[0001] During automatic placing, in holders of pre-formed plastic, of food products such
as chocolate tea cakes and specifically chocolate munch mallows, large problems occur
due to the fragility thereof. In practice such fragile products are mostly placed
into the pre-formed holders by hand. The pre-formed holders with the food products
are then normally sealed off with plastic foil or a lid, so that these can be transported
fresh to the shops.
[0002] An apparatus for automatically packaging articles corresponding to the precharacterizing
part of claim 4 is known from the US-A-4 525 985.
[0003] A further apparatus for automatically packaging pasta is known from the DE-A-2119962.
[0004] The present invention provides according to claim 1 a method for placing products,
such as fragile food products, in to one or more holders, comprising the following
steps:
- moving one or more placing elements downwards to engage products supported by support
means;
- bringing the products above the one or more holders by means of the placing elements,
so that the products drop into the holder under their own weight;
- moving the placing elements upwards and back to the position whereunder the products
are brought to, wherein the placing elements comprise element parts moveable to and
from each other.
[0005] Using the method according to the present invention, products, especially fragile
food products, can be aligned, positioned and placed in holders substantially without
damaging the products.
[0006] Further advantages, characteristics and details of the present invention sill become
clear from the following description of a preferred embodiment thereof, wherein reference
is made to the accompanying drawings which show:
figure 1 a perspective view of a first embodiment of the apparatus and method according
to the present invention;
figure 2 a perspective view of a second preferred embodiment of the method and apparatus
according to the present invention;
figure 3 a perspective view of a third preferred embodiment of the method and apparatus
according to the present invention.
[0007] An apparatus 1 (fig. 1) is set up near to the end of a conveyor T whereupon fragile
food products are found, in the present example of the embodiment filled cakes C,
which are transported directly form an oven not shown at a constant speed. The apparatus
1 comprises a frame 2 for guiding placing and catching elements 3, 4 respectively
which are moveable to and fro, according to the double arrow A, within the frame 2.
With help of a rod 5, and schematically shown driving means 6, the placing elements
3, 4 are also moveable in an upward and downward direction according to the double
arrow B.
[0008] With help of the placing elements 3, 4, which in the present embodiment take the
form of comb-like elements, two rows of filled cakes C ar pushed over a table part
7 into holders 10, which are placed at a short distance under an edge 8 of the table
part 7. The two rows of filled cakes C are, in this manner, dropped above each other
into the holders 10. The holders 10 are, with the help of the conveyors 11, 12 and
13 respectively, brought to and taken away from the table part 7, as well as preferably
being automatically placed with the help of schematically shown pushing means (double
arrow D) 14, so that four filled cakes are placed in each holder 10 in the present
embodiment.
[0009] After the placing elements 3, 4, which are driven by schematically shown driving
means 9, are placed above the holders 10, these placing elements 3, 4 are moved upwards
and subsequently back to above the conveyor T which in the meantime advances with
a constant relatively low speed, so that two rows of filled cakes C can again be placed
in the relevant holders 10.
[0010] In a second preferred embodiment of the apparatus 19 (fig. 2) according to the present
invention, particularly suitable for packing chocolate tea cakes also known as chocolate
munch mallows N which are moved in the direction of the arrow E on the conveyor T',
the chocolate munch mallows or other fragile products require to be accurately placed
with respect to the pre-formed holders 30, because each chocolate munch mallow N has
to drop, under its own weight, in the correct opening without these being pushed against
each other. In the shown embodiment four rows of six chocolate munch mallows are accurately
positioned, due to the fact that placing elements 22, 23, 24 and 25 are displaceable
with regard to the position, shown by the broken lines, to the position shown by the
unbroken lines.
[0011] An upper frame part 20 is preferably vertically displaceable in lower frame parts
21, as shown by arrow G, so that the placing elements 22, 23, 24 and 25 may be displaced
without damaging the chocolate munch mallows.
[0012] In a manner not shown, the placing elements 22-25 preferably have comb-like parts
which grip around the chocolate munch mallows. The twenty-four chocolate munch mallows
are brought above a table part 26, in accurate mutual positions, whereafter the table
part 26 is moved from underneath them (arrow F) whereby the chocolate munch mallows
drop, under their own weight, into the pre-formed holders 30.
[0013] In the same way as described in figure 1, the placing elements 22 to 25, are moved
upwards as well as back, to the starting position to above the end of the conveyor
2', after a holder 30 has been filled with chocolate munch mallows, so that twenty-four
chocolate munch mallows can once more be placed in a holder 30.
[0014] A third embodiment of the apparatus 31 (figure 3) according to the present invention,
is also particularly suitable for packing chocolate munch mallows or other such fragile
food products.
