TECHNICAL FIELD OF THE INVENTION
[0001] The present invention relates generally to flat panel displays and, more particularly,
to an arrangement of electron-emissive microtip structures, wherein a cluster of microtips
are formed on or closely spaced from a conductive plate which is laterally spaced
apart from a conductive mesh structure by a resistive medium.
BACKGROUND OF THE INVENTION
[0002] The advent of portable computers has created intense demand for displays which are
lightweight, compact and power efficient. Since the space available for the display
function of these devices precludes the use of a conventional cathode ray tube (CRT),
there has been significant interest in efforts to provide satisfactory flat panel
displays having comparable or even superior display characteristics, e.g., brightness,
resolution, versatility in display, power consumption, etc. These efforts, while producing
flat panel displays that are useful for some applications, have not produced a display
that can compare to a conventional CRT.
[0003] Currently, liquid crystal displays are used almost universally for laptop and notebook
computers. In comparison to a CRT, these displays provide poor contrast, only a limited
range of viewing angles is possible, and, in color versions, they consume power at
rates which are incompatible with extended battery operation. In addition, color screens
tend to be far more costly than CRT's of equal screen size.
[0004] As a result of the drawbacks of liquid crystal display technology, thin film field
emission display technology has been receiving increasing attention by industry. Flat
panel displays utilizing such technology employ a matrix-addressable array of pointed,
thin-film, cold field emission cathodes in combination with an anode comprising a
phosphor-luminescent screen.
[0005] The phenomenon of field emission was discovered in the 1950's, and extensive research
by many individuals, such as Charles A. Spindt of SRI International, has improved
the technology to the extent that its prospects for use in the manufacture of inexpensive,
low-power, high-resolution, high-contrast, full-color flat displays appear to be promising.
[0006] Advances in field emission display technology are disclosed in U.S. Patent No. 3,755,704,
"Field Emission Cathode Structures and Devices Utilizing Such Structures," issued
28 August 1973, to C.A. Spindt et al.; U.S. Patent No. 4,857,161, "Process for the
Production of a Display means by Cathodoluminescence Excited by Field Emission," issued
15 August 1989, to Michel Borel et al.; U.S. Patent No. 4,940,916, "Electron Source
with Micropoint Emissive Cathodes and Display Means by Cathodoluminescence Excited
by Field Emission Using Said Source," issued 10 July 1990 to Michel Borel et al.;
U.S. Patent No. 5,194,780, "Electron Source with Microtip Emissive Cathodes," issued
16 March 1993 to Robert Meyer; and U.S. Patent No. 5,225,820, "Microtip Trichromatic
Fluorescent Screen," issued 6 July 1993, to Jean-Frédéric Clerc.
[0007] The present invention relates to the use of a resistive layer to provide a ballast
against excessive current drawn by the electron emitters. In the prior art, there
are two approaches to providing such ballasting. A vertical resistor approach is disclosed
in the Borel et al. ('916) patent and discussed in relation to FIG. 1 herein; a lateral
resistor approach is disclosed in the Meyer ('780) patent and discussed in relation
to FIGS. 2A and 2B herein.
[0008] Referring initially to FIG. 1, there is shown, in cross-sectional view, a portion
of an illustrative prior art field emission flat panel display device which may be
of the type disclosed in the Borel et al. ('916) patent. In this embodiment, the field
emission device comprises an anode plate having an cathodoluminescent phosphor coating
facing an emitter plate, the phosphor coating being observed from the side opposite
to its excitation.
[0009] More specifically, the illustrative prior art vertical resistor field emission device
of FIG. 1 comprises a cathodoluminescent anode plate 10 and an electron emitter (or
cathode) plate 12. The cathode portion of emitter plate 12 includes conductive layer
15 formed on an insulating substrate 18, a resistive layer 16 formed over conductive
layer 15, and a multiplicity of electrically conductive microtips 14 formed on resistive
layer 16.
[0010] A gate electrode comprises a layer of an electrically conductive material 22 which
is deposited on an insulating layer 20 which overlays resistive layer 16. Microtip
emitters 14 are in the shape of cones which are formed within apertures 34 through
conductive layer 22 and insulating layer 20. The thicknesses of gate electrode layer
22 and insulating layer 20 are chosen in such a way that the apex of each microtip
14 is substantially level with the electrically conductive gate electrode layer 22.
Conductive layer 22 is arranged as rows of conductive bands across the surface of
emitter plate 12, and conductive layer 15 is arranged as columns of conductive bands
across the surface of emitter plate 12, the rows of conductive layer 22 being orthogonal
to the columns of conductive layer 15, thereby permitting matrix-addressed selection
of microtips 14 at the intersection of a row and column corresponding to a pixel.
[0011] Anode plate 10 comprises an electrically conductive film 28 deposited on a transparent
planar support 26, which is positioned facing gate electrode 22 and parallel thereto,
the conductive film 28 being deposited on the surface of support 26 directly facing
gate electrode 22. Conductive film 28 may be in the form of a continuous coating across
the surface of support 26; alternatively, it may be in the form of electrically isolated
stripes comprising three series of parallel conductive bands across the surface of
support 26, as taught in U.S. Patent No. 5,225,820, to Clerc. Anode plate 10 also
comprises a cathodoluminescent phosphor coating 24, deposited over conductive film
28 so as to be directly facing and immediately adjacent gate electrode 22. In the
Clerc patent, the conductive bands of each series are covered with a phosphor coating
which luminesces in one of the three primary colors, red, blue and green.
[0012] One or more microtip emitters 14 of the above-described structure are energized by
applying a negative potential to conductive layer 15, functioning as the cathode electrode,
relative to the gate electrode 22, via voltage supply 30, thereby inducing an electric
field which draws electrons from the apexes of microtips 14. The freed electrons are
accelerated toward the anode plate 10 which is positively biased by the application
of a substantially larger positive voltage from voltage supply 32 coupled between
the gate electrode 22 and conductive film 28, functioning as the anode electrode.
Energy from the electrons attracted to the anode conductor 28 is transferred to the
phosphor coating 24, resulting in luminescence. The electron charge is transferred
from phosphor coating 24 to conductive film 28, completing the electrical circuit
to voltage supply 32.
[0013] The purpose of the resistive layer is to provide a ballast against excessive current
in each microtip emitter and consequently homogenize the electron emission. Where
the application of the field emission device is the excitation of pixels on a display
screen, the resistive layer makes it possible to eliminate excessively bright spots.
The resistive layer also makes it possible to reduce breakdown risk at the microtips
by limiting the current and thus prevent the appearance of short circuits between
rows and columns. Finally, the resistive layer allows the short-circuiting of a few
microtip emitters with a gate conductor; the very limited leakage current (a few µamperes)
in the short circuits will not affect the operation of the remainder of the cathode
conductor.
