FIELD OF THE INVENTION
[0001] The present invention relates to apparatus and methods for non-impact imaging and
digital printing.
BACKGROUND OF THE INVENTION
[0002] There exist in the patent literature disclosures of a great number of techniques
for non-impact printing and imaging. The most widely used of these techniques is electrophotography
wherein an electrostatic image is optically formed on a photoconductor, which is then
developed with a toner. The toner image is transferred to a substrate and fused thereon.
[0003] An additional technique in general use is ionography, wherein an electrostatic image
is formed on a dielectric substrate by firing charges directly onto the substrate
using an imagewise ion source.
[0004] A technique for the transfer of electrostatic images from a dielectric photoconductor
onto a dielectric substrate has also been proposed in
Electrophotography by R.M. Schaffert, 2nd Edition, Focal Press, London, l975 at pages l66 - 176 and
in U.S. Patent 3,055,006. This technique, known as TESI (Transfer of Electrostatic
Images) employs an imagewise optical signal to create a charge image on a photoconductor.
The charge image is subsequently replicated onto a dielectric substrate by applying
single polarity charges to a surface of the dielectric substrate opposite from that
surface which faces the photoconductor.
SUMMARY OF THE INVENTION
[0005] There is thus provided in accordance with a preferred embodiment of the present invention
imaging apparatus including a dielectric substrate with at least two generally opposite
surfaces; a plurality of elongate electrodes underlying a first surface of the dielectric
substrate; imaging circuitry for application of voltage signals to the plurality of
electrodes; a charge source operative to supply a flow of charges to a second surface
of the dielectric substrate up to and not beyond a generally linear boundary disposed
along the second surface of the dielectric substrate and transversing the plurality
of elongate electrodes.
[0006] Additionally in accordance with a preferred embodiment of the present invention,
the charge source includes an edge of an elongate shield which defines the generally
linear boundary.
[0007] Moreover, in accordance with yet a further embodiment of the invention, the elongate
shield includes an electrostatic shield.
[0008] In yet a further embodiment of the invention, the elongate shield includes a physical
barrier.
[0009] In further accordance with an embodiment of the present invention, the charge source
includes an AC corona.
[0010] Further in accordance with a preferred embodiment of the present invention, the charge
source includes a liquid which exhibits electrical conductivity; an applicator which
is operative to apply the liquid to the second surface of the dielectric substrate;
a termination electrode; and a physical barrier which defines the generally linear
boundary.
[0011] Alternatively, the liquid may be characterized in that it transfers charges to the
second surface of the dielectric element.
[0012] In accordance with yet a further embodiment, the applicator is operative to rinse
the second surface of the dielectric element with the liquid, thereby also providing
a cleaning function.
[0013] Moreover, the physical barrier may include a dielectric blade.
[0014] Furthermore, the termination electrode includes a conductive coating on one surface
of the dielectric blade.
[0015] Still further in accordance with a preferred embodiment of the present invention,
the conductive coating is biased to a predetermined uniform potential.
[0016] In accordance with yet a further embodiment of the present invention, apparatus further
includes a developing unit operative to produce a developed image on the dielectric
substrate.
[0017] Moreover, the apparatus may include a transfer unit operative to transfer the developed
image to an output medium.
[0018] There is thus provided in accordance with a preferred embodiment of the present invention,
a method for providing a dielectric substrate with at least two generally opposite
surfaces; providing a plurality of elongate electrodes underlying a first surface
of the dielectric substrate; applying voltage signals to the plurality of electrodes;
supplying a flow of charges to a second surface of the dielectric substrate up to
and not beyond a generally linear boundary disposed along the second surface of the
dielectric substrate and transversing the plurality of elongate electrodes.
[0019] Moreover, the step of supplying a flow of charges includes extraction of ions from
an ion pool.
[0020] Yet in further accordance with the present invention, the step of supplying a flow
of charges includes the steps of applying a liquid to the second surface of the dielectric
substrate; providing a termination electrode; and providing a physical barrier which
defines the generally linear boundary.
[0021] Further in accordance with the present invention, the applying of a liquid is further
operative to rinse the second surface of the dielectric element with the liquid, thereby
providing a cleaning function.
[0022] Additionally, the step of producing a developed image on the dielectric substrate
may be included.
[0023] According to yet a further embodiment of the present invention, the step of transfering
the developed image to an output medium is included.
[0024] In accordance with yet a further embodiment of the present invention, the step of
displacing the generally linear boundary relative to the dielectric substrate is included.
[0025] There is thus provided in accordance with the present invention, digital color printing
apparatus including an intermediate transfer medium; a plurality of imaging units
disposed about the intermediate transfer medium and operating in time synchronization
wherein each printing unit includes: an imaging drum having an outer dielectric surface;
a plurality of elongate electrodes underlying the outer dielectric surface; imaging
circuitry for application of voltage signals to the plurality of elongate electrodes;
a charge source operative to supply a flow of charges to the outer dielectric surface
up to and not beyond a generally linear boundary disposed along the outer dielectric
surface of the imaging drum and transversing the plurality of elongate electrodes;
a developing unit operative to apply pigmented toner to the outer dielectric surface,
producing toned images thereon; and a primary transfer unit operative to transfer
the toned images to the intermediate transfer medium; and a secondary transfer unit
operative to transfer the toned images from the intermediate transfer medium to a
print medium.
[0026] Moreover, each of the developing units of the plurality of image printing units utilizes
a distinct toner color.
[0027] Furthermore, the plurality of image printing units are operative to provide full
process color.
[0028] In accordance with an embodiment of the present invention, the intermediate transfer
medium includes a drum.
[0029] Alternatively, the intermediate transfer medium may include a belt.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention will be understood and appreciated more fully from the following
detailed description, taken in conjunction with the drawings in which:
Figs. lA, lB, lC and lD are illustrations of the application of voltage or charge
on various surfaces over time in accordance with a preferred embodiment of the present
invention;
Fig. 2 is an illustration of a time varying voltage signal on a first surface of a
dielectric substrate resulting in a corresponding charge pattern being retained on
an opposite surface of the dielectric substrate in accordance with a preferred embodiment
of the present invention;
Figs. 3A and 3B are respective generalized and side view illustrations, taken along
the line IVB -IVB, of apparatus for applying voltage and charges to opposite surfaces
of a dielectric substrate in accordance with another embodiment of the present invention;
Figs. 4A and 4B are respectively graphical and pictorial illustrations of the operational
parameters of apparatus for continuous toning by optical density modulation in accordance
with a preferred embodiment of the invention;
Fig. 5 is a schematic illustration of an alternate embodiment of the apparatus of
Figs 3A and 3B;
Figs. 6A, 6B and 6C are illustrations of parameters for obtaining a continuum of gray
levels by pixel size modulation in accordance with an embodiment of the present invention;
Figs. 7A and 7B are pictorial illustrations of side and top views, respectively, of
an alternative embodiment of an alternating polarity charge source providing a charge
flow having at least one defined edge;
Fig. 7C is an alternative embodiment of the alternating polarity charge pool apparatus
of Fig. 7A.
Fig. 8 is a graphical illustration of the intensity of an ion current measured by
a current measuring device as a function of the relative displacement in a sweep direction
between an alternating polarity charge source and the device in accordance with a
preferred embodiment of the present invention;
Figs. 9A and 9B are pictorial side and top view illustrations respectively, of a further
alternating polarity charge source providing a charge flow having at least one defined
edge;
Figs. 10A and 10B are pictorial side and top illustrations of an alternative embodiment
of an alternating polarity charge source providing a charge flow having at least one
defined edge in accordance with the present invention;
Fig. 11A is a pictorial illustration of a side view of apparatus for providing an
alternating polarity charge flow having at least one defined edge in accordance with
a further embodiment of the present invention.
Fig. 11B is an illustration of the amplitude modulation of voltage applied to apparatus
for providing an alternating polarity charge flow over time in accordance with a preferred
embodiment of the present invention.
Fig. 11C is a pictorial illustration of a side view of apparatus for providing an
alternating polarity charge flow having at least one defined edge in accordance with
an alternate embodiment of the present invention.
Fig. 12A is a simplified illustration of printing apparatus constructed and operative
in accordance with another preferred embodiment of the present invention;
Figs. 12B and 12C are signal diagrams illustrating electrical signals produced by
the apparatus of Figs. 3A and 3B;
Fig. 13A is a simplified illustration of printing apparatus constructed and operative
in accordance with another preferred embodiment of the present invention;
Fig. 13B is an illustration of the operation of the apparatus of Fig. 13A;
Fig. 14A is a generalized pictorial illustration of a digital receptor imaging drum
constructed and operative in accordance with a preferred embodiment of the present
invention;
Fig. 14B is a sectional illustration of a portion of the drum of Fig. 14A, taken at
line B - B on Fig. 14A;
Figs. 15A, 15B, 15C and 15D are sectional illustrations, taken along line B of Fig.
14A, of four alternative embodiments of the imaging drum of Fig. 14A;
Fig. 16A is a partially cut away generalized pictorial illustration of a preferred
embodiment of the drum of Figs. 14A and 15C;
Fig. 16B is a partially sectional, partially pictorial illustration of a further variation
of the imaging drum of Figs. 14A and 15C;
Fig. 16C is an enlarged illustration of a portion of the imaging drum of Fig. 16A,
at an intermediate stage of drum fabrication;
Fig. 16D is a generalized pictorial illustration of a further variation of the imaging
drum of Figs. 14A and 15C;
Fig. 16E is a partially cut-away illustration of part of the imaging drum of Fig.
16D;
Figs. 17A and 17B are schematic illustrations of alternate embodiments of the imaging
electronics used in the apparatus of Figs. 14A and 14B;
Fig. 18 is an illustration of a continuous tone pattern generated using the apparatus
of Fig. 17A;
Figs. 19A and 19B are block diagram illustrations of the architecture of the apparatus
of Fig. 17A when used for producing a continuous tone pattern;
Fig. 20 is an illustration of a halftone pattern generated using the apparatus of
Fig. 17A
Figs. 21A and 21B are block diagram illustrations of the architecture of the apparatus
of Fig. 17A when used for producing a pixel-size modulated half-tone pattern; and
Fig. 22 is a block diagram illustration of the architecture of the apparatus of Fig.
17A when used for producing a super-pixel halftone pattern.
Fig. 23 is a schematic illustration of printing engine apparatus operative in accordance
with a preferred embodiment of the present invention.
Fig. 24 is a structural illustration of printing engine apparatus representing an
embodiment of the present invention.
Fig. 25 is a schematic illustration of digital color copier apparatus operative in
accordance with a preferred embodiment of the present invention.
Fig. 26 is a schematic illustration of print laminator apparatus operative in accordance
with a preferred embodiment of the present invention.
Fig. 27 is a schematic illustration of printing apparatus operative to provide high
speed one-sided or duplex printing in an embodiment of the present invention.
Fig. 28 is a schematic illustration of printing apparatus operative to provide high
speed one-sided or duplex printing in accordance with an alternative embodiment of
the present invention.
Fig. 29 is a schematic illustration of printing apparatus operative to provide high
speed one-sided or duplex printing in accordance with a further embodiment of the
present invention.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
[0031] Reference is now made to Figs. lA - lD, which illustrate the operation of the present
invention. Fig. lA illustrates an arbitrary voltage at a typical point location on
a first surface of a dielectric substrate as it varies over time. The voltage may
be applied to the typical point location by means of a conductive backing associated
with the first surface of the dielectric substrate in touching or capacitive relationship
therewith. The conductive backing may be a separate conductor in close proximity to,
or alternatively a permanent coating or layer formed on, the first surface of the
dielectric substrate.
[0032] Fig. 1B illustrates, on the same time scale as in Fig. 1A, the application of a flow
of charges to a second surface of the dielectric substrate, which is opposite to and
generally uniformly spaced from the first surface, to temporarily neutralize the effect
on the second surface of the voltage applied to the first surface. Following application
of such charges the second surface retains a charge corresponding to the voltage which
was applied to the first surface, at the time T2 that the application of such charges
ceased, but of an opposite polarity thereto.
[0033] According to a preferred embodiment of the invention, the flow of charges comprises
an alternating polarity charge flow to a second surface of the dielectric substrate
which is opposite to and generally uniformly spaced from the first surface. It is
preferred that the time variation of the voltage applied to any given location on
the first surface be sufficiently small such that at least during an end portion of
the duration of the alternating polarity charge flow at such location, the voltage
variation is essentially zero.
[0034] The alternating polarity charge flow at each location is represented in Fig. lB by
a stack of positive and negative charges. The beginning and end of the duration of
the application of the alternating polarity charge flow at each location are indicated
in Fig. 1B respectively as Tl and T2.
[0035] Fig. 1C illustrates the apparent surface voltage on the second surface of the dielectric
substrate. It is noted that this voltage tracks the voltage on the first surface until
the charge flow begins at time Tl. Upon termination of the charge flow at time T2,
the apparent surface voltage of the second surface is very nearly zero. If, thereafter,
the voltage on the first surface is brought to zero, as indicated in Fig. 1A, the
apparent surface voltage on the second surface becomes approximately the negative
of the voltage on the first surface at time T2, due to charge retention on the second
surface, as indicated in Fig. 1C.
[0036] Fig. 1D is an expanded time scale illustration corresponding to Fig. 1C and illustrating
with greater particularity the effect of one possible application of an alternating
charge flow to the second surface, which results in a reduction in the apparent surface
voltage on the second surface from the voltage at T1 to very nearly zero at T2.
[0037] Referring now to Fig. 2, there is shown schematically an arbitrary voltage signal
provided on a dielectric substrate 10 at a first surface 12 thereof, which is preferably
backed with a conductive backing l4 to which is coupled a time-variable voltage source
l6. Fig. 2 also illustrates in one dimension, the corresponding spatial charge pattern,
of opposite polarity to the corresponding voltage signal, which is retained on a second
surface l8 of the dielectric substrate in accordance with the dynamic charge retention
of the present invention, by application of a flow of charges to the second surface
which is operative to temporarily neutralize the effect on the second surface of the
voltage applied to the first surface l2. The application of the flow of charges is
preferably provided by an alternating polarity charge source (APCS) 20, capable of
achieving a spatial edge accuracy consistent with the desired resolution, which may
be of the type described hereinbelow.
[0038] The charge source 20 is preferably moved at a velocity v along the second surface
l8 of the dielectric substrate l0, indicated by an arrow 22.
[0039] Reference is now made to Figs. 3A and 3B which illustrate apparatus for applying
voltage and charges to opposite surfaces of a dielectric substrate 42 in accordance
with another embodiment of the present invention.
[0040] In this embodiment, an elongate alternating polarity charge source (EAPCS) 46, such
as that described herein and being capable of achieving a spatial edge accuracy consistent
with the desired resolution is scanned in one dimension, perpendicular to its longitudinal
axis, along a second surface 48 of substrate 42, by means of a linear drive mechanism
including a worm screw 50 cooperating with a screw rider 52, fixed to source 46. An
electric motor 54 drives the worm screw 50 in response to the outputs of a commercially
available synchronized driver 56. A host computer (not shown) provides positioning
instructions via a multiplexer 58 to driver 56.
[0041] In this embodiment, a multisectional conductive backing layer 60, typically comprising
a plurality of elongate electrodes 44, is associated with the first surface of the
dielectric substrate 42. Each electrode 44 is provided with an information content
modulated time varying voltage via a corresponding driver 62, in response to control
signals received from the host computer via multiplexer 58.
[0042] It may be appreciated that in the embodiment of Figs. 3A and 3B a charge pattern
is written on the second surface by information content modulation of voltages applied
simultaneously to the different regions of the first surface of the dielectric substrate
42 via electrodes 44 in synchronism with the one dimensional scanning motion of source
46.
