[0001] This invention relates to a method and an apparatus for treating with treating liquid
such as plating liquid the inside surface of cylinders of a work provided with at
least two cylinders such as engine blocks.
[0002] Various technologies for treating the surface of a work, such as plating and degreasing
prior to plating, are hitherto known. For example, immersing methods adapted for plating
and the like, in which a work is immersed in a treating liquid stored in a tank, are
commonly conducted; however, in the methods, treating time is extremely long, and
productivity is low. Thus, a method which allows for high speed treatment with an
improved efficiency by flowing treating liquid relative to the surface of a work to
be treated has been recently developed.
[0003] For example, U.S. patent application serial No. 08/299,838, assigned to the present
assignee, YAMAHA MOTOR CO., LTD., discloses an apparatus for plating treatment of
the inside circumferential surface of a work having a cylindrical portion by permitting
treating liquid to flow over the surface. In the apparatus, a passage-forming cylindrical
member is mounted on a work-gripping member of a workstation, in which the passage-forming
cylindrical member is being inserted into a cylinder of a cylinder block which is
placed on the workstation. By permitting treating liquid to flow between the outside
circumferential surface of the passage-forming member and the inside circumferential
surface of the cylinder, an intended surface treatment such as plating treatment can
be efficiently conducted on the inside wall of the cylinder.
[0004] However, in the above apparatus, when the passage-forming member is affixed to the
work-gripping member, it is difficult to adapt the above apparatus for cylinders,
each having the axial center slanted at a given degree from the axial direction of
the cylinder block, such as a cylinder block of a V-shaped engine, since a structure
in which each passage-forming member can be placed inside each cylinder without interruption
cannot be readily constructed. For this reason, when a work is a cylinder block such
as that of a V-shaped engine having circumferential surfaces having at least two different
axial alignments, it is difficult or impossible to treat all of the circumferential
surfaces without interruption. Further, an apparatus adapted for a work having cylinders
with a single axial alignment cannot be readily employed for a work having cylinders
with different axial alignments, since the center of balance of the work is not aligned
with the axial alignments of the cylinders, thereby making it difficult to secure
the work on a workstation.
[0005] In addition, in the aforesaid apparatus, the end of the cylinder opposite to the
end in which an electrode is inserted is simply closed with a closing member covering
the end from the outside. However, in many cases, covering the end from the outside
is not sufficient to fully seal the end. In the case of a high speed flowing system,
the closing member is especially prone to leaking of treating liquid. Further, when
a projected step such as a crankshaft bearing portion is formed inside the cylinder
surface at the end, it is difficult to seal an airtight cover at the end of the cylinder.
[0006] Accordingly, it is an objective of the present invention to provide a surface treatment
method and apparatus allowing for treating the surfaces of plural cylinders having
different axial directions without interruption, especially by modifying an existing
treatment system for a work having cylinders with a single axial alignment, thereby
avoiding a costly set-up of a new system.
[0007] Regarding the method aspects, this objective is performed by a method for treating
with treating liquid the inside surfaces of cylinders of a work having cylinders with
different axial alignments in a workstation including a liquid passage forming member
comprising the steps of (a) placing said work in said workstation with each cylinder
of a first alignment being aligned with said liquid passage forming member so that
the same is sheathed with said cylinder, (b) supplying treating liquid to said inside
surface of each cylinder of said first alignment via the passage formed by said liquid
passage forming member, thereby dynamically treating said surface, (c) detaching said
work from said workstation, (d) rotating said work and placing the same in a workstation
with each cylinder of a second alignment being aligned with said liquid passage forming
member so that the same is sheathed with said cylinder, and (e) supplying treating
liquid to the inside surface of each cylinder of said second alignment via the passage
formed by said liquid passage forming member, thereby dynamically treating said surface.
[0008] By rotating the work, after treating each cylinder of the first alignment, in such
a way that each cylinder of another alignment is aligned with a workstation which
can be the same or different than the first workstation, surface treatment of a work
having cylinders with different axial alignments can be easily conducted without interruption.
Further, according to the above method, an existing system for treating a work having
cylinders with a single alignment can be used with little modification.
[0009] According to a preferred embodiment of the invention, the work is transferred to
different workstations in sequence for treating cylinders of different alignments,
the same operations being conducted at each workstation. Moreover, the work is transferred
to workstations in sequence for subjecting the inside surface of each cylinder of
an alignment to successive treatment steps. Preferably, said successive treatment
steps include degreasing treatment, alkali etching treatment, mixed acid treatment,
alumite treatment and plating treatment.
[0010] Regarding the apparatus aspects, the above-mentioned objective is performed in that
moving means are provided with a rotating mechanism for rotating said work to align
cylinders of different alignments with the liquid passage forming member.
[0011] According to a preferred embodiment of the invention, said moving means includes
a gripping mechanism for gripping said work and a supporting frame rotatably supporting
said gripping mechanism about an axis of rotation. Preferably, said rotating mechanism
is built into said gripping mechanism incorporated in said moving means and the axis
of rotation extends in a horizontal direction. In a preferred embodiment, said rotating
mechanism includes a piston cylinder unit for rotating said gripping mechanism.
[0012] According to yet another preferred embodiment of the invention, a plurality of workstations
are installed and a transferring mechanism is provided for transferring said work
from one workstation to another workstation.
[0013] The workstations for treating each cylinder of the first axial alignment and the
workstations for treating each cylinder of another axial alignment are preferably
aligned in parallel.
[0014] In addition, in a preferred embodiment, when the end of each cylinder opposite to
the entrance of the longitudinal passage-forming member is sealed with a sealing jig
various treatments can be conducted in a line; for example, at a workstation for washing,
washing can be conducted by spraying water from said end while it is securely sealed
with the sealing jig at a workstation for plating.
[0015] The sealing jig preferably comprises: a rod having a pressing plate at the end facing
said longitudinal passage-forming member; a rod-accommodating member inside which
said rod moves in the axial direction; and a sealing member for sealing the end of
said cylinder, which is provided at the end of said rod-accommodating member in such
a way that said sealing member seals the end of said cylinder by extending in the
outward direction, when said rod moves relative to said roll-accommodating member
to press said sealing member with said pressing plate in the axial direction. By using
the above sealing jig, it is possible to duly treat the inside surface of a cylinder
even though a projected step such as a crankshaft bearing portion is formed at the
end of the cylinder, since the sealing member which can extend in place in the outward
direction can be easily passed through the end of the cylinder when not extending.
In particular, when the sealing member extends in the outward direction while the
rod-accommodating member moves towards the longitudinal passage-forming member, it
is possible to place the sealing member close to the passage-forming member, thereby
diminishing the dead area which is between the lower dead point position of a piston
and the very edge of the cylinder. The dead area is necessary for secure sealing,
but need not be plated, and consequently enlarges the size of the cylinder. If simply
the rod, not the rod-accommodating member, moves to press the sealing member so that
the sealing member extends to seal the end of the cylinder, the stroke of the rod
in the axial direction is great, thereby parting from the passage-forming member,
i.e., resulting in a wide dead area. When each of the extension of the sealing member
and the move of the longitudinal passage-forming member takes place alternately at
least once, it is possible to easily position the sealing member near the passage-forming
member.
