciprocity failure can be both realized by the proper placement
of the dopants within the ultrathin tabular grains and the silver halide epitaxy.
[0024] At the same time, the anticipated unacceptable reductions in image sharpness, investigated
in terms of specularity measurements, simply did not materialize, even when the quantities
of silver salt epitaxy were increased well above the preferred maximum levels taught
by Maskasky I.
[0025] Still another advantage is based on the observation of reduced unwanted wavelength
absorption as compared to relatively thicker tabular grain emulsions similarly sensitized.
A higher percentage of total light absorption was confined to the spectral region
in which the spectral sensitizing dye or dyes exhibited absorption maxima. For minus
blue sensitized ultrathin tabular grain emulsions native blue absorption was also
reduced.
[0026] Finally, the emulsions investigated have demonstrated an unexpected robustness. It
has been demonstrated that, when levels of spectral sensitizing dye are varied, as
can occur during manufacturing operations, the silver salt epitaxially sensitized
ultrathin tabular grain emulsions of the invention exhibit less variance in sensitivity
than comparable ultrathin tabular grain emulsions that employ only sulfur and gold
sensitizers.
[0027] The invention is directed to an improvement in spectrally sensitized photographic
emulsions. The emulsions are specifically contemplated for incorporation in camera
speed color photographic films.
[0028] The emulsions of the invention can be realized by chemically and spectrally sensitizing
any conventional ultrathin tabular grain emulsion in which the tabular grains
(a) have {111} major faces;
(b) contain greater than 70 mole percent bromide, based on silver;
(c) account for greater than 90 percent of total grain projected area;
(d) exhibit an average ECD of at least 0.7 µm; and
(e) exhibit an average thickness of less than 0.07 µm.
[0029] Although criteria (a) through (e) are too stringent to be satisfied by the vast majority
of known tabular grain emulsions, a few published precipitation techniques are capable
of producing emulsions satisfying these criteria. Antoniades et al, cited above, demonstrates
preferred silver iodobromide emulsions satisfying these criteria. Zola and Bryant
published European patent application 0 362 699 A3, also discloses silver iodobromide
emulsions satisfying these criteria.
[0030] In referring to grains and emulsions containing more than one halide, the halides
are named in their order of ascending concentration.
[0031] For camera speed films it is generally preferred that the tabular grains contain
at least 0.25 (preferably at least 1.0) mole percent iodide, based on silver. Although
the saturation level of iodide in a silver bromide crystal lattice is generally cited
as about 40 mole percent and is a commonly cited limit for iodide incorporation, for
photographic applications iodide concentrations seldom exceed 20 mole percent and
are typically in the range of from about 1 to 12 mole percent.
[0032] As is generally well understood in the art, precipitation techniques, including those
of Antoniades et al and Zola and Bryant, that produce silver iodobromide tabular grain
emulsions can be modified to produce silver bromide tabular grain emulsions of equal
or lesser mean grain thicknesses simply by omitting iodide addition. This is specifically
taught by Kofron et al.
[0033] It is possible to include minor amounts of chloride ion in the ultrathin tabular
grains. As disclosed by Delton U.S. Patent 5,372,927, both commonly assigned, ultrathin
tabular grain emulsions containing from 0.4 to 20 mole percent chloride and up to
10 mole percent iodide, based on total silver, with the halide balance being bromide,
can be prepared by conducting grain growth accounting for from 5 to 90 percent of
total silver within the pAg vs. temperature (°C) boundaries of Curve A (preferably
within the boundaries of Curve B) shown by Delton, corresponding to Curves A and B
of Piggin et al U.S. Patents 5,061,609 and 5,061,616. Under these conditions of precipitation
the presence of chloride ion actually contributes to reducing the thickness of the
tabular grains. Although it is preferred to employ precipitation conditions under
which chloride ion, when present, can contribute to reductions in the tabular grain
thickness, it is recognized that chloride ion can be added during any conventional
ultrathin tabular grain precipitation to the extent it is compatible with retaining
tabular grain mean thicknesses of less than 0.07 µm.
[0034] For reasons discussed below in connection with silver halide epitaxy the ultrathin
tabular grains accounting for at least 90 percent of total grain projected area contain
at least 70 mole percent bromide, based on silver. These ultrathin tabular grains
include silver bromide, silver iodobromide, silver chlorobromide, silver iodochlorobromide
and silver chloroiodobromide grains. When the ultrathin tabular grains include iodide,
the iodide can be uni formly distributed within the tabular grains. To obtain a further
improvement in speed-granularity relationships it is preferred that the iodide distribution
satisfy the teachings of Solberg et al U.S. Patent 4,433,048, the disclosure of which
is here incorporated by reference. The application of the iodide profiles of Solberg
et al to ultrathin tabular grain emulsions is the specific subject matter of Daubendiek
et al II, cited above. All references to the composition of the ultrathin tabular
grains exclude the silver salt epitaxy.
[0035] The ultrathin tabular grains produced by the teachings of Antoniades et al, Zola
and Bryant and Delton all have {111} major faces. Such tabular grains typically have
triangular or hexagonal major faces. The tabular structure of the grains is attributed
to the inclusion of parallel twin planes.
[0036] The tabular grains of the emulsions of the invention account for greater than 90
percent of total grain projected area. Ultrathin tabular grain emulsions in which
the tabular grains account for greater than 97 percent of total grain projected area
can be produced by the preparation procedures taught by Antoniades et al and are preferred.
Antoniades et al reports emulsions in which substantially all (e.g., up to 99.8%)
of total grain projected area is accounted for by tabular grains. Similarly, Delton
reports that "substantially all" of the grains precipitated in forming the ultrathin
tabular grain emulsions were tabular. Providing emulsions in which the tabular grains
account for a high percentage of total grain projected area is important to achieving
the highest attainable image sharpness levels, particularly in multilayer color photographic
films. It is also important to utilizing silver efficiently and to achieving the most
favorable speed-granularity relationships.
[0037] The tabular grains accounting for greater than 90 percent of total grain projected
area exhibit an average ECD of at least 0.7 µm. The advantage to be realized by maintaining
the average ECD of at least 0.7 µm is demonstrated in Tables III and IV of Antoniades
et al. Although emulsions with extremely large average grain ECD's are occasionally
prepared for scientific grain studies, for photographic applications ECD's are conventionally
limited to less than 10 µm and in most instances are less than 5 µm. An optimum ECD
range for moderate to high image structure quality is in the range of from 1 to 4
µm.
[0038] In the ultrathin tabular grain emulsions of the invention the tabular grains accounting
for greater than 90 percent of total grain projected area exhibit a mean thickness
of less than 0.07 µm. At a mean grain thickness of 0.07 µm there is little variance
between reflectance in the green and red regions of the spectrum. Additionally, compared
to tabular grain emulsions with mean grain thicknesses in the 0.08 to 0.20 µm range,
differences between minus blue and blue reflectances are not large. This decoupling
of reflectance magnitude from wavelength of exposure in the visible region simplifies
film construction in that green and red recording emulsions (and to a lesser degree
blue recording emulsions) can be constructed using the same or similar tabular grain
emulsions. If the mean thicknesses of the tabular grains are further reduced below
0.07 µm, the average reflectances observed within the visible spectrum are also reduced.
Therefore, it is preferred to maintain mean grain thicknesses at less than 0.05 µm.
Generally the lowest mean tabular grain thickness conveniently realized by the precipitation
process employed is preferred. Thus, ultrathin tabular grain emulsions with mean tabular
grain thicknesses in the range of from about 0.03 to 0.05 µm are readily realized.
Daubendiek et al U.S. Patent 4,672,027 reports mean tabular grain thicknesses of 0.017
µm. Utilizing the grain growth techniques taught by Antoniades et al these emulsions
could be grown to average ECD's of at least 0.7 µm without appreciable thickening--e.g.,
while maintaining mean thicknesses of less than 0.02 µm. The minimum thickness of
a tabular grain is limited by the spacing of the first two parallel twin planes formed
in the grain during precipitation. Although minimum twin plane spacings as low as
0.002 µm (i.e., 2 nm or 20 Å) have been observed in the emulsions of Antoniades et
al, Kofron et al suggests a practical minimum tabular grain thickness about 0.01 µm.
[0039] It has been observed that, when the mean tabular grain thicknesses of the tabular
grain emulsion is 0.04 µm or less, the ratio of photographic sensitivity (speed) to
sensitivity to background radiation is increased. This relationship has been observed
to be superior to that realized when the tabular grains have a mean thickness of greater
than 0.04 µm. The relatively lower sensitivity of these tabular grain emulsions to
background radiation provides the photographic elements with a longer shelf life compared
with photographic elements of equal speed employing tabular grain emulsions with greater
mean tabular grain thicknesses.
[0040] Preferred ultrathin tabular grain emulsions are those in which grain to grain variance
is held to low levels. Antoniades et al reports ultrathin tabular grain emulsions
in which greater than 90 percent of the tabular grains have hexagonal major faces.
Antoniades also reports ultrathin tabular grain emulsions exhibiting a coefficient
of variation (COV) based on ECD of less than 25 percent and even less than 20 percent.
[0041] It is recognized that both photographic sensitivity and granularity increase with
increasing mean grain ECD. From comparisons of sensitivities and granularities of
optimally sensitized emulsions of differing grain ECD's the art has established that
with each doubling in speed (i.e., 0.3 log E increase in speed, where E is exposure
in lux-seconds) emulsions exhibiting the same speed-granularity relationship will
incur a granularity increase of 7 granularity units.
[0042] It has been observed that the presence of even a small percentage of larger ECD grains
in the ultrathin tabular grain emulsions of the invention can produce a significant
increase in emulsion granularity. Antoniades et al preferred low COV emulsions, since
placing restrictions on COV necessarily draws the tabular grain ECD's present closer
to the mean.
[0043] It is a recognition of this invention that COV is not the best approach for judging
emulsion granularity. Requiring low emulsion COV values places restrictions on both
the grain populations larger than and smaller than the mean grain ECD, whereas it
is only the former grain population that is driving granularity to higher levels.
The art's reliance on overall COV measurements has been predicated on the assumption
that grain size-frequency distributions, whether widely or narrowly dispersed, are
Gaussian error function distributions that are inherent in precipitation procedures
and not readily controlled.
[0044] It is specifically contemplated to modify the ultrathin tabular grain precipitation
procedures taught by Antoniades et al to decrease selectively the size-frequency distribution
of the ultrathin tabular grains exhibiting an ECD larger than the mean ECD of the
emulsions. Because the size-frequency distribution of grains having ECD's less than
the mean is not being correspondingly reduced, the result is that overall COV values
are not appreciably reduced. However, the advantageous reductions in emulsion granularity
have been clearly established.
[0045] It has been discovered that disproportionate size range reductions in the size-frequency
distributions of ultrathin tabular grains having greater than mean ECD's (hereinafter
referred to as the >ECD
av. grains) can be realized by modifying the procedure for precipitation of the ultrathin
tabular grain emulsions in the following manner: Ultrathin tabular grain nucleation
is conducted employing gelatino-peptizers that have not been treated to reduce their
natural methionine content while grain growth is conducted after substantially eliminating
the methionine content of the gelatino-peptizers present and subsequently introduced.
A convenient approach for accomplishing this is to interrupt precipitation after nucleation
and before growth has progressed to any significant degree to introduce a methionine
oxidizing agent.
[0046] Any of the conventional techniques for oxidizing the methionine of a gelatino-peptizer
can be employed. Maskasky U.S. Patent 4,713,320 (hereinafter referred to as Maskasky
II), teaches to reduce methionine levels by oxidation to less than 30 µmoles, preferably
less than 12 µmoles, per gram of gelatin by employing a strong oxidizing agent. In
fact, the oxidizing agent treatments that Maskasky II employ reduce methionine below
detectable limits. Examples of agents that have been employed for oxidizing the methionine
in gelatino-peptizers include NaOCl, chloramine, potassium monopersulfate, hydrogen
peroxide and peroxide releasing compounds, and ozone. King et al U.S. Patent 4,942,120,
teaches oxidizing the methionine component of gelatino-peptizers with an alkylating
agent. Takada et al published European patent application 0 434 012 discloses precipitating
in the presence of a thiosulfonate of one of the following formulae:
(I) R-SO
2S-M
(II) R-SO
2S-R
1
(III) R-SO
2S-Lm-SSO
2-R
2
where R, R
1 and R
2 are either the same or different and represent an aliphatic group, an aromatic group,
or a heterocyclic group, M represents a cation, L represents a divalent linking group,
and m is 0 or 1, wherein R, R
1, R
2 and L combine to form a ring. Gelatino-peptizers include gelatin--e.g., alkali-treated
gelatin (cattle, bone or hide gelatin) or acid-treated gelatin (pigskin gelatin) and
gelatin derivatives, e.g., acetylated or phthalated gelatin.
[0047] An iridium dopant capable of reducing high intensity reciprocity failure (HIRF) is
incorporated in the tabular grains of the emulsion of the invention. Specific examples
of iridium dopants employed to reduce high intensity reciprocity failure are provided
by Iwaosa et al U.S. Patent 3,901,711, Grzeskowiak et al U.S. Patent 4,828,962, Kuno
U.S. Patent 5,051,344 and Yoshida et al U.S. Patent 5,229,263. A more general survey
of iridium dopants employed to reduce reciprocity failure and for other purposes is
provided by B. H. Carroll, Iridium Sensitization: A Literature Review",
Photographic Science and Engineering, Vol. 24, No. -6, Nov/Dec 1980, pp. 265-267. A still more general survey of dopants,
including iridium dopants intended to reduce reciprocity failure is provided in
Research Disclosure , Vol. 365, September 1994, Item 36544, Section I. Emulsion grains and their preparation,
D. Grain modifying conditions and adjustments, sub-paragraphs (3) and (4). Any conventional
iridium dopant known to reduce high intensity reciprocity failure can be employed
in any amount known to be useful for this purpose in the practice of the invention.
[0048] In a specifically preferred form the iridium dopant is incorporated in the crystal
lattice structure of the grain in the form a hexacoordination complex satisfying the
formula:
(IV) [Ir
+3X
5L']
m
where
X is a halide ligand,
L' is any bridging ligand, and
m is -2 or -3.
[0049] As the iridium is added during precipitation a convenient counter ion, such as ammonium
or alkali metal, is associated with the hexacoordination complex, but only the anionic
portion of formula IV is actually incorporated within the crystal lattice structure.
Also, as introduced, the iridium can be in a +4 valence state, as illustrated, for
example by Leubner et al U.S. Patent 4,902,611. However, the +4 iridium reverts to
the +3 valence state upon incorporation. Chloride and bromide are preferred halide
ligands. The bridging ligand L' can also be a halide ligand or, alternatively, can
take any convenient conventional form, including any of the various individual ligand
forms disclosed in McDugle et al U.S. Patents 4,933,272, 4,981,781 and 5,037,732,
Marchetti et al U.S. Patent 4,937,180, Keevert et al U.S. Patent 5,037,732 and Olm
et al U.S. Patent 5,360,712.
[0050] The iridium dopant is preferably introduced following precipitation of at least 20
(most preferably 60) percent of the silver forming the tabular grains and before 90
(most preferably 80) of the silver forming the tabular grains has been precipitated.
Addition of iridium earlier in the precipitation is avoided to avoid complicating
ultrathin tabular grain nucleation while addition of iridium late in the precipitation
is avoided to insure full incorporation of iridium within the interior of the ultrathin
tabular grains.
[0051] Preferred concentrations of the iridium dopant can range up to about 300 (most preferably
250) molar parts per billion (mppb). Minimum effective iridium concentrations of 2.8
mppb have been reported, although concentrations of at least about 15 mppb are usually
more convenient to use.
[0052] The chemical and spectral sensitizations of this invention improve upon the best
chemical and spectral sensitizations disclosed by Maskasky I. In the practice of the
present invention ultrathin tabular grains receive during chemical sensitization epitaxially
deposited silver halide forming protrusions at selected sites on the ultrathin tabular
grain surfaces. The protrusions exhibit a higher overall solubility than the silver
halide forming at least those portions of the ultrathin tabular grains that serve
as epitaxial deposition host sites--i.e., that form an epitaxial junction with the
silver halide being deposited. By higher overall solubility it is meant that the mole
fraction weighted average solubility of the silver halides forming the protrusions
must be higher than the average solubility of the silver halides forming the host
portions of the tabular grains. The solubility products, K
sp, of AgCl, AgBr and AgI in water at temperatures ranging from 0 to 100°C are reported
in Table 1.4, page 6, Mees,
The Theory of the Photographic Process, 3rd Ed., Macmillan, New York (1966). For example, at 40°C, a common emulsion preparation
temperature, the solubility product of AgCl is 6.22 X 10
-10, AgBr is 2.44 X 10
-12 and AgI is 6.95 X 10
-16. Because of the large differences of silver halide solubilities it is apparent that
the epitaxially deposited silver halide must in the overwhelming majority of instances
contain a lower iodide concentration than the portions of the host tabular grains
on which epitaxial deposition occurs. Requiring the epitaxially deposited protrusions
to exhibit a higher overall solubility than at least those portions of the ultrathin
tabular grains on which they are deposited reduces displacement of halide ions from
the ultrathin tabular grains, thereby avoiding degradation of the ultrathin configuration
of the tabular grains.