[0043] It is appreciated that a desired two-dimensional spatial resolution may be achieved
by adjusting appropriate parameters. In a first dimension, the parameters to be adjusted
include the width of the elongate electrodes 44, the width of a gap 45 between adjacent
electrodes 44, the thickness of the dielectric layer 42 and the dielectric constant
of the dielectric layer 42. In a second dimension, the parameters include the edge
definition of the EAPCS 46. The gaps 45 should be filled with electrically insulative
dielectric material having high dielectric strength. Alternatively, gaps 45 may be
filled with highly resistive material.
[0044] It is further appreciated that the dynamic charge retention techniques described
hereinabove allow an uninterrupted line of uniform width as small as one pixel to
be achieved. The advantages of these techniques include the replacement of dot pixels
thus eliminating holes between pixels. Accordingly, intentional overlap of pixels
is not necessary.
[0045] Multi-sectional conductive backing layer 60 may comprise a uniform conductive film
from which a plurality of electrodes are created using an etching technique such as
laser etching, chemical etching, or ion etching. Alternatively the multi-sectional
conductive backing layer may comprise a grid comprising a weave of straight conductive
wires in one dimension and insulating curved wires in a second dimension. This type
of grid is available from Carbotex of Grutlistrasse 68, Zurich, Switzerland. Alternatively,
the multi-sectional conductive backing layer 60 may be produced by electroforming
or winding techniques.
[0046] Reference is now made to Figs. 4A and 4B which illustrate operational parameters
for continuous toning apparatus in accordance with a preferred embodiment of the present
invention.
[0047] It is appreciated that certain toners are characterized by the property that the
optical density of a toned area can be controlled by the development voltage. Some
liquid toners and certain dry toners are examples of this type of toner.
[0048] It is also appreciated that the dynamic charge retention techniques described hereinabove
are capable of writing continuous voltage levels thus enabling the generation of one-pass
monochrome toned images of continuous optical densities, when toners of the type described
hereinabove are used.
[0049] In accordance with a preferred embodiment of the present invention, continuous color
printing using standard subtractive colors and optical density modulation can be achieved
in accordance with the dynamic charge retention writing techniques described herein
and standard multi-pass printing techniques.
[0050] Fig. 4A graphically demonstrates hypothetical optical densities of four basic printing
colors (CMYK) typically used with subtractive color printing systems as a function
of the development voltage of each of the toner colors.
[0051] Fig. 4B illustrates a single area of a color print 345 to which four basic printing
colors (CMYK) have been sequentially transferred in accordance with standard multi-pass
printing techniques.
[0052] The specific optical density of each color across any area may be controlled by writing
(in accordance with the writing techniques described hereinabove in association with
Figs. 3A and 3B) at the corresponding area a voltage level which corresponds to the
desired optical density for that color.
[0053] It is appreciated that the subtractive combination of the optical densities of each
of the four basic printing colors over an area results in a color having any of a
continuum of color shades.
[0054] It is also appreciated that a color shade may be uniformly distributed within the
borders of an entire area. Therefore, the specific color shade desired is achieved
at the level of one pixel and not as a result of the combination of several pixels.
[0055] This embodiment offers continuous control over color levels providing high quality
color prints.
[0056] Reference is now made to Fig. 5 which illustrates a schematic representation of imaging
electronics for use in the apparatus of Figs. 3A and 3B for writing continuous as
well as half-tone levels.
[0057] A clock input 352 is pulsed in coordination with input data causing a shift register
354 to sequentially address each of a plurality of conductive electrodes 356. The
conductive electrodes 356 may correspond to conductive electrodes 44 in Figs. 3A and
3B. The electrode being addressed at any given time receives a voltage level from
imaging electronics 358 and is charged to that voltage level. Typically, imaging electronics
358 comprises a digital to analog high voltage converter.
[0058] Associated with each electrode 356 is a capacitor 360 which retains the given voltage
level until the electrode is subsequently addressed and receives a new voltage level.
[0059] It is appreciated that the dynamic charge retention techniques of the present invention
allow charges of either polarity to be written to the substrate. It is further appreciated
that one individual charge pattern can contain charges of both polarities. The number
of voltage levels achievable in accordance with this embodiment is not dependent on
the print head. Instead, the number of voltage levels is determined by the imaging
electronics 358.
[0060] Reference is now made to Figs. 6A - 6C which illustrate a method for obtaining a
continuum of monochrome gray levels by providing pixel size modulation in accordance
with an embodiment of the present invention.
[0061] Fig. 6A graphically represents monochromatic gray levels that can be achieved over
an area as a function of the fractions of each of the pixels comprising that area
that are toned. Pixels are charged and toned in accordance with the writing techniques
described hereinabove, particularly with reference to Figs. 3A and 3B, and standard
toning techniques.
[0062] The dimension of a pixel in the direction of the sweep of the charge source may be
represented by L. The dimension of a pixel in the second direction is determined by
the width of the conductive electrode associated with that pixel. (a/L) is the toning
fraction, where a is a function of the velocity of the charge source multiplied by
the effective time duration during which the bias voltage on the conductive electrode
changes during the writing of a single pixel.
[0063] Curve 470 illustrates one possible representation of gray levels that can be achieved
by controlling the toning fraction of each pixel. In this representation, the voltage
basing the conductive electrode is zero at the beginning and end of a sweep of the
pixel by a charge source. During the sweep, the voltage biasing the conductive electrode
is raised to a high level for a time duration determined by the desired toning fraction.
[0064] Curve 472 illustrates an alternate representation of gray levels that can be achieved
by controlling the toning fraction of each pixel. In this representation, the voltage
basing the conductive electrode is at a high level at the beginning and end of a sweep
of the pixel by a charge source. During the sweep, the voltage biasing the conductive
electrode is reduced to zero for a time duration in accordance with the desired toning
fraction.
[0065] It is appreciated that a continuum of monochrome gray scales may be achieved for
an area by selecting the appropriate voltages for the beginning and end of the sweep
of each of the pixel locations comprising that area (following curve 470 or curve
472 depending upon the desired grey level).
[0066] Figs. 6B and 6C illustrate close-up views of the fractionally toned image of the
pixels of two adjacent conductive electrodes (not shown) where the pixels of one electrode
have been phase shifted with respect to the pixels of the second electrode.
[0067] Two different gray scales are shown (Fig. 6B and Fig. 6C).
[0068] It is appreciated that the phase shift with respect to adjacent electrodes enabled
by pixel size modulation techniques described hereinabove allows half tone gray scales
with high spatial frequency of pixel arrangements to be achieved.
[0069] It is further appreciated that continuous color shades, via half tone, can be achieved
using pixel size modulation techniques to vary the toning fraction of each pixel during
each of four monochrome passes carried out during standard multi-pass subtractive
color printing.
[0070] It is appreciated that the dynamic charge retention techniques described hereinabove,
particularly with reference to Figs. 3A and 3B, provide a method for generating a
charge pattern that contains charges of both polarities. It is understood that there
exist toners which develop positive charge images and similarly there are other toners
which develop negative charge images.
[0071] Therefore by using two different color toners which develop opposite polarity charge
images, a two-color image may be produced in a single pass. The two-color image may
contain any of a continuum of shades of the two colors, in accordance with the techniques
for continuous toning described hereinabove, or alternatively, in accordance with
the techniques for pixel size modulation half- tones described hereinabove. One possible
application for this technique is in the generation of "highlight" images.
[0072] Reference is now made to Figs. 7A - 7B which are pictorial illustrations of side
and top views, respectively, of an alternating polarity charge source providing a
charge flow having at least one defined edge in accordance with an embodiment of the
present invention.
[0073] Alternating polarity charge pool apparatus 502 comprises a non-imagewise source of
ions. Apparatus 502 may also comprise an elongate conductor 504 coated with a dielectric
layer 506 and a transversely oriented screen electrode 508 contacting or closely spaced
from the dielectric-coated conductor and coiled about an inner dielectric support
structure 507 as described in U.S. Patent 4,409,604 assigned to Dennison Manufacturing
Company of Framingham, Mass, USA.
[0074] Typically inner dielectric support structure 507 is rod shaped. Alternately, inner
dielectric support structure 507 may be of any suitable shape such as that illustrated
in Fig. 7C below.
[0075] In accordance with a particular configuration of apparatus 502, transversely oriented
screen electrode 508 is coiled around elongate conductor 504. When apparatus 502 is
operational, a pool of positive and negative ions is continuously generated in the
air space immediately surrounding the dielectric-coated conductor 504 at the regions
in between the locations where the coiled conductor crosses over the dielectric-coated
conductor.
[0076] An elongate electrostatic shield 510, typically comprising a conductive material,
may be configured as illustrated to partially enclose charge pool apparatus 502.
[0077] It is appreciated that the charge source of Figs. 7A -- 7B is capable of providing
an ion beam with at least one edge sharply defined. It is appreciated that charge
pool apparatus 502 alone does not provide an elongate ion beam with a sharply defined
edge.
[0078] It is further appreciated that charge pool apparatus 502 may serve as an elongate
alternating polarity charge (EAPCS) source described hereinabove in accordance with
dynamic charge retention techniques described hereinabove. This configuration is presented
to offer an example of possible configurations for the EAPCS and is not intended to
be limiting.
[0079] An excitation voltage is applied to elongate conductor 504 either continuously or
in amplitude modulated bursts of any suitable predetermined wave form. The excitation
voltage is typically a high AC voltage with an amplitude of 2000V pp and has a frequency
in the range between several hundred kHz to several MHz.
[0080] Typically, elongate electrostatic shield 510 and transversely oriented screen electrode
508 are grounded and the dominant force in charge extraction is the ASV. As the ASV
decreases, charge extraction is reduced accordingly until neutralization of the ASV.
[0081] A dielectric surface 512, typically of the type described hereinabove particularly
in accordance with Figs. 3A - 3B, sweeps relative to the charge source. Alternatively,
dielectric surface 512 may be an outer dielectric surface of a digital input electrostatic
(D/E) imaging drum as described in one or more of applicant's co-pending patents and
patent applications including U.S. Patents 5,289,214 and 5,157,423. Alternately, any
other suitable dielectric surface on which charges are to be accumulated may be used.
[0082] Preferably, the gap between dielectric surface 512 and shield 510 is about 100 -
300 microns. Typically, dielectric surface 512 comprises a plurality of regions each
having associated therewith an apparent surface voltage (ASV). During the sweep, these
regions of the dielectric surface are brought into their maximum propinquity with
the charge pool. The ASV of each region creates an electric field between dielectric
surface 512 and the charge pool.
[0083] Electrostatic shield 510 serves to tailor the electric field created. The ASV at
regions on the dielectric surface which have direct unshielded access to the charge
pool causes ions of the appropriate polarity to be extracted until the ASV at that
region is neutralized. The ASV at regions on dielectric surface 512 which are shielded
from the charge pool are not involved in ion extraction. When a region on the dielectric
surface is in a location which is not shielded from the charge pool, the region may
accumulate charges in accordance with the techniques described hereinabove. When the
region is moved to a shielded location, additional charge will not accumulate on that
region.
[0084] According to an alternate mode of operation, elongate electrostatic shield 510 and
transversely oriented screen electrode 508 receive a screen AC voltage, instead of
being grounded. The screen AC voltage comprises a phase shifted high amplitude modulated
AC voltage at the same frequency as the excitation voltage applied to elongate conductor
504 to obtain the effect illustrated by the graph of Fig. 1D. The amplitude of the
screen AC voltage is on the same order of magnitude as the maximum ASV, which is selected
in accordance with charge image parameters. In this case, charge extraction is a combined
function of the ASV and the screen AC voltage. The phase shift, between the screen
AC voltage and the excitation voltage supplied to elongate conductor 504, determines
the efficiency of charge extraction from the charge pool by the screen AC voltage.
This provides the advantage of accelerated neutralization of the ASV. As the ASV is
neutralized, the amplitude of the screen AC voltage is gradually decreased to zero,
so that the final charge level retained corresponds only to the ASV that was present
on the dielectric surface 512 prior to activation of the charge pool apparatus 502.
It is appreciated that amplitude modulation techniques may be used in accordance with
any of the embodiments of Figs. 7A -- 11A.
[0085] It is appreciated that the extracted ions typically form a beam with at least one
sharply defined edge. In accordance with the techniques described in accordance with
this embodiment of the invention, preconditioning of the dielectric surface to be
charged is not necessary. Therefore, the width of the charge beam is not significant
as long as one edge is sharply defined. It is also appreciated that charges from the
opposite, undefined edge of the ion beam do not affect the final amount of charge
that is retained at a region. When the region moves past the sharply defined edge,
the appropriate amount of negative or positive charges is retained to balance the
effect of the conductive backing potential regardless of any stray charges that may
have accumulated at that region from the opposite, undefined edge. The edge resolution
achievable in the direction of the sweep may be a function of the intensity of the
ion beam and the sharpness of the beam edge.
[0086] According to an alternative embodiment, an elongate grounded shield generally enclosing
charge pool apparatus 502, except for an elongate opening, may be used to provide
an ion beam with two defined edges.
[0087] Reference is now made to Fig. 7C which is a pictorial illustration of a side view
of an alternative embodiment of alternating polarity charge pool apparatus 502 of
Fig 7A in accordance with an alternative embodiment of the present invention.
[0088] Alternating polarity charge pool apparatus 511, comprises a non-imagewise source
of ions. Apparatus 511 may further comprise an elongate conductor 513 coated with
a dielectric layer 515 and a transversely oriented screen electrode 517 contacting
or closely spaced from the dielectric-coated conductor and coiled about an inner dielectric
support structure 519 as described in U.S. Patent 4,409,604 assigned to Dennison Manufacturing
Company of Framingham, Mass, USA.
[0089] In the embodiment of apparatus 511 of Fig. 7C, inner dielectric support structure
519 is shaped so as to provide greater exposure of elongate conductor 513 to screen
electrode 517. This allows increased ion generation without compromising the mechanical
strength of alternating polarity charge pool apparatus 511.
[0090] Reference is now made to Fig. 8 which is a graphical illustration of the intensity
of an ion current measured by a current measuring device as a function of the relative
displacement in a sweep direction between an alternating polarity charge source and
the device in accordance with a preferred embodiment of the present invention;
For the measurements illustrated herein, a conductive current probe with a constant
bias voltage of 400 V (providing an ASV of 400 V) was used to monitor the steady-state
ion beam.
[0091] Curve 520 illustrates a typical ion beam profile for the case where apparatus 502
(Figs. 7A and 7B above) does not comprise an electrostatic shield.
[0092] Curve 522 illustrates a typical ion beam profile for the case where apparatus 502
(Figs. 7A and 7B above) comprises an electrostatic shield, typically of the type described
hereinabove and indicated by reference number 510.
[0093] The two sets of measurements were carried out under the same conditions. In particular,
the distance between the probe and the charge pool remained unchanged. Curve 522 illustrates
the region in which the beam has a sharp edge. The shaded area represents the uncertainty
of the measurement due to the accuracy of the measuring device. The edge of the ion
beam (illustrated by curve 522) using the shield apparatus is sharply defined. By
contrast the edge of the ion beam (illustrated by curve 520) in the non-shielded apparatus
is not sharply defined.
[0094] It is appreciated that curves 520 and 522 illustrate ion beams under static conditions
where the ASV does not change. Under dynamic conditions, when the ASV changes with
time, the ion beam of the unshielded apparatus may exhibit a high degree of blooming.
It is appreciated that under the same dynamic conditions, the ion beam of the shielded
apparatus will not exhibit such blooming at the edge.
[0095] Reference is now made to Figs. 9A - 9B which are pictorial respective side and top
view illustrations of apparatus 530 for providing an alternating polarity charge source
having at least one defined edge.