[0016] In connection with the above sealing mechanism, the longitudinal passage-forming
member, which functions as an electrode, preferably comprises; an inner cylinder,
the inside of which forms a passage for the treating liquid; an outer cylinder made
of a mesh material; and metal pellets to be electrolyzed accommodated between said
inner and outer cylinders; and said pressing plate is provided with a cover for said
outer cylinder, made of a mesh material, on the surface facing said longitudinal passage-forming
member so as to prevent said metal pellets from flowing out of said outer cylinder.
In the above structure, the sealing member can also function as a cover to the electrode.
[0017] Further preferred embodiments of the invention are laid down in further dependent
claims.
[0018] Hereinafter, the present invention will be illustrated and explained in greater detail
by means of accompanying drawings, wherein:
FIGURE 1 is a schematic plane view illustrating one embodiment of a plating system of the
present invention adapted to plate the inside surface of a cylinder block having cylinders
with different axial alignments, said system comprising degreasing treatment, alkali
etching, mixed acid etching, alumite-forming treatment, and plating treatment.
FIGURE 2 is a schematic front view illustrating one embodiment of a plating system of the
present invention adapted to plate the inside surface of a cylinder block having cylinders
with different axial alignments, said system comprising degreasing treatment, alkali
etching, mixed acid etching, alumite-forming treatment, and plating treatment.
FIGURE 3 is a schematic plane view illustrating one embodiment showing the positional relation
between a work-transferring mechanism and the workstations in a plating system, said
system comprising degreasing treatment, alkali etching, mixed acid etching, alumite-forming
treatment, and plating treatment.
FIGURE 4 is a schematic front view illustrating one embodiment of a work-gripping mechanism
and a work-rotating mechanism installed under a work-transferring mechanism, in which
the two-dash line indicates a V-shaped cylinder block in place (the upside is the
crankshaft side).
FIGURE 5 is a schematic side view, from the direction indicated by arrow A in FIGURE 4, of the work-gripping mechanism and work-rotating mechanism installed under the work-transferring
mechanism of FIGURE 4. One-dash line indicates the V-shaped cylinder block rotated at 90°.
FIGURE 6 is a schematic view illustrating a piping system of a plating system adapted to plate
the inside surface of the cylinder block.
FIGURE 7 is a schematic vertical cross-sectional view perpendicular to a crankshaft (not shown)
illustrating one embodiment of a workstation for plating treatment, in which a sealing
mechanism has descended to fit into a cylinder (two-dash line). A work-gripping mechanism
is not shown.
FIGURE 8 is a schematic vertical cross-sectional view parallel to a crankshaft (not shown)
illustrating the workstation cut in the direction marked VIII in FIGURE 7.
FIGURE 9 is an enlarged schematic vertical cross-sectional view perpendicular to a crankshaft
(not shown) illustrating one embodiment of a sealing jig positioned inside the cylinder.
FIGURE 10 is an enlarged schematic vertical cross-sectional view perpendicular to a crankshaft
(not shown) illustrating one embodiment of a workstation for preliminary treatment,
in which a sealing mechanism has descended to fit into a cylinder (two-dash line).
A work-gripping mechanism is not shown.
FIGURE 11 is a schematic vertical cross-sectional view parallel to a crankshaft (not shown)
illustrating the workstation cut in the direction marked XI in FIGURE 10.
FIGURE 12 is a schematic side view (partially cross-sectional) illustrating another embodiment
of a sealing mechanism.
FIGURE 13 is a schematic front view (partially cross-sectional) of the sealing mechanism illustrated
in FIGURE 12.
FIGURE 14 is an enlarged schematic vertical cross-sectional view illustrating one embodiment
of a sealing jig positioned inside the cylinder.
FIGURE 15 is an enlarged schematic vertical cross-sectional view illustrating a fitting mechanism
taking place in the order, a, b, c, and d.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Work Having Cylinders With Different Axial Alignments
[0019] In the present invention a work having cylinders with at least two axial alignments
can be treated at a high level of productivity. Various works can be treated based
on the present invention without restriction, as long as the works have circumferential
inside surfaces to be treated, which are arranged so as to have at least two axial
alignments. No restriction should be applied to the number of axial alignments, the
directions of the axial alignments, the number of cylinders, the size of cylinders,
the type of surface treatment and the like. In practice, a cylinder block of a V-shaped
engine typifies such a work, which has cylinders aligned in two axial directions.
The inside surfaces of the cylinders made of an aluminum alloy, for example, upon
which a piston reciprocally slides need to be plated with a plating coating. Such
a V-shaped internal combustion engine can be designed for any purpose, such as automobile
engines, motorcycle engines and lawn mower engines, regardless of whether they are
two-cycle or four-cycle engines.
Surface Treatments
[0020] Any surface treatment which can be systematically or continuously conducted can be
employed in the present invention. In practice, plating treatment typifies such a
treatment. In a plating treatment, preliminary treatments such as a degreasing treatment,
alkali etching treatment, mixed acid etching treatment, and alumite-forming treatment
are preferably included. For example, in the first process, a cylinder, the inside
surface of which has been machined, is subjected to degreasing to degrease the surface.
In the second process, the surface is subjected to alkali etching using a flowing
etching solution which dissolves a small amount of aluminum base material on the surface.
In the third process, mixed acid etching is implemented on the surface using a flowing
etching solution which further dissolves the Si, for example, on the surface. Plating
liquid is in a flowing state with respect to the inside surface, and in the fourth
process, a porous alumite layer is formed on the surface. In a fifth process, a Ni-SiC
or Ni-P-SiC plating layer is formed on the surface of the alumite layer.
[0021] In the above, each process can be conducted at a different workstation which is placed
in sequence, constituting a surface treatment system in which treating liquid flows.
Although all of the above processes need not be conducted at such a workstation, at
least in a plating process, a flowing system is preferably used since plating is critical
to overall productivity and the quality of a plating coating. A flowing system is
preferably conducted by inserting a passage-forming member into the circumferential
inside surface of a cylinder in which treating liquid flows between the inside surface
of the cylinder and the surface of the passage-forming member. When both the preliminary
processes and the plating process are conducted with a flowing liquid system, the
number of process steps can be lowered, thereby making the plating operations easier,
in addition to obtaining good uniformity of Ni-P-SiC coating and good adhesion strength
thereof.
Plating Process For Cylinders
[0022] One of the important surface treatments is plating treatment. As a plating process,
a process which allows for formation of a plating coating containing a dispersoid
substance such as ceramics, e.g., silicon carbide and alumina, is preferably adapted
to a workstation. For example, a high speed plating method, i.e., a flowing liquid
plating system or a circulation plating system, is preferably employed. In the method,
a plating liquid such as a nickel sulfamate bath or a nickel sulfate bath which optionally
contains phosphorus of 0.1-0.3 g/l is permitted to flow on the surface of a cylinder
at a plating liquid flow rate of 1.0 to 7.0 meters per second (preferably 2.0 to 6.0
meters per second) while impressing a voltage between an electrode and the surface
at an electric current density of 20 to 400 A/dm² (preferably 50 to 300 A/dm²). During
plating, the flow rate and the electric current density can be changed continuously
or at intervals so as to change the distribution of a dispersoid substance in the
plating coating.
