[0001] The present invention concerns a unit formed by a washing water distributor and a
capture plate, especially for a combustion smoke depurator by means of electro-static
precipitators (hereafter defined simply as EPs) with wet-plate capture plates (WET-EP)
for desulphurization and denitration plants (DESO
x - DENO
x / WESP), for a gas and aereoforms in general cleansing plant, for plants in which
it is necessary to keep walls cool, to de-humidify and/or condense.
[0002] In general, said washing and cleansing are performed with water or a convenient fluid
in the liquid stage or with water containing convenient additives or tenso-active
substances. Hereafter we shall simply define the liquid used in the invented system
for the washing and/or cleansing as - cleansing water -.
[0003] For what concerns the depuration of combustion smokes by means of EP, the state of
the art essentially comprises the use of sprayers to diffuse tiny water droplets into
the smoke by means of EP in order to inglobe the solid particles and part of the gasses
present in order to then deposit them on the capture plates of the PE owing to the
effect of the electric field; at the upper ends of said plates there are additional
water sprayers that produce and maintain a convenient veil of water that washes the
surface of the plates flowing along them owing to gravity. The liquid formed by this
wash is removed from the bottom of the EP to be treated and recycled. It is known
that these plates are built in different shapes and of different materials: smooth
or bent sheeting, mesh, fabric, pipes, etc. of steel, stainless steel, "corten" steel,
plastic materials, etc.
[0004] The main drawbacks in the state of the art arise from: requiring great quantities
of water to be sprayed throughout the volume of the EP, in addition to the surface
of the plates; considerable quantities of water lost by evaporation of the micronized
droplets in the hot fumes issued through the chimney; the sprayers are subjected to
clogging and consequent malfunctioning; corrosion involves most of the structures
of the EP.
[0005] The invention obviates most of the above mentioned drawbacks; it is a unit formed
by a washing water distributor and a capture plate in which, as characterized in the
claims:
- the washing water distributor, located at the upper end of the capture plate, is in
the shape of one pipe within another pipe, the outer pipe bearing a number of holes
distributed along its lower generatrix and the inner pipe being longitudinally fixed
within the outer pipe and longitudinally bearing a number of apertures in order to
allow the passage of washing water received from an external source to the outer pipe
that distributes it on the surface of the capture plate through said holes;
- the capture plate is a conventional continuous flat surface capture plate;
- as an alternative, the capture plate is a mesh plate formed by a steel mesh or plastic
materials with a rectangular weave in which the shortest side of each rectangle lies
in the EP horizontally and its length is equal or less than 3 mm., the longer side
is greater than 3 mm. and the diameter of the mesh-wires is less than 1.2 mm.;
- a program modulating the water delivery controls the feeding of the washing water
to the inner pipe of said distributor according to a program that varies the ratio
"time of washing water presence / time of washing water absence" and/or varies the
delivery of washing water in time for each plate as a function of the dimensions of
the same in order to obtain a quantity of washing water flows upon them for a time
that satisfies the thermo-fluiddynamic conditions of functioning of each plate and
of the overall EP.
[0006] Preferably, the inner pipe is positioned eccentrically towards the top compared to
the outer pipe; in said distributor of washing water the ratio between overall internal
section of the outer pipe and the internal section of the inner pipe is greater than
2; the holes along the lower generatrix of the outer pipe have a diameter equal to
or less than 4 mm. and are at a distance of no more than 30 mm. from one another;
the apertures along a generatrix of the inner pipe are at a distance from one another
in a constant or variable manner according to the length of the pipe and their overall
cross section shall be greater than the total cross section of the holes in the outer
pipe.
[0007] The main advantages of the invention lie in the fact that the veil of water that
washes the plates, in consideration of the brief permanence of the water in the hot
part of the plant, exerts a de-humidifying action from a thermo-fluid-dynamic viewpoint
by causing a cooling and condensing of the gasses that slide along the plates and
this leads to a meaningless loss of water by evaporation; the positioning above the
plates of the holes distributing the washing water limits the corrosion of the same
plates and of the washing water gathering means, if of steel.