[0096] Apparatus 530 comprises alternating polarity charge pool apparatus 532 which includes
a non-imagewise source of ions, comprising a high voltage electrode 534 coupled to
a high voltage AC source 535 and two typically grounded screen electrodes 536 and
538. Alternately screen electrodes 536 and 538 may receive an amplitude modulated
voltage in accordance with the techniques described herein.
[0097] Screen electrodes 536 and 538 are separated from high voltage electrode 534 by a
dielectric layer 540. A space 542 is defined between screen electrodes 536 and 538,
providing a slot in which an ion pool may be generated. Alternatively screen electrodes
536 and 538 may be replaced by a single slotted electrode. The electrode arrangement
may be as described in U.S. Patent 4,155,093 assigned to Dennison Manufacturing Company
of Framingham, Mass, USA.
[0098] It is appreciated that alternating polarity charge pool apparatus 532 does not itself
provide an elongate ion beam with a sharply defined edge.
[0099] In order to achieve an ion beam which has at least one edge defined in accordance
with the techniques described hereinabove particularly with respect to Figs. 7A -
7C, apparatus 530 further comprises an elongate electrostatic shield 544. Shield 544,
typically comprising a preferably conductive material, is located with some spacing
relative to charge pool apparatus 532. Typically shield 544 is grounded. Alternately,
shield 544 may receive an amplitude modulated voltage in accordance with the techniques
described herein. Electrostatic shield 544 may be configured as illustrated whereby
charge pool apparatus 532 is partially obscured by shield 544.
[0100] It is appreciated that apparatus 530 may serve as an elongate alternating polarity
charge source in the dynamic charge retention techniques described hereinabove. It
is noted that the configuration presented here is a further example of a possible
configuration for the charge source and is not intended to be limiting.
[0101] Reference is now made to Figs. 10A and 10B which are pictorial illustrations of apparatus
550 for providing an alternating polarity charge flow having at least one defined
edge.
[0102] Apparatus 550 comprises alternating charge pool generating apparatus 552, a casing
556 and an elongate electrostatic shield 560. Apparatus 552 preferably comprises one
or more corona wires 554 some or all of which may be dielectrically coated. Alternatively,
corona wires 554 may not be dielectrically coated. Each corona wire 554 is operative
to receive a high AC voltage. All of the wires 554 may be biased by the same AC source
(not shown). Alternatively, corona wires 554 may be biased by AC sources having different
amplitudes. Each corona wire 554 may receive a different AC voltage.
[0103] Corona wires 554 are confined by an isolating casing 556, typically formed of a dielectric
material. Casing 556 typically contains an elongate screen electrode 558 which is
partially open and wherein an ion pool is created. Screen electrode 558 and electrostatic
shield 560 are typically grounded. Alternately, when using amplitude modulation techniques
as described herein, screen electrode 558 and electrostatic shield 560 receive a high
amplitude modulated AC voltage.
[0104] The open area of screen 558 may comprise a gridlike area as shown. Alternatively,
the open area may comprise at least one elongate slot.
[0105] According to an alternate embodiment of apparatus 552, casing 556 may further comprise
an inlet through which conditioned air may flow onto corona wires 554. In this embodiment,
the intensity of the ion pool created at screen 558 may be increased.
[0106] In order to achieve an ion beam which has at least one edge as described hereinabove
particularly with reference to Figs. 7A - 7B, elongate electrostatic shield 560 typically
comprising a grounded conductive material, is spaced relative to charge pool apparatus
552. Electrostatic shield 560 may be configured as illustrated so that charge pool
apparatus 552 is partially obscured.
[0107] It is appreciated that apparatus 550 may serve as an elongate alternating polarity
charge (EAPCS) source described hereinabove in accordance with the dynamic charge
retention techniques described hereinabove. This configuration is an example of a
possible configuration for the EAPCS and is not intended to be limiting.
[0108] Reference is now made to Fig. 11A which is a pictorial illustration of a side view
of apparatus for providing an alternating polarity charge flow having at least one
defined edge in accordance with a further embodiment of the present invention.
[0109] Apparatus 598 comprises alternating charge pool apparatus 600 and barrier 602 with
elongate edge 604. Alternating polarity charge pool apparatus 600 may be of the type
described hereinabove with reference to Figs. 7A - 10B, with particular reference
to Fig. 7C.
[0110] A dielectric surface 512, typically of the type described hereinabove particularly
in accordance with Figs. 3A - 3B, sweeps relative to alternating polarity charge flow
apparatus 598. Preferably, barrier 602 is placed in contacting proximity of dielectric
surface 512. It is appreciated that edge 604 of barrier 602 serves as an electrostatic
shield.
[0111] Typically, dielectric surface 512 comprises a plurality of regions each having associated
therewith an apparent surface voltage (ASV). During the sweep, these regions of the
dielectric surface are brought into their maximum propinquity with charge pool 606.
[0112] When a screen electrode (not shown) of alternating charge pool apparatus 600 is grounded,
as described hereinabove, with reference to Figs. 7A - 10B, the ASV of each region
creates an electric field between dielectric surface 512 and charge pool 606 causing
ions to be extracted and deposited on the dielectric substrate 512, neutralizing the
ASV.
[0113] Alternately, modified amplitude modulation techniques, with its associated benefits,
may be used, whereby a high amplitude modulated AC voltage is applied to the screen
electrode (not shown) of alternating charge pool apparatus 600.
[0114] Charge is supplied up to and not beyond edge 604 of barrier 602. Thus, after an area
of dielectric surface 512 has swept over edge 604 of barrier 602, additional charge
will not reach that area due to the generally linear physical boundary created by
contact between elongate edge 604 of barrier 602 and dielectric surface 512. Thus,
the density of retained charge on a given region corresponds to the ASV of that region
as dielectric surface 512 sweeps over edge 604.
[0115] Barrier 602 may typically be a blade made from an elastomeric dielectric material.
The precise material is selected so as to be free of triboelectricity when brought
into contact with dielectric surface 512, in order to prevent interference with charge
retained on dielectric surface 512.
[0116] It is further appreciated that apparatus 598 may serve as an elongate alternating
polarity charge source (EAPCS) described hereinabove in accordance with dynamic charge
retention techniques described hereinabove. This configuration is presented to offer
an example of possible configurations for the EAPCS and is not intended to be limiting.
[0117] Reference is now made to Fig. 11B which shows, as a function of time, the amplitude
modulated AC voltage applied to the screen electrode (not shown) of apparatus 600
of Fig. 11A, in accordance with the amplitude modulation techniques described herein.
[0118] Reference is now made to Fig. 11C which is a pictorial illustration of a side view
of apparatus for providing an alternating polarity charge flow having at least one
defined edge in accordance with a further embodiment of the present invention.
[0119] Alternating polarity charge flow apparatus 610 is operative to supply an edge-defined
flow of charges of either polarity to a dielectric surface 612.
[0120] Typically, dielectric surface 612 is capacitively associated with a plurality of
electrodes (not shown) which receive information-bearing voltage signals from imaging
electronics and which create a plurality of regions thereon, each having associated
therewith an apparent surface voltage (ASV).
[0121] Dielectric surface 612 may be of the type described hereinabove with particular reference
to Figs. 3A - 3B. Alternatively, dielectric surface 612 may be an outer dielectric
surface of a digital input electrostatic (D/E) imaging drum as described in one or
more of applicant's co-pending patents and patent applications including U.S. Patents
5,289,214 and 5,157,423. Alternately, any other suitable dielectric surface on which
charges are to be accumulated may be used.
[0122] Alternating polarity charge flow apparatus 610 comprises a liquid applicator 613,
a shield 614, and an elongate termination electrode 618. Shield 614 typically extends
in a direction perpendicular to a sweep direction of dielectric substrate 612.
[0123] Liquid applicator 613 is operative to apply a liquid 620 to dielectric surface 612.
Liquid 620 may be electrically conductive. Alternatively, liquid 620 may be a non-conductive
liquid which exhibits electrical conductivity when subject to certain stimuli.
[0124] Liquid 620 preferably contacts but does not wet dielectric surface 612. For example,
if dielectric surface 612 is hydrophobic, then water may be an appropriate conductive
liquid. In accordance with the specific properties and viscosity of liquid 620, liquid
applicator 613 may apply liquid 620 to dielectric surface 612 using contact means
(roller, sponge) or non-contact means (spray jets or non-contacting rollers), or a
combination thereof.
[0125] Shield 614 may comprise any suitable means for establishing a generally linear boundary
with at least one well-defined elongate edge on dielectric surface 612. Beyond the
well-defined elongate edge, liquid 620 contacting dielectric surface 612 is substantially
not present, leaving a generally dry surface with charges retained thereon.
[0126] Shield 614 may be an elastomeric dielectric blade which is placed in contact with
dielectric surface 612 to create a barrier thereon. The precise material may be selected
so as to be free of triboelectricity when brought into contact with dielectric surface
612, in order to prevent interference with charge retained thereon.
[0127] Elongate termination electrode 618 is typically a conductive element having a predetermined
uniform potential. Preferably, elongate termination electrode 618 is grounded. It
is desirable for elongate termination electrode 618 to be positioned near shield 614
in order to create ionic conduction in liquid 620 between elongate termination electrode
618 and dielectric surface 612 along shield 614. Typically, the gap between elongate
termination electrode 618 and dielectric surface 612 along shield 614 is between 50
-- 1,000 microns.
[0128] Elongate termination electrode 618 may be formed by coating a surface of shield 614
with a conductive material. Alternately, elongate termination electrode 618 may be
an independent element.
[0129] Charged images are created on dielectric surface 612 in the following manner.
[0130] Dielectric surface 612 sweeps relative to alternating polarity charge flow apparatus
610. Liquid 620 is applied to dielectric surface 612 using liquid applicator 613 as
described hereinabove, creating a liquid-dielectric interface.
[0131] The ASV of each region of dielectric surface 612 creates an electric field between
dielectric substrate 612 and elongate termination electrode 618. Elongate termination
electrode 618 serves to intensify the electric fields stemming from the ASV of each
region of dielectric surface 612. The electric fields cause ionic conduction in liquid
620.
[0132] In accordance with the ASV at any given time, charges of either polarity flow from
liquid 620 to the liquid-dielectric interface and are retained on dielectric surface
612. Charge transfer from a conductive liquid to a dielectric surface is known in
the art and is described in U.S. Patent 2,904,431 to A.J. Moncrieff Yeates, U.S. Patent
2,987,660 to L.E. Walkup and U.S. Patent 3,579,332 to P.W. Chudleigh.
[0133] As the ASV at a region of dielectric surface 612 is neutralized, the transfer of
charges from liquid 620 to that region diminishes.
[0134] Shield 614 provides an elongate generally linear boundary beyond which liquid 620
on dielectric surface 612 does not pass. Thus, regions of dielectric surface 612 which
have swept over the boundary established by shield 614 no longer bear liquid 620.
Accordingly, no further charge is supplied to those regions of dielectric surface
612. The density of retained charge at a given region corresponds to the ASV of that
region as dielectric substrate 612 sweeps over the well-defined edge boundary created
by shield 614.
[0135] It is appreciated that alternating polarity charge flow apparatus 610 may serve as
an elongate alternating polarity charge (EAPCS) source described hereinabove in accordance
with a modified version of dynamic charge retention techniques described herein. It
is appreciated that alternating polarity charge flow apparatus 610 may provide liquid
620 continuously to dielectric surface 612. Thus, when an alternating polarity charge
flow apparatus such as the one described herein in Fig. 11C is used as an EAPCS in
dynamic charge retention techniques, it is desirable that the voltages applid to conductive
backing (not shown) of dielectric surface 612 are continuously refreshed.
[0136] This embodiment is presented to offer an example of possible embodiments of the EAPCS
and is not intended to be limiting.
[0137] Charge patterns retained on dielectric substrate 612 in accordance with the techniques
and apparatus described herein may be developed using dry or liquid toner to establish
a visible image thereon. Developing may be carried out using developing apparatus
(not shown) as is known in the art and as described hereinbelow.
[0138] In accordance with an embodiment of the present invention, liquid 620 may include
one or more solvents which are operative to assist in cleaning and/or rinsing of dielectric
substrate 612. This is particularly effective when charge image created on dielectric
substrate 612 is developed using a liquid toner as is known in the art and as is described
hereinbelow.
[0139] It is appreciated that in accordance with this embodiment, deposition of charge and
cleaning of residues from dielectric surface 612 may be carried out simultaneously.
[0140] Reference is now made to Figs. 12A - 12C which illustrate a system for writing and
developing electrostatic images in accordance with another embodiment of the present
invention. The illustrated embodiment employs a drum 700 having a dielectric layer
702 on its outer surface, which is rotated in a direction indicated by arrow 704.
[0141] A plurality of conducting electrodes (not shown) are embedded in the dielectric layer
702 and extend over the periphery of the outer surface of the drum. Electronic circuitry
706 may be mounted interiorly of the outer surface of the drum and of layer 702, whereby
each electrode may be connected to a driver forming part of the circuitry 706.
[0142] Associated with drum 700 and more particularly with dielectric layer 702 is a charge
source 708, preferably of the type shown in any of Figs. 7A - 11A. A magnetic brush
developer unit 710 and a cleaning unit 716 are operatively associated with drum 700
in a conventional manner.
[0143] The apparatus of Figs. 12A - 12C is particularly characterized in that charge image
generation and developing may take place simultaneously at different regions of the
drum. This is achieved by operating the charge source 708 discontinuously, in a series
of bursts, as indicated in Fig. 12B.
[0144] During each burst of the operation of charge source 708, all of the electrodes embedded
in dielectric layer 702 receive appropriate voltages representing a single raster
line of an image to be printed. Immediately following operation of the charge source
708, i.e. in between the bursts shown in Fig. 12B, the drivers in circuitry 706 supply
to each such electrode a voltage which is equal and opposite to the voltage applied
thereto during the operation of charge source 708.
[0145] Fig. 12C shows the voltage on a given electrode both during the bursts of operation
of the charge source 708 and in between the bursts, in response to operation of the
drivers in circuitry 706.
[0146] The result of these operations is that in each electrode, an electrical signal is
generated which is composed of high Fourier frequency components and a zero DC component.
The elimination of the DC component eliminates spurious operation of the magnetic
brush developer unit 7l0 which would otherwise occur.
[0147] It is further noted that when the developer unit 710 employs dual-component toners
the high Fourier frequency components in the signal also do not result in spurious
toner deposition by the developer unit 710.
[0148] In this way, the signals present on the electrodes during development by developer
unit 710 do not interfere with the desired development of the latent image on the
dielectric layer 702, but operate only for desired latent image generation.
[0149] The toned image produced by developer unit 710 is transferred to an output substrate,
typically paper, by a transfer unit 712 and fixed to the output substrate by a fixing
unit 714 using standard toner fixing techniques. Any residual toner on the outer surface
of the drum 700 is removed by the cleaning unit 716 using standard techniques.
[0150] Reference is now made to Figs. 13A and 13B which illustrate a system for writing
electrostatic images in accordance with yet another embodiment of the present invention.
The illustrated embodiment employs time multiplexing of the output of a limited number
of drivers to a plurality of different arrays of individual charge sources, such as
shown in Figs. 3A and 3B.
[0151] As seen in Figs. 13A and 13B, a charge source array assembly 800 includes a plurality
of individual charge sources, which are indicated by the letters a - h and are seen
to be arranged in staggered, mutually partially overlapping relationship with a substrate
802 bearing a plurality of electrodes 804. The individual charge sources receive signal
inputs from a time multiplexer 806 which in turn receives signal inputs from drivers
(not shown). The individual charge sources a - h may be of the type illustrated in
any of Figs. 7A - 11C.
[0152] In accordance with this embodiment, electrodes 804 may be connected in primary groups
which are then subdivided into secondary groups. The number of primary groups is a
function of the number of charge source line arrays in charge source array assembly
800. For example, in Fig. 13A, two charge source line arrays are shown, so two primary
groups of electrodes 804 may be used.