[0023] In addition, the electrode is preferably made of material such as nickel with which
the inside surface of the cylinder is plated by electrolyzing the material, so that
plating can be efficiently conducted.
Other Processes
[0024] An alumite-forming process is another important process, and an anodized aluminum
film (i.e., alumite) can be formed under the plating coating in order to improve frictional
properties and adhesion strength between the plating coating and the surface of the
cylinder material, by using a flowing plating liquid method. The alumite has a porous
and durable structure, and thus a plating coating can be firmly deposited on the cylinder
surface. The thickness of the alumite is in the approximate range of from 1 to 2 µm.
[0025] Between each surface treatment, washing needs to be conducted to wash off the chemical
residues from the inside surface of the cylinder by, for example, spraying water.
Workstations In Sequence
[0026] A workstation for treating each cylinder with one axial alignment typically comprises:
(i) a longitudinal passage-forming member provided in said workstation for forming
a passage inside the cylinder; (ii) a supplying passage for supplying treating liquid
to said passage formed by said longitudinal passage-forming member; and (iii) a discharging
passage for discharging the treating liquid from said passage formed by said longitudinal
passage-forming member.
[0027] In order to conduct treatment(s) at a high productivity, the following mechanisms
should be installed: (1) a gripping mechanism for holding said work in place where
each cylinder of one axial alignment of said work is aligned will said passage-forming
member; and (2) a moving mechanism for moving said work in the axial direction of
said longitudinal passage-forming member to place said work onto and detach said work
from said workstation, said moving mechanism being connected to said gripping mechanism.
[0028] When plural workstations, i.e., plural surface treatments, are connected in sequence
to construct an entire apparatus, a transferring mechanism for transferring said work
from one workstation to another workstation should be installed.
[0029] Each longitudinal passage-forming member is preferably placed in such a way that
the axial direction thereof is vertical, thereby easing operations. Further, when
the longitudinal passage-forming member functions as on electrode, it preferably comprises:
(i) an inner cylinder, the inside of which forms a passage for the treating liquid;
(ii) an outer cylinder made of a mesh material; and (iii) metal pellets to be electrolyzed
accommodated between said inner and outer cylinders; and (vi) said pressing plate
is provided with a cover for said outer cylinder, made of a mesh material, on the
surface facing said longitudinal passage-forming member so as to prevent said metal
pellets from flowing out of said outer cylinder. The above cover can be affixed to
a sealing jig (described later), thereby efficiently performing plating treatment.
Rotating System For Cylinders Having Different Axial Alignments
[0030] In the present invention, a work having cylinders with at least two axial alignments
can be efficiently treated without interruption. That was not hitherto achieved. That
is, in the present system, a rotating mechanism for rotating said work is installed
so that each cylinder in another axial alignment is aligned with said passage-forming
member or another passage-forming member provided in another workstation, in combination
with said moving mechanism and said gripping mechanism. The rotating mechanism is
preferably built in with the gripping mechanisms which is incorporated in the moving
mechanism. In particular, when apparatus is composed of plural workstations, the above
rotating mechanism is startlingly effective in treating cylinders with different axial
alignments, without interruption. In addition, according to the above embodiment,
existing workstations can be used as is, thereby avoiding a costly new system.
[0031] In the case of a cylinder block of a V-shaped engine, there are two axial alignments,
and thus, two treatment lines are basically required, each used for cylinders with
a different axial alignment. For example, the workstations for treating each cylinder
of one axial alignment, which are placed in line, and the workstations for treating
each cylinder of another axial alignment, which are placed in line, can be aligned
in parallel. In this case, a work goes back and forth (a back-and-forth motion), or
in effect does a U-turn (a U-turn motion), depending on whether the work turns half
circle or not at the end of the first treatment line, although the former is preferable
in view of efficiency. In any case, the sequence of the workstations in the second
treatment line is the reversed order. The rotating mechanism which is built into the
gripping mechanism incorporated in the moving mechanism is preferably operated, while
the gripping mechanism is gripping the work, at the end of the first line, and rotating
the work to fit it into the second line. A rotation of 90° makes the cylinders with
the second axial alignment positioned at the same position as that of the cylinders
with the first axial alignment in the case of a cylinder block of a V-shaped engine,
since the difference in axial alignment is 90°. Before rotating the work, the work
must be moved up, and detaches from the first line using the moving mechanism. The
moving mechanism can slide on a beam to the second line.
[0032] In the above, the first line and the second line need not be in parallel. For example,
these lines can be in line so that simply by rotating the work, it is possible to
position the cylinders in the second row at the second line with little movement.
Sealing Mechanism At Workstation
[0033] According to the desired embodiment, treatment liquid flows inside each cylinder
to be treated. Although the passage for the treating liquid is formed by the passage-forming
member, if the end of each cylinder opposite to the entrance of the longitudinal passage-forming
member is sealed with a sealing jig after placing the work onto a workstation and
before permitting the treating liquid to flow, various treatment can be conducted
in the line; for example, at a workstation for washing, washing can be conducted by
spraying water from said end while it is securely scaled with the sealing jig at a
workstation for plating. Thus, a sealing mechanism, which has a sealing jig for sealing
the end of said cylinder opposite to the entrance of said longitudinal passage-forming
member is preferably installed. The sealing mechanism is aligned with each workstation
so that the work at each workstation is sandwiched by said sealing mechanism and said
workstation.
[0034] A sealing jig preferably comprises: (1) a rod having a pressing plate at the end
facing said longitudinal passage-forming member; (2) a rod-accommodating member inside
which said rod moves in the axial direction; and (3) a sealing member for sealing
the end of said cylinder, which is provided at the end of said rod-accommodating member
in such a way that said sealing member seals the end of said cylinder by extending
in the outward direction, when said rod moves relative to said rod-accommodating member
to press said sealing member with said pressing plate in the axial direction. By installing
a moving mechanism for moving the sealing mechanism up and down in the axial direction
of the passage-forming member to fit the sealing jig into and detach the sealing jig
from the cylinder at the workstation, it makes it easy to position the sealing jig
at the end of the cylinder opposite to the entrance of the passage-forming member.
In particular, the moving mechanism preferably comprises three mechanisms, each being
operable independently: (i) a rod-moving mechanism for moving said rod up and down
in the axial direction; (ii) a rod-accommodating member-moving mechanism for moving
said rod-accommodating member up and down in the axial direction; and (iii) a sealing
jig-moving mechanism for moving said sealing jig up and down in the axial direction.
By using plural moving mechanisms, each being operable independently, it is possible
to easily position the sealing member near the edge of the passage forming member,
thereby diminishing the dead area which is between the lower dead point position of
a piston and the very edge of the cylinder. The dead area is necessary for secure
sealing, but need not be plated, and consequently enlarges a size of the cylinder.