[0014] Borel et al. ('916) recommend a material for use as the resistive layer having a
resistivity of between approximately 10² and 10⁶ ohms×cm. More particularly, they
recommend forming the resistive layer from a material chosen from the group including
In₂O₃, SnO₂, Fe₂O₃, ZnO and silicon in doped form.
[0015] Unfortunately, the problem caused by the appearance of short circuits between the
microtips and the gate electrode is not solved in a satisfactory manner by a device
of the type described in the Borel et al. ('916) reference. When a particle causes
a short circuit of the microtip with the gate conductor, all of the voltage applied
between the gate and the cathode conductor (approximately 70-100 volts) is transferred
to the terminals of the resistive coating. In order to accept a few short circuits
of this type, which are virtually inevitable in a display panel which may have hundreds
of millions of microtip emitters, the resistive coating must be able to withstand
a voltage of approximately 100 volts, which requires its thickness to exceed 2 µm
(microns). Otherwise, it would lead to a breakdown from the effect of the heat, and
a complete short circuit would appear between the gate conductor and the cathode conductor,
making the electron emission source unusable. However, a resistive coating as thin
as 2 microns is bound to have "pinholes" or other defects which will cause a breakdown
of the resistive layer between the cathode conductor and microtip emitters.
[0016] An improved prior art lateral resistor cathode structure for a field emission device,
which may be of the type disclosed in the Meyer ('780) patent, is illustrated in cross-sectional
and plan views in FIGS. 2A and 2B, respectively. A microtip emissive cathode electron
source is disclosed in this reference including cathode and/or gate conductors which
are formed in a mesh structure, the microtip emitters being formed on the resistive
layer in a matrix arrangement within the mesh spacings.
[0017] More specifically, the illustrative field emission structure 40 of FIGS. 2A and 2B
includes a cathode conductor 42 having a mesh-like structure formed on an optional
thin silica insulating layer 44 on a glass substrate 46. A resistive layer 48 formed
over conductor 42 and insulating layer 44 supports a multiplicity of electrically
conductive microtip emitters 50. A gate electrode, comprising a layer of an electrically
conductive material 52, is deposited on an insulating layer 54 which overlays resistive
layer 48. Microtip emitters 50 are in the shape of cones which are formed on resistive
layer 48 within apertures 56 through conductive layer 52 and insulating layer 54.
Conductive layer 52 is arranged as rows of conductive bands across the surface of
field emission structure 40, and the mesh-like structure comprising cathode conductor
42 is arranged as columns of conductive bands across the surface of field emission
structure 40, thereby permitting matrix-addressed selection of microtips 50 at the
intersection of a row and column corresponding to a pixel.
[0018] This arrangement provides an improvement in breakdown resistance of a field effect
microtip emissive device, without requiring an increase in the thickness of the resistive
layer. The disclosed mesh-like structure of the cathode conductor (and/or the gate
conductor), permits the cathode conductors and the resistive coating of the Meyer
patent to lie substantially in the same plane. In this configuration, the breakdown
resistance is no longer susceptible to defects in the thickness of the resistive coating;
rather, the resistive coating which laterally separates the cathode conductor from
the microtip provides a ballast against excessive current. It is therefore sufficient
to maintain a distance between the cathode conductor and the microtip which is adequate
to prevent breakdown, while still retaining a homogenization effect for which the
resistive coating is supplied.
[0019] In the aforementioned prior art devices, each microtip is positioned over a resistive
layer. In the Borel et al. ('916) reference, the thickness, or vertical dimension,
of the resistive layer provides a ballast against excessive current; in the Meyer
reference, the lateral spacing along the resistive layer provides the ballast. The
ballast is in the form of a resistive drop such that those microtips drawing the most
current have the most resistive drop, thus acting in such a way as to reduce the current
per tip. An equivalent circuit of the ballast arrangements of both references would
have each tip in series with an individual buffer resistor to limit the field emission
current.
[0020] However, as can been intuitively recognized from an examination of FIG. 2B, the ballast
resistance between microtips 50 and cathode mesh structure 42 varies with the position
of the individual microtip 50 within the array. In the illustrated arrangement comprising
a four-by-four array, microtip 50
C, in the corner of the array, will have a lower ballast resistance than microtip 50
S, at a side of the array, which, in turn, will have a lower ballast resistance than
microtip 50
I, in the interior of the array. The effect of the difference in ballast resistance
among the microtips becomes even more pronounced as the size of the array increases,
to the point where, in a five-by-five or a six-by-six array, it is believed that the
potential at one or more interior microtips will be insufficient to stimulate substantial
electron emission. Thus, an arrangement is desired which will permit all of the microtips
to be at a substantially equal potential.
[0021] Such an arrangement, however, must be cast within the restraints of the physical
and electrical requirements of the system. First, in order to prevent excessive current
from being used by a failed emitter microtip, the distance from the conductive cathode
mesh to each microtip must be kept relatively large, i.e., a highly resistive path
must be maintained between the mesh and each tip. Second, an optimal design dictates
equal spacing from the conductive mesh to each microtip so that each tip will have
equal emission and degradation characteristics.
[0022] Opposing the need for equal distances from each microtip to the conductive mesh is
the need to pack as many microtips as possible into a small area to thereby reduce
the emission current from each microtip. This need for dense packing can best be realized
by having large clusters of microtips, with the extreme case being a complete array
of microtips the size of the final display pixel. Unfortunately, the larger the cluster
the greater the variation in tip to tip emissions due to resistive path differences
to the conductive cathode mesh.
[0023] In view of the above, it is clear that there exists a need for an improved emitter
structure for use in a field emission flat panel display device which provides ballasting
against excessive current in each array of microtip emitters accompanied by improved
uniformity of the electron emission from each microtip, while also permitting a high
density of microtips on the emitter structure.
[0024] In accordance with the principles of the invention, there is disclosed electron emission
apparatus comprising, a conductive plate, a microtip electron emitter occupying a
region substantially overlying the conductive plate. A stripe conductor laterally
spaced from the conductive plate; and a resistive layer in electrical contact with
the stripe conductor and the conductive plate.
SUMMARY OF THE INVENTION
[0025] According to one aspect of the present invention, there is provided electron emission
apparatus comprising, a conductive plate, a microtip electron emitter occupying a
region substantially overlying the conductive plate; and a stripe conductor laterally
spaced from the conductive plate.
[0026] In accordance with the principles of the present invention, there is also disclosed
herein an electron emission apparatus which comprises a conductive mesh structure,
and a conductive plate laterally spaced from the mesh structure and occupying a central
region within a space in the mesh structure. The apparatus further comprises a resistive
layer in electrical contact with the mesh structure and the conductive plate, and
a plurality of microtip emitters located in the central region.