[0153] The secondary grouping of each primary group of electrodes 804 corresponds to the
number of individual charge sources making up a single line array. For example, in
Fig. 13A, there are four individual charge sources per line array, therefore each
primary group of electrodes 804 is subdivided into four secondary groups. It is appreciated
that the electrodes 804 from each secondary group in a primary group are connected
in parallel to a shared set of high voltage imaging electronics. By connecting electrodes
804 in secondary groups, the number of outputs from, and therefore the volume of,
high voltage imaging electronics is reduced.
[0154] Electrostatic charge patterns are written by sequentially activating each charge
source of a first line array of charge source array assembly 800. During activation
of a charge source, voltage information is supplied to electrodes 804 located beneath
the active charge source. Voltage signals supplied to each electrode 804 are also
supplied to all other electrodes 804 in the same subgroup. However, only electrodes
804 underlying the active charge source will retain charge in accordance with the
dynamic charge retention techniques described herein.
[0155] Charge sources in a single array are sequentially activated to write a charge image
over the dielectric substrate associated with electrodes 804 of an entire primary
group. When substrate 802 moves relative to charge source assembly 800, the activation
and charge writing cycle is repeated for the second primary group and its associated
line array of charge sources:
It is appreciated that charge sources of charge source array assembly 800 are arranged
in an overlapping fashion. Furthermore, there exists overlap between primary groups
of electrodes 804. Thus, the need for a high level of registration between charge
source array assembly 800 and substrate 802 is eliminated.
[0156] Reference is now made to Figs. 14A and 14B which illustrate a digital receptor imaging
drum suitable for use in a variety of imaging applications including those described
hereinabove and hereinbelow and in the copending applications referred to hereinabove,
the description of which is hereby incorporated by reference.
[0157] Fig. 14A shows a drum 820 on whose outer surface 822 latent electrostatic images
may be generated in accordance with the dynamic charge retention image writing techniques
described hereinabove and hereinbelow.
[0158] The outer surface 822 includes portions which are imaging regions and other portions
which are not imaging regions. Images are created at the imaging regions using an
edge-defined alternating polarity charge source (not shown), and signals supplied
to a conductive backing forming part of the drum. The charge source may be any suitable
one of the charge sources described hereinabove, and particularly those illustrated
in any of Figs. 7A - 11C. The conductive backing preferably comprises a plurality
of electrodes.
[0159] Alternately, drum 820 may be used for image reading in accordance with techniques
described hereinbelow and in Applicant's co-pending applications.
[0160] Fig. 14B shows a cross section of an imaging region of the drum. The drum comprises
an outer dielectric imaging layer 824 which may extend over both the imaging regions
and the non-imaging regions. At imaging regions, a conductive backing 826 is associated
with the outer dielectric imaging layer 824. The conductive backing overlies an inner
dielectric layer 828. Imaging electronics (not shown) are associated with the electrodes
of the conductive backing 826.
[0161] The outer dielectric imaging layer 824 can be made of any material that is suitable
for use with the conductive backing 826. A suitable material may include dielectric
polymeric-based materials, such as polyethylene terephthalate (PET, PETP), polyimides,
or abrasion-resistant polysiloxanes. Alternatively inorganic materials, such as glass
or ceramics may be used. It is appreciated that a photoconductive material could be
used for outer dielectric imaging layer 824 in accordance with certain embodiments
of the invention.
[0162] The conductive backing 826 preferably comprises densely spaced thin conductive ring
electrodes. The density of the electrodes, the transverse cross-sectional geometry
thereof and the thickness of the outer dielectric imaging layer 824 determine the
spatial resolution of the latent image in the axial direction parallel to the longitudinal
axis 830 of the drum 820.
[0163] Drum 820 preferably contains imaging electronics which preferably includes serial
to parallel data conversion electronics and high voltage electrode drivers.
[0164] Alternatively or additionally, drum 820 may contain imaging electronics which include
parallel to serial data conversion and transmission electronics; and sample and hold
circuitry for sensing signal information from outer dielectric imaging layer 824.
It is appreciated that this type of imaging electronics is useful for image reading
as described hereinbelow.
[0165] In accordance with some preferred embodiments of the present invention, imaging electronics
also includes memory electronics which stores data representing one or more pages.
The memory electronics is typically configured so as to comprise a data bus sufficiently
long so as to be capable of providing parallel output to each of the high voltage
electrode drivers.
[0166] During image writing, page data may be input to the imaging electronics from a high-speed
data bus as described hereinbelow and serially propagated to all of the high voltage
electrode drivers. Alternatively, during image writing, page data which is stored
in the memory electronics may be fed in parallel to the high voltage electrode drivers
causing the same general image to be written repeatedly. It is noted that in accordance
with a further mode of operation data input to the high voltage drivers may comprise
a combination of data from memory with data from the high-speed data bus. Thus, certain
portions of the data on the printed page will be varied from image to image , while
certain portions will remain fixed until new page data is input from the high speed
data bus.
[0167] Use of memory electronics provides stored digital or electronic data which serves
as an "electronic master" for multiple reproductions of the same general page. By
loading the serial data input into memory once and then using parallel data feeding
from memory to the electrode drivers for a defined number of similar pages, the speed
of data propagation is significantly increased, thus increasing the entire image writing
speed.
[0168] It is appreciated that using an electronic master stored in memory electronics reduces
the dependency of the writing speed on the external data transfer rate when generating
numerous reproductions of the generally same image.
[0169] External data representing the latent image to be generated may be supplied to the
imaging electronics through one or several connectors 832. It is appreciated that
connectors 832 may be located additionally or alternatively on the faces of the drum
or on a drum axle 834. Alternatively or additionally, data connections between the
rotating drum and the stationary data source may be effected using slip rings (not
shown), which may include mechanical, optical or conductive liquid based elements.
Alternatively in accordance with certain configurations, where the drum does not complete
full rotations, information may be transferred through a flexible cable.
[0170] The length of the drum along axis 830 may be any desired length and is typically
selected to conform to standard print formats, for example, standard A and B formats.
[0171] The printing properties of the drum, its durability, the speed of operation, the
toning materials, the operating voltages and the print cycle are determined in part
by the materials used in building the drum. For example, drums with an outer dielectric
glass or ceramic imaging surface are expected to provide enhanced durability.
[0172] In accordance with an alternate image reading embodiment of the present invention,
outer dielectric imaging layer 824 can be replaced by an outer photoconductive layer
(not shown). In this embodiment, imaging electronics for image reading applications,
as described hereinabove and hereinbelow, are required.
[0173] Reference is now made to Figs. 15A - 15D which illustrate four alternative arrangements
of imaging regions on the cylindrical surface of drum 820.
[0174] As noted above, the surface of drum 820 comprises one or more imaging regions with
the remaining surface of the drum not being active in the imaging process. The size
of the non- active surface area is selected to achieve the desired drum diameter in
accordance with a desired print cycle and print engine configuration. The division
between imaging and non- imaging regions thus depends on the printing cycle, printing
speed and other characteristics of a given printing engine. Possible configurations
include, for example:
1. A single imaging region extends across less than half of the drum surface. One
printing cycle is carried out per complete drum rotation. In this case, the drum typically
continuously rotates in a single direction. This embodiment is shown in Fig. 15A where
the conductive backing is indicated by reference numeral 836.
2. Two distinct independent imaging regions are separated by non-imaging regions.
Two printing cycles are carried out per complete drum rotation, one cycle for each
imaging region. In this case, the drum typically continuously rotates in a single
direction. This embodiment is shown in Fig. 15B where the conductive backing portions
are indicated by reference numerals 838 and 840.
3. A single imaging region extends across most or all of the drum surface. Each printing
cycle is accomplished by several rotations of the drum. In this case, the drum typically
continuously rotates in a single direction. Alternatively, a printing cycle may be
carried out by a combination of clockwise and counterclockwise rotations of the drum.
These embodiments are shown in Figs. 15C and 15D, where the conductive backing portions
are indicated by reference numerals 842 and 844.
[0175] Typically, the imaging regions and non-imaging regions have similar external appearance.
Alternatively, the regions may be externally distinguishable.
[0176] Reference is now made to Figs. 16A - 16E which illustrate preferred interior structures
for drum 820. Referring first to Fig. 16A, it is seen that the drum, indicated by
reference numeral 846, comprises a conductive backing 847 comprising closely spaced
electrodes 848 embedded in a dielectric substrate 850, imaging electronics located
on primary printed circuit boards 852 located interior of the drum and connectors
854 connecting the electrodes 848 to the printed circuit boards 852. The electrodes
848 and connectors 854 are shown in Fig. 16A with exaggerated dimensions and spacing.
In reality, each electrode has a width of approximately 20 - 40 microns and the electrodes
are separated from one another by a spacing of approximately 10 - 20 microns. The
connectors 854 may be pads formed by printed circuit techniques. In reality, the width
of each connector 854 is typically on the order of 100 microns and the gap between
connectors is also typically on the order of 100 microns.
[0177] The dielectric substrate 850 having electrodes 848 embedded therein may be fabricated
by any suitable technique including, for example, techniques mentioned hereinabove.
[0178] Two general methods for producing the conductive backing 847 of the imaging region
of the drum are described hereinbelow with reference to Figs. 16C and 16D.
[0179] Drum 846 comprises an imaging region 856 which extends across most of the drum surface
and a non-imaging region 858. Non-imaging region 858 covers the connectors 854 which
connect conductive electrodes 848 to primary printed circuit boards 852. Each primary
printed circuit board 852 typically contains a single line array of connectors 854.
[0180] Typically, primary printed circuit boards 852 are shaped to fit inside drum 846.
The line array of connectors 854 of each printed circuit board 852 is positioned for
exposure through a narrow slot 860 in the drum surface, which slot extends parallel
to the longitudinal axis of drum 846. The number of slots 860 may correspond to the
number of primary printed circuit boards 852. Alternately, each slot 860 may correspond
to more than one primary printed circuit board 852.
[0181] Imaging electronics, including digital serial-to- parallel data transfer and high-voltage
electrode drivers, may be located on a non-connector section of printed circuit board
852. The non-connector section of primary printed circuit boards 852 may be flexible
or rigid depending on the drum structure and diameter.
[0182] Reference is now made particularly to Fig. 16B which shows an alternative inner configuration
of drum 846. In this configuration, two sets of parallel printed circuit boards are
used, a primary set 862 and a secondary set 864. Each printed circuit board in primary
set 862 is connected to a plurality of conductive electrodes 848 (Fig. 16A) by means
of a single line array of connectors. Preferably, the primary set of printed circuit
boards 862 does not contain any electronic components. Instead, the primary set of
printed circuit boards 862 serves only as an interconnection between conductive electrodes
848 and the secondary set of printed circuit boards 864.
[0183] Alternatively, a pre-formed rigid base, comprising any suitable dielectric material
(for example ceramic, glass, anodized aluminum, etc.) with a surface pattern created
using a conductive material (for example copper, gold, etc.) may be used in place
of the primary set of printed circuit boards 862.
[0184] The secondary set of printed circuit boards 864, which may be made of a flexible
or rigid material, comprises imaging circuitry and a set of connectors. The number
and layout of connectors on the secondary set of printed circuit boards 864 corresponds
to that on the primary set 862.
[0185] Electrical connection in registration between the connectors of the printed circuit
boards of the primary set 862 and of the secondary set 864 may be effected using elastomeric
high density contact arrays (zebra connectors) 866. Alternately, any other suitable
method for generating high density electrical connections between the two sets of
printed circuit boards may be used.
[0186] It is appreciated that connectors may be placed on one or both sides of the printed
circuit boards of the primary set 862. Typically, contact between the set of connectors
on the primary and secondary sets may be carried out through application of pressure.
[0187] It is appreciated that the number of printed circuit boards 864 comprising the secondary
set may be determined in accordance with the specific mechanical structural considerations
of drum 846 and design considerations of the printed circuit boards. For example,
numerous secondary printed circuit boards 864 could be arranged in a cascade and connected
to one printed circuit board of the primary set 862 allowing for simplification of
each secondary printed circuit board 864.
[0188] It is further appreciated that in accordance with this configuration, printed circuit
boards of the secondary set 864 are removable from drum 846 by releasing the pressure
holding the connectors. Thus, the outer part of drum 846 may be replaced without necessitating
replacement of the secondary set 864 of printed circuit boards or of the imaging electronics
formed thereon.
[0189] Reference is now made to Fig. 16C which illustrates conductive electrodes 848 of
drum 846 at an intermediate stage of fabrication.
[0190] A conductive wire 868 is tightly wrapped around an inner dielectric surface 850 of
drum 846 resulting in a coiling of the wire into spacewound rings about surface 850
with a very precise pitch. Prior to wrapping the wires, a thin adhesive layer (not
shown) may be adhered to the inner dielectric surface 870 of the drum 846 to ensure
proper alignment and spacing of the wires.
[0191] The wires should exhibit sufficiently high electrical conductivity combined with
mechanical strength so as not to tear during the winding process. The wires may be
made of stainless steel, copper alloys, tungsten, etc. and may be uncoated. Alternatively,
the wires may be coated with an insulating material such as glass or alternatively
with a polymeric coating such as polyurethane, polyimide, etc. The actual material
for the wire and for its coating are selected to best suit the fabrication process,
the desired properties of the printing device and other materials used in production.
[0192] The pitch of the coil is selected to match the spacing of connectors 872 of the first
primary printed circuit board 876 which is located in a slot 877. The wire is coiled
until each connector 872 is located in contact with an individual turn of the wire.
Primary printed circuit boards 878 may be of the type described above in conjunction
with Fig. 16A or Fig. 16B.
[0193] After the wire is coiled so that each connector 872 of the first primary printed
circuit board 876 is located in contact with an individual coil of the wire, the wire
is bonded to connectors 872. Bonding may be accomplished by parallel gap bonding techniques.
Alternatively, bonding may be carried out by employing reflow wire soldering techniques
using hot rams, or non-contact hot air jets. Where necessary, the insulating coating
may be stripped off the segments of the wire that are located in the connector region,
during or after the winding process. For wires with a solderable coating, stripping
may be carried out during the soldering process. Additionally, or alternatively any
other suitable bonding technique may be used.
[0194] In accordance with a further embodiment of the invention, connectors 872 of the primary
printed circuit boards 876 may be precoated with a predetermined amount of soldering
material per connector, for example, thin-lead solder. This method facilitates the
bonding process for fine-pitch soldering.
[0195] After the wire has been bonded to all the corresponding connectors in a single line
array 874, a thin layer of dielectric material encapsulates the line array 874 of
connectors 872 to electrically insulate them from each other.
[0196] The wire coil is then cut parallel to the drum axis adjacent both sides of an adjacent
slot 879. The cuts disconnect from each other adjacent portions of the coil in electrical
contact with adjacent connectors of a given line array 874. The result is an array
of precisely spaced mutually electrically-insulated conductive rings each of which
is separately connected to a separate connector forming part of array 874. These rings
constitute some of the electrodes of the present invention. Additionally, the cuts
remove those portions of wire which would otherwise extend over an adjacent line array
880 of connectors 882 of an adjacent primary printed circuit board 884.
[0197] After the above steps have been completed on the first primary printed circuit board
876, they are repeated for every primary printed circuit board 878 typically continuing
until each connector on each primary printed circuit board is in electrical contact
with a wire. The spacing between connectors in each single line array on each primary
printed circuit board is constant. However, the first connector and thus all subsequent
connectors in the line array on each primary circuit board are staggered along an
axis parallel to the longitudinal axis of the drum slightly relative to the connectors
of each adjacent primary printed circuit board.
[0198] The number of connectors used, which determines the pitch of the winding, can be
varied to achieve different spatial resolutions along the drum axis direction. Using
several primary printed circuit boards and several sequential corresponding winding
steps enables high spatial resolution of the conductive electrodes to be realized
while enabling relatively lower resolution to be employed for the connectors, which
resolutions are better suited to printed circuit board manufacturing and bonding processes.