[0053] Maskasky I observed that the double jet addition of silver and chloride ions during
epitaxial deposition onto selected sites of silver iodobromide tabular grains produced
the highest increases in photographic sensitivities. In the practice of the present
invention it is contemplated that the silver halide protrusions will in all instances
be precipitated to contain at least a 10 percent, preferably at least a 15 percent
and optimally at least a 20 percent higher chloride concentration than the host ultrathin
tabular grains. It would be more precise to reference the higher chloride concentration
in the silver halide protrusions to the chloride ion concentration in the epitaxial
junction forming portions of the ultrathin tabular grains, but this is not necessary,
since the chloride ion concentrations of the ultrathin tabular grains are contemplated
to be substantially uniform (i.e., to be at an average level) or to decline slightly
due to iodide displacement in the epitaxial junction regions.
[0054] Contrary to the teachings of Maskasky I, it has been observed that improvements in
photographic speed and contrast can be realized by adding iodide ions along with silver
and chloride ions to the ultrathin tabular grain emulsions while performing epitaxial
deposition. This results in increasing the concentration of iodide in the epitaxial
protrusions above the low (substantially less than 1 mole percent) levels of iodide
that migrate from the silver iodobromide host tabular grains during silver and chloride
ion addition. Although any increase in the iodide concentration of the face centered
cubic crystal lattice structure of the epitaxial protrusions improves photographic
performance, it is preferred to increase the iodide concentration to a level of at
least 1.0 mole percent, preferably at least 1.5 mole percent, based on the silver
in the silver halide protrusions. The addition of bromide ions along with chloride
and iodide ions increases the amounts of iodide that can be incorporated in the silver
halide epitaxy while, surprisingly, increasing the level of bromide does not detract
from the increases in photographic speed and contrast observed to result from increased
iodide incorporations. The generally accepted solubilities of silver iodide in silver,
bromide and silver chloride is 40 and 13 mole percent, respectively, based on total
silver, with mixtures of silver bromide and chloride accommodating intermediate amounts
of silver iodide, depending on the molar ratio of Br:Cl. It is preferred that the
silver iodide in the epitaxy be maintained at less than 10 mole percent, based on
total silver in the epitaxy. It is further preferred that the overall solubility of
the silver halide epitaxy remain higher than that of the portions of the ultrathin
tabular grains serving as deposition sites for epitaxial deposition. The overall solubility
of mixed silver halides is the mole fraction weighted average of the solubilities
of the individual silver halides.
[0055] It is believed that the highest levels of photographic performance are realized when
the silver halide epitaxy contains both (1) the large differences in chloride concentrations
between the host ultrathin tabular grains and the epitaxially deposited protrusions
noted above and (2) elevated levels of iodide inclusion in the face centered cubic
crystal lattice structure of the protrusions.
[0056] Subject to the composition modifications specifically described above, preferred
techniques for chemical and spectral sensitization can be similar to those described
by Maskasky I, cited above. Maskasky I reports improvements in sensitization by epitaxially
depositing silver halide at selected sites on the surfaces of the host tabular grains.
Maskasky I attributes the speed increases observed to restricting silver halide epitaxy
deposition to a small fraction of the host tabular grain surface area. It is contemplated
to restrict silver halide epitaxy to less than 50 percent of the ultrathin tabular
grain surface area and, preferably, to a greater extent, as taught by Maskasky I.
Specifically, Maskasky I teaches to restrict silver halide epitaxy to less than 25
percent, preferably less than 10 percent, and optimally less than 5 percent of the
host grain surface area. When the ultrathin tabular grains contain a lower iodide
concentration central region and a higher iodide laterally displaced region, as taught
by Solberg et al, it is preferred to restrict the silver halide epitaxy to those portions
of the ultrathin tabular grains that are formed by the laterally displaced regions,
which typically includes the edges and corners of the tabular grains.
[0057] When the iodide concentrations of different portions of the tabular grains differ,
it is recognized that the iodide concentration of the epitaxial protrusions can be
higher than the overall average concentration of the host ultrathin tabular grains
without risking disruption of the ultrathin tabular grain structure, provided that
the iodide concentrations of the portions of the tabular grains that provide the deposition
sites of the epitaxial protrusions are higher than the iodide concentrations of the
epitaxial protrusions.
[0058] Like Maskasky I, nominal amounts of silver halide epitaxy (as low as 0.05 mole percent,
based on total silver, where total silver includes that in the host and epitaxy) are
effective in the practice of the invention. Because of the increased host tabular
grain surface area coverages by silver halide epitaxy discussed above and the lower
amounts of silver in ultrathin tabular grains, an even higher percentage of the total
silver can be present in the silver halide epitaxy. However, in the absence of any
clear advantage to be gained by increasing the proportion of silver halide epitaxy,
it is preferred that the silver halide epitaxy be limited to 50 percent of total silver.
Generally silver halide epitaxy concentrations of from 0.3 to 25 mole percent are
preferred, with concentrations of from about 0.5 to 15 mole percent being generally
optimum for sensitization.
[0059] Maskasky I teaches various techniques for restricting the surface area coverage of
the host tabular grains by silver halide epitaxy that can be applied in forming the
emulsions of this invention. Maskasky I teaches employing spectral sensitizing dyes
that are in their aggregated form of adsorption to the tabular grain surfaces capable
of direct silver halide epitaxy to the edges or corners of the tabular grains. Cyanine
dyes that are adsorbed to host ultrathin tabular grain surfaces in their J-aggregated
form constitute a specifically preferred class of site directors. Maskasky I also
teaches to employ non-dye adsorbed site directors, such as aminoazaindenes (e.g.,
adenine) to direct epitaxy to the edges or corners of the tabular grains. In still
another form Maskasky I relies on overall iodide levels within the host tabular grains
of at least 8 mole percent to direct epitaxy to the edges or corners of the tabular
grains. In yet another form Maskasky I adsorbs low levels of iodide to the surfaces
of the host tabular grains to direct epitaxy to the edges and/or corners of the grains.
The above site directing techniques are mutually compatible and are in specifically
preferred forms of the invention employed in combination. For example, iodide in the
host grains, even though it does not reach the 8 mole percent level that will permit
it alone to direct epitaxy to the edges or corners of the host tabular grains can
nevertheless work with adsorbed surface site director(s) (e.g., spectral sensitizing
dye and/or adsorbed iodide) in siting the epitaxy.
[0060] It is generally accepted that selective site deposition of silver halide epitaxy
onto host tabular grains improves sensitivity by reducing sensitization site competition
for conduction band electrons released by photon absorption on imagewise exposure.
Thus, epitaxy over a limited portion of the major faces of the ultrathin tabular grains
is more efficient than that overlying all or most of the major faces, still better
is epitaxy that is substantially confined to the edges of the host ultrathin tabular
grains, with limited coverage of their major faces, and still more efficient is epitaxy
that is confined at or near the corners or other discrete sites of the tabular grains.
The spacing of the corners of the major faces of the host ultrathin tabular grains
in itself reduces photoelectron competition sufficiently to allow near maximum sensitivities
to be realized. Maskasky I teaches that slowing the rate of epitaxial deposition can
reduce the number of epitaxial deposition sites on a host tabular grain. Yamashita
et al U.S. Patent 5,011,767 carries this further and suggests specific spectral sensitizing
dyes and conditions for producing a single epitaxial junction per host grain. When
the host ultrathin tabular grains contain a higher iodide concentration in laterally
displaced regions, as taught by Solberg et al, it is recognized that enhanced photographic
performance is realized by restricting silver halide protrusions to the higher iodide
laterally displaced regions.
[0061] It is a specific recognition of this invention that improvements in photographic
performance compatible with the advantages elsewhere described can be realized by
incorporating a dopant capable of providing shallow electron trapping sites in the
silver halide epitaxy. This is achieved by employing within identified concentration
levels and tabular grain locations, in relation to the tabular grain surfaces and
the iridium dopant, a speed enhancing Group 8 dopant comprised of a divalent Group
8 metal ion (i.e., Fe
+2, Ru
+2 or Os
+2) and at least one coordination ligand more electron withdrawing than a fluoride ion.
The speed enhancing Group 8 dopant can be introduced as a hexacoordination complex
satisfying the formula:
(V) [ML
6]
n
where
M is a divalent Group 8 cation (i.e, Fe+2, Ru+2 or Os+2),
L represents six coordination complex ligands which can be independently selected,
provided that at least four of the ligands are anionic ligands and at least one the
ligands is more electronegative than any halide ligand (i.e., more electron withdrawing
than a fluoride ion, which is the most electronegative halide ion), and
n a is negative integer having an absolute value of less than 5.
[0062] At least four of the ligands are required to be anionic to facilitate incorporation
of the dopant into the crystal lattice structure of the tabular grains. The remaining
two ligands can also be anionic or can take any convenient conventional neutral form,
such as carbonyl, aquo or ammine ligands.
[0063] Although only one of the ligands is required to be more electronegative than a halide
ion, any higher number, up to and including all of the ligands can be more electronegative
than a halide ion. One common way of assessing electron withdrawing characteristics
is by reference to the spectrochemical series of ligands, derived from the absorption
spectra of metal ion complexes in solution, referenced in
Inorganic Chemistry: Principles of Structure and Reactivity, by James E. Huheey, 1972, Harper and Row, New York and in
Absorption Spectra and Chemical Bonding in Complexes by C. K. Jorgensen, 1962, Pergamon Press, London. From these references the following
order of ligands in the spectrochemical series is apparent:
I
- < Br
- < S
-2 <
SCN
- < Cl
- < NO
3- < F
- <
OH <ox
-2 < H
2O <
NCS
- < CH
3C
N- <
NH
3 < en < dipy < phen <
NO
2- < phosph <<
CN
- <
CO. The abbreviations used are as follows: ox = oxalate, dipy = dipyridine, phen =
o-phenathroline, and phosph = 4-methyl-2,6,7-trioxa-1-phosphabicyclo[2.2.2]octane.
The spectrochemical series places the ligands in sequence in their electron withdrawing
properties, the first (I
-) ligand in the series is the least electron withdrawing and the last (CO) ligand
being the most electron withdrawing. The underlining indicates the site of ligand
bonding to the polyvalent metal ion. The efficiency of a ligand in providing the electron
withdrawing characteristic needed for speed enhancement increases as the ligand atom
bound to the metal changes from Cl to S to O to N to C. Thus, the ligands
CN
- and
CO are especially preferred. Other preferred ligands are thiocyanate (
NCS
-), selenocyanate (
NCSe
-), cyanate (
NCO
-), tellurocyanate (
NCTe
-) and azide (N
3-).
[0064] When the metal M in the hexacoordination complex is Fe
+2, it is preferred that at least five of the ligands L be more electron withdrawing
than a halide ion. When the metal M in the hexacoordination complex is Os
+2 satisfactory speed enhancement is observed with only one ligand more electron withdrawing
than a halide ion, but at least two such ligands are preferred. For Ru
+2 complexes it is preferred that at least three of the ligands be more electronegative
than a halide ion.
[0065] The Group 8 coordination complexes when introduced can be associated with the same
charge balancing counter ions as the iridium complexes, described above. Subject to
the requirements noted, the ligands L can be selected from the same conventional ligands
as L', described above (i.e., from any of the various individual ligand forms disclosed
in McDugle et al U.S. Patents 4,933,272, 4,981,781 and 5,037,732, Marchetti et al
U.S. Patent 4,937,180, Keevert et al U.S. Patent 5,037,732 and Olm et al U.S. Patent
5,360,712,).
[0066] The following are specific illustrations of Group 8 coordination complex dopants
capable of enhancing speed when employed in combination with iridium dopants:
| SET-1 |
[Fe(CN)6]-4 |
| SET-2 |
[Ru(CN)6]-4 |
| SET-3 |
[Os(CN)6]-4 |
| SET-4 |
[Fe(pyrazine)(CN)5]-4 |
| SET-5 |
[RuCl(CN)5]-4 |
| SET-6 |
[OsBr(CN)5]-4 |
| SET-7 |
[FeCO(CN)5]-3 |
| SET-8 |
[RuF2(CN)4]-4 |
| SET-9 |
[OsCl2(CN)4]-4 |
| SET-10 |
[Ru(CN)5(OCN)]-4 |
| SET-11 |
[Ru(CN)5(N3)]-4 |
| SET-12 |
[Os(CN)5(SCN)]-4 |
| SET-13 |
[Fe(CN)3Cl3]-3 |
| SET-14 |
[Ru(CO)2(CN)4]-1 |
| SET-15 |
[Os(CN)Cl5]-4 |
[0067] The Group 8 dopants are effective in conventional concentrations, where concentrations
are based on the total silver, including both the silver in the tabular grains and
the silver in the protrusions. Generally shallow electron trap forming dopants are
contemplated to be incorporated in concentrations of at least 1 X 10
-6 mole per silver mole (1 mppm) up to their solubility limit, typically up to about
5 X 10
-4 mole per silver mole (500 mppm). Preferred concentrations are in the range of from
about 10
-5 to 10
-4 mole per silver mole (10 to 100 mppm).
[0068] The advantages of placing the Group 8 dopant in the silver halide protrusions are
that at this location (1) interference with favorable HIRF effects provided by iridium
are eliminated, (2) the risk of dopant contributing to thickening of the ultrathin
tabular grains is eliminated and (3) by locating the Group 8 dopant in the protrusions
it is placed near the site of latent image formation, which generally occurs at or
near the junction of the protrusions with the ultrathin tabular grains. Locating the
dopant near the site of latent image formation increases the effectiveness of the
dopant.
[0069] Silver halide epitaxy can by itself increase photographic speeds to levels comparable
to those produced by substantially optimum chemical sensitization with sulfur and/or
gold. Additional increases in photographic speed can be realized when the tabular
grains with the silver halide epitaxy deposited thereon are additionally chemically
sensitized with conventional middle chalcogen (i.e., sulfur, selenium or tellurium)
sensitizers or noble metal (e.g., gold) sensitizers. A general summary of these conventional
approaches to chemical sensitization that can be applied to silver halide epitaxy
sensitizations are contained in
Research Disclosure Dec. 1989, Item 308119, Section III. Chemical sensitization. Kofron et al illustrates
the application of these sensitizations to tabular grain emulsions.
[0070] A specifically preferred approach to silver halide epitaxy sensitization employs
a combination of sulfur containing ripening agents in combination with middle chalcogen
(typically sulfur) and noble metal (typically gold) chemical sensitizers. Contemplated
sulfur containing ripening agents include thioethers, such as the thioethers illustrated
by McBride U.S. Patent 3,271,157, Jones U.S. Patent 3,574,628 and Rosencrants et al
U.S. Patent 3,737,313. Preferred sulfur containing ripening agents are thiocyanates,
illustrated by Nietz et al U.S. Patent 2,222,264, Lowe et al U.S. Patent 2,448,534
and Illingsworth U.S. Patent 3,320,069. A preferred class of middle chalcogen sensitizers
are tetra-substituted middle chalcogen ureas of the type disclosed by Herz et al U.S.
Patents 4,749,646 and 4,810,626. Preferred compounds include those represented by
the formula:

wherein
X is sulfur, selenium or tellurium;
each of R1, R2, R3 and R4 can independently represent an alkylene, cycloalkylene, alkarylene, aralkylene or
heterocyclic arylene group or, taken together with the nitrogen atom to which they
are attached, R1 and R2 or R3 and R4 complete a 5 to 7 member heterocyclic ring; and
each of A1, A2, A3 and A4 can independently represent hydrogen or a radical comprising an acidic group,
with the proviso that at least one A1R1 to A4R4 contains an acidic group bonded to the urea nitrogen through a carbon chain containing
from 1 to 6 carbon atoms.
[0071] X is preferably sulfur and A
1R
1 to A
4R
4 are preferably methyl or carboxymethyl, where the carboxy group can be in the acid
or salt form. A specifically preferred tetra-substituted thiourea sensitizer is 1,3-dicarboxymethyl-1,3-dimethylthiourea.
[0072] Preferred gold sensitizers are the gold(I) compounds disclosed by Deaton U.S. Patent
5,049,485. These compounds include those represented by the formula:
(VII) AuL
2+X
- or AuL(L
1)
+X
-
wherein
L is a mesoionic compound;
X is an anion; and
L1 is a Lewis acid donor.