[0027] Further in accordance with the present invention there is disclosed an electron emission
apparatus which comprises an insulating substrate, a conductor formed as a mesh structure
on the substrate, the mesh structure defining mesh spaces, and conductive plates on
the insulating substrate occupying areas within the mesh spaces. The apparatus also
comprises a layer of an electrically resistive material on the substrate overlaying
the mesh structure and the conductive plates. The apparatus further comprises an electrically
insulating layer on the resistive layer, and a conductive layer on the insulating
layer, the conductive layer having a plurality of apertures formed therein and extending
through the insulating layer. Finally, the apparatus comprises microtip emitters on
the resistive layer, each emitter formed within a corresponding one of the apertures
in the conductive layer.
[0028] The present invention also provides a method of fabricating electron emission apparatus
comprising, forming a conductive plate on a substrate, forming a stripe conductor
laterally spaced from the plate, forming a microtip electron emitter occupying a region
substantially overlaying the conductive plate; and forming a resistive layer in electrical
contact with the stripe conductor and the conductive plate.
[0029] Still further in accordance with the present invention, there is disclosed comprising,
forming a mesh structure on a substrate, forming a conductive plate laterally spaced
from the mesh structure and occupying a central region within a space in the mesh
structure, forming a resistive layer in electrical contact with the mesh structure
and the conductive plate; and forming a microtip emitter in the central region.
[0030] The method comprises the following steps: providing an insulating substrate; depositing
a first layer of conductive material on the substrate and forming a mesh structure
and conductive plates therefrom, the conductive plates being formed within mesh spaces
defined by the mesh structure; forming a layer of an electrically resistive material
on the substrate overlaying the mesh structure and the conductive plates; forming
an electrically insulating layer on the resistive layer; forming a second conductive
layer on the insulating layer; forming apertures in the second conductive layer over
the conductive plates, the apertures extending through the insulating layer; and forming
microtip emitters on the resistive layer, each emitter formed within a corresponding
one of the apertures in the second conductive layer.
BRIEF DESCRIPTION OF THE DRAWING
[0031] The foregoing features of the present invention may be more fully understood from
the following detailed description, read in conjunction with the accompanying drawings,
wherein:
FIG. 1 is a cross-sectional view of a portion of a field emission device in accordance
with the prior art discussed earlier;
FIGS. 2A and 2B are cross-sectional and plan views, respectively, of a portion of
an improved prior art field emission device discussed earlier;
FIG. 3 is a cross-sectional view of a portion of a field emission device illustrating
an emitter cluster within a conductive mesh in accordance with the present invention;
FIG. 4 is a cross-sectional view of a portion of a field emission device illustrating
an emitter cluster within a conductive mesh in accordance with a second embodiment
of the present invention;
FIG. 5 is a cross-sectional view of a portion of a field emission device illustrating
an emitter cluster within a conductive mesh in accordance with a third embodiment
of the present invention;
FIG. 6 is a plan view of a first arrangement of the emitter clusters of the present
invention;
FIG. 7 is a plan view of a second arrangement of the emitter clusters of the present
invention;
FIG. 8 is a plan view of a first arrangement of emitter clusters in relation to a
conductive column line in accordance with the present invention;
FIG. 9 is a plan view of an arrangement of pixels including the emitter clusters and
conductive column lines of the present invention;
FIG. 10 is a cross-sectional view of a portion of a field emission device illustrating
an emitter cluster within a conductive mesh in accordance with a fourth embodiment
of the present invention; and
FIG. 11 is a cross-sectional view of a second arrangement of emitter clusters adjacent
conductive column lines in accordance with the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0032] Referring now to FIG. 3, there is shown, in cross-sectional view, the emitter plate
60 of an illustrative field emission flat panel display device in accordance with
a first embodiment of the present invention. More specifically, the emitter plate
60 of FIG. 3 comprises a substrate 66 having an optional thin insulating layer 64
overlaid thereon. Insulating layer 64 may be included to enhance the adhesion of a
subsequent layer to substrate 66 and to limit diffusion of impurities from substrate
66 to the subsequent layer. A coating 68 of a resistive material overlays insulating
layer 64, and a mesh-like structure 62 of an electrically conductive material, which
may be similar to the type described in the Meyer ('780) patent, is formed over coating
68, the arrangement of the conductive meshes of structure 62 defining spaces enclosed
therein.
[0033] In accordance with the present invention, a conductive plate 78 is also formed on
top of resistive coating 68 within the spacing defined by the meshes of conductor
62. An insulating layer 74 covers resistive coating 68, conductive mesh structure
62 and conductive plate 78, and a conductive layer 72 overlays insulating layer 74.
Microtip emitters 70, illustratively in the shape of cones, are formed on the upper
surface of conductive plate 78 within apertures 76, which extend through conductive
layer 72 and insulating layer 74 down to plate 78.
[0034] Electron emission from microtips 70 is stimulated by the application of a first potential
to the conductors of mesh structure 62, functioning as a cathode, and the application
of a second, more positive potential to conductive layer 72, functioning as a gate
electrode. With this configuration, all of the microtip emitters 70 will be at an
equal potential by virtue of their electrical connection to conductive plate 78, and
their emission characteristics will therefore be substantially more uniform than prior
art approaches.
[0035] The view provided by FIG. 3 illustrates only a small portion of emitter plate 60.
In practice, microtip emitters 70 are preferably configured in arrays, typically of
the type shown in FIG. 2B; furthermore, emitter plate 60 is preferably arranged in
a row-and-column matrix for purposes of selecting individual pixels of the display.
By way of example, the conductive layer 72 comprising the gate electrode may be arranged
as rows of conductive bands across the surface of emitter plate 60, and the conductive
mesh structure 62 comprising the cathode conductor may be arranged as columns of conductive
bands across the surface of emitter plate 60, the rows of conductive layer 72 typically
being orthogonal to the columns of conductive mesh structure 62, thereby permitting
matrix-addressed selection of the microtips 70 at the intersection of a row and column
corresponding to a pixel.
[0036] By way of illustration, substrate 66 may comprise glass, and insulating layer 64
may comprise silicon dioxide (SiO₂) having a thickness of approximately 50 nanometers.