[0015] This apparatus 31 is set up near the end of a conveyor T'' whereupon the chocolate
munch mallows N are transported. The apparatus 31 preferably comprises a frame 32
for a placing member 33, which preferably comprises four suspending elements 34, from
which a number of catching elements, preferably in the form of fingers 35, are suspended.
The suspending elements 34 are preferably linked together by two harmonica-like linking
elements 36. The frame 32 preferably is rotated by a bar 37, to tilt upwards and downwards,
which is driven by an, in preference, electric motor 39. Two preferably passive pistons
38 are employed in order to offer increased stability to the frame 32, when the latter
is tilted up and down.
[0016] As a batch of munch mallows N approach the apparatus 31, the frame 32 is in a raised
state, and the linking elements 36 are in an extended, open position, as shown by
the broken lines. Once the munch mallows N are beneath the placing member 33, the
frame 32 is tilted downwards so that the fingers 35 are situated between the rows
of munch mallows N. The linking elements 36 are then closed, causing the fingers 35
to align the munch mallows N in a ready to be packed state. Two runners 40 are preferably
employed to open and close the harmonica-like linking elements 36. These runners 40
are connected to the linking elements 36 preferably by screws (not shown) and are
powered to run along the frame 32 by an, in preference, electric motor (also not shown).
[0017] On lowering the placing member 33 with the linking elements 36 open, the fingers
35 come between the rows of munch mallows N. Therefore it is not neccesary for these
to be exactly positioned on the conveyor T'' as closing the linking elements 36 causes
the fingers 35 to move towards each other, an action which catches stray, irregularly
positioned munch mallows N to align these together with the other munch mallows N.
[0018] The co-operation between the linking elements 36 and fingers 35, via the suspending
elements 34, gathers the munch mallows N together without the danger of these being
squashed during downward movement of the placing member 33 and ensures that the munch
mallows N do not damage each other by coming into contact.
[0019] The placing member 33 is then moved along the frame 32, preferably via a hydraulic
piston 41, which is preferably stabilised by a bar, so that the placing member 33
comes to stop above a table part 42. The table part 42 is preferably moveable along
the frame 32, via a slider 43 which is preferably powered by an electric motor 44,
the movement of the slider 43 and the table part 42 being shown by the double headed
arrow K. In figure 3, the table part 42 is situated above a conveyor 45, preferably
powered by an electric motor 46, on which holders 47, for the munch mallows N are
supplied.
[0020] Directing elements, which in the present embodiment preferably take the form of two
walls 48 and 49 respectively, direct the holders 47 to a precise position beneath
the table part 42. These holders 47 are preferably held here by preferably retractable
stops 50, whilst the holders 47 are filled with the munch mallows N.
[0021] The table part 42 is then preferably rapidly moved from beneath the munch mallows
N in the direction of the bar 37, so that the munch mallows N fall into the holders
47. The stops 50 are then retracted to allow removal of a filled holder and positioning
of the next empty holder.
[0022] The frame part 32 is subsequently raised, the placing member 33 brought into position
and the table part 42 returned to above the conveyor 45 so that the next batch of
chocolate munch mallows can be packed.
[0023] Due to the elegant, yet simple, construction of this embodiment of the present invention,
it is relatively quick and easy to disassemble and reassemble the apparatus to pack
different products.
[0024] In a variation not shown, this embodiment can stack products on top of each other
by a double movement of the table part 42, the first movement dropping a food product
into a holder whilst simultaneously causing a second product to move to the edge of
the table part 42, the second movement of the table part 42 causing the second food
product to drop into the holder on top of the first product.
[0025] In a manner not shown it is also possible that, as in figure 1, the table parts 26
and 42 of respectively figures 2 and 3 are fixedly arranged, whilst the chocolate
munch mallows and the holders are moved in mutual synchronisation to the edge of the
table part.
[0026] Preferably holders are used with the apparatus according to figures 1, 2 and 3, which
are fixed together in a suitable number. For instance in figure 1 five packings for
every four filled cakes, the packings being easily separated from each other by a
few hand movements and, with the embodiment according to figure 2, two packings for
every twelve chocolate munch mallows in three rows of four.
[0027] It will be apparent that with the help of the above described method and apparatus,
the neccesary amount of hand work in the packing of fragile food products is a great
deal reduced. The above described apparatus can, in a simple manner, be fitted into
an existing transport system wherein food products are transported at a constant speed
out of an oven.
[0028] The present invention is in no way limited to the above described preferred embodiments;
the requested rights rather being specified by the following claims.