[0073] Kofron et al discloses advantages for "dye in the finish" sensitizations, which are
those that introduce the spectral sensitizing dye into the emulsion prior to the heating
step (finish) that results in chemical sensitization. Dye in the finish sensitizations
are particularly advantageous in the practice of the present invention where spectral
sensitizing dye is adsorbed to the surfaces of the tabular grains to act as a site
director for silver halide epitaxial deposition. Maskasky I teaches the use of J-aggregating
spectral sensitizing dyes, particularly green and red absorbing cyanine dyes, as site
directors. These dyes are present in the emulsion prior to the chemical sensitizing
finishing step. When the spectral sensitizing dye present in the finish is not relied
upon as a site director for the silver halide epitaxy, a much broader range of spectral
sensitizing dyes are available. The spectral sensitizing dyes disclosed by Kofron
et al, particularly the blue spectral sensitizing dyes shown by structure and their
longer methine chain analogs that exhibit absorption maxima in the green and red portions
of the spectrum, are particularly preferred for incorporation in the ultrathin tabular
grain emulsions of the invention. The selection of J-aggregating blue absorbing spectral
sensitizing dyes for use as site directors is specifically contemplated. A general
summary of useful spectral sensitizing dyes is provided by
Research Disclosure, Dec. 1989, Item 308119, Section IV. Spectral sensitization and desensitization, A.
Spectral sensitizing dyes.
[0074] While in specifically preferred forms of the invention the spectral sensitizing dye
can act also as a site director and/or can be present during the finish, the only
required function that a spectral sensitizing dye must perform in the emulsions of
the invention is to increase the sensitivity of the emulsion to at least one region
of the spectrum. Hence, the spectral sensitizing dye can, if desired, be added to
an ultrathin tabular grain according to the invention after chemical sensitization
has been completed.
[0075] Since ultrathin tabular grain emulsions exhibit significantly smaller mean grain
volumes than thicker tabular grains of the same average ECD, native silver halide
sensitivity in the blue region of the spectrum is lower for ultrathin tabular grains.
Hence blue spectral sensitizing dyes improve photographic speed significantly, even
when iodide levels in the ultrathin tabular grains are relatively high. At exposure
wavelengths that are bathochromically shifted in relation to native silver halide
absorption, ultrathin tabular grains depend almost exclusively upon the spectral sensitizing
dye or dyes for photon capture. Hence, spectral sensitizing dyes with light absorption
maxima at wavelengths longer than 430 nm (encompassing longer wavelength blue, green,
red and/or infrared absorption maxima) adsorbed to the grain surfaces of the invention
emulsions produce very large speed increases. This is in part attributable to relatively
lower mean grain volumes and in part to the relatively higher mean grain surface areas
available for spectral sensitizing dye adsorption.
[0076] Aside from the features of spectral sensitized, silver halide epitaxy sensitized
ultrathin tabular grain emulsions described above, the emulsions of this invention
and their preparation can take any desired conventional form. For example, in accordance
with conventional practice, after a novel emulsion satisfying the requirements of
the invention has been prepared, it can be blended with one or more other novel emulsions
according to this invention or with any other conventional emulsion. Conventional
emulsion blending is illustrated in
Research Disclosure Item 308119, cited above, Section I, Paragraph I.
[0077] The emulsions once formed can be further prepared for photographic use by any convenient
conventional technique. Additional conventional features are illustrated by
Research Disclosure Item 308119, cited above, Section II, Emulsion washing; Section VI, Antifoggants
and stabilizers; Section VII, Color materials; Section VIII, Absorbing and scattering
materials; Section IX, Vehicles and vehicle extenders; X, Hardeners; XI, Coating aids;
and XII, Plasticizers and lubricants. The features of VII-XII can alternatively be
provided in other photographic element layers.
[0078] The novel epitaxial silver halide sensitized ultrathin tabular grain emulsions of
this invention can be employed in any otherwise conventional photographic element.
The emulsions can, for example, be included in a photographic element with one or
more silver halide emulsion layers. In one specific application a novel emulsion according
to the invention can be present in a single emulsion layer of a photographic element
intended to form either silver or dye photographic images for viewing or scanning.
[0079] In one important aspect this invention is directed to a photographic element containing
at least two superimposed radiation sensitive silver halide emulsion layers coated
on a conventional photographic support of any convenient type. Exemplary photographic
supports are summarized by
Research Disclosure, Item 308119, cited above, Section XVII. The emulsion layer coated nearer the support
surface is spectrally sensitized to produce a photographic record when the photographic
element is exposed to specular light within the minus blue portion of the visible
spectrum. The term "minus blue" is employed in its art recognized sense to encompass
the green and red portions of the visible spectrum--i.e., from 500 to 700 nm. The
term "specular light" is employed in its art recognized usage to indicate the type
of spatially oriented light supplied by a camera lens to a film surface in its focal
plane--i.e., light that is for all practical purposes unscattered.
[0080] The second of the two silver halide emulsion layers is coated over the first silver
halide emulsion layer. In this arrangement the second emulsion layer is called upon
to perform two entirely different photographic functions. The first of these functions
is to absorb at least a portion of the light wavelengths it is intended to record.
The second emulsion layer can record light in any spectral region ranging from the
near ultraviolet (≥300 nm) through the near infrared (≤1500 nm). In most applications
both the first and second emulsion layers record images within the visible spectrum.
The second emulsion layer in most applications records blue or minus blue light and
usually, but not necessarily, records light of a shorter wavelength than the first
emulsion layer. Regardless of the wavelength of recording contemplated, the ability
of the second emulsion layer to provide a favorable balance of photographic speed
and image structure (i.e., granularity and sharpness) is important to satisfying the
first function.
[0081] The second distinct function which the second emulsion layer must perform is the
transmission of minus blue light intended to be recorded in the first emulsion layer.
Whereas the presence of silver halide grains in the second emulsion layer is essential
to its first function, the presence of grains, unless chosen as required by this invention,
can greatly diminish the ability of the second emulsion layer to perform satisfactorily
its transmission function. Since an overlying emulsion layer (e.g., the second emulsion
layer) can be the source of image unsharpness in an underlying emulsion layer (e.g.,
the first emulsion layer), the second emulsion layer is hereinafter also referred
to as the optical causer layer and the first emulsion is also referred to as the optical
receiver layer.
[0082] How the overlying (second) emulsion layer can cause unsharpness in the underlying
(first) emulsion layer is explained in detail by Antoniades et al, incorporated by
reference, and hence does not require a repeated explanation.
[0083] It has been discovered that a favorable combination of photographic sensitivity and
image structure (e.g., granularity and sharpness) are realized when silver halide
epitaxy sensitized ultrathin tabular grain emulsions satisfying the requirements of
the invention are employed to form at least the second, overlying emulsion layer.
It is surprising that the presence of silver halide epitaxy on the ultrathin tabular
grains of the overlying emulsion layer is consistent with observing sharp images in
the first, underlying emulsion layer. Obtaining sharp images in the underlying emulsion
layer is dependent on the ultrathin tabular grains in the overlying emulsion layer
accounting for a high proportion of total grain projected area; however, grains having
an ECD of less than 0.2 µm, if present, can be excluded in calculating total grain
projected area, since these grains are relatively optically transparent. Excluding
grains having an ECD of less than 0.2 µm in calculating total grain projected area,
it is preferred that the overlying emulsion layer containing the silver halide epitaxy
sensitized ultrathin tabular grain emulsion of the invention account for greater than
97 percent, preferably greater than 99 percent, of the total projected area of the
silver halide grains.
[0084] Except for the possible inclusion of grains having an ECD of less than 0.2 µm (hereinafter
referred to as optically transparent grains), the second emulsion layer consists almost
entirely of ultrathin tabular grains. The optical transparency to minus blue light
of grains having ECD's of less 0.2 µm is well documented in the art. For example,
Lippmann emulsions, which have typical ECD's of from less than 0.05 µm to greater
than 0.1 µm, are well known to be optically transparent. Grains having ECD's of 0.2
µm exhibit significant scattering of 400 nm light, but limited scattering of minus
blue light. In a specifically preferred form of the invention the tabular grain projected
areas of greater than 97% and optimally greater than 99% of total grain projected
area are satisfied excluding only grains having ECD's of less than 0.1 (optimally
0.05) µm. Thus, in the photographic elements of the invention, the second emulsion
layer can consist essentially of tabular grains contributed by the ultrathin tabular
grain emulsion of the invention or a blend of these tabular grains and optically transparent
grains. When optically transparent grains are present, they are preferably limited
to less than 10 percent and optimally less than 5 percent of total silver in the second
emulsion layer.
[0085] The advantageous properties of the photographic elements of the invention depend
on selecting the grains of the emulsion layer overlying a minus blue recording emulsion
layer to have a specific combination of grain properties. First, the tabular grains
contain photographically significant levels of iodide. The iodide content imparts
art recognized advantages over comparable silver bromide emulsions in terms of speed
and, in multicolor photography, in terms of interimage effects. Second, having an
extremely high proportion of the total grain population as defined above accounted
for by the tabular grains offers a sharp reduction in the scattering of minus blue
light when coupled with an average ECD of at least 0.7 µm and an average grain thickness
of less than 0.07 µm. The mean ECD of at least 0.7 µm is, of course, advantageous
apart from enhancing the specularity of light transmission in allowing higher levels
of speed to be achieved in the second emulsion layer. Third, employing ultrathin tabular
grains makes better use of silver and allows lower levels of granularity to be realized.
Finally, the presence of silver halide epitaxy allows unexpected increases in photographic
sensitivity to be realized.
[0086] In one simple form the photographic elements can be black-and-white (e.g., silver
image forming) photographic elements in which the underlying (first) emulsion layer
is orthochromatically or panchromatically sensitized.
[0087] In an alternative form the photographic elements can be multicolor photographic elements
containing blue recording (yellow dye image forming), green recording (magenta dye
image forming) and red recording (cyan dye image forming) layer units in any coating
sequence. A wide variety of coating arrangements are disclosed by Kofron et al, cited
above, columns 56-58.
Examples
[0088] The invention can be better appreciated by reference to following specific examples
of emulsion preparations, emulsions and photographic elements satisfying the requirements
of the invention. Emulsion CC satisfies the requirements of the invention. The remaining
emulsions fall outside the scope of the invention. Photographic speeds are reported
as relative log speeds, where a speed difference of 30 log units equals a speed difference
of 0.3 log E, where E represents exposure in lux-seconds. Contrast is measured as
mid-scale contrast. Halide ion concentrations are reported as mole percent (M%), based
on silver.
Ultrathin Emulsion A
[0089] A vessel equipped with a stirrer was charged with 6 L of water containing 3.75 g
lime-processed bone gelatin, 4.12 g NaBr, an antifoamant, and sufficient sulfuric
acid to adjust pH to 1.8, at 39°C. During nucleation, which was accomplished by balanced
simultaneous addition of AgNO
3 and halide (98.5 and 1.5 M% NaBr and KI, respectively) solutions, both at 2.5 M,
in sufficient quantity to form 0.01335 mole of silver iodobromide, pBr and pH remained
approximately at the values initially set in the reactor solution. Following nucleation,
the reactor gelatin was quickly oxidized by addition of 128 mg of Oxone™ (2KHSO
5·KHSO
4·K
2SO
4, purchased from Aldrich) in 20 cc of water, and the temperature was raised to 54°C
in 9 min. After the reactor and its contents were held at this temperature for 9 min,
100 g of oxidized methionine lime-processed bone gelatin dissolved in 1.5 L H
2O at 54°C were added to the reactor. Next the pH was raised to 5.90, and 122.5 cc
of 1 M NaBr were added to the reactor. Twenty four and a half minutes after nucleation
the growth stage was begun during which 2.5 M AgNO
3, 2.8 M NaBr, and a 0.148 M suspension of AgI (Lippmann) were added in proportions
to maintain (a) a uniform iodide level of 4.125 M% in the growing silver halide crystals
and (b) the reactor pBr at the value resulting from the cited NaBr additions prior
to the start of nucleation and growth, until 0.848 mole of silver iodobromide had
formed (53.33 min, constant flow rates), at which time the excess Br
- concentration was increased by addition of 105 cc of 1 M NaBr; the reactor pBr was
maintained at the resulting value for the balance of the growth. The flow of the cited
reactants was then resumed and the flow was accelerated such that the final flow rate
at the end of the segment was approximately 12.6 times that at the beginning; a total
of 9 moles of silver iodobromide (4.125 M%I) was formed. When addition of AgNO
3, AgI and NaBr was complete, the resulting emulsion was coagulation washed and the
pH and pBr were adjusted to storage values of 6 and 2.5, respectively.
[0090] The resulting emulsion was examined by scanning electron micrography (SEM). More
than 99.5 % of the total grain project,ed area was accounted for by tabular grains.
The mean ECD of the emulsion grains 1.89 µm, and their COV was 34. Since tabular grains
accounted for very nearly all of the grains present, mean grain thickness was determined
using a dye adsorption technique: The level of 1,1'-diethyl-2,2'-cyanine dye required
for saturation coverage was determined, and the equation for surface area was solved
assuming the solution extinction coefficient of this dye to be 77,300 L/mole-cm and
its site area per molecule to be 0.566 nm
2.
[0091] This approach gave a mean grain thickness value of 0.053 µm.
Thin Emulsion B
[0092] This emulsion was precipitated exactly as Emulsion A to the point at which 9 moles
of silver iodobromide had been formed, then 6 moles of the silver iodobromide emulsion
were taken from the reactor. Additional growth was carried out on the 3 moles which
were retained in the reactor to serve as seed crystals for further thickness growth.
Before initiating this additional growth, 17 grams of oxidized methionine lime-processed
bone gelatin in 500 cc water at 54°C was added, and the emulsion pBr was adjusted
to ca. 3.3 by the slow addition of AgNO
3 alone until the pBr was about 2.2, followed by an unbalanced flow of AgNO
3 and NaBr. While maintaining this high pBr value and a temperature of 54°C, the seed
crystals were grown by adding AgNO
3 and a mixed halide salt solution that was 95.875 M% NaBr and 4.125 M% KI until an
additional 4.49 moles of silver iodobromide (4.125 M%I) was formed; during this growth
period, flow rates were accelerated 2x from start to finish. The resulting emulsion
was coagulation washed and stored similarly as Emulsion A.
[0093] The resulting emulsion was examined similarly as Emulsion A. More than 99.5% of the
total grain projected area was provided by tabular grains. The mean ECD of this emulsion
was 1.76 µm, and their COV was 44. The mean thickness of the emulsion grains, determined
from dye adsorption measurements like those described for Emulsion A, was 0.130 µm.
Sensitizations
[0094] Samples of the emulsions were next sensitized with and without silver salt epitaxy
being present.
Epitaxial Sensitization Procedure
[0095] A 0.5 mole sample of the emulsion was melted at 40°C and its pBr was adjusted to
ca. 4 with a simultaneous addition of AgNO
3 and KI solutions in a ratio such that the small amount of silver halide precipitated
during this adjustment was 12% I. Next, 2 M% NaCl (based on the original amount of
silver iodobromide host) was added, followed by addition of spectral sensitizers Dye
1 [anhydro-9-ethyl-5',6'-dimethyoxy-5-phenyl-3'-(3-sulfopropyl)-3-(3-sulfobutyl)oxathiacarbocyanine
hydroxide] and Dye 2 [anhydro-5,5'-dichloro-9-ethyl-3,3'-bis(3-sulfopropyl)thiacarbocyanine
hydroxide, sodium salt], after which 6 M% AgCl epitaxy was formed by a balanced double
jet addition of AgNO
3 and NaCl solutions. This procedure produced epitaxial growths mainly on the corners
and edges of the host tabular grains.
[0096] The epitaxially sensitized emulsion was split into smaller portions in order to determine
optimal levels of subsequently added sensitizing components, and to test effects of
level variations. The post-epitaxy components included additional portions of Dyes
1 and 2, 60 mg NaSCN/mole Ag, Na
2S
2O
3.5H
2O (sulfur), KAuCl
4 (gold), and 11.44 mg 1-(3-acetamidophenyl)-5-mercaptotetrazole (APMT)/mole Ag. After
all components were added the mixture was heated to 60°C to complete the sensitization,
and after cool-down, 114.4 mg additional APMT was added.