Resistive layer 68 may comprise amorphous silicon (a-Si) having a thickness of approximately
0.5 to 2.0 microns, and insulating layer 74 may comprise SiO₂, having a thickness
of approximately 1.0 micron. Conductive mesh 62 may be made of aluminum, molybdenum,
chromium, niobium or the like, and have a width of approximately 4 microns and a thickness
of approximately 0.2 microns. Conductive plate 78 may comprise any of the aforementioned
metal conductors, and have a thickness of approximately 0.2 micron. Conductive layer
72 may be made of niobium and have a thickness of approximately 0.4 micron; the diameters
of apertures 76 in conductive layer 72 may typically be 1.4 microns. Microtips 70
are typically made of molybdenum and are formed such that their apexes are substantially
level with the top surface of conductive layer 72.
[0037] A method for fabricating emitter plate 60, in accordance with the present invention,
may comprise the following steps: providing an insulating substrate 66; depositing
a layer 64 of SiO₂ on substrate 66; forming a layer 68 of an electrically resistive
material over layer 64; depositing a layer of conductive material on resistive layer
68 and forming conductive mesh structure 62 and conductive plates 78 within the spaces
defined by the conductors of structure 62 therefrom, typically by photolithographic
and etching processes; forming an electrically insulating layer 74 overlaying resistive
layer 68, mesh structure 62 and conductive plates 78; forming a conductive layer 72
on insulating layer 74; forming a plurality of apertures 76 in conductive layer 72
over conductive plates 78, the apertures 76 extending through insulating layer 74
down to conductive plates 78; and forming microtip emitters 70 on conductive plates
78, each emitter 70 formed within one of the apertures 76 in conductive layer 72.
[0038] The above-described method may be more fully understood by reference to the following
illustrative process. A glass substrate 66 is coated with a thin insulating layer
64, typically SiO₂, which may be sputter deposited to a thickness of 50 nm. A resistive
layer 68 is added by sputtering amorphous silicon (a-Si) onto the SiO₂ layer 64 to
a thickness of approximately 500-2000 nm; alternatively the amorphous silicon may
be deposited by a chemical vapor deposition (CVD) process.
[0039] A layer of a conductive material, which may typically comprise aluminum, molybdenum,
chromium or niobium, is deposited over resistive layer 68 to a thickness of approximately
200 nm. A layer of photoresist is spun on over the conductive layer to a thickness
of approximately 1000 nm. A patterned mask is disposed over the light-sensitive photoresist
layer, exposing desired regions of the photoresist to light, thereby defining the
cathode mesh structure 62 and the conductive plates 78. In the case of an illustrative
positive photoresist, the exposed regions are removed during a developing step, which
may comprise soaking the assembly in a caustic or basic chemical developer. The developer
removes the unwanted photoresist regions which were exposed to light The exposed regions
of the conductive layer are then removed, typically by a reactive ion etch (RIE) process
using sulfur hexafluoride (SF₆). In the case of an aluminum conductive layer, the
etchant may comprise boron trichloride (BCl₃). The remaining photoresist is removed
by dry ashing in oxygen plasma or stripping solutions known in semiconductor manufacturing
processes, leaving the cathode mesh structure 62 and the conductive plates 78 over
resistive layer 68.
[0040] An electrically insulating layer 74, illustratively comprising SiO₂, is deposited
over resistive layer 68, cathode mesh structure 62 and the conductive plates 78 to
a thickness of approximately 1000 nm. A second layer 72 of a conductive material,
which may typically comprise aluminum, molybdenum, chromium or niobium, is deposited
over insulating layer 74, typically by e-beam evaporation, to a thickness of approximately
400 nm. A layer of photoresist is spun on over this second conductive layer 72 to
a thickness of approximately 1000 nm. A patterned mask is disposed over the light-sensitive
photoresist layer, exposing desired regions of the photoresist to light, thereby defining
an array of apertures 76 which are positioned directly over conductive plate 78. In
the case of an illustrative positive photoresist, the regions of photoresist which
were exposed to light are removed during a developing step. The uncovered regions
of the second conductive layer 72, comprising apertures 76, are then removed, typically
by a reactive ion etch (RIE) process using sulfur hexafluoride (SF₆). In the case
of an aluminum conductive layer, the etchant may comprise boron trichloride (BCl₃).
[0041] Conductive layer 72 may then be used as a mask to dry etch apertures 76 in insulating
layer 74 down to conductive plate 78 with an etchant such as CF₄. Insulating layer
74 may then be undercut by a subsequent wet etch process using diluted (buffered)
HF. This undercutting of insulating layer 74 helps eliminate shorts between microtip
emitters 70 (the cathode electrodes) and conductive layer 72 (the gate electrode),
and it may facilitate better microtip formation at a subsequent process step in the
manufacture of the flat panel display. The remaining photoresist layer 54 may then
be removed by a dry etch process using oxygen plasma or a commercial stripper solution.
[0042] The process of forming microtip emitters 70 may follow the method described in the
Borel et al. ('161) patent. The microtip emitters 70 are formed by first depositing
a parting layer comprising, e.g., nickel, by vacuum evaporation at a glancing angle
with respect to the surface of the structure, thus ensuring that the parting layer
material is not deposited on the apertured inner walls of insulating layer 74. This
is followed by the deposition of a conductive coating comprising, e.g., molybdenum,
on the complete structure at a substantially normal incidence, thereby forming the
cone-shaped emitters 70 within apertures 76. The nickel parting layer is then selectively
dissolved by an electrochemical process so as to expose the apertured conductive layer
72 and bring about the appearance of the electron emitting microtips 70.
[0043] In subsequent paragraphs, relating to FIGS. 4 and 5, elements which are identical
to those already described in relation to FIG. 3 are given identical numerical designators.
Those elements which are similar in structure and which perform identical functions
to those already described in relation to FIG. 3, are given the primed or double-primed
numerical designators of their counterparts.
[0044] Referring now to FIG. 4, there is shown, in cross-sectional view, the emitter plate
60' of an illustrative field emission flat panel display device in accordance with
a second embodiment of the present invention. More specifically, the emitter plate
60' of FIG. 4 comprises a substrate 66 having an optional thin insulating layer 64
overlaid thereon. A mesh-like structure 62' of an electrically conductive material,
which may be similar to the type described in the Meyer ('780) patent, is formed over
insulating layer 64, the arrangement of the meshes of structure 62' defining spaces
enclosed therein. A coating 68' of a resistive material overlays insulating layer
64 and conductive mesh structure 62'.
[0045] In accordance with the present invention, a conductive plate 78 is formed on top
of resistive coating 68' within the spacing defined by the meshes of conductor 62'.
An insulating layer 74' covers resistive coating 68' and conductive plate 78, and
a conductive layer 72 overlays insulating layer 74'. Microtip emitters 70, illustratively
in the shape of cones, are formed on the upper surface of conductive plate 78 within
apertures 76, which extend through conductive layer 72 and insulating layer 74' down
to plate 78.