Alternatively, when lower resolutions are required, or when otherwise desirable, a
single primary printed circuit board can be used.
[0199] Densities greater than 600 lines (wires) per linear inch can be achieved using this
technique, as can be appreciated by a consideration of the examples shown in Figs.
16A, 16B and 16C, where four primary printed circuit boards and 1600 connectors are
employed in association with each primary printed circuit board.
[0200] Alternatively, the conductive backing 847 of drum 846 may be prepared by other techniques
which allow the creation of densely packed conductive electrodes.
[0201] Reference is now made particularly to Figs. 16D and 16E, which illustrate an alternative
configuration of the conductive backing and the inner structure of drum 820 in accordance
with an embodiment of the present invention.
[0202] The conductive backing comprises a multi-layer blanket 886 which includes a flexible
dielectric carrier 890 and a further layer 894 on which is formed a plurality of conductive
electrodes 896, where the electrodes terminate in a fan out array 898 of connectors.
Conductive electrodes 896 together with fan out array 898 may be produced on layer
894 by photoetching, plasma etching, laser etching, mechanical etching, electroforming
or a combination thereof.
[0203] Blanket 886 is wrapped around inner layer 828 of drum 820, with each blanket end
being inserted into a opening 902. Fan out arrays 898 at the blanket ends are aligned
with a secondary set of printed circuit boards 904 that are located within drum 820.
Fan out arrays 898 at each blanket end may comprise one or more contact regions 906.
Through the contact regions 906, electrodes of blanket 886 are electrically connected
to secondary printed circuit boards 904. Typically, the electrical connection may
be made using elastomeric contact arrays as described hereinabove. Alternately any
other high density connectors may be used. Blanket 886 eliminates the need for a set
of primary printed circuit boards. A thin adhesive layer may be used to ensure adhesion
of dielectric carrier 890 to drum inner layer 828.
[0204] After a conductive backing has been produced by any of the methods described hereinabove
with reference to any of Figs. 16A - 16E, or by any suitable alternate method, outer
dielectric surface 824 is formed. Outer dielectric surface 824 is created by coating
conductive backing 826 with a dielectric layer or layers resulting in a uniform smooth
outer layer with predetermined total thickness.
[0205] The capacitance of outer dielectric surface 824 is determined by the dielectric constant
of the material or materials used in the coating process and the accumulated thickness
of all of the coating layers.
[0206] Typically, the total thickness of outer dielectric surface 824 is between 10 - 50
microns. The capacitance of outer dielectric surface 824 plays an important role in
determining the final resolution of the latent image and the maximum charge density
that can be accumulated on the surface per the voltage applied to the conductive backing.
[0207] In addition to its dielectric properties, the material used for the outer dielectric
coating should have appropriate surface energy, be sufficiently durable and abrasive
resistant.
[0208] Various techniques may be used to create outer dielectric imaging layer 824 of drum
820. The specific method used is chosen to conform to the configuration of conductive
backing 826 and the specific materials used. Prior to coating, the surface of conductive
backing 826 may be chemically treated to prepare for coating with one or many thin
dielectric layers.
[0209] Coating techniques may comprise fog spraying of dielectric polymeric-based solutions
or dispersions. Typically, fog spraying is carried out while the drum is rotating.
Alternatively, coating may be carried out using dip or roll coating techniques. Depending
on the material of the conductive electrodes, either dip or roll coating (with a polymeric
based solution, dispersion or two components) or hot melt dip or roll coating (using
dielectric thermoplastic materials or glass) may be used.
[0210] After coating, each dielectric layer may be hardened using evaporation, a thermal
process, or curing via radiation or heat, depending on the coating material used.
[0211] After all dielectric layers have been coated and hardened, a smooth uniform outer
dielectric imaging layer 824, having an embedded conductive backing 826, remains.
[0212] Alternatively, outer dielectric surface 824 may be created by a rough casting of
polymeric based materials or sintering of ceramics inside a preformed container. After
the casting or sintering is complete, the container is removed, and all unnecessary
coating material is machined away leaving a coating with a specified even thickness
and a smooth outer layer.
[0213] Furthermore, outer dielectric surface 824 may be created by deposition techniques,
including vacuum or plasma deposition to deposit a suitable dielectric material. Typically,
deposition is carried out while the drum is rotating.
[0214] Alternatively, coating techniques may comprise spreading of a dielectric adhesive
onto the electrodes of conductive backing 826, thus filling all gaps. A thin dielectric
film (such as polyester based films) of predetermined thickness may then be wrapped
around the entire drum surface and pressure laminated to the conductive wires/adhesive
surface. Following this step, the adhesive is cured leaving a flat dielectric outer
imaging surface adhered to the electrodes.
[0215] Optionally any and all of the drums described herein may be provided with an additional
thin dielectric outer coating, which preferably is disposable and easily replaceable.
This coating, which may be formed of polyethylene terephthalate (PET, PETP) or any
other suitable material, may have a thickness in the general range of 10 microns.
[0216] In accordance with an alternate embodiment of the present invention, for image reading
applications, an outer photoconductive layer (not shown) may be formed over the electrodes
of conductive backing 826 by any suitable techniques.
[0217] Reference is now made to Fig. 17A which is a simplified schematic illustration of
the imaging electronics of the printed circuit boards. The imaging electronics comprise
a cascade 909 of multi-channel serial to parallel devices outputting to drivers 910.
Each driver 910 provides a high voltage output, in the range of up to several hundred
volts, which drives a separate conductive electrode 912.
[0218] Data is input serially from an external data source, such as a computer, copier,
scanner or facsimile receiver, to the imaging electronics via a data bus 913. Serial
data, representing a pattern which is to be generated on the outer dielectric imaging
surface of the drum, is typically fed to data bus 913 in 1, 8 or 10 byte words.
[0219] The data propagates along the cascade 909 of multi- channel serial to parallel converting
devices. A single output of each device within cascade 909 corresponds to each conductive
electrode 912. For example, if the conductive backing of a drum contains 6400 conductive
electrodes, one hundred 64-channel devices or two hundred 32-channel devices may be
employed in the cascade 909. Typically, the devices are evenly distributed over the
printed circuit boards on which the imaging electronics are located.
[0220] After data representing one raster line of a pattern to be generated has been serial
loaded across the cascade of multi- channel serial to parallel converters 909, the
data is loaded in parallel to high voltage drivers 910. Based on the data, high voltage
drivers 910 apply appropriate voltages to the electrodes.
[0221] Simultaneous with the application of the voltages to conductive electrodes 912, an
Elongate Alternating Polarity Charge Source (EAPCS), of the type described in any
of Figs. 7A - 11C, is activated. It is appreciated that when an EAPCS of the type
described in Fig. 11C is used, continuous operation as described herein is used.
[0222] The EAPCS may be placed in proximity to the outer dielectric imaging surface of a
drum, such as drum 820 of Fig. 14A or drum 846 of Fig. 16A, and includes at least
one well-defined edge. The EAPCS is positioned so that, during drum rotations, the
trailing edge of the EAPCS is a well-defined edge. Charge is not supplied by the EAPCS
to areas of the outer dielectric imaging surface of the drum that are beyond the edge
of the EAPCS.
[0223] The EAPCS may be activated for a pulse duration containing tens of plasma cycles.
This activation supplies charges to the outer dielectric imaging surface. The final
charge retained on the outer dielectric imaging surface of the drum is a dynamic function
which corresponds to the voltage signals applied to conductive electrodes 912 over
the pulse duration. The area of charge retention is bounded by the defined edge of
the EAPCS.
[0224] During EAPCS activation, data representing the next raster line of the image to be
generated is serially loaded into cascade 909, but the data is not forwarded to high
voltage drivers 910.
[0225] Prior to application of voltages corresponding to data for a subsequent raster line
of the image, the drum rotates slightly to position the EAPCS for the next line. After
rotation of the drum, the new line data is sent to high voltage drivers 910 and the
EAPCS is activated, again causing retention of a new amount of charge, positive or
negative, corresponding to the new line data that was fed to the devices. Areas that
are beyond the generally linear boundary created by the defined edge of the charge
source do not receive additional charge. Instead, they retain the charge that was
previously accumulated.
[0226] The above-described line writing cycle repeats itself until a latent image of the
entire pattern is generated.
[0227] Alternatively, the EAPCS may be operated continuously during the latent image generation
process. During continuous operation of the EAPCS, the apparent surface voltage (ASV)
of the outer dielectric surface is continuously refreshed, thus the retained charge
pattern is continuously refreshed. Conversely, when the EAPCS is operated in pulses,
the ASV is supplied in bursts, with the retained charge pattern being refreshed during
time intervals whose length determines the dimension of a single raster line of the
image in the direction in which the drum rotates.
[0228] Reference is now made to Fig. 17B which is a simplified schematic illustration of
imaging electronics of the printed circuit boards for use in reading electrostatic
charge images. The imaging electronics comprise sample and hold circuitry 915 which
supply output to a cascade 917 of multi-channel parallel to serial data conversion
and transmission devices. Each sample and hold circuit 915 receives input from a conductive
electrode 912.
[0229] A data bus 918 serially outputs data to an external data collector. Each conductive
electrode 912 is electrically connected to a sample and hold circuit 915, which are
typically evenly distributed over the printed circuit boards on which the imaging
electronics are located.
[0230] The data output by data bus 918 represents digital information corresponding to an
electrostatic charge image which was read from the outer dielectric imaging surface
of the drum in accordance with techniques described herein.
[0231] It is appreciated that the image to be read may be written onto the dielectric outer
imaging surface using the dynamic charge retention techniques described herein or
any other suitable technique for generation of latent charge images. For example,
when the outer dielectric imaging surface is a photoconductor as described hereinabove,
a charged latent image can be created on the surface using conventional electrophotography
techniques.
[0232] An additional benefit to the image reading techniques described herein is that the
reading process effectively erases and uniformly charges the outer dielectric imaging
surface in a single step, pre-conditioning the outer dielectric imaging surface. Such
pre-conditioning is not necessary when writing images using the dynamic charge retention
techniques described herein, but is required prior to the projection of optical images
on a photoconductor.
[0233] An Elongate Alternating Polarity Charge Source (EAPCS), of the type described in
any of Figs. 7A - 11C, is placed adjacent an outer dielectric imaging surface of a
drum , such as drum 820 of Fig. 14A or drum 846 of Fig. 16A. It is appreciated that
during drum rotations for image reading, the leading edge of the EAPCS is a well-defined
edge. The EAPCS does not supply charge to areas of the outer dielectric imaging surface
of the drum that are beyond the leading edge.
[0234] To read a single line of information from outer dielectric imaging surface, the EAPCS
may be activated for a pulse duration containing tens of plasma cycles. This activation
unifies the charge level across one line of the electrostatic charge pattern, erasing
that line of the pattern, and inducing a current flow from each conductive electrode
912 to a capacitor (not shown) in the corresponding sample and hold circuits 915.
During each line reading cycle, the total charge flow into each sample and hold circuit
915 is a function of the charge density level that was present at the location on
the outer dielectric surface corresponding to the conductive electrode 912 connected
to the sample and hold circuit 915, prior to activation of the EAPCS.
[0235] The charge level retained on the line of the outer dielectric imaging surface after
line reading is a function of the bias voltage applied to the conductive electrodes
during line reading. Typically conductive electrodes 912 are grounded during line
reading. Alternately, conductive electrodes 912 may be biased to a predetermined bias
voltage level. It is appreciated that the same level of voltage is typically applied
to all conductive electrodes 912 during reading.
[0236] Signals from all the sample and hold circuits 915 are output in parallel to a cascade
917 of multi-channel parallel to serial data conversion and transmission devices.
Cascade 917 provides digital output data representing one line of the image that was
present on outer dielectric imaging surface. Data on output bus 918 typically comprises
one or eight bits of information, representing 2 or 256 grey levels, respectively.
[0237] The above-described line reading cycle repeats itself until digital information representing
the entire electrostatic charge image to be read is collected.
[0238] During pulse operation of the EAPCS, the pulse duration is synchronized with the
sample and hold circuit cycle. The duration of the pulse defines the dimension of
the raster line of the image that is being read.
[0239] Alternatively, the EAPCS may be operated continuously during the image reading process.
During continuous operation of the EAPCS, the dimension of a single raster line of
the image being read is determined by the sample and hold circuit cycle.
[0240] It is appreciated that the abovedescribed image reading techniques may provide numerous
functions including optical scanning and reading, and electrostatic information storage.
[0241] Reference is now made to Fig. 18 which illustrates an image pattern comprising a
plurality of pixels 919 along conductive electrodes 912, where the charge density
of each pixel is determined by input data.
[0242] It is appreciated that the imaging electronics may be configured for different methods
of achieving grey shades for printing images. Specific printing methods may include
optical density modulation or pixel size modulation and micropositioning as described
hereinabove, all of which are compatible with the drum configuration and imaging techniques
described hereinabove. It is appreciated that a large number of grey shades can be
achieved without resolution sacrifices thereby allowing print outs which combine high
quality text, graphics and images.
[0243] Optical density modulation allows images to be created by controlling the amount
of toner, hence the shade, of each pixel. Alternately, images may be created using
super-pixel half-tone patterns, where each super-pixel comprises several pixels and
where each pixel is either toned or non-toned. In addition, micropositioning of each
pixel may be combined with super pixel half tone pattern techniques.
[0244] It is further appreciated that in accordance with the writing techniques described
herein, the imaging electronics and the level of high voltage employed can accommodate
a variety of toners and toning techniques, including liquid and dry toners.
[0245] One method for achieving continuous tone images using drum 820 and the writing techniques
described hereinabove is described hereinbelow.
[0246] Through amplitude modulation of the voltages applied to the electrodes 912 by the
drivers 910 during EAPCS activation, the total amount of charge retained may be precisely
determined.
[0247] A charge pattern containing a two-dimensional array of pixels, where the charge density
for each pixel can be selected, is created using the latent image writing techniques
and drum described hereinabove. Each pixel is defined as the minimum unit that can
be addressed in a line. The number of pixels in the direction of the longitudinal
axis of the drum is equal to the number of conductive electrodes therein. The shape
of the pixels is determined by the geometry of the conductive electrodes, the thickness
of the outer dielectric layer, and the edge definition of the EAPCS. Using appropriate
toners and toning techniques, a continuum of shades can be achieved for each pixel.
[0248] A benefit of creating continuous tone images using the writing techniques and drum
described hereinabove is that the total charge density at any pixel location is a
function of the voltage applied to the conductive electrode during EAPCS activation.
Therefore, the charge density is not sensitive to environmental factors, such as temperature,
humidity, light, etc. Typically, line-printing techniques, for example LED Arrays
in electrophotography, ion guns in ionography, are based on imagewise writing heads
which are typically composed of pixel- sized writing sources. Dissimilarities between
any of the pixel- sized writing sources comprising an imaging head may result in image
non-uniformities.
[0249] The line printing techniques described herein do not employ an imagewise writing
head. Instead, the charge density for each pixel location is determined by the voltage
applied to the conductive electrodes. Ordinary fluctuations in the charge source do
not cause non-uniformities in the image. Therefore, the charge density can be closely
controlled and repeatability is achievable.
[0250] Reference is now made to Fig 18A which illustrates an example of the circuitry of
basic continuous tone imaging apparatus that can be used to perform amplitude modulation
for each conductive electrode 912. Fig. 19A depicts one preferred embodiment of the
apparatus of Fig. 17A, which is particularly suitable for use in generating continuous
tone images.