1. Method for placing products (C; N), such as fragile food products into one or more
holders (10; 30; 47) comprising the following steps:
- moving one or more placing elements (3, 4; 22, 23, 24, 25; 34,35) downwards to engage
products (C; N) supported by support means (T), for example a conveyor;
- bringing the products (C; N) above the one or more holders (10; 30; 47) by means
of the placing elements (3, 4; 22, 23, 24, 25; 34, 35), so that the products (C; N)
drop into the holders (10; 30; 47) under their own weight, and;
- moving the placing elements (3, 4; 22, 23, 24, 25; 34, 35) upwards and back to the
position whereunder the products (C; N) are brought to, characterized in that the
placing elements (3, 4; 22, 23, 24, 25; 34, 35) comprise element parts moveable to
and from each other.
2. Method according to claim 1, wherein the placing elements (22, 23, 24, 25) are moved
in the same direction as a transport element (26) whereon the products (N) are transported
and wherein the products (N) are pushed along the support means (T) to above each
holder (30) by the placing elements (22, 23, 24, 25).
3. Method according to claim 1 wherein the products (C) are filled cakes and the placing
elements (3, 4) comprise two comb-like plate elements which grip onto a row of filled
cakes (C) and bring these above each other in a number of holders (10) arranged at
an end (8) of a transport element (7).
4. Apparatus for placing products (C, N), such as fragile food products, into holders,
comprising:
- a frame (2; 20, 21);
- placing elements (3, 4; 22, 23, 24, 25; 34, 35) which are movable upwards and downwards,
in relation to the frame (2; 20, 21);
- means for moving the placing elements (3, 4; 22, 23, 24, 25; 34, 35) along the frame;
and
- support means (7; 26; 42) for supporting the products, characterized in that the
placing elements (3, 4; 22, 23, 24, 25; 34, 35) comprise element parts movable to
and from each other.
5. Apparatus according to claim 4 wherein the placing elements (3, 4) comprise at least
two comb-like plate elements with which the products can be pushed.
6. Apparatus according to claim 4, wherein the placing elements comprise a number of
catching elements in the form of fingers (35), which fingers (35) are individually
engageable with the products (N) in order to catch and impart movement thereto.
7. Apparatus according to any of the claims 4 - 6, provided with moving means (11, 12,
13; 45) for moving one or more of the empty holders (10; 30; 47) into position in
order to receive products (C, N), and/or holders (10; 30; 47), filled with products
(C, N), away from the apparatus.
1. Verfahren zum Einbringen von Produkten (C; N), wie beispielsweise empfindliche Nahrungsmittel,
in einen oder mehrere Halter (10; 30; 47), das die folgenden Schritte aufweist:
- Abwärtsbewegen eines oder mehrerer Einbringelemente (3, 4; 22, 23, 24, 25; 34, 35)
derart, daß sie in Eingriff gelangen mit Produkten (C; N), die von Tragemitteln (T)
- beispielsweise einem Förderer - getragen werden;
- Verbringen der Produkte (C; N) oberhalb des einen oder der mehreren Halter (10;
30; 47) mit Hilfe der Einbringelemente (3, 4; 22, 23, 24, 25; 34, 35), so daß die
Produkte (C; N) aufgrund ihres Eigengewichtes in die Halter (10; 30; 47) fallen; und
- Bewegen der Einbringelemente (3, 4; 22, 23, 24, 25; 34, 35) nach oben und zurück
zu der Position, unter welche die Produkte (C; N) gebracht wurden, dadurch gekennzeichnet,
daß die Einbringelemente (3, 4; 22, 23, 24, 25; 34, 35) Elementeteile aufweisen, die
aufeinander zu- und voneinander wegbewegbar sind.
2. Verfahren nach Anspruch 1, wobei die Einbringelemente (22, 23, 24, 25) in die gleiche
Richtung bewegt werden wie ein Transportelement (26), auf dem die Produkte (N) transportiert
werden und wobei die Produkte (N) entlang der Tragemittel (T) durch die Einbringelemente
(22, 23, 24, 25) über jeden Halter (30) geschoben werden.
3. Verfahren nach Anspruch 1, wobei die Produkte (C) gefüllte Kuchen sind und die Einbringelemente
(3, 4) zwei kammartige Plattenelemente umfassen, die auf eine Reihe gefüllter Kuchen
(C) greifen und diese übereinander in mehrere Halter (10) bringen, die an einem Ende
(8) eines Transportelementes (7) angeordnet sind.
4. Vorrichtung zum Einbringen von Produkten (C; N), wie beispielsweise empfindliche Nahrungsmittel
in Halter mit:
- einem Rahmen (2; 20, 21);
- Einbringelementen (3, 4; 22, 23, 24, 25; 34, 35), die relativ zu dem Rahmen (2;
20, 21) nach oben und unten bewegbar sind;
- Mitteln zum Bewegen der Einbringelemente (3, 4; 22, 23, 24, 25; 34, 35) entlang
des Rahmens; und
- Tragemitteln (7; 26; 42) zum Tragen der Produkte, dadurch gekennzeichnet, daß die
Einbringelemente (3, 4; 22, 23, 24, 25; 34, 35) Elemententeile aufweisen, die aufeinander
zu- und voneinander wegbewegbar sind.