[0046] A method for fabricating emitter plate 60', in accordance with the present invention,
may comprise the following steps: providing an insulating substrate 66; depositing
a layer 64 of SiO₂ on substrate 66; depositing a layer of conductive material on layer
64 and forming conductive mesh structure 62' therefrom, typically by photolithographic
and etching processes; forming a layer 68' of an electrically resistive material over
layer 64 and over conductive mesh structure 62'; depositing a layer of conductive
material on resistive layer 68' and forming conductive plates 78 therefrom within
the spaces defined by conductor 62', typically by photolithographic and etching processes;
forming an electrically insulating layer 74' on resistive layer 68' and on conductive
plates 78; forming a conductive layer 72 on insulating layer 74'; forming a plurality
of apertures 76 in conductive layer 72 over conductive plates 78, the apertures 76
extending through insulating layer 74' down to conductive plates 78; and forming microtip
emitters 70 on conductive plates 78, each emitter 70 formed within one of the apertures
76 in conductive layer 72. The particulars of illustrative materials and dimensions,
and illustrative methods of forming the layers, structures, apertures and microtips
of the emitter structure 60' may be easily determined from an understanding of the
above-described process of fabricating emitter structure 60.
[0047] Referring now to FIG. 5, there is shown, in cross-sectional view, the emitter plate
60'' of an illustrative field emission flat panel display device in accordance with
a third embodiment of the present invention. More specifically, the emitter plate
60'' of FIG. 5 comprises a substrate 66 having an optional thin insulating layer 64
overlaid thereon. A mesh-like structure 62'' of an electrically conductive material,
which may be similar to the type described in the Meyer ('780) patent, is formed on
insulating layer 64, the arrangement of conductive meshes of structure 62'' defining
spaces enclosed therein.
[0048] In accordance with the present invention, a conductive plate 78'' is also formed
on insulating layer 64 within the spacing defined by the meshes of conductor 62''.
A coating 68'' of a resistive material overlays insulating layer 64 in the regions
separating mesh structure 62'' and conductive plate 78''. An insulating layer 74''
covers resistive coating 68'', conductive mesh structure 62'' and conductive plate
78'', and a conductive layer 72 overlays insulating layer 74². Microtip emitters 70,
illustratively in the shape of cones, are formed on the upper surface of conductive
plate 78'' within apertures 76, which extend through conductive layer 72 and insulating
layer 74'' down to plate 78''.
[0049] A method for fabricating emitter plate 60'', in accordance with the present invention,
may comprise the following steps: providing an insulating substrate 66; depositing
a layer 64 of SiO₂ on substrate 66; depositing a layer of conductive material on layer
64 and forming conductive mesh structure 62'' and conductive plates 78'' within the
spaces defined by the conductors of structure 62'' therefrom, typically by photolithographic
and etching processes; forming a layer 68'' of an electrically resistive material
on layer 64 in the regions separating mesh structure 62'' and conductive plates 78'';
forming an electrically insulating layer 74'' on resistive layer 68'', mesh structure
62'' and conductive plates 78''; forming a conductive layer 72 on insulating layer
74''; forming a plurality of apertures 76 in conductive layer 72 over conductive plates
78'', the apertures 76 extending through insulating layer 74'' down to conductive
plates 78''; and forming microtip emitters 70 on conductive plates 78'', each emitter
70 formed within one of the apertures 76 in conductive layer 72. The particulars of
illustrative materials and dimensions, and illustrative methods of forming the layers,
structures, apertures and microtips of the emitter structure 60'' may be easily determined
from an understanding of the above-described process of fabricating emitter structure
60.
[0050] Referring now to FIG. 10, there is shown, in cross-sectional view, the emitter plate
61 of an illustrative field emission flat panel display device in accordance with
a fourth embodiment of the present invention. More specifically, the emitter plate
61 of FIG. 10 comprises a substrate 66 having an optional thin insulating layer 64
overlaid thereon. A mesh-like structure 63 of an electrically conductive material,
which may be similar to the type described in the Meyer ('780) patent, is formed on
insulating layer 64, the arrangement of conductive meshes of structure 63 defining
spaces enclosed therein.
[0051] In accordance with the present invention, a conductive plate 79 is also formed on
insulating layer 64 within a space defined by the mesh of conductor 63. A coating
69 of a resistive material overlays insulating layer 64, conductive mesh structure
63 and conductive plate 79. An insulating layer 75 covers resistive coating 69, and
a conductive layer 72 overlays insulating layer 75. Apertures 76 are formed through
conductive layer 72 and insulating layer 75 down to the upper surface of resistive
layer 69. Apertures 76 are formed within the space of mesh structure 63 directly above
conductive plate 79. Microtip emitters 70, illustratively in the shape of cones, are
formed on the upper surface of resistive layer 69 within apertures 76.
[0052] In this arrangement, conductive mesh structure 63 comprises the cathode electrode,
and conductive layer 72 comprises the gate electrode of field emission device 61.
Electron emission from microtip emitters 70 is effected by the application of a potential
at conductive mesh structure 63 which is positive with respect to the potential on
conductive layer 72.
[0053] The structure shown in FIG. 10 may include a typical thickness dimension of resistive
layer 69 between microtip emitters 70 and conductive plate 79 of one micron, and a
typical lateral spacing between each conductive plate 79 and the conductive mesh structure
63 of five microns. Thus, the arrangement of FIG. 10 provides a relatively small vertical
ballast resistance between each microtip emitter 70 and the conductive plate 79 thereunder,
and a considerably larger lateral ballast resistance between each conductive plate
79 and the conductive mesh structure 63.
[0054] A method for fabricating emitter plate 61, in accordance with the present invention,
may comprise the following steps: providing an insulating substrate 66; depositing
a layer 64 of SiO₂ on substrate 66; depositing a layer of conductive material, illustratively
aluminum, chromium, molybdenum or niobium, on layer 64 and forming conductive mesh
structure 63 and conductive plates 79 within the spaces defined by the conductors
of structure 63 therefrom, typically by photolithographic and etching processes; forming
a layer 69 of an electrically resistive material, illustratively amorphous silicon,
on layer 64 overlaying mesh structure 63 and conductive plates 79; forming an electrically
insulating layer 75 on resistive layer 69; depositing a layer of conductive material,
illustratively niobium, on insulating layer 75 and forming row conductors 72 therefrom,
typically by photolithographic and etching processes; forming a plurality of apertures
76 in conductive layer 72 over conductive plates 79, the apertures 76 extending through
insulating layer 75 down to resistive layer 69; and forming microtip emitters 70,
illustratively of molybdenum, on resistive layer 69, each emitter 70 formed within
one of the apertures 76 in conductive layer 72. The particulars of illustrative materials
and dimensions, and illustrative methods of forming the layers, structures, apertures
and microtips of the emitter structure 61 may be easily determined from an understanding
of the above-described process of fabricating emitter structure 60.