[0097] The resulting sensitized emulsions were coated on a cellulose acetate film support
over a gray silver antihalation layer, and the emulsion layer was overcoated with
a 4.3 g/m
2 gelatin layer containing surfactant and 1.75 percent by weight, based on total weight
of gelatin, of bis(vinylsulfonyl)methane hardener. Emulsion laydown was 0.646 g Ag/m
2 and this layer also contained 0.323 g/m
2 and 0.019 g/m
2 of Couplers 1 and 2, respectively, 10.5 mg/m
2 of 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene (Na
+ salt), and 14.4 mg/m
2 2-(2-octadecyl)-5-sulfohydroquinone (Na
+ salt), surfactant and a total of 1.08 g gelatin/m
2. The emulsions so coated were given 0.01 sec Wratten 23Aä filtered (wavelengths >560
nm transmitted) daylight balanced light exposures through a calibrated neutral step
tablet, and then were developed using the color negative Kodak Flexicolor™ C41 process.
Speed was measured at a density of 0.15 above minimum density.

Nonepitaxial Sensitization Procedure
[0098] This sensitization procedure was similar to that described for epitaxial sensitizations,
except that the epitaxial deposition step was omitted. Thus after adjusting the initial
pBr to ca. 4, suitable amounts of Dye 1 and Dye 2 were added, then NaSCN, sulfur,
gold and APMT were added as before, and this was followed by a heat cycle at 60°C.
Optimization
[0099] Beginning levels for spectral sensitizing dye, sulfur and gold sensitizers were those
known to be approximately optimal from prior experience, based on mean grain ECD and
thickness. Sensitization experiments were then conducted in which systematic variations
were made in levels of dye, sulfur and gold. Reported below in Tables I and II are
the highest speeds that were observed in sensitizing the thin and ultrathin tabular
grain emulsions A and B, respectively. In Table III the contrasts are reported of
the epitaxially sensitized thin and ultrathin tabular grain emulsions A and B reported
in Tables I and II.
Table I
| Speed Increase Attributable to Epitaxy on Thin Host Tabular Grains |
| Host Emulsion |
Type of Sensitization |
Dmin |
Relative Log Speed |
| Emulsion B |
Nonepitaxial |
0.11 |
100 |
| Emulsion B |
Epitaxial |
0.15 |
130 |
Table II
| Speed Increase Attributable to Epitaxy on Ultrathin Tabular Grains |
| Host Emulsion |
Type of Sensitization |
Dmin |
Relative Log Speed |
| Emulsion A |
Nonepitaxial |
0.14 |
100 |
| Emulsion A |
Epitaxial |
0.15 |
150 |
Table III
| Contrast Comparisons of Epitaxially Sensitized Thin and Ultrathin Tabular Emulsions. |
| Host Emulsion |
Emulsion Type |
Sensitization |
Contrast |
| Emulsion B |
Thin |
Epitaxial |
0.68 |
| Emulsion A |
Ultrathin |
Epitaxial |
0.89 |
[0100] Tables I and II demonstrate that the speed gain resulting from epitaxial sensitization
of an ultrathin tabular grain emulsion is markedly greater than that obtained by a
comparable epitaxial sensitization of a thin tabular grain emulsion. Table III further
demonstrates that the epitaxially sensitized ultrathin tabular grain emulsion further
exhibits a higher contrast than the similarly sensitized thin tabular grain emulsion.
Specularity Comparisons
[0101] The procedure for determining the percent normalized specular transmittance of light
through coatings of emulsions as outlined in Antoniades et al Example 6 was employed.
Table IV summarizes data for the spectrally and epitaxially sensitized thin and ultrathin
tabular emulsions described above in terms of percent normalized specular transmittance
(% NST), with normalized specular transmittance being the ratio of the transmitted
specular light to the total transmitted light. The percent transmittance and the percent
normalized specular transmittance at either 550 nm or 650 nm were plotted versus silver
laydown. The silver laydown corresponding to 70 percent total transmittance was determined
from these plots and used to obtain the percent specular transmittance at both 550
and 650 nm.
Table IV
| Specularity Comparisons |
| Host Emulsion |
Sp. Sens. Dyes |
M% AgCl Epitaxy |
% NST |
| |
|
|
450 nm |
550 nm |
| thin Emulsion B |
1 & 2 |
6 |
20.7 |
18.6 |
| ultrathin Emulsion A |
1 & 2 |
6 |
70.7 |
71.6 |
[0102] From Table IV it is apparent that epitaxially sensitized ultrathin tabular grain
emulsions exhibit a dramatic and surprising increase in percentage of total transmittance
accounted for by specular transmittance as compared to thin tabular grain emulsions.
Spectrally Displaced Absorptions
[0103] The same coatings reported in Table IV that provided 70 percent total transmittance
at 550 nm were additionally examined to determine their absorption at shorter wavelengths
as compared to their absorption at the peak absorption wavelength provided by Dyes
1 and 2, which was 647 nm. The comparison of 600 nm absorption to 647 nm absorption
is reported in Table V, but it was observed that absorptions at all off-peak wavelengths
are lower with epitaxially sensitized ultrathin tabular grain emulsions than with
similarly sensitized thin tabular grain emulsions.
Table V
| Relative Off-Peak Absorption |
| Host Emulsion |
Dyes |
Mole % Epitaxy |
Relative Absorption A600/A647 |
| thin Emulsion B |
1 & 2 |
6 |
0.476 |
| ultrathin Emulsion A |
1 & 2 |
6 |
0.370 |
[0104] From Table V it is apparent that the spectrally and epitaxially sensitized ultrathin
tabular grain emulsion exhibited significantly less off-peak absorption than the compared
similarly sensitized thin tabular grain emulsion.
Emulsion C
[0105] This emulsion was prepared in a manner similar to that described for Emulsion A,
but with the precipitation procedure modified to provide a higher uniform iodide concentration
(AgBr
0.88I
0.12) during growth and a smaller grain size.
[0106] Measuring grain parameters similarly as for Emulsion A, it was determined that in
Emulsion C 99.4% of the total grain projected area was provided by tabular grains,
the mean grain ECD was 0.95 µm (COV = 61), and the mean grain thickness was 0.049
µm.
Specularity as a function of Epitaxial Levels
[0107] Formation of AgCl epitaxy on the host ultrathin tabular grains of Emulsion C followed
the general procedure described above for epitaxial sensitizations with flow rates
typically such that 6 mole-% epitaxy formed per min, or higher. The emulsion samples
were not sulfur or gold sensitized, since these sensitizations have no significant
influence on specularity. In addition to spectral sensitizing Dye 2, the following
alternative spectral sensitizing dyes were employed:
Dye 3: Anhydro-6,6'-dichloro-1,1'-diethyl-3,3'-bis(3-sulfopropyl)-5,5'-bis (trifluoromethyl)benzimidazole
carbocyanine hydroxide, sodium salt;
Dye 4: Anhydro-5-chloro-9-ethyl-5'-phenyl-3'-(3-sulfobutyl) -3- (3-sulfopropyl)oxacarbocyanine
hydroxide, triethylammonium salt;
Dye 5: Anhydro-5,5'-dichloro-9-ethyl-3,3'-bis(3-sulfo-propyl)thiacyanine hydroxide,
triethylammonium salt.
[0108] Since epitaxial deposition produces stoichiometric related amounts of sodium nitrate
as a reaction by-product, which, if left in the emulsion when coated, could cause
a haziness that could interfere with optical measurements, these epitaxially treated
emulsions were all coagulation washed to remove such salts before they were coated.
Table VI
| The Effect of Differing Levels of Epitaxy on the Specularity of Ultrathin Tabular
Grain Emulsions |
| Dye(s) |
Mole % Epitaxy |
% NST |
| |
|
450 nm |
550 nm |
650 nm |
| 2 |
0 |
71.4 |
68.4 |
---- |
| 2 |
12 |
65.7 |
67.0 |
---- |
| 2 |
24 |
65.7 |
61.4 |
---- |
| 2 |
36 |
64.0 |
64.3 |
---- |
| 2 |
100 |
50.7 |
52.9 |
---- |
| 3 & 4 |
0 |
---- |
---- |
59.3 |
| 3 & 4 |
12 |
---- |
---- |
57.1 |
| 5 |
0 |
---- |
62.9 |
60.9 |
| 5 |
12 |
---- |
57.6 |
57.7 |
[0109] Data in Table VI show that specularity observed for the host emulsion lacking epitaxy
is decreased only slightly after epitaxy is deposited. Even more surprising is the
high specularity that is observed with high levels of epitaxy. Note that specularity
at 450 and 550 nm remains high as the level of epitaxy is increased from 0 to 100%.
The percent normalized specular transmittance compares favorably with that reported
by Antoniades et al in Table IV, even though Antoniades et al did not employ epitaxial
sensitization. It is to be further noted that the acceptable levels of specular transmittance
are achieved even when the level of epitaxy is either higher than preferred by Maskasky
I or even higher than taught by Maskasky I to be useful.
Robustness Comparisons
[0110] To determine the robustness of the emulsions of the invention Emulsion A was sulfur
and gold sensitized, with an without epitaxial sensitization, similarly as the emulsions
reported in Table II, except that the procedure for optimizing sensitization was varied
so that the effect of having slightly more or slightly less spectral sensitizing dye
could be judged.
[0111] A preferred level of spectral sensitizing dye and sulfur and gold sensitizers was
arrived at in the following manner: Beginning levels were selected based on prior
experience with these and similar emulsions, so that observations began with near
optimum sensitizations. Spectral sensitizing dye levels were varied from this condition
to pick a workable optimum spectral sensitizing dye level, and sulfur and gold sensitization
levels were then optimized for this dye level. The optimized sulfur (Na
2S
2O
3·5H
2O) and gold (KAuCl
4) levels were 5 and 1.39 mg/Ag mole, respectively.
[0112] With the optimized sulfur and gold sensitization selected, spectral sensitizing dye
levels were varied to determine the degree to which differences in dye level affected
emulsion sensitivity. The results are summarized in Table VII.
Table VII
| Robustness Tests: Ultrathin Tabular Grain Emulsions Optimally Sulfur and Gold Sensitized
Without Epitaxy |
| Description |
Dye 1 mM/Ag M |
Dye 2 mM/Ag M |
Rel. Speed |
Dmin |
Δ Speed |
| Mid Dye |
0.444 |
1.731 |
100 |
0.14 |
check |
| High Dye |
0.469 |
1.827 |
117 |
0.14 |
+17 |
| Low Dye |
0.419 |
1.629 |
84 |
0.15 |
-16 |
[0113] For each one percent change in dye concentration speed varied 2.73 log speed units.
When the speed variance was examined on a second occasion, a one percent concentration
variance in spectral sensitizing dye resulted in a speed variation of 4.36 log speed
units. The run to run variance merely served to reinforce the observed lack of robustness
of the emulsions lacking epitaxy.
[0114] The experiments reported above were repeated, except that Emulsion A additionally
received an epitaxial sensitization similarly as the epitaxialy sensitized emulsion
in Table II. The optimized sulfur (Na
2S
2O
3·5H
2O) and gold (KAuCl
4) levels were 2.83 and 0.99 mg/Ag mole, respectively. The results are summarized in
Table VIII below:
Table VIII
| Robustness Tests: Ultrathin Tabular Grain Emulsions Optimally Sulfur and Gold Sensitized
With Epitaxy |
| Description |
Dye 1 mM/Ag M |
Dye 2 mM/Ag M |
Rel. Speed |
Dmin |
Δ Speed |
| Mid Dye |
0.444 |
1.73 |
100 |
0.14 |
check |
| High Dye |
0.469 |
1.83 |
107 |
0.15 |
+7 |
| Low Dye |
0.419 |
1.63 |
91 |
0.13 |
-9 |
[0115] For each one percent change in dye concentration speed varied only 1.31 log speed
units. This demonstrated a large and unexpected increase in the robustness of the
epitaxially sensitized ultrathin tabular grain emulsion.
Iodide Profiles
[0116] This series of comparisons is provided for the purpose of demonstrating the speed-granularity
relationship enhancements that are contributed by providing iodide profiles in the
epitaxially sensitized ultrathin tabular grains that satisfy the requirements of the
invention.
Emulsion D (uniform 1.5M% iodide)
[0117] A vessel equipped with a stirrer was charged with 6 L of water containing 3.75 g
lime-processed bone gelatin that had not been treated with oxidizing agent to reduce
its methionine content, 4.12 g NaBr, an antifoamant, and sufficient sulfuric acid
to adjust pH to 1.8, at 39°C. During nucleation, which was accomplished by balanced
simultaneous 4 sec. addition of AgNO
3 and halide (98.5 and 1.5 mole-% NaBr and KI, respectively) solutions, both at 2.5
M, in sufficient quantity to form 0.01335 mole of silver iodobromide, pBr and pH remained
approximately at the values initially set in the reactor solution. Following nucleation,
the reactor gelatin was quickly oxidized by addition of 128 mg of Oxone™ (2KHSO
5·KHSO
4·K
2SO
4, purchased from Aldrich) in 20 cc H
2O, and the temperature was raised to 54°C in 9 min. After the reactor and contents
were held at this temperature for 9 min, 100 g of oxidized methionine lime-processed
bone gelatin dissolved in 1.5 L H
2O at 54°C were added to the reactor. Next the pH was raised to 5.90, and 122.5 cc
of 1 M NaBr were added to the reactor. Twenty four and a half minutes after nucleation,
the growth stage was begun during which 2.5 M AgNO
3, 2.8 M NaBr, and a 0.0524 M suspension of AgI were added in proportions to maintain
a uniform iodide level of 1.5 mole-% in the growing silver halide crystals, and the
reactor pBr at the value resulting from the cited NaBr additions prior to start of
nucleation and growth. This pBr was maintained until 0.825 mole of silver iodobromide
had formed (constant flow rates for 40 min), at which time the excess Br
- concentration was increased by addition of 105 cc of 1 M NaBr, and the reactor pBr
was maintained at the resulting value for the balance of grain growth. The flow rates
of reactant introductions were accelerated approximately 12 fold during the remaining
64 min of grain growth. A total of 9 moles of silver iodobromide (1.5 M% I) was formed.
When addition of AgNO
3, AgI, and NaBr was complete, the resulting emulsion was coagulation washed, and pH
and pBr were adjusted to storage values of 6 and 2.5, respectively.
[0118] The resulting emulsion was examined by SEM. Tabular grains accounted for greater
than 99 percent of total grain projected area, the mean ECD of the emulsion grains
was 1.98 µm (coefficient of variation = 34). Employing the same measurement technique
as for Emulsion A, mean tabular grain thickness was determined to be 0.055 µm.
Emulsion E (uniform 12M% iodide)
[0119] This emulsion was precipitated by the same procedure employed for Emulsion D, except
that the flow rate ratio of AgI to AgNO
3 was increased so that a uniform 12 M% iodide silver iodobromide grain composition
resulted, and the flow rates of AgNO
3 and NaBr during growth were decreased such that the growth time was ca. 1.93 times
as long, in order to avoid renucleation during growth of this less soluble, higher
iodide emulsion.
[0120] Using the analysis techniques as employed for Emulsion D, Emulsion E was determined
to consist of 98 percent by number tabular grains with tabular grains accounting for
more than 99 percent of total grain projected area. The emulsion grains exhibited
a mean ECD of 1.60 µm (COV = 42) and a mean thickness of 0.086 µm. It was specifically
noted that introducing 12 mole percent iodide throughout the precipitation had the
effect of thickening the silver iodobromide tabular grains so that they no longer
satisfied ultrathin tabular grain emulsion requirements.
Emulsion F (uniform 4.125M% iodide)
[0121] This emulsion was precipitated by the same procedure employed for Emulsion D, except
that the flow rate ratio of AgI to AgNO
3 was increased so that a uniform 4.125 M% iodide silver iodobromide composition resulted,
and the flow rates of AgNO
3 and NaBr during growth were decreased such that the growth time was ca. 1.20 times
as long, in order to avoid renucleation during growth of this less soluble, higher
iodide emulsion.
[0122] Using the analysis techniques as employed for Emulsion D, Emulsion E was determined
to consist of 97.8 percent by number tabular grains with tabular grains accounting
for greater than 99 percent of total grain projected area. The emulsion grains exhibited
a mean ECD of 1.89 µm (COV = 34) and a mean thickness of 0.053 µm.
Emulsion G (profiled iodide)
[0123] This emulsion was precipitated by the same procedure employed for Emulsion D, except
that after 6.75 moles of emulsion (amounting to 75 percent of total silver) had formed
containing 1.5 M% I silver iodobromide grains, the ratio of AgI to AgNO
3 additions was increased so that the remaining portion of the 9 mole batch was 12
M% I. During formation of this higher iodide band, flow rate, based on rate of total
Ag delivered to the reactor, was approximately 25% that employed in forming Emulsion
D, (total growth time was 1.19 times as long) in order to avoid renucleation during
formation of this less soluble, higher iodide composition.