[0008] The invention is described in further detail with reference to the drawings attached
that represent an embodiment and in which
- Fig. 1 is a cross section of a washing water distributor,
- Fig. 2 is a view of a mesh of a capture plate in stainless steel mesh, and
Fig. 3 is a functional diagram.
[0009] From Figure 1 it is evident that the washing water distributor 1 is held above a
capture plate 2 held by a bar B to which it is fixed by means of rivets C; said distributor
is formed by an outer cylindrical pipe 3 that bears a number of holes 4 along the
lower generatrix having 4 mm. diameter and spaced at 30 mm. from one another and by
an inner pipe 5 positioned with eccentricity E compared to outer pipe 3 and fixed
to the latter by means of distance rods 6 and that bears a number of holes 7 along
the upper generatrix having 4.2 mm. diameter and spaced at 28 mm. from one another.
The ratio between the surface of the total section of the outer pipe (that is to say
net of the surface of the inner pipe) and the surface of the section of the inner
pipe is = 2. The inner pipe 5 receives washing water from an external source at one
of the two ends; as shown by arrows F1, the washing water penetrates into the outer
pipe 3 from through holes 7 of the inner pipe 5 and, as shown by the arrows F2, falls
onto the capture plate 2. The vertical drawn from the centre of holes 4 passes through
the middle plane of capture plate 2.
[0010] Fig. 2 shows a rectangular mesh 8 of a capture plate 2 made of stainless steel; the
shorter, horizontal, side is 3 mm. long, and the longer, vertical, side is 3.3 mm.
long while the diameter of mesh-wires 9 is 1.2 mm.
[0011] Fig. 3 shows that a programmer P controls the quantity of washing water sent to the
inner pipe 5 of distributor 1; the programmer P is linked by cable W to a motorized
modulating valve V set in the pipe 10 that carries the washing water to distributor
1.
1. A unit formed by a washing water distributor (1) and by a capture plate (2) characterized
in that:
- the washing water distributor (1), located at the upper end of said plate (2), is
formed by two pipes (3, 5), one within the other, the outer pipe (3) bears a number
of holes (4) distributed along its lower generatrix and the inner pipe (5) that is
longitudinally fixed within the outer pipe (3) and that longitudinally bears a number
of apertures (7) that let washing water received from an external source into the
outer pipe (3) that distributes it onto the surface of the plate (2) through said
holes (4);
- said capture plate (2) is a conventional capture plate;
- a modulator programmer (P, V) controls the delivery of water to the inner pipe (5)
to establish distribution intervals according to a programme that varies the ratio
"time of presence of washing water / time of absence of washing water" and/or varies
the delivery of washing water in time for each plate (2) as a function of the dimensions
of the same so as to make flow on each of them a quantity of washing water that remains
for a time that satisfies the thermo-fluid-dynamic requirements for the functioning
of each plate and of the overall electro-static precipitator.
2. A unit according to claim 1 characterized in that said plate (2) is a plate made of
a rectangular mesh (8) in which the shorter side of each rectangle is positioned horizontally
in the electro-static precipitator and it's length is equal or less than 3 mm., the
longer side is longer than 3 mm and the diameter of the mesh-wire (9) is equal or
less than 1.2 mm.
3. A unit according to claim 2 characterized in that said mesh plate (2) has mesh (8)
of a square shape with sides around 3 mm.
4. A unit according to claims 1, 2 and 3 characterized in that said inner pipe (5) is
fixed eccentrically (E) towards the upper side of the outer pipe (3).
5. A unit according to claims from 1 to 4 characterized in that inside said distributor
of washing water (1) the ratio between the total internal section of the outer pipe
(3) and the internal section of the inner pipe (5) is equal at least to 2; the holes
along the lower generatrix of the outer pipe (3) have a diameter no greater than 4
mm. and are spaced at no more than 30 mm. from one another; the apertures (7) in the
inner pipe (5) are spaced from one another in a constant or variable manner according
to the length of the pipe and their total section is at least equal to the total section
of the holes (4) in the outer pipe (3).
6. A unit according to the previous claims characterized in that said plate (2) is a
capture plate of a combustion smokes depuration plant.