[0055] Referring now to FIG. 6, there is shown a plan view of a first arrangement of emitter
clusters according to the embodiments of the present invention as illustrated in FIGS.
3, 4 and 5. The view shown by FIG. 6 is similar to that which would be presented by
the embodiment of FIG. 3 with conductive layer 72 and insulating layer 74 removed.
FIG. 6 depicts a mesh structure 80 of conductors, conductive plates 82 within the
spaces formed by mesh structure 80, a plurality of microtips 84 on each of the conductive
plates 82, and regions 86 of resistive material in the spacings between mesh conductor
80 and conductive plates 82. In this illustrated embodiment, microtips 84 are formed
as a four-by-four array on conductive plates 82, all of the plates 82 including an
equal number of microtips 84.
[0056] In this embodiment, there is an equal resistance between conductor 80 and each microtip
84 on a conductive plate 82, regardless of the number of microtips 84 on a plate 82.
The resistance value is determined by the lengths of the sides of plate 82, the distance
between plate 82 and conductor 80, and the sheet resistance of the material in region
86. Hence, each microtip 84 on a single plate 82 is at an equal potential, regardless
of its position on the plate, and should display substantially equal emission and
degradation characteristics.
[0057] Referring now to FIG. 7, there is shown a plan view of a second arrangement of emitter
clusters according to the present invention. In a perspective similar to that of FIG.
6, the view of FIG. 7 illustrates a mesh structure 90 of conductors, four conductive
plates 92 within each of the spaces formed by mesh structure 90, a plurality of microtips
94 on each of the conductive plates 92, and regions 96 of resistive material in the
spacings between mesh conductor 90 and conductive plates 92. In this illustrated embodiment,
microtips 94 are formed as a four-by-four array on conductive plates 92, all of the
plates 92 including an equal number of microtips 94.
[0058] It will be easily recognized that conductive plates 92 may be positioned symmetrically
within the spacings of mesh conductor 90 such that plates 92 have an equal resistance
path from conductor 90. Hence, there will be an equal resistance between conductor
90 and each microtip 94 on a conductive plate 92, regardless of the number of microtips
94 on a plate 92, the resistance value being determined generally by the lengths of
the sides of plates 92 adjacent conductor 90, the distances between plates 92 and
conductor 90, and the sheet resistance of the material in region 96. Hence, each microtip
94 on a plate 92 is at an equal potential, regardless of its position on the plate,
and should display equal emission and degradation characteristics.
[0059] The embodiment of FIG. 7 provides an advantage of increased density of microtips
over the embodiment of FIG. 6. Because of symmetry considerations, all of the conductive
plates 92 within each mesh spacing have an equal resistance path to mesh conductor
90. Thus, although the voltage levels of conductive plates 92 float, they are substantially
equal, differing only as a result of variations in the emission characteristics of
microtips 94. The inter-plate spacings s₁ and s₂ can be minimal, and significantly
less than the spacings s₃ and s₄ between plates 92 and mesh conductor 90, the latter
spacings establishing the ballast resistance of microtips 94.
[0060] The number of clustered microtips on conductive plate 82 (of FIG. 6) and conductive
plate 92 (of (FIG. 7) is a design choice. An upper limit is determined in part by
the small probability of a failed microtip, recognizing that the relatively rare occurrence
of a microtip shorted to the gate electrode effectively causes a short circuit of
all microtips in that cluster, resulting in no emission of electrons from any of the
microtips of that cluster. On the other hand, a large number of microtips clustered
on each conductive plate is desirable from a standpoint of reducing the total emission
required by each microtip, as well as minimizing the effects of variations in emission
characteristics among the clustered microtips.
[0061] While the embodiments of FIGS. 6 and 7 represent two configurations in which conductive
plates are positioned within the spacings of a conductive mesh structure so as to
provide equal resistance paths between the conductive mesh and each of the conductive
plates, it is anticipated that many more such configurations may be envisioned, e.g.,
differences in the shapes of the conductive plates and differences in the positional
relationships between the plates and the conductive mesh, all of which provide the
same or similar advantages as the illustrated embodiments, and all of which accord
with the principles of the present invention. Furthermore, it is recognized that configurations
of the mesh structure, other than the square spacings illustrated herein, may be used
without departing from the principles of the present invention, e.g., rectangular,
triangular or hexagonal (honeycomb) spacings.
[0062] Referring now to FIG. 8, there is shown a plan view of an arrangement of emitter
clusters in relation to a conductive column line in accordance with the present invention.
In a perspective similar to that of FIGS. 6 and 7, the view of FIG. 8 illustrates
a striped structure 100 of conductors, a plurality of conductive plates 102, each
adjacent and laterally spaced from a corresponding stripe conductor 100, a plurality
of microtips 104 on each of the conductive plates 102, and regions 106 of resistive
material in the spacings between conductive stripes 100 and conductive plates 102.
As illustrated, conductive stripes 100 are substantially parallel to each other, and
are spaced from one another by two conductive plates 102. In this illustrated embodiment,
microtips 104 are formed as a five-by-four array on conductive plates 102, all of
the plates 102 including an equal number of microtips 104.
[0063] The current carried to the cluster of microtips 104 on each of the conductive plates
102 is a function of the resistance value of the thin film resistor formed by resistive
layer 106 between column stripe conductor 100 and conductive plate 102. In the illustrated
example, this resistance value is directly related to the sheet resistance of layer
106 and dimension L, the distance between conductive plate 102 and stripe conductor
100, and inversely related to dimension W, the width of conductive plate 102 adjacent
conductor 100. The effect of small spacings s₅ and s₆ between adjacent conductive
plates 102 is similar to that discussed in relation to the embodiment of FIG. 7, but
with the additional advantages provided by the increased density of conductive plates
102 offered by the embodiment of FIG. 8.
[0064] The arrangement described in relation to the embodiments of FIG. 7 and FIGS. 8, 9
and 11, and, to a somewhat lesser extent, the embodiments of FIGS. 3-5, 6 and 10,
allow the density of microtips within a display pixel to be improved through several
design and material tradeoff decisions. First, the cluster spacings, i.e., the spacings
s₁ through s₆, can be made to exceed 2 microns to allow use of projection printing
techniques, or may be made smaller than 2 microns to maximize the cluster packing
through use of stepper printing techniques. Second, the cluster spacings can be made
to exceed 2 microns to facilitate etching of their conductive layer by wet chemical
means, or may be made smaller than 2 microns to maximize the cluster packing through
use of plasma etching technologies. Third, the cluster spacings may be set to zero
value, creating a continuous array that is limited only by the dimensions of the pixel.