[0124] Using the analysis techniques as employed for Emulsion D, Emulsion G was determined
to consist of 97 percent by number tabular grains with tabular grains accounting for
greater than 99 percent of total grain projected area. The emulsion grains exhibited
a mean ECD of 1.67 µm (COV = 39) and a mean thickness of 0.057 µm.
[0125] The composition and grain size data for Emulsions D through G are summarized below
in Table IX.
Table IX
| Emulsion Grain Size and Halide Data |
| Emulsion |
Iodide in AgIBr Grains |
ECD (µm) |
Thickness (µm) |
Aspect Ratio |
| D |
1.5 M% I (uniform) |
1.98 |
0.055 |
36.0 |
| E |
12.0 M% I (uniform) |
1.60 |
0.086 |
18.6 |
| F |
4.125 M% I (uniform) |
1.89 |
0.053 |
35.7 |
| G |
1.5 M% I (1st 75% Ag) |
1.67 |
0.056 |
29.8 |
| |
12 M% I (last 25% Ag) |
|
|
|
[0126] Data in Table IX indicate that the emulsion satisfying the requirements of the invention,
Emulsion G, contained grains dimensionally comparable to those of Emulsions D and
F, containing uniformly distributed 1.5 or 4.125 M% iodide concentrations, respectively.
However, Emulsion E, which contained 12.0 M% iodide uniformly distributed within the
grains showed a loss in mean ECD, an increase in mean grain thickness, and a reduction
in the average aspect ratio of the grains.
Sensitizations
[0127] Samples of the emulsions were next similarly sensitized to provide silver salt epitaxy
selectively at corner sites on the tabular grains of Emulsions D, E, F and G.
[0128] In each case a 0.5 mole sample of host emulsion was melted at 40°C and its pBr was
adjusted to ca. 4 with a simultaneous addition of AgNO
3 and KI solutions in a ratio such that the small amount of silver halide precipitated
during this adjustment was 12 M% I. Next, 2 M% NaCl (based on the amount of silver
in the ultrathin tabular grain emulsion) was added, followed by addition of Dye 1
and Dye 2, after which 6 M% AgCl epitaxy was formed by a balanced double jet addition
of AgNO
3 and NaCl solutions. Epitaxial deposition was restricted to the corners of the tabular
grains.
[0129] The epitaxially sensitized emulsion was split into smaller portions to determine
optimal levels of subsequently added sensitizing components, and to test effects of
level variations. The post-epitaxy components included additional portions of Dyes
1 and 2, 60 mg NaSCN/mole Ag, Na
2S
2O
3.5H
2O (sulfur), KAuCl
4 (gold), and 11.44 mg APMT/mole Ag. After all components were added, the mixture was
heated to 60°C to complete the sensitization, and after cooling to 40°C, 114.4 mg
additional APMT were added.
[0130] The resulting sensitized emulsions were coated on cellulose acetate support over
a gray silver antihalation layer, and the emulsion layer was overcoated with a 4.3
g/m
2 gelatin layer. Emulsion laydown was 0.646 g Ag/m
2 and this layer also contained 0.323 g/m
2 and 0.019 g/m
2 of Couplers 1 and 2, respectively, 10.5 mg/m
2 of 4-hydroxy-6-methyl-1,3,3A,7-tetraazaindene (Na
+ salt), and 14.4 mg/m
2 2-(2-octadecyl)-5-sulfohydroquinone (Na
+ salt), and a total of 1.08 g gelatin/m
2. The emulsion layer was overcoated with a 4.3 g/m
2 gelatin layer containing surfactant and 1.75 percent by weight, based on the total
weight of gelatin, of bis(vinylsulfonyl)methane hardener.
[0131] The emulsions so coated were given 0.01" Wratten 23Aä filtered daylight balanced
light exposures through a 21 step granularity step tablet (0-3 density range), and
then were developed using the Kodak Flexicolor™ C41 color negative process. Speed
was measured at a density of 0.30 above D
min.
[0132] Granularity readings on the same processed strips were made according to procedures
described in the
SPSE Handbook of Photographic Science and Engineering, edited by W. Thomas, pp. 934-939. Granularity readings at each step were divided
by the contrast at the same step, and the minimum contrast normalized granularity
reading was recorded. Contrast normalized granularity is reported in grain units (g.u.),
in which each g.u. represents a 5% change; positive and negative changes corresponding
to grainier and less grainy images, respectively (i.e., negative changes are desirable).
Contrast-normalized granularities were chosen for comparison to eliminate granularity
differences attributable to contrast differences. Since the random dot model for granularity
predicts that granularity is inversely proportional to the square root of the number
of imaging centers (M. A. Kriss in
The Theory of the Photographic Process, 4th Ed. T. H. James, ed., New York, Macmillan, 1977; p. 625), and larger grains generally
are needed to achieve higher speeds, it is generally accepted that in emulsions granularity
will increase at a rate of ca. 7 g.u. for each gain of 30 log speed units at constant
Ag laydown and photoefficiency.
[0133] Optimizations of the sensitizations of each of the emulsions was completed as described
for Emulsions A and B. Relative log speed and minimum contrast-normalized granularity
for optimized sensitizations are reported in Table X.
Table X
| Speed and Contrast Normalized Granularity Responses |
| Emulsion |
Δ Speed |
Relative Granularity |
Contrast |
| D |
Check |
Check |
0.85 |
| E |
+9 |
+4.5 |
0.55 |
| F |
+11 |
-3.0 |
0.91 |
| G |
+21 |
-7.6 |
0.94 |
[0134] The data in Table X clearly demonstrate the advantage that the higher iodide laterally
displaced region grain structure offers as compared to the three comparison (uniform
iodide ultrathin tabular grain) emulsions when all are given corner epitaxial sensitizations.
The emulsion satisfying the requirements of the invention, Emulsion G, exhibited both
the highest photographic speed and contrast and the lowest image granularity and hence
was clearly photographically superior to the compared emulsions of similar structure,
but lacking the required iodide profile.
Laterally Displaced Region vs. Central Region Epitaxy
Emulsion H (Profiled iodide, AgBr Central Region)
[0135] This emulsion was precipitated similarly as Emulsions D-G, but with the significant
difference of lowered iodide concentrations in the central regions of the ultrathin
tabular grains. The absence of iodide in the central region was of key importance,
since, in the absence of an adsorbed site director, the portions of the major faces
of the ultrathin tabular grains formed by the central region accepts silver salt epitaxy.
Therefore this structure was chosen to allow comparison of central region and laterally
displaced region (specifically, corner) epitaxial sensitizations, which can be formed
in the absence or presence, respectively, of one or more adsorbed site directors.
In addition to the noted change in halide composition, other modifications of the
precipitation procedure described above for Emulsions D through G include use of NaOCl
rather than Oxone™ for in situ oxidation of nucleation gelatin, increased batch size
(12 rather than 9 moles), and use of a parabolic flow rate acceleration during early
growth.
[0136] The first 75 percent of the silver was precipitated in the absence of iodide while
the final 25 percent of the silver was precipitated in the presence of 6 M% I.
[0137] Using analysis techniques described above, Emulsion H was found to consist of 98
percent tabular grains, which accounted for greater than 99 percent of total grain
projected area. The emulsion exhibited a mean ECD of 2.19 µm ECD (COV = 54) and a
mean grain thickness 0.056 µm.
Emulsion H/CR (Central Region Epitaxial Sensitization)
[0138] The procedure used to form epitaxy on the portions of the major faces of the ultrathin
tabular grains of Emulsion H formed by the central regions was like that described
above for the corner epitaxial sensitization of Emulsions D through G, but with these
differences: 1) The initial pBr adjustment prior to formation of epitaxy was with
AgNO
3 alone rather than with a simultaneous addition of AgNO
3 and KI. 2) The pBr was adjusted to ca. 3.5 rather than 4. 3) There were no dye additions
prior to formation of epitaxy. (These differences were undertaken to eliminate corner
site direction for the epitaxy.) 4) The level of AgCl epitaxy, based on the Emulsion
G silver prior to epitaxial deposition was 12 rather than 6 M%.
[0139] Scanning electron micrographic examination indicated that the epitaxy was deposited
predominantly on the major faces of the ultrathin tabular grains.
[0140] In an effort to obtain optimum photographic performance the resulting emulsion with
facial epitaxy was subjected to level variations in spectral sensitizing dye, Na
2S
2O
3·5H
2O, and KAuCl
4. Within the design space examined optimum performance was found with these levels
(in mg/mole Ag): 250 Dye 1, 1025 Dye 2, 60 NaSCN, 3.13 Na
2S
2O
3.5H
2O, 1.10 KAuCl
4, 11.44 mg APMT. After adding these compounds, the resulting mixture was heated to
facilitate sensitization, after which 114.4 mg APMT were added as a stabilizer. Coating
format, exposure and processing were as described above for Emulsions D through G.
[0141] Speed-granularity relationships are summarized for comparison in Table XI below.
Emulsion H/LDR (Laterally Displaced Region Epitaxial Sensitization)
[0142] The general procedure for formation of corner epitaxy was the same as described above
for Emulsions D through G, except that, like Emulsion H/CR, 12 rather than 6 mole-%
AgCl epitaxy was formed, and dye, sulfur, and gold levels were varied as a means toward
seeking optimum photographic performance of this emulsion. Within the design space
examined, optimum responses were observed for these levels in mg/mole Ag: 250 of Dye
1 and 1025 Dye 2 prior to the formation of epitaxy, and 25 mg and 102.5 mg, respectively,
after formation of epitaxy, 3.13 mg Na
2S
2O
3.5H
2O, and 0.9 mg KAuCl
4.
[0143] The resulting corner epitaxially sensitized emulsion was coated, exposed, and processed
identically as Emulsion H/CR.
[0144] Speed-granularity relationships are summarized for comparison in Table XI below.
Table XI
| Speed and Contrast Normalized Granularity Responses |
| Emulsion |
Location of Epitaxy |
Δ Speed |
Relative Granularity |
| H/CR |
Major Faces |
Check |
Check |
| H/LDR |
Corners |
+51 |
+3 |
[0145] Data in Table XI demonstrate the substantial advantage of corner epitaxial sensitizations
compared to those involving epitaxy distributed over the major faces of the tabular
grains. Emulsion H/CR is 51 speed units faster than Emulsion H/LDR, with only a 3
g.u. penalty. This is a highly favorable speed/granularity trade; from previous discussion
it is evident that the random dot model predicts ca. 11.9 g.u. increase as a penalty
accompanying the 0.51 log E speed increase at constant Ag laydown, assuming an invariant
photoefficiency. Thus corner epitaxy sensitization of the profiled iodide ultrathin
tabular grain emulsions of the invention offers a large speed-granularity (photoefficiency)
advantage over the same profiled iodide ultrathin tabular gain emulsions, but with
the silver salt epitaxy distributed over the major faces of the grains. Hence, the
improved photoefficiency of the emulsions of the invention is not only a function
of the iodide profiling selected, but also a function of the silver salt epitaxy and
its location.
Increased Iodide in Epitaxy Varied Iodide Sensitizations of Emulsion C
[0146] To demonstrate the relationship between silver and halide ions introduced during
epitaxial sensitization and the levels of iodide found in the silver halide protrusions
formed, a series of sensitizations were undertaken. In each case 0.25 mole of Emulsion
C was dyed with 1715 mg of Dye 2 per Ag mole, then emulsion pBr was adjusted to 4.0
with AgNO
3 and KI added in relative rates so that the small amount of silver halide formed corresponded
to the original composition AgI
0.12Br
0.88.
[0147] Silver halide epitaxy amounting to 12 mole percent of silver contained in the host
tabular grains was then precipitated. Halide and silver salt solutions were added
in sequence with a two mole percent excess of the chloride salt being maintained to
assure precipitation of AgCl. Silver and halide additions are reported below based
on mole percentages of silver in the host tabular grains. The rate of AgNO
3 addition was regulated to precipitate epitaxy at the rate of 6 mole percent per minute.
[0148] Sensitization C-1: 14 M % NaCl was added followed by 12 M % AgNO
3 for a nominal (input) epitaxy composition of 12 M % AgCl.
[0149] Sensitization C-2: 12.08 M % NaCl was added followed by 1.92 M % AgI (Lippmann) followed
in turn by 10.08 M % AgNO
3 for a nominal (input) epitaxy composition of 12 M % AgI
0.16Cl
0.84.
[0150] Sensitization C-3: 7.04 M % NaCl was added followed by 5.04 M % NaBr followed in
turn by 1.92 M % AgI (Lippmann) followed in turn by 10.08 M % AgNO
3 for a nominal composition of 12 M % AgI
0.16Br
0.42Cl
0.42.
[0151] Following the epitaxial depositions, the separately sensitized samples were subjected
to chemical sensitization finishing conditions, but sulfur and gold sensitizers were
withheld to avoid complicating halide analysis of the epitaxial protrusions. Finishing
consisted of adding 60 mg of NaSCN and 11.4 mg of APMT per Ag mole. These additions
were followed by heating the mixture to 50°C, followed by the addition of 114.4 mg
of APMT per silver mole.
[0152] Analytical electron microscopy (AEM) techniques were then employed to determine the
actual as opposed to nominal (input) compositions of the silver halide epitaxial protrusions.
The general procedure for AEM is described by J. I. Goldstein and D. B. Williams,
"X-ray Analysis in the TEM/STEM",
Scanning Electron Microscopy/1977; Vol. 1, IIT Research Institute, March 1977, p. 651. The composition of an individual
epitaxial protrusion was determined by focusing an electron beam to a size small enough
to irradiate only the protrusion being examined. The selective location of the epitaxial
protrusions at the corners of the host tabular grains facilitated addressing only
the epitaxial protrusions. Each corner epitaxial protrusion on each of 25 grains was
examined for each of the sensitizations. The results are summarized in Table XII.
Table XII
| Halide in Epitaxy |
| |
|
Halide Found |
| Sample |
Halide Added |
Cl |
Br |
I |
| C-1 |
Cl 100% |
72.6% |
26.8% |
0.6% |
| C-2 |
I 16% Cl 84% |
69.4% |
28.7% |
1.9% |
| C-3 |
I 16% Br/Cl 42% |
28.4% |
64.5% |
7.2% |
[0153] The minimum AEM detection limit was a halide concentration of 0.5 M %.
[0154] From Table XII, referring to C-1, it is apparent that, even when chloride was the
sole halide added to the silver iodobromide ultrathin tabular grain emulsion during
precipitation of the epitaxial protrusions, migration of iodide ion from the host
emulsion into the epitaxy was low, less than 1 mole percent, but bromide ion inclusion
was higher, probably due to the greater solubility of AgBr in AgCl compared to the
solubility of AgI in AgCl.
[0155] Referring to C-2, when iodide was added along with chloride during epitaxial deposition,
the iodide concentration was increased above 1.5 M % while bromide inclusion in the
epitaxy remained relatively constant.
[0156] Referring to C-3, when half of the chloride added in C-2 was replaced by bromide,
the iodide concentration was dramatically increased as compared to C-2, even though
the same amount of iodide was added in each sensitization.
Nominal AgCl vs. Nominal AgICl Epitaxy
Emulsion I
[0157] The emulsion prepared was a silver iodobromide emulsion containing 4.125 M % I, based
on total silver. A central region of the grains accounting for 75 % of total silver
containing 1.5 M % I while a laterally displaced region accounting for the last 25
% of total silver precipitated contained 12 M % I.
[0158] A vessel equipped with a stirrer was charged with 9.375 L of water containing 30.0
grams of phthalic anhydride-treated gelatin (10% by weight) 3.60 g NaBr, an antifoamant,
and sufficient sulfuric acid to adjust pH to 2.0 at 60°C. During nucleation, which
was accomplished by an unbalanced simultaneous 30 sec. addition of AgNO
3 and halide (0.090 mole AgNO
3, 0.1095 mole NaBr, and 0.0081 mole KI) solutions, during which time reactor pBr decreased
due to excess NaBr that was added during nucleation, and pH remained approximately
constant relative to values initially set in the reactor solution. Following nucleation,
the reactor gelatin was quickly oxidized by addition of 1021 mg of Oxone™(2KHSO
5.KHSO
4.K
2SO
4, purchased from Aldrich) in 50 cc H
2O. After the reactor and contents were held at this temperature for 7 min, 100 g of
oxidized methionine lime-processed bone gelatin dissolved in 1.5 L H
2O at 54°C was added to the reactor. Next the pH was raised to 5.90, and 12 min after
completing nucleation, 196.0 cc of 1 M NaBr were added to the reactor. Fourteen minutes
after nucleation was completed the growth stage was begun during which 2.30 M AgNO
3 and 2.40 M NaBr solutions, and a 0.04624 M suspension of AgI (Lippmann) were added
in proportions to maintain a uniform iodide level of 1.5 M % in the growing silver
halide crystals. The reactor pBr resulted from the cited NaBr additions prior to start
of and during nucleation and prior to growth. This pBr was maintained until 2.775
moles of silver iodobromide had formed (flow rate accelerated to a value 1.87 times
that at the start of this segment over 26.2 min) at which time flow of the cited AgI
suspension was stopped and addition of a more concentrated AgI suspension (0.4140
M) was begun, and the rate of addition of AgNO
3 was decreased by ca. 56% as growth of this 12 M % iodide portion was begun. During
this final growth stage, which lasted 12.5 min, AgNO
3 flow rate acceleration (end flow was 1.52 times that of that at the beginning of
this segment) was resumed and flow of the NaBr solution and the AgI suspension were
regulated so that reactor pBr was maintained as set by NaBr additions before and during
nucleation and prior to start of growth, and so that a AgI
0.12Br
0.88 composition was achieved. A total of 3.7 moles of silver iodobromide were formed.