If simply the rod, not the rod-accommodating member, moves to press the sealing member
so that the sealing member extends to seal the end of the cylinder, the stroke of
the rod in the axial direction is great, thereby parting from the passage-forming
member, i.e., resulting in a wide dead area. When each of the extension of the sealing
member and the move of the longitudinal passage-forming member takes place alternately
at least once, it is possible to easily set the sealing member near the passage-forming
member. In addition, according to the above embodiment sealing can be achieved irrespective
of the presence of a projected step such as an upper crankshaft bearing portion at
the end of the cylinder.
[0035] In order to efficiently control the above sealing operations, a controller for controlling
the timing of the moves of said rod and said rod-accommodating member is preferably
installed so that said sealing member extends in the outward direction while said
rod-accommodating member moves towards said longitudinal passage-forming member. If
the sealing rod and the rod-accommodating, member move alternately, and approach the
passage-forming member in steps, without fully touching the inside surface of the
cylinder, it is possible to readily position the sealing member near the passage-forming
member. However if the above controller allows for synchronously controlling the aforesaid
moving mechanisms, the sealing member can be positioned near the passage-forming member
at a time.
[0036] Figures 1-3 are schematic diagrams showing one embodiment of a plating treatment
system of the present invention. The work is a cylinder block 1 of a V-shape engine.
In the plating treatment system of the present invention, the plating is applied to
the inner periphery of the cylindrical part of the cylinder block 1. The type of plating
is not necessarily limited by the present invention. For example, the present invention
employs the compound plating having nickel which includes silicon carbide and phosphorus
as dispersant.
[0037] The plating treatment system includes a treatment line La (first line) and treatment
line Lb (second line). The first treatment line La is comprised of prior treatment
ports A-D, plating treatment port E and dryer port F which are arranged in operational
order. Similarly, the second treatment line Lb is comprised of the prior treatment
ports A-D, plating treatment port E and dryer port F. However, the first and second
treatment lines La and Lb are arranged in opposite directions (left and right in Figure
1) from each other. More specifically, the first and second treatment lines La and
Lb are respectively comprised of: a degreasing treatment port A, alkali etching treatment
port B, mixed acid treatment port C, alumite treatment port D, high-speed plating
treatment port E and dryer port F. Further, in the first and second treatment lines
La and Lb, washing ports Ga, Gb, Gc, Gd and Ge are respectively provided between the
treatment ports A-E, high-speed plating treatment port E and dryer port F.
[0038] In this system, the cylinder block 1 is moved from left to right in the treatment
line La. The cylinder block 1 is then transferred to the treatment line Lb and further
moved from right to left so that each treatment is performed thereon. A work positioning
port 2 is provided at the starting end (left side in Figure 1) of the treatment line
La. Similarly, a work transferring port 3 is provided at the terminal end (left side
in Figure 1) of the treatment line Lb.
[0039] Behind the treatment lines La and Lb, there is a degreasing solution storage tank
4A, alkali solution storage tank 4B, mixed acid storage tank 4C and its mixed acid
drainage tank 4C', alumite solution storage tank 4D and plating solution storage tank
4E. Between these tanks 4A-4E and corresponding treatment ports A-E, pumps 5A, 5B,
5C, 5D and 5E are provided. Although they are not shown in Figures 1-3, pipes for
supplying and draining the treatment solutions are provided therebetween.
[0040] Further, work transfer equipment is respectively provided above the treatment lines
La and Lb. The work transfer equipment is comprised of: a pair of parallel beams 6
which are provided at a certain height; multiple work transfer devices 7 (holding
mechanism) provided across the beams 6 which are moveable along the beams 6; a transfer
mechanism 8 which transfers the work transfer device 7 from the treatment line LA
to the treatment line Lb.
[0041] Figures 4 and 5 show the specific structure of the work transfer device 7.
[0042] The work transfer device 7 is movable along the beams 6. The work transfer device
7 is further comprised of: a supporting part 7a connected to the body of the work
transfer device 7 a frame 9 supported by the supporting part 7a which is movable in
the upper/lower directions; and a pair of chuck mechanisms 10A and 10B provided in
the frame 9.
[0043] The chuck mechanisms 10A and 10B are comprised of: work chucks 11A and 11B projected
inwardly from both sides of the frame 9 which are movable in the forward/backward
directions; and air cylinders 12A and 12B for driving the work chucks 11A and 11B
respectively, wherein the cylinder block 1 can be clamped by the work chucks 11A and
11B due to the driving force of the air cylinders 12A and 12B. The chuck mechanisms
10A and 10B are mounted rotatably on the frame 9. The chuck mechanisms 10A and 10B
are rotated by the operation of the air cylinder 13 through a rack and pinion (not
shown) so that the clamped cylinder block 1 is rotated to a predetermined angle. The
frame 9 is moved up/down by an air cylinder 14.
[0044] In the work transfer equipment, the transfer mechanism 8 is provided between the
terminal end of the treatment line La and the starting end of the treatment line Lb.
Although it is not illustrated in detail in the drawing, the transfer mechanism 8
transfers the work transfer device 7 from the treatment line La to the treatment line
Lb by moving a part of the beam 6 of the treatment line La with the work transfer
device 7 placed on this part of the beam 6 to the treatment line Lb, as briefly illustrated
in chain lines in Figure 3.
[0045] Furthermore, auxiliary members 40, which will be described in details later, are
provided between the beams 6 and above the treatment lines La and Lb. The auxiliary
members 40 are provided in corresponding positions to each treatment port A-E, wherein
the auxiliary members 40 are arranged to move up/down over each treatment port A-E.
When the surface treatment is performed at each treatment port A-E, the auxiliary
members 40 are respectively moved straight down to a point above each treatment port
A-E through a space between the beams 6 so as to fit into the cylinder blocks 1 supported
at each treatment port.
[0046] Figure 6 is a diagram showing a supply/collection system for the plating solution
in the plating treatment port E for the high-speed plating process. In Figure 6, a
plating solution supply pipe 21 and plating solution collection pipe 22 are provided
between the storage tank 4E, pump 5E connected to the storage tank 4E and a workstation
30 having the work support port. The upstream end of the supply pipe 21 is connected
to the pump 5E. The downstream end of the supply pipe 21 is connected to a plating
solution guide-in passage 33 (which will be described in detail later) of the workstation
30. The upstream end of the plating solution collection pipe 22 is connected to a
guide-out passage 39 (which will also be described in detail) of the workstation 30.
The downstream end of the plating solution collection pipe 22 is connected to the
storage tank 4E.
[0047] In the plating solution supply pipe 21, a main automatic valve 23 and main manual
valve 24 are provided so as to adjust the supplying amount of the plating solution.
Further, a bypass passage 25 branches from the supply pipe 21 upstream of the valves
23 and 24 so as to return excess solution to the tank 4E. An automatic bypass valve
26 is provided in the bypass passage 25. A flow volume sensor 27 and flow passage
adjusting valve 28 are provided in the collection pipe 22 so as to adjust the amount
of the recovered solution.
Plating Workstation
[0048] Figures 7 and 8 show a detailed structure of the plating treatment port E. In Figures
7 and 8, a support block 32 as a work support port is provided on a base 31 of the
plating workstation 30. The cylinder block 1 is supported on the support block 32.