Fourth, the length of the cluster resistor, dimension L, the distance between conductive
plate 102 and stripe conductor 100 in FIG. 8, may be reduced without affecting the
resistance value by use of a resistive layer with higher sheet resistance, e.g., a
thinner layer or a more lightly doped material. Reduction in the length of dimension
L is limited, of course, by the breakdown field between stripe conductor 100 and conductive
plate 102. Finally, the cluster resistor value can be reduced without affecting length
of the cluster resistor, dimension L, by enlarging dimension W, the width of conductive
plate 102 adjacent conductor 100 in FIG. 8, while holding the sheet resistance value
of the resistive layer 106 constant.
[0065] Referring now to FIG. 9, there is shown a plan view of an arrangement of pixels including
the emitter clusters and conductive column lines of the present invention. This arrangement
illustrates column conductors comprising stripes 100 and a plurality of conductive
plates 102, each adjacent and laterally spaced from a corresponding stripe conductor
100. As illustrated, conductive stripes 100 are substantially parallel to each other,
and are spaced from one another by two conductive plates 102. Stripe conductors 100
are joined at their upper and lower extremities (outside the active region of the
display) by conductive bus regions 110. Column conductors 100 and crossed by, and
electrically isolated from, row conductors 112 which, as illustrated, are orthogonal
to stripe conductors 100. Region 114, comprising the intersection of the striped column
conductors 100 which are joined by a single bus region 110 at each end thereof (the
cathode electrode) and a single row conductor (the gate electrode) may represent a
single display pixel. Optional cross-line conductors 116 in the inactive area between
display pixels may be added for redundancy and current spreading.
[0066] While the embodiment of FIGS. 8 and 9 represent a typical configuration in which
conductive plates are positioned adjacent a stripe conductor structure so as to provide
equal resistance paths between the conductive stripes and each of the conductive plates,
it is anticipated that many more such configurations may be envisioned, e.g., differences
in the shapes of the conductive plates and differences in the positional relationships
between the plates and the stripes, all of which provide the same or similar advantages
as the illustrated embodiments, and all of which accord with the principles of the
present invention.
[0067] A method for fabricating an emitter plate of the embodiment of FIGS. 8 and 9, in
accordance with the present invention, may comprise the following steps: providing
an insulating substrate; depositing a layer of SiO₂ on the substrate; forming a layer
106 of an electrically resistive material over the SiO₂ layer; depositing a layer
of conductive material on resistive layer 106 and forming therefrom conductive plates
102, conductive column stripes 100, bus regions 110 and (optionally) cross-line conductors
116, typically by photolithographic and etching processes; forming an electrically
insulating layer overlaying resistive layer 106, conductive plates 102 and conductive
column stripes 100; depositing a layer of conductive material on the insulating layer
and forming row conductors 112 therefrom, typically by photolithographic and etching
processes; forming a plurality of apertures in row conductors 112 over conductive
plates 102, the apertures extending through the insulating layer down to conductive
plates 102; and forming microtip emitters 104 on conductive plates 102, each emitter
104 formed within one of the apertures in row conductors 112. The particulars of illustrative
materials and dimensions, and illustrative methods of forming the layers, structures,
apertures and microtips of the emitter plate of FIGS. 8 and 9 may be easily determined
from an understanding of the above-described process of fabricating emitter structure
60 described in relation to FIG. 3.
[0068] Alternatively, another method for fabricating an emitter plate of the embodiment
of FIGS. 8 and 9, in accordance with the present invention, may comprise the following
steps: providing an insulating substrate; depositing a layer of SiO₂ on the substrate;
depositing a layer of conductive material on the SiO₂ layer and forming therefrom
conductive column stripes 100, bus regions 110 and (optionally) cross-line conductors
116, typically by photolithographic and etching processes; forming a layer 106 of
an electrically resistive material over the SiO₂ layer and conductive column stripes
100; depositing a layer of conductive material on resistive layer 106 and forming
therefrom conductive plates 102, typically by photolithographic and etching processes;
forming an electrically insulating layer overlaying resistive layer 106 and conductive
plates 102; depositing a layer of conductive material on the insulating layer and
forming row conductors 112 therefrom, typically by photolithographic and etching processes;
forming a plurality of apertures in row conductors 112 over conductive plates 102,
the apertures extending through the insulating layer down to conductive plates 102;
and forming microtip emitters 104 on conductive plates 102, each emitter 104 formed
within one of the apertures in row conductors 112.
[0069] Referring now to FIG. 11, there is shown a cross-sectional view of an emitter plate
118 embodying a second arrangement of emitter clusters adjacent conductive column
lines in accordance with the present invention. In a perspective similar to that of
FIG. 10, the view of FIG. 11 illustrates a substrate 120 having an optional thin insulating
layer 122 overlaid thereon. A plurality of stripe conductors 124, extending perpendicular
to the drawing sheet, are located on layer 122, as are a plurality of conductive plates
128. The relative positioning of stripe conductors 124 and conductive plates 128,
is the same as for FIG. 8, wherein plates 128 are each adjacent and laterally spaced
from a corresponding stripe conductor 124. A coating 126 of a resistive material overlays
insulating layer 122, stripe conductors 126 and conductive plates 128. An insulating
layer 130 covers resistive coating 126, and a conductive layer 132 overlays insulating
layer 130. Apertures 136 are formed through conductive layer 132 and insulating layer
130 down to the upper surface of resistive layer 126. Apertures 136 are formed directly
above conductive plates 128. Microtip emitters 134, illustratively in the shape of
cones, are formed on the upper surface of resistive layer 126 within apertures 136.
[0070] In this arrangement, stripe conductors 124 comprise the cathode electrode, and conductive
layer 132 comprises the gate electrode of field emission device 118. Electron emission
from microtip emitters 134 is effected by the application of a potential at stripe
conductors 124 which is positive with respect to the potential on conductive layer
132.
[0071] The structure shown in FIG. 11 may include a typical thickness dimension of resistive
layer 126 between microtip emitters 134 and conductive plate 128 of one micron, and
a typical lateral spacing between each conductive plate 128 and the adjacent stripe
conductor 124 of five microns. Thus, the arrangement of FIG. 11 provides a relatively
small vertical ballast resistance between each microtip emitter 134 and the conductive
plate 128 thereunder, and a considerably larger lateral ballast resistance between
each conductive plate 128 and the adjacent stripe conductor 124.