When additions of AgNO
3, AgI, and NaBr were complete, the resulting emulsion was coagulation washed, and
pH and pBr were adjusted to storage values of 6 and 3.0, respectively.
[0159] The resulting emulsion was examined by SEM. Greater than 99 percent of total grain
projected area was accounted for by tabular grains. The mean ECD of the emulsion grains
was 0.57 µm (COV) = 54). Since this emulsion is almost exclusively tabular, the grain
thickness was determined using a dye adsorption technique: The level of 1,1'-diethyl-2,2'-cyanine
dye required for saturation coverage was determined, and the equation for surface
area was solved assuming the solution extinction coefficient of this dye to be 77,300
L/mole-cm and its site area per molecule to be 0.566 nm
2.
[0160] This approach gave a mean grain thickness value of 0.043 µm.
Sensitization I-1 Nominal AgCl
[0161] The following procedure was used for epitaxy formation and sensitization and for
evaluation of photographic responses: In each case a 0.5 mole sample of Emulsion I
was melted at 40°C and its pBr was adjusted to ca. 4 by simultaneous addition of AgNO
3 and KI solutions in a ratio such that the small amount of silver halide precipitated
during this adjustment was 12 M % I. Next, 2 M % NaCl (based on the original amount
of Emulsion I) was added, followed by addition of 1696 mg Dye 4 and 152.7 mg Dye 6
[anhydro-3,9-diethyl-3'-(N-sulfomethylcarbamoylmethyl)oxathiacarbocyanine hydroxide]
per mole Ag, after which 6 M % AgCl epitaxy was formed by a balanced double jet addition
of AgNO
3 and NaCl solutions (1 min addition time). The post-epitaxy components (cited levels
are per mole total Ag) included 0.14 mg bis(2-amino-5-iodopyridinedihydroiodide) mercuric
iodide, 137 mg Dye 4, 12.4 mg Dye 6, 60 mg NaSCN, 6.4 mg Sensitizer 1 (sulfur), 3
mg Sensitizer 2 (gold), and 11.4 mg APMT.

[0162] After all components were added, the mixture was heated to 50°C for 5 min to complete
the sensitization, and after cooling to 40°C, 114.35 mg additional APMT were added.
The coating support was a 132 µm thick cellulose acetate film support that had a rem
jet antihalation backing and a gelatin subbing layer (4.89 g/m
2), and the emulsion layer was overcoated with a 4.3 g/m
2 gelatin layer which also contained surfactant and 1.75 percent by weight, based on
total gelatin, of bis(vinylsulfonyl)methane hardener. Emulsion laydown was 0.538 g
Ag/m
2 and this layer also contained 0.398 g/m
2 and 0.022 g/m
2 of Couplers 3 and 4, respectively, 8.72 mg/m2 of 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene
(Na
+ salt), and 11.96 mg/m
2 2-(2-octadecyl)-5-sulfohydroquinone (Na
+ salt), surfactant and a total of 1.08 g gelatin/m
2.

[0163] The emulsions so coated were given 0.01" Wratten 9ä filtered (>460 nm)daylight balanced
light exposures through a 21 step granularity step tablet (0-3 density range), and
then were developed using the Kodak Flexicolor™ C41 color negative process. Speed
was measured at 0.15 above minimum density. Granularity readings on the same processed
strips were made as described for Emulsions D through G.
Sensitization I-2 Nominal AgICl
[0164] The sensitization, coating and evaluation procedures were the same as for Sensitization
D-1, except that the halide salt solution for double jet formation of epitaxy was
92 M % Cl added as NaCl and 8 M % I added as KI.
[0165] The performance comparisons of Sensitizations I-1 and I-2 are reported in Table XIII.
Table XIII
| Performance Comparisons of Varied Iodide in Epitaxy |
| Nominal Epitaxy Halide |
Dmin |
Speed |
Contrast |
Contrast Normalized Granularity* |
| Cl |
0.10 |
198 |
1.15 |
Check |
| Cl 0.92 |
|
|
|
|
| I 0.08 |
0.08 |
196 |
1.39 |
-3.1 g.u. |
| *Average of readings over 4 exposure steps near minimum granularity |
Emulsion J
[0166] The emulsion prepared was a silver iodobromide emulsion containing 4.125 M % I, based
on total silver. A central region of the grains accounting for 75 % of total silver
contained 1.5 M % I while a laterally displaced region accounting for the last 25
% of total silver precipitated contained 12 M % I.
[0167] A vessel equipped with a stirrer was charged with 6 L of water containing 3.75 g
lime-processed bone gelatin, 4.12 g NaBr, an antifoamant, and sufficient sulfuric
acid to adjust pH to 1.86, at 39°C. During nucleation, which was accomplished by balanced
simultaneous 4 sec. addition of AgNO
3 and halide (98.5 and 1.5 M % NaBr and KI, respectively) solutions, both at 2.5 M,
in sufficient quantity to form 0.01335 mole of silver iodobromide, pBr and pH remained
approximately at the values initially set in the reactor solution. Following nucleation,
the reactor gelatin methionine was quickly oxidized by addition of 128 mg of Oxone™
(2KHSO
5.KHSO
4.K
2SO
4, purchased from Aldrich) in 50 cc H
2O, and the temperature was raised to 54°C in 9 min. After the reactor and contents
were held at this temperature for 9 min, 100 g of oxidized methionine lime-processed
bone gelatin dissolved in 0.5 L H
2O at 54°C were added to the reactor. Next the pH was raised to 5.87, and 107.0 cc
of 1 M NaBr were added to the reactor. Twenty two minutes after nucleation was started,
the growth stage was begun during which 1.6 M AgNO
3, 1.75 M NaBr and a 0.0222 M suspension of AgI (Lippmann) were added in proportions
to maintain a uniform iodide level of 1.5 M % in the growing silver halide crystals,
and the reactor pBr at the value resulting from the cited NaBr additions prior to
start of nucleation and growth. This pBr was maintained until 0.825 mole of silver
iodobromide had formed (constant flow rates for 40 min), at which time the excess
Br
- concentration was increased by addition of 75 cc of 1.75 M NaBr, the reactor pBr
being maintained at the resulting value for the balance of the growth. The flow rate
of AgNO
3 was accelerated to approximately 8.0 times its starting value during the next 41.3
min of growth. After 4.50 moles of emulsion had formed (1.5 M % I), the ratio of flows
of AgI to AgNO
3 was changed such that the remaining portion of the 6 mole batch was 12 M % I. At
the start of the formation of this high iodide band, the flow rate, based on rate
of total Ag delivered to the reactor, was initially decreased to approximately 25%
of the value at the end of the preceding segment in order to avoid renucleation during
formation of this less soluble, higher iodide band, but the flow rate was doubled
from start to finish of the portion of the run. When addition of AgNO
3, AgI and NaBr was complete, the resulting emulsion was coagulation washed and pH
and pBr were adjusted to storage values of 6 and 2.5, respectively.
[0168] Particle size and thickness were determined by methods described for Emulsion H.
Mean grain ECD was 1.30 µm (COV = 47), and thickness was 0.052 µm. Tabular grains
accounted for >99% of total grain projected area.
Sensitization J-1 Nominal AgCl
[0169] A 0.5 mole sample of Emulsion J was melted at 40°C, and its pBr was adjusted to ca.
4 by simultaneous addition of AgNO
3 and KI solutions in a ratio such that the small amount of silver halide precipitated
during this adjustment was 12 M % I. Next, 2 M % NaCl (based on silver in Emulsion
J) was added, followed by addition of 1170 mg Dye 4 and 117.9 mg Dye 6 and 119 mg
of Dye 7 [anhydro-9-ethyl-5,6-dimethoxy-5'-phenyl-3,3'-bis(sulfopropyl)oxacarbocyanine
hydroxide, sodium salt] per mole Ag, after which 6 M % AgCl epitaxy was formed by
a balanced double jet addition of AgNO
3 and NaCl solutions (1 min addition time). After formation of epitaxy, the resulting
emulsion was chill-set and then 0.04 mole portions of it were taken for remaining
steps in the sensitization. This allowed variations in levels of sensitizers in order
to determine optimum treatment combinations. The post-epitaxy components (cited levels
are per mole Ag) included Dye 4, Dye 6 and Dye 7, 60 mg NaSCN/mole Ag, Sensitizer
1 (sulfur), Sensitizer 2 (gold), and 8.0 mg N-methylbenzothiazolium iodide. After
all components were added, the mixture was heated to 50°C for 5 min to complete the
sensitization, and after cooling to 40°C, 114.35 mg additional APMT was added.
[0170] Coating, exposure, processing and evaluation was as described above for the sensitizations
of Emulsion H. Within the design space explored, the optimum speed/D
min (D
min = 0.10 or less) response was observed for these post sensitization additions (levels
in mg/mole Ag): 243 mg Dye 4, 12.15 mg Dye 6, 12.2 mg Dye 7, 2.68 mg Sensitizer 1,
and 1.35 mg Sensitizer 2.
Sensitization J-2 Nominal AgICl
[0171] The procedure was identical to Sensitization J-1, except that the halide salt solution
used to form epitaxy was 84 M % NaCl and 16 M % KI--i.e., optimum photographic responses
were observed at the same sensitizer levels as for the nominal AgCl epitaxial sensitization
of Sensitization E-2.
[0172] The performance comparisons of Sensitizations J-1 and J-2 are reported in Table XIV.
Table XIV
| Performance Comparisons of Varied Iodide in Epitaxy |
| Nominal Epitaxy Halide |
Dmin |
Speed |
Contrast |
Contrast Normalized Granularity* |
| Cl |
0.10 |
240 |
1.42 |
Check |
| Cl 0.84 |
|
|
|
|
| I 0.16 |
0.08 |
241 |
1.58 |
-2.8 g.u. |
| *Average of readings over 4 exposure steps near minimum granularity |
[0173] From a comparison of Tables XIII and XIV it is apparent that the increased iodide
in the silver halide epitaxy increased contrast and decreased granularity, and the
further increase in iodide in Table XIV as compared to Table XIII further increased
contrast.
Emulsion K
[0174] The emulsion prepared was a silver iodobromide emulsion containing 4.125 M % I, based
on total silver. A central region of the grains accounting for 74 % of total silver
contained 1.5 M % I while a laterally displaced region accounting for the last 26
% of total silver precipitated contained 12 M % I.
[0175] A vessel equipped with a stirrer was charged with 6 L of water containing 3.75 g
lime-processed bone gelatin, 4.12 g NaBr, an antifoamant, and sufficient sulfuric
acid to adjust pH to 5.41, at 39°C. During nucleation, which was accomplished by balanced
simultaneous 4 sec. addition of AgNO
3 and halide (98.5 and 1.5 M % NaBr and KI, respectively) solutions, both at 2.5 M,
in sufficient quantity to form 0.01335 mole of silver iodobromide, pBr and pH remained
approximately at the values initially set in the reactor solution. Following nucleation,
the methionine in the reactor gelatin was quickly oxidized by addition of 0.656 cc
of a solution that was 4.74 M % NaOCl, and the temperature was raised to 54°C in 9
min. After the reactor and contents were held at this temperature for 9 min, 100 g
of oxidized methionine lime-processed bone gelatin dissolved in 1.5 L H
2O at 54°C, and 122.5 cc of 1 M NaBr were added to it (after which pH was ca. 5.74).
Twenty four and a half minutes after nucleation, the growth stage was begun during
which 2.50 M AgNO
3, 2.80 M NaBr, and a 0.0397 M suspension of AgI (Lippmann) were added in proportions
to maintain a uniform iodide level of 1.5 M % in the growing silver halide crystals,
and the reactor pBr at the value resulting from the cited NaBr additions prior to
the start of nucleation and growth. This pBr was maintained until 0.825 mole of silver
iodobromide had formed (constant flow rates for 40 min), at which time the excess
Br
- concentration was increased by addition of 105 cc of 1 M NaBr, the reactor pBr being
maintained at the resulting value for the balance of the growth. The flow rate of
AgNO
3 was accelerated to approximately 10 times the starting value in this segment during
the next 52.5 min of growth. After 6.69 moles of emulsion had formed (1.5 M % I),
the ratio of flow of AgI to AgNO
3 was changed such that the remaining portion of the 9 mole batch was 12 M % I. At
the start of the formation of this high iodide band, growth reactant flow rate, based
on rate of total Ag delivered to the reactor, was initially decreased to approximately
25% of the value at the end of the preceding segment in order to avoid renucleation
during formation of this less soluble, higher iodide composition band, but it was
accelerated (end flow 1.6 times that at the start of this segment) during formation
of this part of the emulsion. When addition of AgNO
3, AgI and NaBr was complete, the resulting emulsion was coagulation washed and pH
and pBr were adjusted to storage values of 6 and 2.5, respectively.
[0176] Particle size and thickness were determined by methods described for Emulsion H.
Mean grain ECD was 1.50 µm (COV = 53), and thickness was 0.060 µm. Tabular grains
accounted for >99% of total grain projected area.
Sensitization K-1 Nominal AgCl
[0177] A 0.5 mole sample of Emulsion K was melted at 40°C and its pBr was adjusted to ca.
4 by simultaneous addition of AgNO
3 and KI solutions in a ratio such that the small amount of silver halide precipitated
during this adjustment was 12 M % I. Next, 2 M % NaCl (based on the original amount
of silver in the Emulsion F sample) was added, followed by addition of Dye 4 and Dye
6 (1173 and 106 mg/mole Ag, respectively), after which 6 mole-% epitaxy was formed
as follows: A single-jet addition of 6 M % NaCl, based on the original amount of host
emulsion, was made, and this was followed by a single-jet addition of 6 M % AgNO
3. The AgNO
3 addition was made in 1 min. The post-epitaxy components added were 60 mg NaSCN/mole
Ag, Na
2S
2O
3.5H
2O (sulfur sensitizer) and KAuCl
4 (gold sensitizer), and 3.99 mg 3-methyl-1,3-benzothiazolium iodide/mole Ag. Sulfur
and gold sensitizer levels were the best obtained from several trial sensitizations.
After all components were added, the mixture was heated to 60°C for 8 min to complete
the sensitization. After cooling to 40°C, 114.35 mg APMT/mole Ag were added. The optimum
sensitization was 2.9 mg/M Ag Na
2S
2O
3.5H
2O and 1.10 mg/M Ag KAuCl
4.
[0178] Coating, exposure, processing and evaluation were conducted similar as described
for Emulsion H, except that Coupler 5 (0.323 g/m
2) was substituted for Coupler 3, and the laydown of Coupler 2 was 0.016 g/m
2.

Sensitization K-2 Nominal AgIBrCl
[0179] The procedure was identical to Sensitization K-1, except that instead of the sequential
single jet additions of 6 M % NaCl and 6 M % AgNO
3 the following were added sequentially: 2.52 M % NaCl, 2.52 M % NaBr, 0.96 M % AgI
(Lippmann) and 5.04 M % AgNO
3. The percentages are based on silver provided by Emulsion K. The optimum sensitization
was 2.3 mg/M Ag Na
2S
2O
3.5H
2O and 0.80 mg/M Ag KAuCl
4.
[0180] The performance comparisons of Sensitizations K-1 and K-2 are reported in Table XV.
Table XV
| Performance Comparisons of Varied Iodide in Epitaxy |
| Nominal Epitaxy Halide |
Dmin |
Speed |
Contrast |
Contrast Normalized Granularity* |
| Cl |
0.09 |
100 |
0.51 |
Check |
| Cl 0.42 |
|
|
|
|
| Br 0.42 |
|
|
|
|
| I 0.16 |
0.08 |
106 |
0.56 |
-3.5 g.u. |
| *Average of readings over 4 exposure steps near minimum granularity |
[0181] From Table XV it is apparent that the increased bromide and iodide in the silver
halide epitaxy increased contrast and decreased granularity.