The cylinder openings 1b are blocked by the support block 32. In particular, the cylinder
block 1 of the V-shaped engine is comprised of a cylinder arrangement part 1a having
multiple (six cylinders in the drawing) cylinders 1b aligned at a certain angle alternatively
(90°) and crank case 1c. The cylinder block 1 is supported by the support block 32,
wherein the cylinder block 1 is in an upside-down position compared with the mounting
position in a vehicle, and the openings of one row of the cylinders 1b aligned in
the "V" shape are vertically disposed. The lower openings (openings of the head side)
of each cylinder 1b are blocked by the support block 32.
[0049] The plating solution guide-in passage 33 is provided in the support block 32 at the
lower part of the cylinder arrangement 1a of the cylinder block, wherein the guide-in
passage 33 extends in the transverse direction (the direction in which cylinders are
aligned). Both ends of the guide-in passage 33 are connected to the plating solution
supply pipe 21. On the upper surface of the support block 32, openings 33a connecting
to the passage 33 are provided in corresponding positions to each cylinder 1b of the
cylinder block 1. In addition, sealing portions 33b are provided around the openings
33a. As described in the foregoing, when the cylinder block 1 is supported on the
support block 32, the lower cylinder openings 1b of the cylinder block 1 and the openings
33a are mated. Further, the lower end surface (end surface of the head side) of the
cylinder block 1 and the upper surface of the support block 32 are sealed by the sealing
portions 33b.
[0050] Furthermore, electrodes 34 functioning as flow passage members are positioned on
the workstation 30, corresponding to each cylinder 1b of the cylinder block 1 which
is supported by the support block 32. The electrodes 34 are cylindrical. The electrodes
34 are mounted on holders 35 mounted on the base 31 through cylindrical mounting members
36, wherein the electrodes 34 are projected upward from the openings 33a through the
guide-in passage 33. The electrodes 34 are respectively inserted into the cylinders
1b while the cylinder block 1 is supported by the support block 32 as described in
the foregoing. The upper ends of the electrodes 34 reach in the vicinity of the upper
ends of the cylinders 1b while maintaining a certain gap between the outer periphery
of each electrode and inner periphery of each cylinder. Thus, inside the cylinders
1b of the cylinder block 1, outer passages 37 are provided at outside of the electrodes
34. Similarly, inner passages 38 are provided at inside of the electrodes 34. The
passages 38 and 39 meet at the top of the cylinder 1b. Further, the outer passages
37 are connected to the guide-in passage 33.
[0051] Furthermore, through-holes are provided in the holder 35, wherein the through-holes
and inner space of the mounting members 36 form the guide-out passage 39 connecting
to the inner passage 38 of the electrodes 34. The guide-out passage 39 is connected
to each collection pipe 22 through connecting pipes 22a. The mounting members 36,
holder 35 and connecting pipes 22a are made of conductive materials and electrically
connected to a rectifier.
[0052] The auxiliary member 40 is connected to operational shaft 41 operated by the air
cylinder (not shown) fixed on the upper portion of the plating treatment port E through
a flange or the like. The auxiliary member 40 is arranged to move up/down depending
on the switching operation of the air pressure of the air cylinder. Specifically,
the auxiliary member 40 moves up/down between an upper position which is above the
beams 6 and a lower position at which the auxiliary member is fitted into the upper
part of the cylinder block 1 supported by the support block 32.
[0053] On the plates 42 of the auxiliary member 40, multiple fixing plates 43 and sealing
members 44 are provided. The multiple fixing plates 43 are arranged to fix the cylinder
block 1 by being attached to the upper part of the cylinder block 1. The sealing members
44 are inserted through the upper openings of each cylinder 1b (on the crank case
side) vertically disposed, which are located in the opposite side of the support block
32.
[0054] As shown in Figures 8 and 9, the sealing members 44 are projected downward from the
plates 42 relative to each cylinder 1b. The sealing members 44 are comprised of multiple
(three in Figure 8) mounting members 45 and flat air tubes 46 provided at the lower
end of each mounting member 45. In the plates 42, air ports 47 connected to the air
supply source (not shown) for supplying air to the air tubes 46 are provided. In the
mounting members 45, air passages 48 connecting to the air ports 47 pass through the
center of the mounting members 45. The lower ends of the air passages 48 are connected
to the air tubes 46 through the through-holes 49. The size and shape of the air tubes
46 are selected in such a way that the outer periphery of the tubes touches and presses
the inner periphery of the cylinder 1b when air is supplied thereto and the tubes
are expanded.
[0055] The fixing plates 43 are projected downward from the plates 42 so as to position
between the sealing members 44 and at the outside of the aligned cylinders 1b. As
shown in Figure 7, when the auxiliary member 40 is in the lower position, the fixing
plates 43 attach to the edge of the crank case 1c of the cylinder block 1.
Other Workstations
[0056] The detailed structure of the plating treatment port E has been discussed. According
to the present invention, other prior treatment ports A-D having similar structures
to the treatment port E, are described in Figures 10 and 11.
[0057] In Figures 10 and 11, a support block 52 mounted on a base 51 of a workstation 50
is arranged in the same way as the support block 32 of the treatment port E. The support
block 52 contains a treatment solution guide-in passage 53 which is connected to the
treatment solution supply pipe (not shown). Further, cylindrical passage members 54
are provided in positions corresponding to each cylinder 1b of the cylinder block
1. The lower ends of the passage members 54 are fixed on the base 51.
[0058] The size and shape of the passage members 54 are the same as that of the electrodes
34 of the plating treatment port E. The passage members 54 are projected upward from
openings 53a through the plating solution guide-in passage 53. Further, the passage
members 54 are respectively inserted into the cylinders 1b while the cylinder block
1 is supported by the support block 52 so that the passages 57 and 58 are formed inside/outside
the passage members 54 of each cylinder 1b.
[0059] On the base 51, a plating solution guide-out passage 59 is provided. The guide-out
passage 59 is comprised of ports 59a connecting to the inner passages 58 of each passage
member 54, connecting passage 59b connecting to every port 59a and exit passage 59c
connecting to the passage 59b and extending father downward. A plating solution collection
pipe 60 is connected to the guide-out passage 59.
[0060] In the above-described treatment system, the structure of the treatment ports A-E
in each treatment line La and Lb are basically identical each other. However, the
fixing plates 43 of the auxiliary members 40 in the treatment line La faces left with
respect to the moving direction of the cylinder block 1. Conversely, the fixing plates
43 of the auxiliary members 40 of the cylinder block 1 in the treatment line Lb faces
right with respect to the moving direction of the cylinder block 1.
Plating Operations
[0061] The plating treatment of the above-structured plating treatment system is discussed
as follows:
First, the cylinder block 1 is placed on the work-positioning port 2 of the treatment
line La by a transfer means such as a belt conveyer. At the time of placement, the
cylinder block 1 is aligned with the advancing direction of the treatment line La.