[0072] A method for fabricating emitter plate 118, in accordance with the present invention,
may comprise the following steps: providing an insulating substrate 120; depositing
a layer 122 of SiO₂ on substrate 120; depositing a layer of a conductive material,
illustratively aluminum, chromium, molybdenum or niobium, on the SiO₂ layer 122 and
forming therefrom conductive plates 128, column stripes 124, and bus regions and cross-line
conductors of the type shown in FIG. 9, typically by photolithographic and etching
processes; forming a layer 126 of an electrically resistive material, illustratively
amorphous silicon, over conductive column stripes 124 and conductive plates 128; forming
an electrically insulating layer 130 overlaying resistive layer 126; depositing a
layer of conductive material, illustratively niobium, on insulating layer 130 and
forming row conductors 132 therefrom, typically by photolithographic and etching processes;
forming a plurality of apertures 136 in row conductors 132 over conductive plates
128, the apertures extending through insulating layer 130 down to resistive layer
126; and forming microtip emitters 134, illustratively of molybdenum, on resistive
layer 126, each emitter 134 formed within one of the apertures 136 in row conductors
132.
[0073] While the principles of the present invention have been demonstrated with particular
regard to the structures and methods disclosed herein, it will be recognized that
various departures may be undertaken in the practice of the invention. The scope of
the invention is not intended to be limited to the particular structures and methods
disclosed herein, but should instead be gauged by the breadth of the claims which
follow.
1. Electron emission apparatus comprising;
a conductive plate;
a microtip electron emitter occupying a region substantially overlying the conductive
plate; and
a stripe conductor laterally spaced from the conductive plate.
2. The apparatus of Claim 1, further comprising a resistive layer in electrical contact
with the stripe conductor and the conductive plate.
3. The electron emission apparatus in accordance with Claim 1 or Claim 2, wherein the
stripe conductor is elongate.
4. The electron emission apparatus in accordance with Claims 1-3, further including a
conductive layer electrically isolated from said stripe, said conductive plate and
said resistive layer, said conductive layer having an aperture formed therein, the
emitter being formed within said aperture in said conductive layer.
5. The electron emission apparatus in accordance with Claims 1-4, wherein the conductive
plate and the stripe conductor are positioned adjacent the same surface of the resistive
layer.
6. The electron emission apparatus in accordance with Claims 3-5, further including means
for applying a potential between said stripe conductor and said conductive layer.
7. The electron emission apparatus in accordance with Claims 3-6, wherein said stripe
conductor comprises a cathode electrode and said conductive layer comprises a gate
electrode.
8. The electron emission apparatus in accordance with Claims 3-7, wherein said aperture
in said conductive layer is substantially circular and said microtip emitter is substantially
cone-shaped.
9. The electron emission apparatus in accordance with any preceding claim, wherein said
apparatus is formed from materials selected from the group of materials containing;
amorphous silicon, molybdenum, aluminium, chromium, niobium and combinations thereof.
10. The electron emission apparatus in accordance with any preceding claim, wherein;
the stripe conductor is formed over an insulating substrate.
11. The electron emission apparatus in accordance with Claims 1-10, further comprising;
an insulating layer formed in a region overlying said conductive plate.
12. The electron emission apparatus in accordance with any preceding claim, wherein the
emitter is formed on the conductive plate.
13. The electron emission apparatus in accordance with Claims 1-11, wherein the emitter
is formed on the resistive layer in a region substantially overlying the conductive
plate.
14. The electron emission apparatus in accordance with any preceding claim, wherein a
plurality of microtip emitters are associated with each conductive plate.
15. The electron emission apparatus in accordance with Claim 14, wherein each emitter
is located in an associated one of a plurality of apertures in the conductive layer.
16. The electron emission apparatus in accordance with Claims 14-15, wherein said plurality
of emitters are formed as an array.
17. The electron emission apparatus in accordance with Claims 15-16, wherein the apertures
extend through the insulating layer.
18. The electron emission apparatus in accordance with Claims 14-17, wherein each of said
emitters has a substantially equal resistance path to the conductive plate.
19. The electron emission apparatus in accordance with any preceding claim, further comprising
a plurality of conductive plates.
20. The electron emission apparatus in accordance with Claim 19, wherein an equal number
of emitters are associated with each conductive plate.
21. The electron emission apparatus in accordance with Claim 19-20, wherein each conductive
plate is equally spaced from the stripe conductor.
22. The electron emission apparatus in accordance with Claims 19-21, wherein the distance
between each of the conductive plates and the stripe conductor is substantially greater
than the thickness of the resistive layer over each of the conductive plates.
23. The electron emission apparatus in accordance with Claims 19-22, wherein each of the
conductive plates has a substantially equal resistance path to the stripe conductor.
24. The electron emission apparatus in accordance with Claims 19-23, wherein the resistance
path between each of the conductive plates and the stripe conductor is substantially
greater than the resistance path between each of the emitters and the associated conductive
plate.
25. The electron emission apparatus in accordance with any preceding claim, further comprising;
a plurality of stripe conductors having bus regions electrically interconnecting
the stripe conductors at the ends thereof.
26. The electron emission apparatus in accordance with Claim 25, wherein the plurality
of stripe conductors and the bus regions form a mesh structure.
27. The method in accordance with Claim 26, wherein the conductive plates occupy a central
region within a space in the mesh structure.
28. A method of fabricating electron emission apparatus comprising;
forming a conductive plate on a substrate;
forming a stripe conductor laterally spaced from the plate; and
forming a microtip electron emitter occupying a region substantially overlying
the conductive plate.
29. The method of Claim 28, further comprising;
forming a resistive layer in electrical contact with the stripe conductor and the
conductive plate.
30. The method in accordance with Claim 28 or Claim 29, further comprising;
depositing a first conductive layer over the substrate; and
forming the stripe conductor and the conductive plate therefrom.
31. The method in accordance with Claims 29-30, further comprising;
forming an insulating layer over the resistive layer.
32. The method in accordance with Claim 31, further comprising;
forming a second conductive layer over the insulating layer.
33. The method in accordance with Claim 32, further comprising;
forming an aperture in the second conductive layer substantially in the region
overlying the conductive plate such that the emitter is disposed in the aperture.
34. The method in accordance with Claims 28-33, further comprising;
forming a plurality of emitters in a region overlying the conductive plate.
35. The method in accordance with Claim 34, further comprising;
forming a plurality of apertures in the conductive layer, each emitter being located
within a corresponding one of said apertures.
36. The method in accordance with Claim 35, further comprising;
forming each of said apertures such that it extends through said insulating layer.
37. The method in accordance with Claims 28-36, further comprising;
forming a plurality of stripe conductors each laterally spaced from a corresponding
one of a plurality of conductive plates; and
forming bus regions electrically interconnecting the stripe conductors at the ends
thereof, such that the plurality of stripe conductors and the bus regions define a
mesh structure.