[0001] The present innovation relates to a connector for electrical leads.
[0002] In particular, the present innovation relates to a connector of the sort that comprises
a hollow body of insulating material containing an internal socket, and an electrical
terminal or plug which is attached to one end of an electrical lead and engages, in
use, in this internal socket. The terminal is normally kept engaged in the socket
by a locking device comprising an elastic tab projecting from the terminal: once this
terminal has been pushed into the socket the tab opens out inside the socket so that
its free end portion abuts against a shoulder formed on the body.
[0003] Although known connectors of the kind described above are extremely simple from the
point of view of their manufacture, they suffer from the major drawback of being unreliable
in use. What often happens is that once the terminal has been pushed into the socket,
the tab does not expand against the shoulder: the terminal is therefore left loose
and, owing to the force exerted in pushing it into a corresponding connector, and
also owing to the forces exerted by the lead and, later, by the vibrations to which
it is normally subject, the terminal comes out of the socket and breaks the electrical
connection. Known connectors of the type described above can therefore produce a high
number of discards and require checking and adjusting during their use.
[0004] The object of the present innovation is to provide an electrical connector that will
solve the above problems in a simple and economical manner.
[0005] The present innovation provides an electrical connector comprising a first component
of insulating material containing a socket, a conducting second component designed
to be attached to one end of an electrical lead and that engages releasably in the
socket, and releasable locking means for keeping the conducting second component engaged
in this seat, characterized in that said locking means lie, in use, entirely outside
of said first component and comprise first stop means on one of said components, second
stop means on the other of these components, and means of relative mobility interposed
between said second stop means and the latter's component to allow these second stop
means to move relative to the first stop means between a working position, in which
they engage positively with the first stop means to hold said second component in
said socket, and a rest position, in which they allow said second component to be
uncoupled from this socket.
[0006] The innovation will now be described with reference to the attached drawings, which
illustrate a non-limiting embodiment thereof and in which:
Figure 1 is a perspective view of a preferred embodiment of the connector according
to the present innovation;
Figure 2 is a figure similar to Figure 1, and illustrates the connector in a working
condition; and
Figure 3 is a section taken on the line III-III marked in Figure 2.
[0007] In the attached figures, 1 denotes a connector for electrical leads comprising a
body 2 of insulating material containing a socket 3 defined by a through channel of
longitudinal axis 4. The connector 1 also comprises a terminal or plug 5, which in
turn comprises an intermediate plate 6 which, in use, lies outside any contact with
the body 2, and two end portions marked 7 and 8 located on opposite sides of the plate
6, with portion 7 being connected electrically in a known manner to one end part of
an electrical lead 9.
[0008] The portion 8 comprises a first part 10 located inside the socket 3, and a second
part 11 projecting out of the body 2 from the first part 10.
[0009] The first part 10 is kept engaged in the socket 3 by a releasable locking device
12 comprising an elastic latch 13 located inside the socket 3 and integral at one
end with the first part 10 while its opposite end abuts, when in use, against a shoulder
14 formed inside the body 2.
[0010] The device 12 also comprises a locking tab 15 which is attached to the plate 6, lies
outside the body 2, and is connected to the plate 6 by a transverse bend line or weakening.
The bend line defines a virtual hinge 16 enabling the tab 15 to rotate relative to
the body 2 about an axis 17 parallel with the axis 4 between a rest position, illustrated
in Figure 1, in which the tab 15 forms with the plate 6 an angle of approximately
90°, and a working position, illustrated in Figure 2, in which the tab 15 is approximately
in line with the plate 6 and engages positively in a locking socket 18 formed in the
body 2.
[0011] When in use, the terminal 5 is connected to the body 2 in such a way that the part
10 engages in the socket 3 and the latch 13 abuts against the shoulder 14. At this
point the tab 15 is rotated about the axis 17 from its rest position to its working
position, in which it engages in the socket 18 and connects the terminal 5 firmly
to the body 2.
[0012] It will be clear from the above account that even if the locking action of the latch
13 were to fail for any reason, the reliability and stability of the connection between
the terminal 5 and the body 2 are still guaranteed by the tab 15, which, when engaged
in the socket 18, prevents any relative movement between the terminal 5 and the body
2. As a result, when it comes to testing, the number of discards caused by disengagement
of the terminal 5 from its socket 3 is reduced, and all the operations of re-introducing
the plug 5 in the body 2 while the connector 1 is in use are effectively eliminated.
[0013] It will also be clear from the above account that the connector 1 here described
can be modified and altered in ways that will not depart from the field of protection
of the present innovation. In particular, the shape of the tab 15 can be altered and
a number of tabs which are the same as or different from this tab 15 can be used for
releasably fastening the terminal 5 to the body 2. In this latter case the latch 13
could be dispensed with.
1. Electrical connector (1) comprising a first component (2) of insulating material containing
a socket (3), a conducting second component (5) designed to be attached to one end
of an electrical lead (9) and that engages releasably in the socket (3), and releasable
locking means (12) for keeping the conducting second component (5) engaged in this
seat (3), characterized in that said blocking means (12) lie, in use, entirely outside
of said first component (2) and comprise first stop means (18) on one (2) of said
components (2) (5), second stop means (15) on the other (5) of these components (2)
(5), and means of relative mobility (16) interposed between said second stop means
(15) and the latter's component (5) to allow these second stop means (15) to move
relative to the first stop means (18) between the working position, in which they
engage positively with the first stop means (18) to hold said second component (5)
in said socket (3), and a rest position, in which they allow said second component
(5) to be uncoupled from this socket (3).
2. Connector according to Claim 1, characterized in that said first stop means comprise
at least one other locking socket (18).
3. Connector according to Claim 2, characterized in that said second stop means comprise
at least one tab (15) designed to engage positively and releasably in said other seat
(18).
4. Connector according to Claim 3, characterized in that said means of relative mobility
comprise a virtual hinge (16) between said tab (15) and its component (5).
5. Connector according to Claim 4, characterized in that the socket (3) of said first
component (2) has a longitudinal axis (4), and said hinge (16) is able to allow said
tab (15) to rotate relative to its said component (5) about an axis (17) that is generally
parallel with said longitudinal axis (4).
6. Connector according to one of Claims 3 to 5, characterized in that said tab (15) is
on said conducting second component (5), and said other socket (18) is formed on said
first component (2).