Further, when the cylinder block 1 is placed on the work-positioning port 2, the openings
of one row of the "V" shape of the cylinders 1 are vertically disposed, and the openings
at the side of the head of the cylinders 1b located in the other row face the outside
(towards the bottom side of Figure 3) of the treatment line La.
[0062] When the cylinder block 1 is placed on the work-positioning port 2, the work transfer
device 7 is positioned on the work-positioning port 2, and the frame 9 is moved down
according to the operation of the air cylinder 14. The work chucks 11A and 11B of
the chuck mechanisms 10A and 10B are held in a position apart from each other.
[0063] When the frame 9 moves down to the predetermined position where the frame 9 is able
to grip the cylinder block 1 therein, the chuck mechanisms 10A and 10B are then operated.
Due to the operation of the chuck mechanisms 10A and 10B, the cylinder block 1 is
clamped by the work chucks 11A and 11B from both sides. Then, the cylinder block 1
is moved up together with the frame 9 due to the air-pressure switching operation
of the air cylinder 14. Thus, as indicated by the two-dash line in Figures 4 and 5,
the cylinder block 1 is supported by the work transfer device 7.
[0064] In accordance with the above arrangement, the cylinder block 1 is set on each of
the treatment ports A-E, washing port Ga-Ge and dryer port F located on the treatment
line La so as to apply the desired treatment to one row of the cylinders 1b of the
cylinder block 1.
[0065] For example, with respect to the treatment applied in treatment port E, the cylinder
block 1 is set on the support block 32 as shown in Figure 7. The work transfer device
7 used to transfer the cylinder block 1 thereto is moved back to a predetermined waiting
position. Then, the auxiliary member 40 is moved down from its upper position. At
this moment, the air supply to the air tube 46 of each sealing member 44 is stopped.
When the auxiliary member 40 is completely moved down, the fixing plate 43 contacts
the edge of the crank case part 1c and the cylinder block 1 is fixed thereby. Each
sealing member 44 is then inserted into each upper opening of the corresponding cylinder
1b. Next, air is supplied to the air tube 46. As a result, the air tube 46 is expanded
outwardly so that the outer periphery of the tube is attached the inner peripheral
surface of the cylinder 1b, causing the upper openings of the cylinders 1b of the
cylinder block 1 to be sealed.
[0066] When setup of the cylinder block 1 is completed, the plating solution is supplied
to and circulated in the pipes as shown in Figure 6. Electricity is then applied to
the electrodes 34 so as to enable high-speed application of plating to the inner peripheral
surfaces of the cylinders 1b of the cylinder block 1. Namely, the plating solution
sent to the guide-in passage 33 in the support block 32 from the supply pipe 21 passes
through the outer passages 37, as shown in arrows in Figure 8, located between the
outer peripheral surface of the electrodes 34 and inner peripheral surfaces of the
cylinders, and flows from the upper part of the cylinder into the collection pipe
22 through the inner passages 38 inside the electrodes 34 and guide-out passage 39.
Accordingly, high-speed plating is performed while the plating solution moves along
the inner peripheral surfaces of the cylinders and electricity is applied thereto.
[0067] Since the upper openings of the cylinders 1b are sealed by the sealing members 44
provided in the auxiliary member 40, plating solution is prevented from flowing out
of the cylinders 1b from flowing out of the cylinders 1b to the outside. Thus, the
high-speed plating treatment is smoothly performed.
[0068] On completion of the plating and washing treatment at each treatment port A-E on
the treatment line La for the one side of the row of the cylinders 1b of the cylinder
block 1, the cylinder block 1 is transferred by the work transfer device 7 to the
terminal end of the treatment line La. The cylinder block 1 is then transferred to
the treatment line Lb together with the work transfer device 7 by means of the transfer
mechanism 8.
[0069] After the cylinder block 1 is transferred to the treatment line Lb, the air cylinder
13 is operated in the work transfer device 13. As a result, the cylinder block 1 is
rotated according to the rotation of the chuck mechanisms 10A and 10B as shown in
Figure 5. Namely, the cylinder block 1 is rotated 90° and the openings of the other
row of the cylinders 1b are vertically disposed, while the cylinder openings 1b at
the side of the cylinder head, located in the row which has already been treated in
the treatment line La, face the outside of the treatment line Lb (upper side in Figure
3).
[0070] In the treatment line Lb, the cylinder block 1 is first transferred to the degreasing
port A by the work transfer device 7. After the cylinder block 1 is separated from
the work transfer device 7 and placed on the support block 32 of the degreasing port
A, the degreasing treatment is performed. After the degreasing treatment, the cylinder
block 1 is held in the work transfer device 7 again and transferred to the washing
port Ga. In repetition of this operation, the treatment applied in each treatment
port, washing and transfer operations are thus performed for the other row of cylinders
1b of the cylinder block 1, as per in the treatment line La.
[0071] When treatments and washing of the other row of cylinders 1b of the cylinder block
1 in each treatment port A-E are completed, the cylinder block 1 is placed on the
work transferring port 3 and transferred to the next processing point by a belt conveyer
or the like. The work transfer device 7, after transferring the cylinder block, is
moved back to the treatment line La from the treatment line Lb by a transfer mechanism
(not shown).
[0072] As described in the foregoing, according to the embodiment of the plating treatment
system of the present invention, in the treatment line La, after prior treatments
and plating treatment are applied to one row of the cylinders 1b of the cylinder block
1, the cylinder block 1 is transferred to the treatment line Lb. The prior treatments
and plating treatment are then applied to the other row of cylinders 1b of the cylinder
block 1. Thus, surface treatment is efficiently performed even on the cylinders 1b
disposed at certain angle.
[0073] Particularly, in the above-embodied treatment system, the work transfer device 7
is transferable from the treatment line La to Lb. Further, the work transfer device
7 contains a mechanism for rotating the cylinder block 1. Thus, setup of the cylinder
block 1 on the treatment ports A-E and transfer/placement operations of the cylinder
block 1 from the treatment line La to Lb can be smoothly and continuously performed.
[0074] The invention may be embodied in other specific forms without departing from its
spirit or essential characteristics. In the above-described embodiment, the auxiliary
members 40 provided on the treatment lines La and Lb are arranged to move up/down
so that the upper openings of the cylinders 1b of the cylinder block are sealed by
the sealing members 44. The above-described embodiment is to be considered in all
respects only as illustrative and not restrictive. For example, a jig having the sealing
member 44 can be mounted on the cylinder block 1 beforehand, whereby the cylinder
block 1 is transferred while sealing the openings of the cylinders 1b at the side
of the crank case. This modified embodiment reduces time required to seal the openings
of the cylinders 1b at the treatment ports A-E, allowing a simplified treatment system.
Sealing Jig Structure
[0075] In Figures 12 15, another type of sealing jig is depicted. That is, Figure 12 is
a schematic side view (partially cross-sectional) illustrating another embodiment
of a sealing mechanism. Figure 13 is a schematic front view (partially cross-sectional)
of the sealing mechanism illustrated in Figure 12.
[0076] In these Figures, a sealing mechanism 150 is disposed above a workstation for plating.