[0251] The basic circuitry typically comprises one among a multiplicity of units which make
up the cascade 917 (Fig. 17A). Typically, for high quality continuous tone imaging,
8 bit inputs to the data bus are used, where each 8-bit data word corresponds to the
desired voltage level for one conductive electrode. When 8-bit word input is used,
256 different voltage levels are available for each conductive electrode corresponding
to 256 different shades for each pixel. Since up to four different latent images,
one representing each different print color, such as cyan, magenta, yellow, black,
may be used for each final color print image, 256 shades for each color translates
to millions of possible color combinations.
[0252] Data is serially loaded from data bus 913 and propagated at a high rate, typically
using loading clock 922, which operates at few tens of MHz, into each data latch 924
of each device. Each data latch 924 corresponds to one secondary latch 926 and one
output voltage stage 928.
[0253] Once an entire line of data has been loaded into the data latches 924, the line data
is transferred in parallel from data latches 924 to secondary latches 926. Transferring
the data to secondary latches 926 allows new data representing the next line of the
image to be loaded into the data latches 924. Concurrently, all data in secondary
latches 926 undergoes a parallel digital to analog high voltage conversion.
[0254] The outputs of secondary latches 926 are supplied to respective gate buffers 927.
The outputs of gate buffers 927 are supplied to respective output stages 928. A control
unit 930 controls the timing and triggering of the subsystems in each device.
[0255] The conversion cycle begins by setting a binary reference counter 934 on each device
to 00000000. In predefined increments, a clock signal is sent from control unit 930
to reference counter 934 incrementing reference counter 934 by units of 1 until a
maximum level of 11111111 is reached. Each increment is associated with one of 256
possible output levels.
[0256] Reference is now made to Fig. 19B which is a detailed circuit diagram of a possible
output stage 928 of the basic continuous tone circuitry apparatus of Fig. 19A. It
is appreciated that other circuits which perform a multi-channel digital to high voltage
analog conversion may also be used.
[0257] At output stage 928, which employs high-voltage CMOS technology, digital data from
secondary latch 926 is converted to an analog output voltage V
out as follows:
A ramping voltage V
ref, typically of up to 600 Volts, is applied to output stages 928 of all devices in cascade
917. Voltage V
ref is switched via charging transistors 936 causing hold capacitors 938 in each output
stage 928 to experience a rise in voltage.
[0258] Each time the value in reference counter 934 is incremented, the digital information
in secondary latch 926 associated with each output stage 928 is compared with the
value in reference counter 934. When reference counter 934 reaches the value held
by secondary latch 926, the charging transistor 936 is switched off thereby terminating
charging of the hold capacitor 938 of that output stage 928.
[0259] When charging transistors 936 are switched off, V
ref may still be ramping. Voltage V
g at the gate of voltage follower 940 begins to ramp and continues ramping at the same
rate as voltage V
ref. Since voltage follower 940 acts as a follower of V
g, the output voltage V
out also begins to ramp at the same rate as V
g and V
ref. When V
ref reaches its peak and begins holding, V
g also reaches its peak and begins holding. V
out follows V
g and reaches its peak at the same time. The overall effect of this operation is a
conversion of the digital data to an analog high voltage output value V
out.
[0260] An advantage to the stage described hereinabove is that there is no cross-coupling
between different channels, since all of the outputs reach their peak voltages at
the same time.
[0261] Typically, V
out is maintained constant across conductive electrodes 912 during the EAPCS activation.
Once the EAPCS is made non-active, V
ref is reduced to zero, allowing hold capacitors 938 to discharge, thereby discharging
the corresponding conductive electrode 912. The total charge accumulated on a given
region of the conductive electrode 912 prior to discharge is determined by the data
input to data latch 924 associated with the corresponding output stage 928. After
V
ref rises back to its normal level, a conversion cycle for the next line of data is begun.
[0262] Reference is now made to Fig. 20 which illustrates a half-tone image pattern comprising
a plurality of pixels 950, delimited by dashed lines, along conductive electrodes
912 (Fig. 17A). The image pattern may be generated using pulsewidth modulation techniques
and image writing techniques described hereinabove where an EAPCS is activated continuously
during the image writing cycle.
[0263] Pulsewidth modulation includes controlling the fractional area to be charged in each
pixel 950 and micropositioning of the charged areas within pixel 950. In the example
shown, the charged areas of the pixel are shaded and the substantially uncharged areas
appear unshaded. Typically, the charge density in charged areas is the saturation
level corresponding to the voltage applied to conductive electrodes 912.
[0264] Reference is now made to Figs. 21A and 21B which illustrate an example of basic pulsewidth
modulation imaging apparatus that can be used to perform pulsewidth modulation for
imaging pixels generated on conductive electrodes 912 (Fig. 17A). Figs. 21A and 21B
depict a further preferred embodiment of the apparatus of Fig. 17A which is particularly
suitable for use in generating half tone images having multiple gray levels.
[0265] The basic circuitry typically comprises one among a multiplicity of units which make
up the cascade 917 (Fig. 17A). Typically, for half-tone images with multiple gray
levels, 10 bit inputs to the data bus may be used. Eight of the ten bits represent
256 possible levels for the fill fraction of each pixel. The remaining two bits represent
four possibilities for micropositioning of the fill area within the pixel. Alternatively,
any other suitable multi-bit input data combination may be used, with certain bits
representing the fill fraction and the remaining bits representing the positioning.
[0266] Micropositioning of the fill area is used to achieve images having high spatial frequency.
High spatial frequency enhances the appearance of toned images and enables simulation
of continuous tone in half-tone images. Four possibilities for micropositioning represents
a reasonable minimum necessary to ensure desirable variation in the fill location
at adjacent pixels located on adjacent conductive strips as described in Fig. 6A -
6C above. For a fill area that is greater than half the pixel area, the location may
be adjacent the leading or trailing edge of the pixel. For a fill area that is less
than half the pixel area, the location typically begins or ends at the middle of the
pixel and extends towards the leading or trailing edge.
[0267] Conversion of input data to voltages on the conductive strips 912 by means of pulse
width modulation is preferably carried out as described hereinbelow:
Data is serially loaded from a data bus 952 and propagated at a high rate, typically
using loading clock 954 which operates at a few tens of MHz, into each data latch
956 of each unit in cascade 917. Each data latch 956 corresponds to one secondary
latch 958 comprising a converter and comparator and one output stage 960. Once an
entire line of data has been loaded into data latches 956, the line data is transferred
in parallel from data latch 956 to secondary latches 958.
[0268] Transferring the data to secondary latches 958 allows new data representing the next
line of the image to be loaded into data latches 956. Based on the above-described
positioning bits, the data in secondary latches 958 is typically converted to two
words describing the beginning and end locations of the fill region of the pixel.
[0269] The outputs of secondary latches 958 are supplied to respective gate buffers 966.
The outputs of gate buffers 966 are supplied to respective output stages 960. A control
unit 964 controls the timing and triggering of the subsystems in each device.
[0270] The conversion cycle begins by setting a binary reference counter 962 on each device
to 00000000. In predefined increments, a clock signal is sent from control unit 964
to reference counter 962, incrementing reference counter 962 by units of 1 until a
maximum level of 11111111 is reached. Each increment is associated with one of 256
possible pulse width outputs.
[0271] Each time the value in reference counter 962 is incremented, the two word digital
information in secondary latch 958 associated with each output stage 960 and the value
in reference counter 934 are compared. When reference counter 962 reaches the value
held by secondary latch 958 for the beginning location of the pixel fill area, a signal
is sent from secondary latch 958 to output gate buffer 966 and the output stage voltage
increases to V
HV. When reference counter 962 reaches the value held by secondary latch 958 for the
end location of the pixel fill area, a signal is sent from secondary latch 958 to
output gate buffer 966 and the output stage voltage goes to ground.
[0272] Typically output stage 960 comprises push-pull high voltage MOSFETS capable of sinking
and sourcing current from conductive electrodes 912 to which the output stages 960
are connected.
[0273] It is appreciated that half-tone color images can be generated by creating one half-tone
image for each of the four printing colors.
[0274] It is further appreciated that during half-tone printing using the pulsewidth modulation
imaging techniques described hereinabove, relatively large numbers of grey levels
are achieved without reducing spatial resolution. Typically, half-tone techniques
using super-pixel and screening methods require a tradeoff between the number of gray
levels and the spatial resolution.
[0275] Reference is now made to Fig. 22 which illustrates an example of circuitry of basic
apparatus that can be used to generate an alternate type of half-tone image on conductive
electrodes 912. Fig. 22 depicts a further preferred embodiment of the apparatus of
Fig. 17A which is particularly suitable for use in generating super-pixel half tone
images based on screening methods.
[0276] The basic circuitry typically comprises one among a multiplicity of units which make
up the cascade 917 (Fig. 17A). Typically, each such unit receives a one-bit input
from a data bus 970. Based on the binary information supplied by the data bit, each
conductive electrode 912 receives either high voltage or low voltage during the EAPCS
activation. In this embodiment, the EAPCS can be activated in pulse mode or continuous
mode.
[0277] Data is serially loaded from a data bus 970 and propagated at a high rate, typically
using a loading clock 972 which operates at few tens of MHz, into a shift register
974. Once all the data for one line has been loaded into shift register 974 of all
units in the cascade 917, the data is transferred in parallel to secondary latches
976. A signal is sent from a secondary latch 976 to an output gate buffer 978 indicating
whether output stage 980 should apply high or low voltage to conductive strip 912.
[0278] Typically output stage 980 comprises push-pull high voltage MOSFETS capable of sinking
and sourcing current from conductive electrodes 912 to which the output stages 980
are connected. Output stage 980 may be of the type shown in Fig. 21B.
[0279] Reference is now made to Fig. 23 which is a schematic illustration of printing engine
apparatus which may be incorporated into a variety of printer and digital copy systems.
The printing engine apparatus, which may be used for tandem or satellite systems,
is based on use of a digital input electrostatic (D/E) imaging drum as described hereinabove
and is characterized by its ability to provide high quality text, graphics, and images
using continuous tone or half tone imaging techniques. These imaging techniques may
include modulation of the optical density of each pixel or modulation of the pixel
dimensions as described hereinabove or any other suitable technique that is capable
of providing a large number of grey levels.
[0280] The printing engine apparatus comprises an imaging drum 1010, having a dielectric
outer surface 1011, and a latent image generation unit 1012 which creates electrostatic
latent images on the dielectric outer surface 1011 of imaging drum 1010 in accordance
with the techniques and latent image generation methods and using the apparatus described
hereinabove and/or in one or more of applicant's co-pending patents and patent applications
including U.S. Patents 5,289,214 and 5,157,423 and U.S. Patent Applications 12939,
12466).
[0281] Typically, the printing engine apparatus further comprises subsystems for image developing,
image transfer, image fixing and cleaning of residual toner from imaging drum 1010.
A step of electrostatic preconditioning of the dielectric outer surface of a drum
prior to writing of a latent charge image, typically associated with standard electrostatic
imaging techniques, is eliminated when using the latent image generating techniques
described herein.
[0282] In Fig. 23, each subsystem is depicted as an individual unit with a developing unit
being indicated by reference numeral 1016, a transfer unit being indicated by reference
numeral 1018, a fixing unit being indicated by reference numeral 1020 and a cleaning
unit being indicated by reference numeral 1022. Developing, transfer, fixing and cleaning
techniques may be selected in accordance with the printer or digital copy system being
used and in accordance with the desired printing medium, print quality, and process
speed.
[0283] Developing unit 1016 is operative to develop an electrostatic latent image present
on dielectric outer surface 1011 of drum 1010 to a visible toned image by application
of liquid or dry toner. Developing unit 1016 may comprise one or several developing
elements where each developing element applies a unique toning color.
[0284] The printing engine apparatus may be adapted for use with the differing developing
voltage requirements of a multitude of toners. This is due to the fact that the image
generating techniques which are used to create latent images on the dielectric outer
surface 1011 of imaging drum 1010 can be adapted to a variety of apparent surface
voltage ranges, as described hereinabove.
[0285] Either dry powder toner or liquid toner may be applied by developing unit 1016, with
the precise structure of developing unit 1016 being selected in accordance with the
type of toner used and the specific printer requirements.
[0286] Types of dry powder toners which may be used in the developing unit 1016 include
monocomponent dry powder toners, of assorted size distributions. Specific types of
toner may include both conductive and dielectric monocomponent toners such as those
described in "Trends in Imaging Materials for Color Hardcopy", by D. Wilson, SPIE
Vol. 1253 Hard Copy and Printing Materials, Media and Process (1990). Generally, when
using dry powder toner, contact between developing unit 1016 and dielectric outer
surface 1011 is required.
[0287] In place of monocomponent dry powder toners, dual component dry powder toners such
as those described in the aforesaid SPIE article may be used. When dual component
dry powder toners are used, the developing unit 1016 may operate using non-contact
developing techniques such as described, for example in U.S. Patent 4,746,589 entitled
Developing Method in Electrophotography Using Oscillating Electric Field to Haneda
et al.
[0288] According to a further alternate embodiment, electrostatic liquid toners may be used
in the developing unit 1016. Liquid toners having various types of colloidal dispersions
with various size distributions, rheologic and fixing properties may be used. Primary
fixing properties of the liquid toners may include drying by evaporation, heat and
pressure fixing.
[0289] Transfer unit 1018 is operative to transfer the visible toned image from the dielectric
outer surface 1011 of imaging drum 1010 to a print medium (not shown). A variety of
techniques may be used to transfer the toned image from imaging drum 1010 to the print
medium. Examples of such techniques are briefly described hereinbelow:
A monochrome image (typically cyan, yellow, magenta, or black) is developed on
the dielectric outer surface 1011 of imaging drum 1010 in accordance with the steps
described hereinabove. After developing, the monochrome image is transferred from
the dielectric outer surface 1011 of imaging drum 1010 directly to print medium. The
transfer may be carried out electrostatically, mechanically, or through a combination
thereof.
[0290] To generate color images, several monochrome images (such as cyan, yellow, magenta,
or black) may be developed on imaging drum 1010, one at a time, with each monochrome
image then being directly transferred in precise registration to the same print medium,
prior to generation of the subsequent monochrome image. In this case, the number of
transfers to one print medium corresponds to the number of colors used in forming
the composite color image. The necessary level of transfer registration between the
monochrome images composing the composite color image on the print medium is achieved
using a high-registration transport unit, not shown. The transport unit, which may
comprise a carrier belt or an imaging drum, repeatedly and precisely brings the print
medium into touching contact with the dielectric outer surface 1011 of imaging drum
1010 for each necessary image transfer.
[0291] A monochrome image (such as cyan, yellow, magenta, or black) is developed on dielectric
outer surface 1011 of imaging drum 1010 in accordance with the steps described hereinabove.
The toned image is then transferred from dielectric outer surface 1011 to an intermediate
transfer medium 1018 (belt, drum, etc.). The transfer may be carried out using mechanical
means, electrostatically or through a combination thereof. Following cleaning by unit
1022 of the dielectric outer surface 1011 of imaging drum 1010, subsequent monochrome
images are created and developed on dielectric outer surface 1011 of imaging drum
1010 with each monochrome image sequentially transferred to an intermediate transfer
medium 1018. After all the monochrome images comprising a full color image have been
transferred to the intermediate transfer medium, a single transfer is carried out
to the print medium.
[0292] Alternately, each single monochrome image may be individually transferred from the
intermediate transfer medium 1018 to the print medium creating the full composite
color image on the print medium. Transfer from the intermediate transfer medium 1018
to the print medium may be carried out using mechanical means, a combination of mechanical
and thermal means, or electrostatically. Using a heat and pressure combination unifies
the steps of transfer and fixing. The material composition of the intermediate transfer
medium and its surface energy are selected in accordance with the type of transfer
desired.
[0293] A monochrome image (such as cyan, yellow, magenta, or black) is developed on dielectric
outer surface 1011 of imaging drum 1010 in accordance with the steps described hereinabove.