Dopant Observations
[0182] The Examples that follow illustrate that the incorporation of a shallow electron
trapping (SET) dopant in the silver halide epitaxial sensitizations of ultrathin tabular
grain emulsions increases photographic speed, as demonstrated by SET doped and undoped
epitaxial sensitizations of Emulsions L and M. Emulsions N (undoped) and O (doped)
demonstrate the presence of iridium in the host ultrathin tabular grains can markedly
reduce reciprocity failure. Emulsions N through Z demonstrate SET dopants in host
tabular grain portions of epitaxially sensitized ultrathin tabular grain emulsions
to increase photographic speed.
[0183] Emulsions AA and BB demonstrate that adding both a SET dopant and an iridium dopant
to the host tabular grain portion of an epitaxially sensitized ultrathin tabular grain
emulsion largely, if not entirely, eliminates the ability of the iridium dopant to
reduce high intensity reciprocity failure (HIRF). Emulsion CC demonstrates that shifting
the SET dopant to the epitaxy while leaving the iridium dopant in the ultrathin tabular
grains results in an even higher speed while restoring the effectiveness of the iridium
dopant in reducing HIRF.
Speed Enhancement by SET Dopant in Epitaxy Emulsion L (graded iodide host tabular
grains)
[0184] A reaction vessel equipped with a stirrer was charged with 6 L of water containing
3.75 g of lime-processed bone gelatin, 4.12 g NaBr, an antifoamant and sufficient
sulfuric acid to adjust pH to 5.42 at 39°C.
[0185] Nucleation was accomplished by a balanced simultaneous 4 second addition of 2.5 M
AgNO
3 and 2.5 M halide (98.5 M % Br and 1.5 M % I, added as NaBr and KI, respectively)
solutions in an amount sufficient to form 0.01335 mole of silver iodobromide. Both
pBr and pH remained at or near the values initially set in the reaction vessel.
[0186] Following nucleation the methionine portion of the gelatin in the reaction vessel
was oxidized by the introduction of 50 cc of a 0.062 percent by weight solution of
NaOCl, and the temperature within the reaction vessel was raised to 54°C in 9 minutes.
After holding at this temperature for 9 minutes, 100 g of oxidized methionine lime-processed
bone gelatin dissolved in 1.5 L H
2O at 54°C were added to the reaction vessel. Twenty four and a half minutes after
nucleation the growth stage was begun during which 2.5 M AgNO
3, 2.8 M NaBr and a 0.0394 M suspension of AgI (Lippmann) were added in proportions
to maintain a uniform iodide level of 1.5 M % in the growing silver iodobromide grains
and to maintain the pBr in the reaction vessel approximately constant. This pBr was
maintained until 0.826 mole of silver iodobromide had formed employing constant flow
rates for 40 minutes, at which time the stoichiometric excess Br
- concentration was increased by addition of 105 cc of 1 M NaBr. The reaction vessel
was maintained at the resulting pBr value for the balance of grain growth. The flow
rate of AgNO
3 was accelerated during the next 52.5 min, so that end flow was about 10 times greater
than at the start of this segment, by which time 6.75 moles AgBr
0.985I
0.015 had formed. In the final growth segment, flow rates of AgNO
3, AgI and NaBr were continued, but with a more concentrated (0.341 M) suspension of
AgI, and with a reduced initial flow rate of 2.5 M AgNO
3 (0.25 times as great as at the end of the 1.5 M % I growth). During this growth segment
the AgNO
3 flow rate was accelerated so that the final flow rate was 1.6 times that at the start.
The relative flow rates of AgNO
3, AgI and NaBr were modulated so as to maintain the pBr from the previous growth segment
and to achieve an iodide concentration 12 M %, based on silver, during precipitation
of the final 2.25 moles of silver.
[0187] After the final growth segment was completed, the emulsion was cooled to 40°C and
coagulation washed. pH and pBr were then adjusted to storage values of 6 and 2.5,
respectively.
[0188] The resulting tabular grain silver iodobromide emulsion contained an iodide concentration
of 1.5 M % in the first 75 percent of the grain to precipitate and 12 M % in the last
25 percent of the grain to precipitate. Grain characteristics were measured as reported
for Emulsion A. Greater than 99 percent of total grain projected area was accounted
for by tabular grains. The mean ECD of the grains was 1.50 µm (COV = 52). The mean
thickness of the tabular grains was 0.060 µm.
Emulsion M (graded iodide host tabular grains)
[0189] A reaction vessel equipped with a stirrer was charged with 6.75 L of water containing
4.21 g of lime-processed bone gelatin, 4.63 g NaBr, an antifoamant and sufficient
sulfuric acid to adjust pH to 1.77 at 39°C.
[0190] Nucleation was accomplished by a balanced simultaneous 4 second addition of 2.4 M
AgNO
3 and 2.4 M halide (98.5 M % Br and 1.5 M % I, added as NaBr and KI, respectively)
solutions in an amount sufficient to form 0.0150 mole of silver iodobromide. Both
pBr and pH remained at or near the values initially set in the reaction vessel.
[0191] Following nucleation the methionine portion of the gelatin in the reaction vessel
was oxidized by the introduction of 50 cc of a 0.07 percent by weight solution of
NaOCl, and the temperature within the reaction vessel was raised to 54°C in 9 minutes.
After holding at this temperature for 6 minutes, 100 g of oxidized methionine lime-processed
bone gelatin dissolved in 1.5 L H
2O (also containing 0.165 mole of NaOH) at 54°C were added to the reaction vessel,
followed by a pH adjustment to 5.85. Twenty four and four tenths minutes after nucleation
333.6 cc of a 1 M halide solution (33 M % NaBr and 67 M % NaCl) were added to the
reaction vessel. One minute thereafter the growth stage was begun during which 3.0
M AgNO
3, 3.33 M NaBr and a 0.181 M suspension of AgI (Lippmann) were added in proportions
to maintain a uniform iodide level of 4.125 M % in the growing silver iodobromide
grains and to maintain the pBr in the reaction vessel approximately constant. This
pBr was maintained until 0.635 mole of silver iodobromide had formed, at which time
the stoichiometric excess Br
- concentration was increased by addition of 147.4 cc of 1.5 M NaBr. The reaction vessel
was maintained at the resulting pBr value for the balance of grain growth. The flow
rates of AgNO
3, AgI and NaBr were continued until 6.81 moles of AgI
0.04125Br
0.95875 had formed in the reaction vessel (105.6 min, accelerated flow so that the end flow
rate of AgNO
3 was 9.6 times that at the start).
[0192] In the final growth segment the addition of AgNO
3, AgI and NaBr was continued, but with a more concentrated (0.527 M) suspension of
AgI, and with a reduced initial flow rate of 3.0 M AgNO
3 (0.49 time as great as at the end of the 4.125 M % I growth). During this growth
segment the AgNO
3 flow rate was held constant, and the relative flow rates of AgNO
3, AgI and NaBr were controlled to maintain the pBr from the previous growth segment
and to achieve an iodide concentration 12 M %, based on silver, during precipitation
of the final 2.25 moles of silver.
[0193] After the final growth segment was completed, the emulsion was cooled to 40°C and
coagulation washed. pH and pBr were then adjusted to storage values of 6 and 2.5,
respectively.
[0194] The resulting tabular grain silver iodobromide emulsion contained an iodide concentration
of 4.125 M % in the first 75 percent of the grain to precipitate and 12 M % in the
last 25 percent of the grain to precipitate. Grain characteristics were measured as
reported for Emulsion A. Greater than 99 percent of total grain projected area was
accounted for by tabular grains. The mean ECD of the grains was 1.79 µm. The mean
thickness of the tabular grains was 0.056 µm.
Epitaxial Sensitizations
[0195] Samples of Emulsions L and M were next sensitized employing epitaxial depositions
with and without dopant.
[0196] A 0.5 mole sample of the emulsion was melted at 40°C and its pBr was adjusted to
ca. 4 with a simultaneous addition of AgNO
3 and KI solutions in a ratio such that the small amount of silver halide precipitated
during this adjustment was 12% I. Next, 2 M% NaCl (based on the original amount of
silver iodobromide host) was added, followed by addition of spectral sensitizing dyes,
after which 6 M % of silver iodo-bromochloride epitaxy was formed by the following
sequence of additions: 2.52 M % Cl
- added as CaCl
2 solution, 2.52 M % Br
- added as NaBr solution, 0.96 M % I
- added as AgI (Lippmann) suspension, and 5.04 M % AgNO
3. In those samples to which a shallow electron trapping dopant, K
4Ru(CN)
6 (SET-2), was incorporated in the sensitization epitaxy, the dopant was added after
NaBr and before AgNO
3.
[0197] For red sensitizations Dye 1 and anhydro-5,5'-dichloro-9-ethyl-3,3'-bis(2-hydroxy-3-sulfopropyl)thiacarbocyanine
hydroxide, triethylammonium salt, Dye 8, were used, and for green sensitizations Dyes
3 and 4 were used.
[0198] The epitaxially sensitized emulsion samples were split into smaller portions to determine
optimal levels of subsequently added sensitizing components. The post-epitaxy components
included 0.75 mg 4,4'-phenyl disulfide diacetanilide, additional portions of the same
sensitizing dyes previously employed, 60 mg NaSCN/Ag mole, Sensitizer 1 (sulfur sensitizer),
Sensitizer 2 (gold sensitizer), 5.72 mg APMT/Ag mole (red sensitized emulsions only),
and 3.99 mg 3-methyl-1,3-benzothiazolium iodide/Ag mole (green sensitized emulsions
only). After all post-epitaxy sensitizing components were added, the mixture was heated
to 50°C for 5 minutes to complete the sensitization. After cooling to 40°C, an additional
114.35 mg AMPT/Ag mole were added.
[0199] The red sensitized emulsions were coated on a cellulose acetate film support over
a gray silver antihalation layer. The green sensitized emulsions were coated on a
similar support, with a 4.89 g gelatin/m
2 subbing layer and, instead of the gray silver antihalation layer, the support carried
a rem jet antihalation layer on its back side.
[0200] Emulsion laydown was 0.646 and 0.538 g Ag/m
2 for the red and green sensitized emulsions, respectively. Each emulsion layer contained,
surfactant, 1.75 g/Ag mole 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene (Na
+ salt) and 2.40 g/Ag mole 2-(2-octadecyl)-5-sulfohydro-quinone (Na
+ salt), dye-forming couplers, and a total of 1.08 g gelatin/m
2. For the red sensitized emulsion samples Couplers 1 and 2 were used at 0.323 and
0.019 g/m
2, respectively. For the green sensitized emulsion samples Couplers 4 and 5 were used
at 0.016 and 0.323 g/m
2, respectively. Each emulsion layer was overcoated with a 4.3 g/m
2 gelatin layer that contained surfactant and 1.75 weight percent, based on total gelatin
coated, of bis(vinylsulfonyl)methane hardener.
[0201] The emulsions were given a 0.01 sec exposure balanced daylight exposure. The red
sensitized coatings were exposed through a Wratten™ 23A (>560 nm transmission) filter,
and the green sensitized coatings were exposed through a Wratten™ 9 (>460 nm transmission)
filter. The exposures were taken through a 21 step granularity step tablet (0-3 density
range), and then were developed using the Kodak Flexicolor™ C41 color negative process.
Speed was measured at 0.15 above minimum density. Granularity readings on the same
processed strips were made as described for Emulsions D through G.
[0202] Samples of Emulsion L were selected as being representative of emulsions according
to the invention optimally sensitized to the red region of the spectrum. Each sample
contained, per mole of Ag, 223 mg of Dye 1, 961 mg of Dye 8, 2.25 mg of the sulfur
sensitizer and 0.79 mg of the gold sensitizer. Samples differing solely by the presence
or absence of 30 mppm K
4Ru(CN)
6 per mole of host emulsion present during epitaxial deposition are compared in Table
XVI below. The addition of the dopant did not affect the thickness of the tabular
grains, nor did it have any effect on granularity.
Table XVI
| Effect of Shallow Electron Traps in Epitaxy of Green Sensitized Ultrathin Tabular
Grain Emulsion |
| SET-2 mppm |
Relative Log Speed |
Dmin |
| 0 |
100 |
0.15 |
| 30 |
111 |
0.18 |
[0203] A significant speed increase of 0.11 log E was realized to result from incorporation
of the shallow electron trap imparting dopant at a concentration of only 30 molar
parts per million parts of host emulsion Ag. Except for the slight (0.03) increase
in minimum density there were no offsetting performance disadvantages. No increase
in the thickness of the ultrathin tabular grains was observed, nor was any increase
in granularity observed. Further, the increment of speed provided by the shallow electron
trap dopant was in addition to incremental speed increases provided by the graded
iodide profile of the host ultrathin tabular grains and the inclusion of increased
levels of iodide in the epitaxy, previously demonstrated.
[0204] Samples of Emulsion M were selected as being representative of ultrathin tabular
grain emulsions spectrum. Each sample contained, per mole of Ag, 336 mg of Dye 3,
973 mg of Dye 4, 2.30 mg of the sulfur sensitizer and 0.84 mg of the gold sensitizer.
Samples differing solely by the presence or absence of 30 mppm K
4Ru(CN)
6 per mole of host emulsion Ag during epitaxial deposition are compared in Table XVII
below. The addition of the dopant did not affect the thickness of the tabular grains,
nor did it have any affect on granularity.
Table XVII
| Effect of Shallow Electron Traps in Epitaxy of Red Sensitized Ultrathin Tabular Grain
Emulsion |
| SET-2 mppm |
Relative Log Speed |
Dmin |
| 0 |
100 |
0.06 |
| 30 |
109 |
0.06 |
[0205] A significant speed increase of 0.09 log E was realized to result from incorporation
of the shallow electron trap imparting dopant at a concentration of only 30 molar
parts per million parts of host emulsion Ag. No offsetting performance disadvantages
were observed. No increase in the thickness of the ultrathin tabular grains was observed,
no increase in minimum density was observed, nor was any increase in granularity observed.
Further, the increment of speed provided by the shallow electron trap dopant was in
addition to incremental speed increases provided by the graded iodide profile of the
host ultrathin tabular grains and the inclusion of increased levels of iodide in the
epitaxy, previously demonstrated.
Reciprocity Failure Reduction Emulsion N (iodide banded, no dopant)
[0206] Aqueous solutions of 2.38 M AgNO
3 and 2.38 M Na(Br
0.95I
0.05) were introduced at 50°C over 0.25 minute each at 105.6 mL/min in a double-jet mode
into 6.56 L of 0.0048 M NaBr solution containing 3.84 g/L of oxidized methionine lime
processed bone gelatin, an antifoamant and sufficient H
2SO
4 to adjust the solution pH to a value of 2.0. Following nucleation and after a 14
minute hold period, more oxidized methionine gelatin (70 g) was added in a basic aqueous
solution such that the pH increased to 6.0 (at 50°C) after this addition. Then a solution
of 1.0 M NaBr was added at 19 minutes after nucleation in sufficient amount to decrease
the pBr to 1.95. Growth was carried out over 87 min at 50°C with a stream of AgI (Lippmann)
used as the iodide source in conjunction with 2.38 M AgNO
3 and 2.38 M NaBr reagents to give a low iodide inner region for accounting for 75
percent of total silver followed by a peripheral region accounting for the final 25
percent of total silver formed by increasing the concentration of iodide introduced
to 12 M %, resulting in an average overall iodide content of about 4.5 M %. The first
20.33 minutes of precipitation were carried out with a gradation of the pBr from 1.95
to 1.7. pBr was thereafter maintained constant. The first 59.83 minutes of precipitation
(accounting for 75 percent of total silver) was accomplished using a AgNO
3 flow rate linear ramp of from 11.0 to 76.8 mL/min. During the last 25 percent of
silver introduction the silver nitrate flow rate was ramped from 16.3 to 47.3 mL/min
over 27.23 minutes, and the Lippmann addition rate was adjusted to maintain a nominal
12 M % iodide concentration, based on silver. The emulsion was subsequently washed
via ultrafiltration, and the pH and pBr were adjusted to storage values of 6.0 and
3.4, respectively.
[0207] SEM analysis revealed a mean ECD of 1.29 µm (COV = 60%) and a mean grain thickness
of 0.053 µm. The tabular grains were estimated to account for >95 percent of total
grain projected area.
Emulsion O (iodide banded, Ir doped)
[0208] The preparation of Emulsion N was repeated, except that after 70 percent of total
silver had been introduced and without interrupting the additions of silver and halides
K
2IrCl
6 was introduced in an aqueous solution in the amount of 0.05 mg per mole of total
silver forming the emulsion.