The sealing mechanism 150 has a movable arm 151 which is connected to a driving apparatus
(not shown). By the movable arm 151, the sealing mechanism 150 can be moved between
a position above the workstation and a position outside the treatment line. When the
sealing mechanism 150 is moved outside the treatment line, a cylinder block can be
removed from or secured in the workstation. The movable arm 151 is provided with guide
rods 152 which vertically slide, and under the movable arm 151, a first movable plate
153 is affixed to the side of the guide rods 152. To the lower ends of the movable
arm 151, a second movable plate 154 is affixed. Air cylinders 155 and 156 (for moving
up and down) are installed on the movable arm 151 and the first movable plate 153,
respectively, in connection with the guide rods 152, whereby the first movable plate
153 and the second movable plate 154 are moved up and down by the are cylinders 155
and 156, respectively. Thus, the seal mechanism 150 itself moves up and down in two
steps, controlled by operations of the air cylinders 155 and 156. A supporting plate
158 is affixed to the second movable plate 154 via rods 157. Under the supporting
plate 158, sealing jigs are disposed.
[0077] In detail, a cylindrical rod-accommodating member 159 is affixed to the back side
of the supporting plate 158, and a sealing member 160 made of elastic material such
as rubber is disposed at the lower end of the rod-accommodating member 159. Figure
14 is an enlarged schematic vertical cross-sectional view illustrating one embodiment
of a sealing jig positioned inside the cylinder. As depicted in the Figure, the sealing
member 160 is conical, which has a trapezoidal cross-section. Metal pieces 161 are
circumferentially placed at intervals around the outer surface of the sealing member
160. The end of the sealing member 160 is affixed to the end of the rod-accommodating
member 159, using a fixing member 162, so that the other end of the sealing member
161 is the free end.
[0078] In addition, air cylinders 166 are installed on the back side of the second movable
plate 154 in order to vertically move movable rods 163 through the supporting plate
158 and the rod-accommodating members 159, whereby the ends of the movable rods 163
stick out of the rod-accommodating members 159. At the ends of the movable rods 163,
pressing plates 164 are integrated with the rod-accommodating members 163. The air
cylinders 166 can vertically move in two steps, thereby allowing the pressing plates
164 to vertically position at three points, i.e., an upper end point, an intermediate
point, and a lower end point. In Figure 14, when the pressing plate 164 is positioned
at the upper end point (indicated by the solid line), the sealing member 160 is open
(i.e., umbrella-shaped) by being pressed upward by the pressing plate 164. When the
pressing plate 164 is positioned at the lower end point (indicated by the two-dash
line) the sealing member 160 is in a closed state due to the weight of the metal pieces
161. When the pressing plate 164 is positioned at the intermediate point, the sealing
member 160 is half open.
[0079] In addition, an cover 165 to an outer mesh cylinder 137 is placed on the sealing
member 164. Nickel pellets 138 are accommodated in a space 135 formed between the
outer mesh cylinder 137 and an inner cylinder, thereby forming an electrode. The cover
165 has a diameter slightly smaller than that of the outer mesh cylinder 137, thereby
allowing for positioning the cover right above a inside cover 136a during plating
treatment. Incidentally, a controller to control the movements of the aforesaid air
cylinders, which is omitted in the Figure, should be installed.
Sealing Functions
[0080] Figure 15 is an enlarged schematic vertical cross-sectional view illustrating a fitting
mechanism taking place in the order, a, b, c, and d.
[0081] After fitting a cylinder block into a workstation, the sealing mechanism 150 is moved
to a point above the workstation. The first movable plate 153 then descends until
the end point, thereby inserting the sealing jig composed of the rod-accommodating
member 159, the sealing member 160, the pressing plate 164 and the like, into the
inside of the cylinder. Although a projected step such as a separation wall 101d is
formed, the pressing plate 164 can be readily inserted inside the cylinder because
the sealing member 160 is closed (Figure 15 (a)). In Figure 15 (a), the cover 165
attached to the sealing member 164 is disposed slightly inside the outer mesh cylinder
137, and above the inner cover 136. When the first movement of the air cylinder 166
is initiated, the pressing plate 164 is moved up to a certain point from the lower
end point, whereby the sealing member 160 extends due to the upward pressure by the
pressing plate 164 as depicted in Figure 15 (b). In this figure, the sealing member
160 extends as wide as possible without touching the inside surface of the cylinder.
When the second step movement of the air cylinder 156 is initiated, the movable plate
154 descends to the lower end point. The length of the movement is equivalent to that
of the sealing member 164 in Figure 15 (b), meaning that the cover 165 is again positioned
above the inner cover 136a. When the air cylinder 166 is operated again, the sealing
member 160 is fully open, thereby pressing the inside surface and sealing the passage
101b with the sealing member 160, as depicted in Figure 15 (d). Further, by moving
downward the rod-accommodating member 159, the cover 135 is pushed in the inside of
the electrode, i.e., inside the outer mesh cylinder 137, thereby closing the upper
opening of the pellet-accommodating space 135. Thus, it is possible to prevent the
pellets from flowing out of the outer mesh cylinder. In this embodiment, since not
only the rod 163 (i.e. the pressing member 164) but also the rod-accommodating member
159, moves downward to seal the passage for the liquid, the sealing member 164 can
be positioned near the end of the electrode, thereby diminishing the dead area which
is between the lower dead point position of a piston and the very edge of the cylinder.
The dead area is necessary for secure sealing, but need not be plated, and consequently
enlarges the size of the cylinder. These drawbacks can be efficiently eliminated by
the sealing jig structure as described above. As a matter of course, this sealing
jig structure provides some basic advantages irrespective of the type of surface treatment
apparatus and can be employed also in a treatment apparatus for works having cylinders
with a single axial alignment.
[0082] The plating coating deposited on the inside cylinder surface of the cylinder unit
used in the present invention has desirably been formed in connection with an improved
plating system, the details of which are set forth in a U.S. patent application entitled
"Plating Liquid, Plating Method and Plating Cylinder," Serial No 08/299,838, filed
on September 1, 1994 (claiming priority from Japanese Patent Application No. 218753,
filed September 2, 1993), which is hereby incorporated herein by reference. Further,
the plating coating deposited on the inside cylinder surface of the cylinder block
of the present invention may also be a non-homogenous composite plating coating formed
by an improved plating system, the details of which are set forth in U.S. patent applications
entitled "Non-homogenous Composite Plating Coating," Serial No. 08/391,504, filed
February 21, 1995, and "Plating Method and Plating System for Non-homogenous Composite
Plating Coating," Serial No. 08/391,505, filed February 21, 1995 (both claiming priority
from Japanese Patent Application No. 22640, filed February 21, 1994), which are hereby
incorporated herein by reference. Further the plating coating deposited on the inside
cylinder surface of the cylinder unit used in the present invention may also be a
plating coating formed in a limited area by an improved plating system, the details
of which are set forth in U.S. patent applications entitled "Sleeveless Cylinder Block
Without Marginal Plating Coating," Serial No. 08/406,691, filed March 20, 1995 (claiming
priority from Japanese Patent Application No. 74317, filed March 18, 1994), which
is hereby incorporated herein by reference.