Subsequent latent images are superimposed on each previous developed image and then
developed. After a composite color image is created on the dielectric outer surface
1011 of imaging drum 1010, a single transfer either directly to the print medium or
alternately, to the intermediate transfer medium is carried out using any of the techniques
mentioned above, and dielectric outer surface 1011 is cleaned. In order to effect
the superimposition of latent images onto developed images, the toner used must exhibit
dielectric properties in order that the surface conductance of the developed image
be sufficiently low to prevent charge leakage and to preserve high resolution. An
example of this type of toner is described in U.S. Patent 3,337,340 to Matkan.
[0294] Fixing unit 1020 is operative to fix the transferred image onto the print medium.
The structure of fixing unit 1020 is determined by the specific toner used in developing
unit 1016. When dry toner is used, the toner is fused and fixed to the print medium
using heat and pressure rollers or alternately using flood radiation heating. When
some types of liquid toner are used, the toner may be fixed to the print medium upon
spontaneous or induced evaporation of the liquid carrier. Fixing other types of liquid
toner may require fusing of the toner particles onto the print medium by heat, pressure
or a combination thereof.
[0295] When using an intermediate transfer medium as described hereinabove, the fixing of
the image onto the print medium may occur simultaneous with the transfer, i.e. transfixing,
thereby eliminating the need for fixing unit 1020.
[0296] Cleaning unit 1022 is operative to remove residual toner remaining on the dielectric
outer surface 1011 of imaging drum 1010 after each transfer of toned images from imaging
drum 1010. The structure of fixing unit 1022 is determined by the specific toner used
in the developing unit 1016. When dry toner is used, removal of residual toner is
typically carried out using mechanical means, using a scraping blade, rollers, brushes
and/or a combination which may also comprise a vacuum.
[0297] Additionally, the cleaning stage may include a pre- cleaning step whereby dielectric
outer surface 1011 of imaging drum 1010 is electrostatically treated. When liquid
toner is used, the cleaning stage may comprise mechanical or chemical means or a combination
thereof. Chemical means may include a local rinse with the carrier component used
in the liquid toner or intergradients.
[0298] The relative positioning and engagement of any of the subunits surrounding digital
electrostatic imaging drum 1011 may be selected in accordance with the desired print
cycle, internal configuration and space considerations of a printer/copier. For example,
in accordance with an alternate embodiment of the present invention, latent image
generation unit 1012 may be positioned intermediate developing unit 1016 and cleaning
unit 1022.
[0299] Reference is now made to Fig. 24 which shows a structural illustration of a printing
engine apparatus representing an example of a specific embodiment of the present invention.
The printing engine apparatus shown in Fig. 24 is characterized by its ability to
create a high quality composite color image on the imaging drum surface and to transfer
the image in one step to a final print medium. The apparatus is also suitable for
monochrome images.
[0300] A conventional printing engine, taken from a Konica 90-28 Digital Color Copy Machine,
from which the conventional drum, was removed was employed by the inventor. This printing
engine is specifically configured for color prints in formats up to standard paper
size A3. A digital electrostatic imaging drum 1030 of the type described hereinabove
and particularly shown in Fig. 15C and having an outer diameter of 7.2" (182 mm) was
employed for latent image generation and developing in place of the conventional drum
which was removed from the printing engine.
[0301] A dielectric outer surface 1032 of imaging drum 1030 comprises an imaging area and
a non-imaging area where the non- imaging area subtends a 5.5" (140 mm) arc. The specific
structure of the inner electronics of imaging drum 1030 and of the imaging regions
of imaging drum 1030 may be generally as described hereinabove, particularly with
reference to Fig. 16B.
[0302] The printing engine of Fig. 24 further comprises an edge-defined elongate alternating
polarity charge source 1034, developer units 1036, 1038, 1040, and 1042, a transfer
unit 1044, and a cleaning unit 1046. Furthermore, the printing engine may comprise
a fixing unit 1047.
[0303] During printing, a print medium (not shown) , typically paper, is fed to the printing
engine using a feed unit 1048. A toned image, which may comprise one or many monochrome
images, that was developed on outer surface 1032, is transferred to the print medium
in accordance with the techniques described hereinabove. After transfer, the print
medium is output via a transport unit 1060 to fixing unit 1047, where the toned image
is fixed to the final print medium.
[0304] Alternating polarity charge source 1034, capable of achieving a spatial edge accuracy
consistent with the desired resolution, is typically of the type described hereinabove
or as described in one or more of applicant's co-pending patent applications mentioned
above.
[0305] In the example shown in Fig. 24, each of developer units 1036, 1038, 1040 and 1042
typically contains dry dielectric toner in one of the primary imaging colors yellow,
magenta, cyan and black. The toner is typically two-component based such as described
in either of U.S. Patents 4,746,589 and 4,679,929 both to Haneda et al or any other
toner useful with the Konica 90-28 digital color copy machine and typically comprises
relatively small carriers having an average carrier particle size of approximately
50 microns. Average toner particle size is approximately 10 microns.
[0306] Development of a latent image on outer surface 1032 of imaging drum 1030 may be carried
out using non-contact development techniques. Using non-contact development apparatus
enables a composite color image to be created on outer surface 1032 without mixing
of color toners which could adversely affect the quality of the final image.
[0307] During each development cycle, one of the four developer units is activated. AC voltage
with a DC bias is applied to a developing roller 1037, 1039, 1041 or 1043 in the corresponding
activated developer unit 1036, 1038, 1040 or 1042. Application of the AC voltage creates
a toner cloud adjacent outer surface 1032 by causing toner particles to oscillate
in the space between outer surface 1032 and the developing roller of the activated
developer unit. This results in developing conditions relatively similar to those
found in powder cloud development, a technique characterized by the provision of a
high number of grey levels.
[0308] An electrostatic attracting field, caused by the net difference between the apparent
surface voltage, as defined hereinabove, of each pixel location of the latent image
and a biased developing roller 1037, 1039, 1041 or 1043, is generated during development,
attracting toner to outer surface 1032 of imaging drum 1030. The amount of toner electrostatically
adhering to outer surface 1032 of imaging drum 1030 at each pixel location is a function
of the magnitude of the electrostatic attracting field and determines the optical
density of the toner at that location
[0309] Transfer unit 1044 comprises a dielectric transfer belt 1052, a print medium charging
device 1051, a transfer corona unit 1056, and a print medium neutralizing AC corona
unit 1058. After a final toned image comprising one or several superimposed monochrome
images is developed and toned on outer surface 1032 of imaging drum 1030, transfer
from the surface 1032 to a print medium takes place as follows:
A print medium (not shown) such as plain paper is fed to transfer unit 1044 from
feed unit 1048. A print medium charging device 1051 then electrostatically adheres
the print medium to the top side of a transfer belt 1052. Once adhered, the print
medium is carried by transfer belt 1052 to a transfer location 1055 where the print
medium is brought into contact with surface 1032 of imaging drum 1030. The final toned
image present on outer surface 1032 of imaging drum 1030 is then electrostatically
transferred directly onto the print medium.
[0310] During imaging drum revolutions during which no transfer from outer surface 1032
of imaging drum 1030 to a print medium takes place, transfer belt 1052 is moved out
of contact with imaging drum 1030.
[0311] Transfer of the final toned image from imaging drum 1030 to the print medium takes
place by activating a transfer corona unit 1056 which bombards the backside of transfer
belt 1052 with charges of a polarity opposite to the polarity of the toner particles.
This bombardment of the transfer belt 1052 causes the toner to be attracted to the
print medium.
[0312] The print medium, bearing the final toned image, is then transported to a print medium
neutralizing AC corona unit 1058 where the print medium is neutralized and detached
from the transfer belt 1052. After detachment, the print medium is fed to a transport
unit 1060 and is then transported to fixing unit 1047 where the final toned image
is fixed to the print medium.
[0313] Cleaning unit 1046 preferably comprises an adjustable blade 1062, typically made
of polyurethane, and a toner disposal roller 1064. After transfer of the final toned
image to the print medium at location 1055, cleaning unit 1046 is brought into operative
contact with outer surface 1032 of imaging drum 1030 to remove residual toner from
outer surface 1032. The toner is then collected by toner disposal roller 1064 and
is removed to a toner reservoir (not shown) using an Archimedes' screw 1066.
[0314] The imaging cycle may comprise the following steps:
Digital data representing an image pattern to be generated is serially input to
the inner electronics (not shown) of imaging drum 1030 via rotary connectors (not
shown). A latent image corresponding to the electronic signals input to the imaging
drum is created on the imaging region of outer surface 1032 of imaging drum 1030 using
edge-defined elongate alternating polarity charge source 1034. In the example illustrated
in Fig. 24, an A3-size latent image corresponding to one toner color may be generated
during one revolution of imaging drum 1030.
[0315] A second revolution of imaging drum 1030, during which one developer unit is activated,
tones the latent image, thereby developing a monochrome image on outer surface 1032.
For color prints, subsequent latent image generation and development cycles are carried
out, with each new latent image being superimposed on the developed image. When all
the monochrome images comprising the composite color image have been developed on
outer surface 1032 of imaging drum 1030, a single transfer of the composite color
image to the print medium is carried out at location 1055.
[0316] After the composite color image has been transferred to the print medium, the print
medium is transported via transport unit 1060 to fixing unit 1047 where the composite
color image is fixed to the print medium.
[0317] Alternately, the imaging cycle may comprise one transfer from imaging drum 1030 for
each individual monochrome image. In this case, transfer unit 1044 requires modifications
and may include a carrier belt (not shown) or carrier drum (not shown) and other mechanisms
which are capable of handling the print medium and ensuring precise registration between
the monochrome images of the composite color image. An example of a carrier drum and
its associated mechanisms may be found in Figure 6 of U.S. Patent 5,105,280, assigned
to Minolta Camera Kabushiki Kaisha of Osaka, Japan. A further example of a carrier
drum and its associated mechanisms may be found in Fig. 5A of U.S. Patent 5,111,302,
assigned to Hewlett-Packard of Palo Alto, California.
[0318] Reference is now made to Fig. 25 which is a schematic illustration of digital color
copier apparatus implemented using the print engine and imaging techniques and apparatus
described hereinabove. The digital color copier apparatus preferably is composed of
three main subunits: a scanning subunit 1098, a controller 1099 and a printing subunit
1100.
[0319] Scanning subunit 1098 scans the images to be copied and creates digital data corresponding
to the RGB separations of the scanned image. The subunit 1098 may comprise standard
color or monochrome scanning components including a generally flat scanning support
surface 1101 on which an original image is placed prior to copying, a light source
1102, scanning optics 1104, including lens system 1105, CCD arrays and associated
optical color filters 1106, and electronics 1108 which carry out analog to digital
transfer of scanned data.
[0320] Controller 1099 receives data from the scanning subunit and carries out image processing
and memory functions and transfer of the scanned data from the RGB format used in
scanning to the CMYK format necessary for printing.
[0321] Printing subunit 1100 receives image data on a CMYK format and produces a hard copy
of the image on a final print medium, typically cut-sheet paper. The printing subunit
1100 comprises a print engine 1112 which may be of the type described hereinabove
with reference to Fig. 23 and Fig. 24. Paper is fed into print engine 1112 from a
paper storage tray 1114 by a paper feed 1116.
[0322] Image data may be input to the controller 1099 from the scanning subunit 1098. Alternately,
any other source that can provide electronic image data, for example a computer or
a fax modem, can be used to provide input data to the printing subunit 1100 via the
controller 1099.
[0323] It is appreciated that when using the print techniques described hereinabove to create
print copies of a scanned image, printing of an image may be carried out in a line-by-line
fashion. Since scanning of an image to create electronic data for printing may also
be carried out in a line-by-line fashion, scanning and printing may occur simultaneously
thus allowing conservation of memory resources.
[0324] Reference is now made to Fig. 26 which is a schematic illustration of print laminator
apparatus implemented using a version of the D/E imaging drum and modified imaging
techniques and apparatus. The print laminator apparatus preferably comprises a D/E
imaging drum 1120, which may be constructed in accordance with techniques and apparatus
described hereinabove, typically having a dielectric outer surface 1121, a latent
image generation unit 1122, a drum surface conditioning unit 1124, a dielectric film
medium feed unit 1126, a film attachment unit 1128, a developing unit 1130, and a
film detachment unit 1132.
[0325] The print laminator apparatus is characterized in that it creates composite color
images directly on a thin, typically transparent, dielectric film, such as PET polyester,
which has been attached to outer dielectric surface 1121 of printing drum 1120. Alternatively,
the film may replace the outer dielectric surface 1121, provided that suitable dielectric
connection is maintained with the remainder of the drum. After developing the composite
color image, the film may be detached from the outer dielectric surface 1121 of imaging
drum 1120 and laminated to a final substrate, thus creating a laminated print. Print
laminator apparatus further comprises a laminating unit 1134 and may also comprise
a cutting unit 1136.
[0326] A thin dielectric film, preferably having a thickness of 8-12 microns, is fed into
the print engine using dielectric film medium feed unit 1126. Typically thin dielectric
film may be either hazy or glossy. Preferably, the dielectric film is fed into feed
unit 1126 in cut sheets. Alternately, dielectric film medium feed unit 1126 may contain
cutting apparatus so that the dielectric film output to the print engine apparatus
is in cut sheet format.
[0327] As the dielectric film is being fed, drum surface conditioning unit 1124 preconditions
outer dielectric surface 1121 of imaging drum 1120. Preconditioning of outer dielectric
surface 1121 prepares the outer dielectric surface 1121 for attachment of the dielectric
film thereto. Preconditioning and attachment may comprise any steps that enable good
temporary adhesion between the dielectric film and the outer dielectric surface 1121
while maintaining dielectric uniformity across the dielectric film.
[0328] For example, when a liquid toner is used to develop the latent image, pre-conditioning
may be carried out by rinsing and wetting the outer dielectric surface of the imaging
drum with a dielectric liquid, such as the carrier component, typically Isopar, of
the liquid toner. In this case, film attachment unit 1128 comprises apparatus which
presses the dielectric film against the wet outer dielectric surface 1121 with a squeezing
motion to remove the air between the outer dielectric surface 1121 and the dielectric
medium. The necessary level of attachment is achieved by a vacuum that is then created
between the two surfaces.
[0329] Once attachment of the dielectric film has been carried out, the dielectric film
serves as the imaging surface for latent image generating and color development. Following
attachment of the dielectric film, a color composite image is generated on the film
surface, generally in accordance with image generating techniques described hereinabove,
with a color composite image built up on the film from latent images which are superimposed
on each previous developed image and then developed.
[0330] Since developing does not take place directly on the outer dielectric surface 1121
of imaging drum 1120, no toner cleaning unit is necessary.
[0331] Once the color composite image is fully developed, film detachment unit 1132 is activated,
thereby removing the dielectric film from the outer dielectric surface 1121 of imaging
drum 1120. Film detachment unit 1132 may detach the film by attracting and grabbing
the leading edge of the dielectric film. Once the film has been detached, it is fed
to laminating unit 1134 by transport apparatus (not shown).
[0332] At laminating unit 1134, the thin dielectric film may be laminated to a support medium
1135 which may be paper, transparencies, etc. Typically, the dielectric film is laminated
to the support material such that the side of the film containing the composite color
image is placed in contact with the support medium 1135, protecting the image. The
support medium 1135 may contain adhesives, such as thermoplastics. Alternatively a
typically thermoplastic transparent film 1137 may be sandwiched between the dielectric
film and the support medium 1135 prior to the lamination.
[0333] Laminating unit 1134 preferably uses a combination of pressure and heat to adhere
the dielectric film to the support medium 1135, thus creating the final print. Optional
cutting unit 1136 may be used to define the precise edges of the final print. When
cutting unit 1136 is used, high registration between the dielectric film and the support
medium is not necessary.