[0209] SEM analysis revealed the physical dimensions of the grains of the emulsion to remain
essentially unchanged. Mean grain ECD was 1.24 µm and mean grain thickness was 0.055
µm. The estimated tabular grain projected area as percent of total grain projected
area was unchanged.
Sensitizations and Evaluations
[0210] Emulsions N and O were identically sensitized in the following manner: A 1 mole sample
of the emulsion was heated to 40°C, and its pBr adjusted to about 4 with a simultaneous
addition of AgNO
3 and KI (mole ratio 1:0.12). Then 2 M % NaCl based on silver present before the above
pBr adjustment was added. Red spectral tral sensitizing dyes, Dye 1 and Dye 8 were
then added in an overall molar concentration of 1.9 mmol/M Ag (molar ratio Dye 1:Dye
8 1:4). Next silver salt epitaxy was deposited in the amount of 6 mole percent, based
on the silver forming the tabular grains. This was accomplished by the sequential
introduction of CaCl
2, NaBr, AgI Lippmann (Cl:Br:I mole ratio 42:42:16) and AgNO
3. Each solution was introduced in 3 minutes or less. Observed samples showed epitaxy
at most of the tabular grain corners.
[0211] The epitaxially sensitized emulsion was next divided into smaller portions with the
aim of establishing optimal levels of chemical sensitization. To each sample were
added 60 mg/Ag mole NaSCN, Sensitizer 1 as a sulfur sensitizer, Sensitizer 2 as a
gold sensitizer, 8 mg/Ag mole APMT and 2.25 mg/Ag mole of bis(
p-acetamidophenyl)disulfide. The emulsion with the sensitizers added was heated to
55°C for 25 minutes. After cooling to 40°C, 114.4 mg of additional APMT was added.
From varied levels of Sensitizers 1 and 2 the optimal sensitization was identified
and is the basis of the observations below.
[0212] The resulting sensitized emulsions were coated on a cellulose acetate film support
over a gray silver antihalation layer, and the emulsion was overcoated with a 1.076
g/m
2 gelatin layer containing surfactant and 1.75 percent by weight, based on total weight
of gelatin, of bis(vinylsulfonyl)methane hardener. Emulsion laydown was 0.646 g Ag/m
2 and the emulsion layer also contained 0.646 g/m
2 of Coupler 1 and 0.21 g/m
2 of Coupler 2, along with 5.65 mg/m
2 of 5-bromo-4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene triethylammonium salt and surfactant.
Total gelatin amounted to 2.15 g/m
2.
[0213] Emulsions N and 0 were exposed and processed similarly as Emulsion A, except that
different samples also received exposures ranging from 10
-5 to 1 second to allow reciprocity failure to be examined. In Table XVIII the differences
in observed speed for 10
-5 and 10
-1 second exposures are reported at densities of 0.15, 0.35, 0.55, 0.75, 0.95 and 1.15
above minimum density. Negative values indicate lower speed for the shorter duration
exposure, which is indicates high intensity reciprocity failure. Ideally, according
to the reciprocity law, the same exposure value (I X t, where I is exposure intensity
and t is exposure time) should result in the same speed with varied selections of
I and t. Thus, a speed change (Δ log E) of zero represents a photographic ideal (no
reciprocity law failure).
Table XVIII
| Effect of Iridium Doping on Reciprocity |
| K2IrCl6 mg/mole Ag |
Δ Speed at cited density above Dmin |
| Emul. |
in Host |
Dmin |
0.15 |
0.35 |
0.55 |
0.75 |
0.95 |
1.15 |
| N |
0 |
0.19 |
-.08 |
-.12 |
-.15 |
-.18 |
-.22 |
-.29 |
| O |
0.05 |
0.19 |
-.05 |
-.04 |
-.03 |
-.02 |
-.02 |
-.05 |
[0214] Evidenced in the data above is not only the overall improved reciprocity response
of the Ir doped Emulsion O (as indicated by the preferred near zero speed deltas)
but especially the contrast reciprocity improvement. The increasingly large deltas
in Emulsion N at progressively higher densities represents a contrast reciprocity
failure more severe than the threshold speed reciprocity failure at the speed point
0.15 above Dmin.
Shallow Electron Trap Dopants in Ultrathin Tabular Grains
Emulsion P (no dopant)
[0215] A silver iodobromide (2.6 M % I, uniformly distributed) emulsion was precipitated
by a procedure similar to that employed by Antoniades et al for precipitation of Emulsions
TE-4 to TE-11. Greater than 99 percent of total grain projected area was accounted
for by tabular grains. The mean ECD of the grains was 2.45 µm and the mean thickness
of the grains was 0.051 µm. The average aspect ratio of the grains was 48. No dopant
was introduced during the precipitation of this emulsion.
Emulsions Q through Z
[0216] A series of emulsions were prepared similarly as Emulsion P, except that a dopant
was incorporated in the ultrathin tabular grains following nucleation over an extended
interval of grain growth to minimize thickening of the tabular grains. Attempts to
introduce dopant into the reaction vessel prior to nucleation resulted in thickening
of the ultrathin tabular grains and, at higher dopant concentrations, formation of
tabular grains which were greater than 0.07 µm in thickness. All of the emulsions,
except Emulsion S, contained the same iodide content and profile as Emulsion P. Emulsion
S was precipitated by introducing no iodide in the interval from 0.2 to 55 percent
of silver addition and by introducing iodide at a 2.6 M % concentration for the remainder
of the precipitation.
[0217] The results are summarized in Table XIX. The concentrations of the dopants are reported
in terms of molar parts of dopant added per million molar parts of Ag (mppm). The
Profile % refers to the interval of dopant introduction, referenced to the percent
of total silver present in the reaction vessel at the start and finish of dopant introduction.
Table XIX
| Emul. |
Total Dopant mppm |
Local Dopant Conc. mppm |
Dopant Profile % |
Grain Thickness µm |
Av. Aspect Ratio |
| Q |
50 |
63 |
0.2-80 |
0.050 |
48 |
| R |
110 |
138 |
0.2-80 |
0.051 |
48 |
| S |
110 |
275 |
0.2-40 |
0.049 |
44 |
| T |
110 |
275 |
0.2-40 |
0.050 |
46 |
| U |
110 |
275 |
40-80 |
0.051 |
48 |
| V |
110 |
275 |
60-100 |
0.049 |
51 |
| X |
110 |
550 |
60-80 |
0.049 |
49 |
| X |
220 |
275 |
0.2-80 |
0.050 |
45 |
| Y |
220 |
1100 |
60-80 |
0.050 |
50 |
| Z |
440 |
550 |
0.2-80 |
0.052 |
45 |
Sensitizations and Evaluations
[0218] Emulsions P through Z were identically chemically and spectrally sensitized as follows:
150 mg/Ag mole NaSCN, 2.1 mmole/Ag mole of Dye 2, 20 µmole/Ag mole Sensitizer 1 and
6.7 µmole Sensitizer 2 were added to the emulsion. The emulsion was then subjected
to a heat digestion at 65°C for 15 minutes, followed by that addition of 0.45 M %
KI and AgNO
3.
[0219] Samples of the sensitized emulsions were then coated as follows: 0.538 g Ag/m
2, 2.152 g/m
2 gelatin (half from original emulsion and half added), 0.968 g/m
2 Coupler 1 and 1 g/Ag mole 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene (Na
+ salt). The emulsion layer was overcoated with 1.62 g/m
2 gelatin and 1.75 weight percent bis(vinylsulfonyl)methane, based on total gelatin
in the emulsion and overcoat layers.
[0220] The emulsion coatings were exposed for 1/100th second with 5500°K daylight through
a Wrattenä 23A filter (>560 nm transmission) and processed for 3 minutes 15 seconds
in a Kodak Flexicolorä C41 color negative process. Speed was measured at 0.15 above
minimum density. Sensitometric performance is summarized in Table XX.
Table XX
| Dopant Speed Enhancements |
| Emulsion |
Dopant (mppm) |
Profile % |
Relative Log Speed |
| P |
None |
-- |
210 |
| V |
110 |
60-100 |
223 |
| W |
110 |
60-80 |
222 |
| X |
220 |
0.2-80 |
228 |
| Y |
220 |
60-80 |
229 |
| Z |
440 |
0.2-80 |
233 |
[0221] From Table XX it is apparent that the shallow electron trapping dopant increased
speed from 0.13 log E to 0.23 log E.
Antagonistic and Compatible Dopant Combinations to Increase Speed and Reduce HIRF
Emulsion AA
[0222] Aqueous solutions of 2.5 M AgNO
3 and 2.5 M Na(Br
0.95I
0.05) were each introduced over 15 seconds each at 101.2 mL/min by double jet addition
into a stirred reaction vessel at 50°C containing 6.00 L of 0.0056 M NaBr solution
containing 2.54 g/L of oxidized lime processed bone gelatin, an antifoamant and sufficient
H
2SO
4 to adjust the solution pH to a value of 2.0. Following nucleation and after a 14
minute hold period, more oxidized gelatin (95.36 g) was added in a basic aqueous solution
such that the pH increased to 6.0 (at 50°C) after this addition. Subsequently a solution
of 1.0 M NaBr was added at 19 minutes after nucleation in sufficient amount to decrease
the pBr to 1.95 . This was followed immediately with the addition of a 100 mL aqueous
solution of 2.0 M NaCl. Growth was carried out over 87 min at 50°C with a stream of
AgI (Lippmann) used as the I source in conjunction with 2.38M AgNO
3 and NaBr reagents to give a low iodide inner region of the tabular grains accounting
for 75 percent of the total silver in the fully formed tabular grains, followed by
a nominal 12 M% iodide band and an overall average iodide content of approximately
4.5 M%.
[0223] The first 20.33 min portion of the inner region growth was carried out with a gradation
of the pBr from 1.95 to 1.7. Thereafter pBr was maintained constant. After 70 percent
of total silver had been precipitated, 0.01 mg/Ag mol (0.2 mppm) of K
2IrCl
6 was added within 10 seconds in a dilute aqueous solution and 30 seconds later 24.8
mg/Ag mol (57 mppm) K
4Ru(CN)
6 (SET-2) was added within 10 seconds in a dilute aqueous solution. Both dopant concentrations
are based on total silver forming the tabular grains. During these dopant additions
the other reactant introductions were not interrupted. The entire 59.83 minutes of
this inner 75% growth was accomplished using a AgNO
3 flow rate linear ramp of 11.0 to 76.8 mL/min. For the last 25% (based on Ag) of the
precipitation the silver nitrate flow rate was ramped from 16.3 to 47.3 mL/min over
27.23 minutes and the AgI flow rate adjusted to maintain a nominal 12 M% iodide. The
emulsion was subsequently washed via ultrafiltration and the pH and pBr were adjusted
to storage values of 6.0 and 3.4. A total of 8 moles of silver halide was precipitated.
[0224] The resulting silver iodobromide emulsion contained 4.5 M% iodide and tabular grains
accounting for greater than 90 percent of total grain projected area. The mean ECD
of the emulsion grains was 1.44 µm, and the mean thickness of the tabular grains was
0.048 µm.
Emulsion BB
[0225] This emulsion was prepared identically to Emulsion AA, except that the concentration
of SET-2 was increased to 82.7 mg/Ag mole (190 mppm) based on tabular grain emulsion
silver. The grains were similar to those of Emulsion AA, except that mean ECD was
1.42 µm.
Emulsion CC
[0226] This emulsion was prepared identically to Emulsion AA, except that SET-2 was omitted
from the precipitation. The grains were similar to those of Emulsion AA, except that
mean ECD was 1.49 µm and mean grain thickness was 0.051 µm.
Epitaxial Sensitization
[0227] Each of Emulsions AA, BB and CC were identically epitaxially sensitized, except that
the dopant K
4Ru(CN)
6 (SET-2) was added with the epitaxy in the sensitization of Emulsion CC in the amount
of 24.8 mg/Ag mole (57 mppm) based on silver in the host emulsion.
[0228] A 1.0 mole sample of each was melted at 40°C and its pBr was adjusted to ca. 4 with
a simultaneous addition of AgNO
3 and KI solutions in a ratio such that the small amount of silver halide precipitated
during this adjustment was 12% I. Next, 2 M% NaCl was added, followed by addition
of spectral sensitizers Dye 1 (0.38 mg/Ag mole) and Dye 8 (1.5 mg/Ag mole), after
which silver halide was added having a nominal (based on addition amounts) halide
composition of 42 M% Cl, 42 M% Br and 16 M% I. Precipitation of the silver halide
epitaxy was achieved by the sequential addition of NaCl, NaBr, AgI (Lippmann) and
AgNO
3. This procedure produced epitaxial growths mainly on the corners and edges of the
host tabular grains. The epitaxy amounted to 6 M% of the silver in the starting tabular
grain emulsion.
Sensitization and Evaluation
[0229] The epitaxially sensitized emulsions were each divided into smaller portions to determine
optimal levels of subsequently added sensitizing components. To these components were
added additional portions of Dyes 1 and 2, 60 mg NaSCN/mole Ag, sulfur Sensitizer
1, gold Sensitizer 2, 8 mg APMT/mole Ag, 2.25 mg/Ag mole of 4,4'-phenyl disulfide
diacetamide, and 1.97 g/Ag mole 3,5-disulfocatechol. After all components were added
the mixture was heated to 52, 55 and 58°C for 15, 25 or 35 minutes, respectively,
to complete the sensitization. After cool-down, 114.4 mg additional APMT was added.
[0230] All of the samples were coated, exposed, processed and evaluated as described below,
but the description that follows applies only to the most nearly optimally sensitized
sample of each emulsion.
[0231] The optimally sensitized emulsions were coated on a cellulose acetate film support
over a gray silver antihalation layer, and the emulsion layer was overcoated with
a 1.076 g/m
2 gelatin layer containing surfactant and 1.75 percent by weight, based on total weight
of gelatin, of bis(vinylsulfonyl)methane hardener. Emulsion laydown was 0.646 g Ag/m
2 and this layer also contained 0.646 g/m
2 and 0.021 g/m
2 of Couplers 1 and 2, respectively, 5.65 mg/m
2 of 5-bromo-4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene triethylammonium (TEA) salt,
surfactant and a total of 2.15 g gelatin/m
2.
[0232] The emulsions so coated were given Wratten 23Aä filtered (wavelengths >560 nm transmitted)
daylight balanced light exposures through a calibrated neutral step tablet, and then
were developed using the color negative Kodak Flexicolor™ C41 process.
[0233] To compare the overall speed of Emulsions AA, BB and CC, characteristic curves were
plotted of density versus log exposure (log E, where E represents exposure in lux-seconds)
obtained by employing development times of 1.75, 2.5, 3.25 and 6 minutes. A set of
three characteristic curves, one representing each emulsion, was chosen based on the
best match of minimum density. The chosen characteristic curves were superimposed
to obtain the best fit (maximum attainable superposition), and the lateral displacement
that occurred as a result on the log E scale was taken as the speed difference.
[0234] To evaluate the reciprocity characteristics of the emulsions separate samples of
each emulsion were exposed at 10
-5 and 10
-2 second and developed using a 3.25 minute development. High intensity reciprocity
failure (HIRF) observations reported below are the differences on the log E scale
between curves compared at corresponding 0.15, 0.35, 0.55, 0.75, 0.95 and 1.15 densities
above minimum density. Minus values indicate that higher exposures were required at
shorter duration exposure times to achieve a reference density.
[0235] The results are summarized below in Tables XXI and XXII.
Table XXI
| Effect of SET Dopant in Ir Doped Tabular Grains |
| |
Ru(CN)6 (mppm) |
|
|
| Emul. |
Host |
Ept'y |
Rel. Log Speed |
Dmin |
| AA |
57 |
0 |
100 |
0.19 |
| BB |
190 |
0 |
105 |
0.14 |
| CC |
0 |
57 |
108 |
0.23 |
Table XXII
| Effect of SET Dopant in Ir Doped Tabular Grains |
| HIRF (log speed units) at referenced densities above Dmin |
| Emul. |
0.15 |
0.35 |
0.55 |
0.75 |
0.95 |
1.15 |
| AA |
-4 |
-4 |
-3 |
-3 |
-8 |
-18 |
| BB |
-3 |
-4 |
-5 |
-8 |
-18 |
-19 |
| CC |
-1 |
-1 |
0 |
-1 |
-1 |
-4 |
[0236] The higher negative HIRF values for Emulsions AA and BB in Table XVII are indicative
of lower contrasts at higher intensities of exposure. Emulsion CC demonstrated that
the combination of iridium dopant in the host tabular grains and a SET dopant in the
epitaxy produced the best overall speed and the highest contrast. Further, the shift
in contrast by Emulsion CC as a function of increased intensities of exposure was
the lowest of the three emulsions compared.