5. Vorrichtung nach Anspruch 4, wobei die Einbringelemente (3, 4) wenigstens zwei kammartige
Plattenelemente aufweisen, mit denen die Produkte geschoben werden können.
6. Vorrichtung nach Anspruch 4, wobei die Einbringelemente mehrere Greifelemente in Form
von Fingern (35) aufweisen, wobei die Finger (35) individuell mit den Produkten (N)
in Eingriff gelangen können, um diese zu greifen und ihnen Bewegung aufzuerlegen.
7. Vorrichtung nach einem der Ansprüche 4 bis 6, mit Bewegungsmitteln zur Bewegung eines
oder mehrerer der leeren Halter (10; 30; 47) in eine Position, in der sie Produkte
(C; N) empfangen können und/oder zum Bewegen von mit Produkten (C; N) gefüllten Haltern
(10; 30; 47) von der Vorrichtung weg.
1. Procédé pour placer des produits (C ; N), tels que des produits alimentaires fragiles,
dans un ou plusieurs récipients , comprenant les étapes consistant à :
- déplacer un ou plusieurs éléments de placement (3, 4 ; 22, 23, 24, 25 ; 34, 35)
vers le bas pour mettre en prise des produits (C ; N) portés par des moyens supports
(T), par exemple un convoyeur ;
- amener les produits (C ; N) au-dessus d'un ou plusieurs récipients (10 ; 30 ; 47)
au moyen des éléments de placement (3, 4 ; 22, 23, 24, 25 ; 34, 35), de sorte que
les produits (C ; N) tombent dans les récipients (10 ; 30 ; 47) sous l'effet de leur
propre poids, et ;
- déplacer les éléments de placement (3, 4 ; 22, 23, 24, 25 ; 34, 35) vers le haut
et vers l'arrière à la position dans laquelle les produits (C ; N) sont amenés, caractérisé
en ce que les éléments de placement (3, 4 ; 22, 23, 24, 25 ; 34, 35) comprennent des
parties d'éléments mobiles l'une vers l'autre et l'une à partir de l'autre.
2. Procédé selon la revendication 1, dans lequel les éléments de placements (22, 23,
24, 25) sont déplacés dans la même direction qu'un élément de transport (26) sur lequel
les produits (N) sont transportés, et dans lequel les produits (N) sont poussés le
long des moyens supports (T), jusque au-dessus de chaque récipient (30), par les éléments
de placement (22, 23, 24, 25).
3. Procédé selon la revendication 1, dans lequel les produits (C) sont des biscuits fourrés
et les éléments de placement (3, 4) comprennent deux éléments formant plateau de type
râteau, qui saisissent une rangée de biscuits fourrés (C) et les placent les uns au-dessus
des autres dans plusieurs récipients (10), agencés à une extrémité (8), d'un élément
de transport (7).
4. Dispositif pour placer des produits (C ; N), tels que des produits alimentaires fragiles,
dans des récipients, comprenant :
- un châssis (2; 20, 21) ;
- des éléments de placement (3, 4 ; 22, 23, 24, 25 ; 34, 35) qui sont mobiles vers
le haut et vers le bas, en relation avec le châssis (2 ; 20, 21) ;
- des moyens pour déplacer les éléments de placement (3, 4 ; 22, 23, 24, 25 ; 34,
35) le long du châssis ; et
- des moyens supports (7 ; 26 ; 42) pour porter les produits ;
caractérisé en ce que les éléments de placement (3, 4 ; 22, 23, 24, 25 ; 34, 35)
comprennent des parties d'éléments mobiles l'une vers l'autre et l'une à partir de
l'autre.
5. Dispositif selon la revendication 4, dans lequel les éléments de placement (3, 4)
comprennent au moins deux éléments formant plaque de type râteau avec lesquels les
produits peuvent être poussés.
6. Dispositif selon la revendication 4, dans lequel les éléments de placement comprennent
plusieurs éléments de prise en forme de doigts (35), lesquels doigts (35) peuvent
se mettre en prise individuellement avec les produits (N) afin de les saisir et leur
imposer un mouvement.
7. Dispositif selon l'une quelconque des revendications 4 à 6, muni de moyens de déplacement
(11, 12, 13 ; 45), pour amener un ou plusieurs des récipients vides (10 ; 30 ; 47)
en position afin de recevoir des produits (C ; N), et/ou des récipients (10 ; 30;
47) remplis de produits (C ; N), à distance du dispositif.