1. Method for treating with treating liquid the inside surfaces of cylinders (1b) of
a work (1) having cylinders with different axial alignments, particularly cylinders
of a V-type engine cylinder block, in a workstation (30, 50) including a liquid passage
forming member (34, 54), comprising the steps of
(a) placing said work (1) in said workstation (30, 50) with each cylinder (1b) of
a first alignment being aligned with said liquid passage forming member (34, 54) so
that the same is sheathed with said cylinder,
(b) supplying treating liquid to said inside surface of each cylinder of said first
alignment via the passage (37, 57) formed by said liquid passage forming member (34,
54), thereby dynamically treating said surface,
(c) detaching said work (1) from said workstation (30, 50),
(d) rotating said work (1) and placing the same in a workstation (30, 50) with each
cylinder of a second alignment being aligned with said liquid passage forming member
(34, 54) so that the same is sheathed with said cylinder, and
(e) supplying treating liquid to the inside surface of each cylinder of said second
alignment via the passage (37, 57) formed by said liquid passage forming member (34,
54), thereby dynamically treating said surface.
2. Method according to claim 1, wherein between steps (c) and (d) the work (1) is transferred
to different workstations (30, 50) in sequence for treating cylinders (1b) of different
alignments, the same operations being conducted at each workstation (30, 50).
3. Method according to claim 1 or 2, wherein said treatment in the workstation (30) is
plating treatment on the inside of each cylinder (1b), and said liquid passage forming
member (34) installed in said workstation is an electrode.
4. Method according to at least one of claims 1 to 3, wherein between steps (a) and (b)
the end of said cylinder (1b) opposite to the entrance of said liquid passage forming
member (34) is sealed with a sealing jig.
5. Method according to at least one of claims 1 to 4, wherein the work (1) is transferred
to workstations (30, 50) in sequence for subjecting the inside surface of each cylinder
(1b) of an alignment to successive treatment steps.
6. Method according to claim 5, wherein said successive treatment steps include degreasing
treatment, alkali etching treatment, mixed acid treatment, alumite treatment and/or
plating treatment.
7. Apparatus for treating with treating liquid the inside surfaces of cylinders (1b)
of a work (1), particularly of an engine cylinder block, comprising at least one workstation
(30, 50) including a liquid passage forming member (34, 54) for forming a liquid passage
(37, 57) inside said cylinder and a treating liquid flow means (4, 5, 21 to 27, 33)
for feeding treating liquid to said liquid passage and discharging it therefrom, and
moving means (7) for moving said work (1), characterized in that said moving means (7) is provided with a rotating mechanism (10A, 10B, 13) for rotating
said work (1) to align cylinders (1b) of different alignments with said liquid passage
forming member (37, 57).
8. Apparatus according to claim 7, characterized in that said moving means (7) includes a gripping mechanism (10a, 10b) for gripping said
work (1) and a supporting frame (9) rotatably supporting said gripping mechanism about
an axis of rotation.
9. Apparatus according to claim 8, characterized in that said rotating mechanism is built into said gripping mechanism (10a, 10b) incorporated
in said moving means (7).
10. Apparatus according to claim 8 or 9, characterized in that said axis of rotation extends in a horizontal direction.
11. Apparatus according to at least one of claims 8 to 10, characterized in that said rotating mechanism includes a piston cylinder unit (13) for rotating said gripping
mechanism.
12. Apparatus according to at least one of claims 7 to 11, characterized in that a plurality of workstations (30, 50) are installed.
13. Apparatus according to at least one of claims 7 to 12, characterized by a transferring mechanism (7, 8) for transferring said work (1) from one workstation
(30, 50) to another workstation (30, 50).
14. Apparatus according to claim 12 or 13, characterized in that the workstations (30, 50) for treating each cylinder (1b) of one axial alignment,
which are placed in line, and the workstations (30, 50) for treating each cylinder
of another axial alignment, which are placed in line, are aligned in parallel.
15. Apparatus according to at least one of claims 7 to 14, characterized in that a longitudinal axis of the liquid passage forming member (34, 54) extends in vertical
direction.
16. Apparatus according to at least one of claims 12 to 15, characterized in that at least one of the workstations (30) is for plating treatment on the inside of the
cylinders (1b), and the liquid passage forming member (34) installed in said workstation
is an electrode.
17. Apparatus according to at least one of claims 7 to 16, characterized by a sealing mechanism (150) having a sealing jig for sealing the end of said cylinder
(1b) opposite to the entrance of said liquid passage forming member (34, 54), said
sealing mechanism (150) being aligned with each workstation (30, 50) so that the work
(1) at each workstation is sandwiched by said sealing mechanism (150) and said workstation
(30, 50).
18. Apparatus according to claim 17, characterized by a moving mechanism (155, 156, 166) for moving said sealing mechanism (150) up and
down in the axial direction of said liquid passage forming member (34, 54) to fit
said sealing jig into and detach said sealing jig from said cylinder (1b) at the workstation
(30, 50).
19. Apparatus according to claim 17 or 18, characterized in that said sealing jig comprises a rod (163) having a pressing plate (164) at the end facing
said liquid passage forming member (34, 54), a rod accommodating member (159) inside
which said rod (163) moves in the axial direction, and a sealing member (160) for
sealing the end of said cylinder (1b) which is provided at the end of said rod accommodating
member (159) in such a way that said sealing member (160) seals the end of said cylinder
by extending in the outward direction when said rod (163) moves relative to said rod
accommodating member (159) to press said sealing member with said pressing plate in
the axial direction.
20. Apparatus according to claim 19, characterized in that said moving mechanism comprises three mechanisms, each being operable independently:
a rod moving mechanism (166) for moving said rod (163) up and down in the axial direction,
a rod accommodating member moving mechanism (156) for moving said rod accommodating
member (159) up and down in the axial direction, and a sealing jig moving mechanism
(155) for moving said sealing jig up and down in the axial direction.
21. Apparatus according to claim 20, characterized by a controller for controlling the timing of the moves of said rod (163) and said rod
accommodating member (159) such that said sealing member (160) extends in the outward
direction while said rod accommodating member moves towards said liquid passage forming
member (34, 54).
22. Apparatus according to claim 21, characterized in that said timing is such that each the extension of said sealing member (160) and move
towards said liquid passage forming member (34, 54) takes place alternately at least
once.
23. Apparatus according to at least one of claims 7 to 22, characterized in that said liquid passage forming member (34) which functions as an electrode comprises
an inner cylinder (136), the inside of which forms a passage for the treating liquid,
an outer cylinder (137) made of a mesh material, and metal pellets (138) to be electrolyzed
accommodated between said inner and outer cylinders, and a pressing plate (164) is
provided with a cover for said outer cylinder, made of a mesh material, on the surface
facing said liquid passage forming member (34).
24. Apparatus according to at least one of claims 7 to 23, characterized in that said workstations (30, 50) comprise a workstation for a degreasing treatment (A),
a workstation for alkali etching treatment (B), a workstation for mixed acid etching
treatment (C), a workstation for alumite forming treatment (D) and a workstation for
plating treatment (E).