[0334] It is appreciated that a print laminator apparatus as described herein could be used
to generate high quality glossy or hazy (matte) continuous tone images on a variety
of media including durable transparencies.
[0335] Generating and developing the toned image on the dielectric film, which then becomes
a part of the final print, eliminates the step of transferring of a toned image and
the resulting degradation of the image quality. Thus, the final print may be of a
higher quality than images generated through ordinary print techniques.
[0336] Furthermore, during lamination the dielectric film encapsulates the toned image.
Therefore, the image is protected from environmental sources and durability of the
image is increased.
[0337] Reference is now made to Fig. 27 which is a schematic illustration of printing apparatus
implementing the imaging techniques and apparatus described hereinabove and in applicant's
co-pending patent applications mentioned hereinabove, to provide very high speed one-sided
or duplex printing. The printing engine apparatus and associated methods may form
the base of a digital color press or alternately of other print devices where high
speed, high quality, continuous tone printing is desired.
[0338] For duplex printing, the printing engine apparatus typically comprises four individual
color imaging units, such as cyan, magenta, yellow and black 1150, 1152, 1154 and
1156 for imaging one side of the print medium and an additional four color imaging
units, such as cyan, magenta, yellow and black, 1158, 1160, 1162 and 1164 for imaging
the second side of the print medium. It is appreciated that the exact number of color
imaging units employed in the printing engine apparatus may be selected in accordance
with the type of printing and the number of colors desired. For example, single sided
printing may require only four color units. Alternately, five color units may be used
whereby silver, gold, magnetic or other special-purpose inks or coatings may be added
to the four process colors. All color units in the printing engine apparatus may be
operated simultaneously to achieve high throughput speeds which are unaffected by
the number of colors used or by duplex printing.
[0339] Each color imaging unit preferably comprises a D/E imaging drum having a dielectric
outer surface, a latent image generating unit, a developing unit, and a cleaning unit,
all of which may be of the type described hereinabove with particular reference to
Fig. 24.
[0340] A duplex color printing image may be generated as follows:
Color separation data representing an image to be printed on one side of a print
medium is input to each of the color units distributed along one side of the print
medium. Simultaneously, color separation data representing a second image to be printed
on the opposite side of the print medium may be input to each of the color units distributed
along the second side of the print medium. After an image has been transferred to
the print medium from one developing unit, the print medium is transported to the
next imaging unit to receive a subsequent color separation image. This continues until
a composite color image has been developed on both sides of the print medium.
[0341] The color units are activated in time synchronization, with the specific timing sequence
of each latent image generation, development and transfer step being determined in
accordance with the particular configuration of the imaging drum.
[0342] Latent images preferably are generated on the D/E imaging drum of each color unit
using the latent image generation techniques and apparatus described in applicant's
co-pending patent applications mentioned above. The development unit then generates
a visible monochrome image on the imaging drum. Each developed monochrome image is
then transferred to the print medium in registration. After transfer, any residual
toner remaining on the imaging drum of each color unit is removed by the color unit's
respective cleaning unit.
[0343] The print medium may be web roll-fed paper. Alternately, a carrier may be used to
transport cut sheets between each of the color units.
[0344] After a composite color image has been created on the print medium, the image may
be fixed to the print medium at fixing units 1166 and 1168. Each fixing unit is typically
operative to fix the composite color image to one side of the print medium. For one
sided printing, one fixing unit is sufficient. Typically a fixing method which allows
for high speed fixing of the image is used. An example of this type of fixing method
is non-contact fixing using a radiant heat source.
[0345] Reference is now made to Fig. 28 which is a schematic illustration of an alternative
printing apparatus implementing the imaging techniques and apparatus described hereinabove
and in applicant's co-pending patent applications mentioned hereinabove, to provide
very high speed printing. The printing engine apparatus and associated methods may
form the base of a digital color press or alternately of other print devices where
high speed, high quality, continuous tone printing is desired.
[0346] The printing engine apparatus typically comprises four individual imaging units,
1170, 1172, 1174 and 1176. Each imaging unit may correspond to one of the four process
colors, that is cyan, magenta, yellow and black. Alternately, each imaging unit may
be multi-color. Imaging units 1170, 1172, 1174 and 1176 may be synchronized to achieve
high throughput speeds.
[0347] Imaging units 1170, 1172, 1174 and 1176 preferably comprise a D/E imaging drum 1178
having a dielectric outer surface 1180, a latent image generating unit 1182, and a
development unit 1184, all of which may be of the type described hereinabove with
particular reference to Fig. 23 and Fig. 24. Development unit 1184 may further comprise
a cleaning sub-unit (not shown). Development unit 1184 may comprise single or multi-color
developing subunits.
[0348] Each D/E imaging drum 1178 typically comprises imaging regions and non-imaging regions
as described hereinabove with particular reference to Fig. 15C. Latent image generating
unit 1182 is positioned intermediate development unit 1184 and transfer region 1190.
The specific placement of latent image generating unit 1182 and development unit 1184
is selected in accordance with the specific width of the non-imaging region of D/E
imaging drum 1178. In order to achieve a print cycle of D/E imaging drum 1178 using
only two rotations of D/E imaging drum 1178, it is desirable that the distance between
transfer region 1190 and development unit 1184 span a length that is approximately
twice the width of the non-imaging region.
[0349] In accordance with one embodiment of the invention, the diameter of D/E imaging drum
1178 is 7". This provides an imaging region with an axial length of 12" suitable for
formats up to A3. For larger formats, a D/E imaging drum with a larger diameter or
a longer axial length, or a combination thereof, can be used.
[0350] Visible images are created on D/E imaging drum 1178 as follows:
During a first rotation of D/E imaging drum 1178, an electrostatic image is developed
on dielectric outer surface 1180 using latent image generation techniques and apparatus
described in applicant's co-pending patent applications mentioned above. During a
second rotation of D/E imaging drum 1178, development unit 1184 develops a visible
image on dielectric outer surface 1180 of D/E imaging drum 1178. Following developing,
the visible image is transferred from dielectric outer surface 1180 of D/E imaging
drum 1178 to an intermediate transfer belt 1186 by a combination of electrical and
pressure means applied by transfer element 1192, as is known in the art.
[0351] Intermediate transfer belt 1186 is preferably a flexible dielectric belt comprising
multiple layers. Typical desirable properties of intermediate transfer belt 1186 include
appropriate dielectric properties, resilience, and surface energy suitable for accepting
toner from a drum and releasing toner during transfer to a final print medium. The
flexible dielectric belt may be continuous, or alternatively may comprise a plurality
of flexible dielectric sheets. When a plurality of flexible dielectric sheets is used,
intermediate transfer belt 1186 further comprises a rotating chain and grippers for
clamping each of said sheets to the rotating chain.
[0352] Rollers 1194 are operative to transport and rotate intermediate transfer belt 1186.
After a visible image has been transferred from dielectric outer surface 1180 of D/E
imaging drum 1178 to intermediate transfer belt 1186, any residual toner remaining
on dielectric outer surface 1180 of D/E imaging drum 1178 may be removed by cleaning
sub-unit (not shown). A composite color print is created as follows:
Color separation data representing an image to be printed on a print medium is
input to imaging units, 1170, 1172, 1174 and 1176 distributed along intermediate transfer
belt 1186.
[0353] Operating in time synchronization, each imaging unit 1170, 1172, 1174 and 1176 creates
a toned image and transfers it to intermediate transfer belt 1186 as described hereinabove.
Intermediate transfer belt 1186 receives toned images and transports said images into
sequential operative engagement with imaging units 1170, 1172, 1174 and 1176. Toned
images from each unit are superimposed in precise register on toned images created
by other imaging units and present on intermediate transfer belt 1186 thus creating
a composite color image thereon.
[0354] After a composite color image has been fully built up on intermediate transfer belt
1186, the built-up image is carried by intermediate transfer belt 1186 to a fixing
drum 1200. Fixing drum 1200 typically comprises an inner heating element (not shown)
which is operative to heat the outer surface thereof. Alternately, an external radiant
heating element 1202 may be used. An example of an external radiant heating element
1202 may be found in U.S. patent No. 3,893,761 to Buchan et. al.
[0355] Composite color images from intermediate transfer belt 1186 are impressed on an output
print medium as follows:
A print medium which may be cut sheet paper or any other print media including
plastics, stickers, vinyl, etc. is fed over impression cylinder 1206.
[0356] As intermediate transfer belt 1186 rotates over fixing drum 1200, the pigmented toner
particles present in built-up images carried by intermediate transfer belt 1186 are
heated, bringing said particles to a molten state.
[0357] As print medium is transported between intermediate transfer belt 1186 and impression
cylinder 1206, a combination of the heat from fixing drum 1200 and pressure from impression
cylinder 1206, causes the molten particles to be impressed and fused on output media
creating a composite color image thereon.
[0358] After a composite color image has been impressed onto a print medium, intermediate
transfer belt 1186 is cleaned with cleaning unit 1204.
[0359] The exact number of imaging units employed in the printing apparatus may be selected
in accordance with the type of printing, printing speed, and the number of colors
desired. For example, high-speed highlight printing using one pass-development of
two colors as described herein with particular reference to Fig. 6B - 6C, may be carried
out by an alternate embodiment of the apparatus comprising two imaging units, each
of which has two-color development units, preferably with the same two print colors.
[0360] The specific orientation of the imaging units and intermediate transfer medium shown
in Fig. 8 is presented to offer an example of possible configurations for the system
and is not intended to be limiting.
[0361] In accordance with some embodiments of the present invention, eight imaging units
may be used, with each set of four imaging units being associated with an intermediate
transfer medium. In accordance with this embodiment, duplexing (perfecting) is preferably
carried out simultaneously with each intermediate transfer medium transferring an
image to an opposite side of a page to be printed.
[0362] It is appreciated that any suitable paper handling system may be used. Moreover,
in accordance with an alternate embodiment of the present invention, a paper handling
system utilizing a web as the media input may be used, in place of cut sheet apparatus.
When using a web as the media input, cutting of pages to the desired size may occur
before imaging or after imaging, as is known in the art.
[0363] The paper handling system may include an inverting assembly to invert the print medium
so that images may be impressed on a second side thereof, thus providing a duplex
printing function.
[0364] Reference is now made to Fig. 29 which shows a structural illustration of a printing
apparatus representing a further example of a specific embodiment of the present invention.
The printing apparatus shown in Fig. 29 is characterized by its ability to create
high speed images for use as a digital offset press.
[0365] Printing apparatus of Fig. 29 comprises drum assemblies 1250 and 1251. Each drum
assembly 1250 and 1251 preferably comprises a pair of D/E imaging drums indicated
in drum assembly 1250 with reference numerals 1252 and 1254 and indicated in drum
assembly 1251 with reference numerals 1253 and 1255, D/E imagingng drums 1252, 1253,
1254 and 1255 have dielectric outer surfaces, latent image generating unit, and a
development unit, all of which may be of the type described hereinabove with particular
reference to Fig. 23, Fig. 24 or Fig. 28. The development units of D/E imaging drums
1252, 1253, 1254 and 1255 may further comprise cleaning sub-units (not shown). Moreover,
development units may comprise single or multi-color developing subunits.
[0366] The print cycles of D/E imaging drums 1252 and 1254 comprise two rotations and are
as described hereinabove with particular reference to Fig. 28.
[0367] Preferably, the two D/E imaging drums of a single drum assembly are operated in time
synchronization. While one D/E imaging drum is in a writing cycle, the second D/E
imaging drum is developing an image written thereon and transferring the developed
image to an intermediate transfer drum 1256. Transfer of the visible image from D/E
imaging drum to intermediate transfer drum 1256 is effected using a combination of
electrical and pressure means, as is known in the art. From intermediate transfer
drum 1256, images are impressed on a print medium which is present on an impression
cylinder 1258. Transfer may be carried out using a combination of heat and pressure,
or by any other alternate suitable means. Cleaning unit 1257 may be used to remove
any residual toner particles remaining on intermediate transfer drum 1256.
[0368] Intermediate transfer drum 1256 typically comprises an outer flexible layer. Typical
desirable properties include appropriate electrical resistivity, resilience, abrasion-resistance
and surface energy suitable for accepting toner particles from a D/E imaging drum
through a combination of pressure and electrical means. Intermediate transfer drum
1256 further comprises a heating element (not shown) which heats the outer surface
of intermediate transfer drum 1256 thereby transforming the toner particles into a
molten state. Images are transferred from intermediate transfer drum 1256 to a final
print medium through impression of molten toner particles thereon. An example of a
suitable intermediate transfer drum is as described in US Patent No. 5,335,054 to
Landa et. al.
[0369] After a visible image has been transferred to intermediate transfer drum 1256, any
residual toner remaining on dielectric outer surface of D/E imaging drums may be removed
by cleaning sub-units (not shown).
[0370] It is appreciated that a drum assembly as described herein provides enhanced print
speed due to the fact that an image may be impressed onto a print medium during every
rotation of intermediate transfer drum 1256.
[0371] A composite color print is created as follows:
Color separation data representing an image to be printed on a print medium is
input to each of the drum assemblies 1250 and 1251.
[0372] A print medium which may be cut sheet paper or any other print media including plastics,
stickers, vinyl, etc. is transported from a media storage area 1259 to a feed roller
1260. Feed roller 1260 then transfers the output medium to impression cylinder 1258.
[0373] Operating in time synchronization, D/E imaging drums of each drum assembly successively
and repeatedly create visible images in accordance with the techniques described hereinabove
and transfer said images to an intermediate transfer drum 1256. From intermediate
transfer drum 1256, images are impressed on a print medium present on impression cylinder
1258 as described hereinabove.
[0374] In accordance with a simplex mode of operation, one set of images, typically comprising
one image which was created on each D/E drum, is sequentially impressed in register
onto a print medium. Subsequently, an output medium, bearing the two color image,
is transported by transport roller 1262 to a second transport roller 1263. Transport
roller 1263 carries print medium to transport roller 1264 where it is transported
to a second impression cylinder 1266.
[0375] An additional set of images is then created by drum assembly 1251 on a second intermediate
transfer drum 1267, which are then impressed on print medium via impression cylinder
1266 in accordance with the techniques described herein, thus creating a composite
full color image thereon. Cleaning unit 1268 may be used to remove any residual toner
particles remaining on second intermediate transfer drum 1267.
[0376] In accordance with an alternate embodiment of the present invention, printing may
be carried out in duplex mode. In this embodiment, the set of images impressed onto
a print medium comprises two single color images from each D/E drum. Thus, a full
four color image is created on a first side of output medium at impression cylinder
1256. In this case, each D/E imaging drum will typically have a developing unit that
is capable of multi-color development. After creation of a full four color image,
output medium is transported by transport roller 1262 to transport roller 1263. Transport
roller 1263 is operative to invert the print medium. Following inversion, transport
roller 1264 carries output medium to second impression cylinder 1266, where a full
color impression may be created on a second side thereof.
[0377] Typically, after a composite color image has been impressed on one or both sides
of a print medium, the output medium is transported from impression cylinder 1266
to a media output assembly 1270. Typically, media output assembly 1270 comprises paper
transport rollers 1272 and 1274, a chain delivery 1276 and a media output tray 1278.
Media output assembly 1270 may be of the type typically used in offset printers.
[0378] The exact number of drum assemblies employed in the printing apparatus may be selected
in accordance with the type of printing, printing speed, and the number of colors
desired.
[0379] It is appreciated that paper handling components described herein including media
storage area 1259, feed rollers 1260, impression cylinders 1258 and 1256, transport
rollers 1262, 1263 and 1264, and media output assembly 1270, may be of the type commonly
used in offset printing machines.
[0380] It will be appreciated by persons skilled in the art that the present invention is
not limited to what has been particularly shown and described hereinabove. Rather
the scope of the present invention is defined only by the claims which follow: