FIELD OF THE INVENTION
[0001] The present invention relates to an image formation method by a silver salt diffusion
transfer method, which is suitable for a monotone color image, e.g., as a film for
printing plate, and a film for medical use. Also, the present invention relates to
a film unit using the same.
BACKGROUND OF THE INVENTION
[0002] An image formation method by a diffusion transfer method using a silver salt such
as a silver halide has been known. Specifically, for example, the method comprises
processing an imagewise exposed light-sensitive silver halide emulsion with an aqueous
alkaline solution containing a developing agent, a solvent for silver halide, and
a film-forming agent (a thickener) to reduce the exposed silver halide grains to silver
with the developing agent and, on the other hand, to convert the remaining unexposed
silver halide grains to a transferring silver complex with the solvent for silver
halide, diffusing and transferring the silver complex to a silver precipitant-containing
layer (image receiving layer) through impregnation, where the silver salt is reduced
with the developing agent by the aid of the silver precipitant to obtain development.
[0003] In the method, for example, a film unit used comprises a combination of a light-sensitive
element comprising a support having provided thereon a silver halide emulsion layer,
an image receiving element comprising a support having provided thereon an image receiving
layer containing a silver precipitant, and a processing element comprising an aqueous
active alkali solution containing a solvent for silver halide and a film forming agent.
[0004] In this film unit, the emulsion layer of the light-sensitive element is imagewise
exposed, and then, while the light-sensitive element is laminated with the image receiving
layer so that the emulsion layer is opposite to the image receiving layer of the image
receiving element, the system is passed through a pair of rollers so that the viscose
aqueous alkali solution in the processing element is expanded. After left standing
the system for a prescribed period, a print where a given image has been formed can
be obtained by peeling off the image receiving element from the light-sensitive element.
[0005] Furthermore, as a light-sensitive material using the silver salt diffusion transfer
method JP-A-2-205845 (the term "JP-A" used herein means "unexamined published Japanese
patent application") discloses a film unit having a construction where a peeling layer
is provided between an image receiving layer and an emulsion layer for peeling off
and removing the emulsion layer containing a processing composition.
[0006] However, the film unit described in JP-A-2-205845 is of highly danger in terms of
handling because of using a viscose and highly alkaline liquid.
[0007] The film units having a similar peeling layer include a film unit having a peeling
layer between an image receiving layer and a light-sensitive layer, the peeling layer
having hydrophilic layers on the both sides thereof, and one of the hydrophilic layers
containing a granular substance (described in U.S. Patent 4,499,174), a film unit
having a light non-permeating layer between an image-receiving layer and a light-sensitive
layer (described in U.S. Patent 3,730,718), and a film unit having two peeling layers
(layer containing gelatine and layer containing a hydrophilic polymer and no gelatine)
provided between an image receiving layer and a light-sensitive layer, and at least
one layer of these two layers in adjacent to the peeling layer containing no pigment
(described in JP-A-60-42755). However, all of them have the problem in operation because
they use a viscose and highly alkaline processing liquid.
SUMMARY OF THE INVENTION
[0008] An object of the present invention is to provide a novel film unit which can give
a high density image in a safety manner within a short period of time using no developing
solution and using substantially only water.
[0009] This and other objects of the present invention have been attained by a silver salt
diffusion transfer method comprising
imagewise exposing a light-sensitive material comprising a support having provided
thereon at least (a) an image receiving layer containing a silver precipitant, (b)
a peeling layer, (c) an antihalation layer having a light blocking function, and (d)
a light-sensitive silver halide emulsion layer,
overlaying the light-sensitive material with a processing sheet comprising a support
having provided thereon a hydrophilic colloid layer containing a solvent for silver
halide,
developing the material by a silver salt diffusion transfer in the presence of
a small amount of water, a developing agent, at least one of a base and a base precursor,
and
peeling off the peeling layer and the layers over the peeling layer from the image
receiving layer to obtain a positive image on the image receiving layer.
DETAILED DESCRIPTION OF THE INVENTION
[0010] Preferred embodiments of the film unit will be described.
Light-sensitive Material:
[0011]
(1) Protective layer:
containing at least gelatine;
(2) Silver halide emulsion layer:
containing at least one silver halide emulsion;
(3) Antihalation layer:
containing at least one pigment having absorption toward the wavelength of exposure
light source;
(4) Peeling layer:
containing at least one peeling agent;
(5) Image receiving layer:
containing at least one silver precipitant; and
(6) Support:
a film or paper.
Processing Sheet:
[0012]
(1) Sheet containing processing agent:
containing at least one solvent for silver halide, a base precursor, and a developing
agent, and containing at least gelatine as a binder; and
(2) Support:
a film or paper.
Processing Liquid:
[0013] This is substantially water which contains no developing processing component, provided
that a small amount of antibacterial agent may be contained for preventing water stain.
[0014] As the layer structure, the image receiving layer is provided on the support. The
peeling layer is provided on the image receiving layer in adjacent thereto, and the
protective layer may also be provided between the image receiving layer and the peeling
layer for improving a scratch resistance of images after processing.
[0015] On the peeling layer are provided the antihalation layer, the silver halide emulsion
layer, and an optionally protective layer in this order.
[0016] Examples of the silver precipitant (physical developing cores) contained in the image
receiving layer include heavy metals, such as iron, lead, zinc, nickel, cadmium, tin,
chromium, copper, and cobalt, and noble metals, such as gold, silver, platinum, and
palladium. Other available silver precipitant include sulfides and selenides of heavy
metals and noble metals, such as sulfides of mercury, copper, aluminum, zinc, cadmium,
cobalt, nickel, silver, lead, antimony, bismuth, cerium, magnesium, gold, platinum,
and palladium, and selenides of lead, zinc, antimony, and nickel. In particular, gold,
platinum, palladium and sulfides thereof are preferred.
[0017] The amount of the silver precipitant cannot be limited because it greatly depends
upon the kind and size of the core, but it is preferably 1 g/m
2 or less, and more preferably 0.1 g/m
2 or less. The lower limit thereof is preferably 0.0001 g/m
2.
[0018] For improving a color tone of the transfer silver image, a mercapto compound may
be used. The mercapto compound may be added to the image receiving layer or may be
diffused from any other layer or the processing sheet.
[0019] Preferred examples of mercapto compounds are compounds described in JP-A-49-120634,
JP-B-56-44418 (the term "JP-B" used herein means an "examined Japanese patent publication"),
British Patent 1276961, JP-B-56-21140, JP-A-59-231537, and JP-A-60-122939.
[0020] The peeling layer must keep contact between the image receiving element and the light-sensitive
element before processing, and peel off clearly after processing. For example, preferred
peeling agents therein are described in JP-A-47-8237, JP-A-56-65133, JP-A-59-220727,
JP-A-59-229555, JP-B-49-4334, JP-B-49-4653, JP-B-45-24075, U.S. Patents 3,220,835,
4,359,518, 3,227,550, 2,759,825, 4,401,746, and 4,366,227. Typical examples thereof
include water-soluble (or alkali-soluble) cellulose derivatives such as hydroxycellulose,
cellulose acetate phthalate, plasticized cellulose, and carboxymethylcellulose. Various
naturally originating macromolecule such as alginic acid, pectin, and gum arabic can
also be mentioned. Various modified gelatine such as acetylated gelatine and phthalated
gelatine can also be used. Moreover, water-soluble synthetic polymers such as polyvinyl
alcohol, polyacrylate, polymethacrylate, butyl methacrylate and copolymers thereof
can be used.
[0021] The peeling layer can be composed of a single layer or multi-layer. Examples thereof
are described in JP-A-59-220727 and JP-A-60-60642.
[0022] The antihalation layer may be formed using known dyes and pigments. It is available
for providing an antihalation layer against an infrared sensitivity layer to use an
infrared absorber or carbon black. The use of carbon black for preventing halation
is particularly available. As for typical embodiments, those described in JP-A-62-177542
can be used.
[0023] In the present invention, it is preferred that a basic metal compound sparingly soluble
in water and a compound capable of reacting with the metal ion constructing the basic
metal compound for forming a complex in the presence of water (hereinafter referred
to as "complex-forming compound") as the base precursors are contained in the image-forming
system, and the pH value of the system is increased by the reaction between these
two compounds in the presence of water.
[0024] The term "image-forming system" as used herein means the region where the image forming
reaction takes place. For example, it indicates the layer belonging to both the light-sensitive
material and the processing sheet.
[0025] In the present invention, the water to be used as the medium can be supplied by a
method of externally supplying water, a method in which a capsule containing water
is previously incorporated and the capsule is ruptured by heating and any other method.
[0026] Preferably, in the method of the present invention, the developing agent and at least
one of the base and the base precursor are incorporated in at least one of the light-sensitive
material and the processing sheet at developing the material, and substantially only
water is supplied to at least one of the light-sensitive material and the processing
sheet before overlaying the material with the sheet.
[0027] Examples of the basic compounds sparingly soluble in water for use in the present
invention include carbonates, phosphates, silicates, borates, aluminates, hydroxides,
oxides, and double salts of these compounds such as basic salts having a solubility
in water at 20°C of 0.5 or less (g of substance soluble in 100 g of water). The basic
compounds are preferably those represented by formula: T
m X
n, wherein T represents a transition metal, such as Zn, Ni, Co, Fe, or Mn, or an alkaline
earth metal, such as Ca, Mg, or Ba; X represents an ion or atom capable of forming
a pair ion together with M described later under the description of the complex-forming
compound and indicates an alkaline property, such as carbonate ion, phosphate ion,
silicate ion, borate ion, aluminate ion, hydroxy ion, or oxygen atom; and m and n
are integers to maintain the balance of atomic numbers of T and X, respectively.
[0028] Preferable examples thereof include calcium carbonate, barium carbonate, magnesium
carbonate, zinc carbonate, strontium carbonate, magnesium calcium carbonate (CaMg(CO
3)
2), magnesium oxide, zinc oxide, lead oxide, cobalt oxide, zinc hydroxide, aluminum
hydroxide, magnesium hydroxide, calcium hydroxide, antimony hydroxide, lead hydroxide,
iron hydroxide, bismuth hydroxide, manganese hydroxide, calcium phosphate, magnesium
phosphate, magnesium borate, calcium silicate, magnesium silicate, zinc aluminate,
calcium aluminate, basic zinc carbonate (2ZnCO
3·3Zn(OH)
2·H
2O), basic magnesium carbonate (3MgCO
3·Mg(OH)
2·3H
2O), basic nickel carbonate (NiCO
3·2Ni(OH)
2), basic bismuth carbonate (Bi
2(CO
3)O
2·H
2O), basic cobalt carbonate (2CoCO
3·3Co(OH)
2), and aluminum magnesium oxide. Of these compounds uncolored compounds are particularly
preferred.
[0029] The complex-forming compound for use in the present invention forms a complex having
a stable constant expressed as logK of 1 or more together with the metal ion of the
above-mentioned basic compound sparingly soluble in water.
[0030] The complex-forming compounds are described, for example, by A.E. Martell and R.M.
Smith, in
Critical Stability Constants, Vol. 1-5, Plenum Press in detail.
[0031] Examples thereof include salts such as alkali metal salts, guanidine salts, amidine
salts, or quaternary ammonium salts of aminocarboxylic acids, iminodiacetic acid and
derivatives thereof, aniline carboxylic acids, pyridine carboxylic acids, aminophosphoric
acids, carboxylic acids (mono-, di-, tri-, and tetra-carboxylic acids, and compounds
having a substituent(s) such as phosphono, hydroxy, oxo, ester, amido, alkoxy, mercapto,
alkylthio, and phosphono), hydroxamic acids, polyacrylates, or polyphosphoric acids.
[0032] Preferred examples include salts such as alkali metal salts, guanidine salts, amidine
salts, or quaternary ammonium salts of picolinic acid, 2,6-pyridinedicarboxylic acid,
2,5-pyridinedicarboxylic acid, 4-dimethylaminopyridine-2,6-dicarboxylic acid, quinoline-2-carboxylic
acid, 2-pyridylacetic acid, oxalic acid, citric acid, tartaric acid, isocitric acid,
malic acid, gluconic acid, EDTA, NTA, CyDTA, hexametaphosphoric acid, tripolyphosphoric
acid, tetraphosphoric acid, and polyacrylic acid.
[0033] Of these, aromatic heterocyclic compounds having at least -CO
2M and having one nitrogen atom in the ring thereof are preferable. The ring may be
monocyclic or condensed ring such as pyridine ring and quinoline ring. The position
where -CO
2M is bonded to the ring is particularly the α-position relative to the N-atom. Here,
M represents an alkali metal, a guanidine, amidine or quaternary ammonium ion.
[0034] These basic metal compounds sparingly soluble in water and the complex-forming compounds
are described in JP-A-64-13546.
[0035] In the present invention, it is required for the basic metal compound sparingly soluble
in water and the complex-forming compound to be added to each layer in order to prevent
the reaction before the development.
[0036] A more preferable embodiment is that where each of the basic metal compound sparingly
soluble in water and the complex-forming compound is incorporated in at least one
separate layer in the supports.
[0037] For example, the basic metal compound sparingly soluble in water is preferably incorporated
in the light-sensitive material and the complex-forming compound is preferably incorporated
in the processing sheet. When the basic metal compound sparingly soluble in water
is added to the light-sensitive material, the layer to be added may be any of the
emulsion layer, the antihalation layer, and the protective layer. Also, the metal
compound may be added to each layer in divided from or added to one of the layer.
The basic metal compound is preferably contained as the fine grains prepared by the
method described in JP-A-59-174830, JP-A-53-102733, and the average grain size thereof
is preferably 50 µm or less, and more preferably 5 µm or less.
[0038] In the present invention, the amount of the basic metal compound sparingly soluble
in water or the complex-forming compound to be added to a layer on the support depends
upon the types of the compounds, the grain size of the sparingly soluble metal compounds,
the reaction rate of the complex formation, but is preferably 50% by weight or less,
more preferably from 0.01 to 40% by weight, in terms of the weight of the applied
film in each case. Moreover, the content of the complex-forming compound in the present
invention in molar ratio relative to the content of the sparingly soluble metal compound
is preferably 1/100 to 100 times, more preferably 1/10 to 20 times.
[0039] In the present invention, the light-sensitive silver halide emulsion layer is provided
on the peeling layer, and the protective layer may be provided thereon.
[0040] As the silver halide, any of silver iodobromide, silver chlorobromoiodide, silver
iodide, silver bromide, silver chloroiodide, silver chlorobromide, silver chloride
may be used.
[0041] In the light-sensitive silver halide emulsion, general additives may be used. For
example, chemical sensitizers such as gold compounds and sulfur compounds, reciprocity
law failure improving agents such as platinum group compounds, post-age stopping agents
such as tetrazaindene, anti-fogging agents such as heavy metal compounds and organic
compounds can be mentioned.
[0042] Although the average size of the silver halide grain (taking the particle diameter
in the case of the sphere grain or the particle resembling the sphere or the edge
length in the case of the cube as the grain size, and expressed as the average based
on the projected area) is not specifically restricted, but it is preferably 3 µm or
less, preferably 2 µm or less, and more preferably from 0.1 to 1.0 µm.
[0043] The distribution of the grain size may be either narrow or wide.
[0044] The silver halide grain in the silver halide emulsion may be regular system such
as cube and octagon or heterogeneous crystal system such as sphere and plate or combination
thereof.
[0045] The silver halide emulsion may comprise one member or a mixture. The silver halide
emulsion layer may be a single layer or a multi-layer comprising two or more layers.
[0046] The silver halide grains may be composed of the different phases on the internal
layer and surface layer or comprise a uniform phase. It may also comprise grains in
which a latent image is formed on the surface or is formed mainly on the interior
of grain, or the latent image may not locally exist. Particularly, it is preferable
that the latent image is mainly formed on the surface.
[0047] The thickness of the silver halide emulsion layer is from 0.5 to 8.0 µm, and preferably
from 0.6 to 6.0 µm, and the application amount of the silver particle in terms of
silver is from 0.1 to 3 g/m
2, and preferably from 0.2 to 2.0 g/m
2.
[0048] It is available to use gelatine as the protective colloid utilized in the preparation
of the emulsion of the present invention and as binders for other hydrophilic layers,
but other hydrophilic colloids may be used.
[0049] Examples thereof include proteins such as gelatine derivatives, graft polymer of
gelatine and other polymers, albumin and casein; cellulose derivatives such as hydroxyethylcellulose,
carboxymethylcellulose, cellulose sulfates; sodium alginate; saccharide derivatives
such as starch derivatives; and various synthetic hydrophilic high molecule substances
such as homopolymers or copolymers of polyvinyl alcohol, polyvinyl alcohol partial
acetal, poly-N-vinylpyrolidone, polyacrylic acid, polymethacrylic acid, polyacrylamide,
polyvinyl imidazole, or polyvinyl pyrazole.
[0050] As the gelatine, in addition to lime gelatine, acid-processed gelatine, and oxygen-processed
gelatine which is described in
Bull Soc. Sci. Photo. Japan, No. 16, p. 30 (1966) can be used, and a hydrolyzed product of gelatine or enzymatically
decomposed gelatine can also be used.
[0051] As the photographically processing gelatine, lime-processed bone gelatine is used.
[0052] For the general description of the photographically processing gelatine and the contents
of impurities are described in
Shashin Kogakuno Kiso (
Foundation of Photographic Engineering), p. 116-150, January 30, 1979, Corona Co. in detail.
[0053] The photographic emulsion for use in the present invention may be chemically sensitized.
For the sensitization, for example, a sulfur sensitization, a reduction sensitization,
a selenium sensitization, a noble metal sensitization described by H. Frieser in
Die Grundlagen der Photographishen Prozesse mit Silderhalogeniden, p. 675-734, 1968, Akademische Verlagsgesellschaft, can be used singly or in combination
of two or more thereof.
[0054] For example, in the sulfur sensitization, as a sulfur sensitizer, i.e., sulfur-containing
compounds which can react with the active gelatine and silver, thiosulfates, allylthiocarbamide,
thiourea, allylisocyanate, cystine, p-toluenesulfates, rhodan, mercapto compounds
can be used. In addition, those described in U.S. Patents 1,574,944, 2,410,689, 2,278,947,
2,728,668 and 3,656,955 can also be used.
[0055] The amount of the sulfur sensitizer to be added can be varied in correspondingly
wide range under various conditions, but it is usually preferred to be in the range
of from approximately 10
-7 to 10
-2 per mol of silver.
[0056] In the gold sensitization, the gold sensitizer having an oxidation number of gold
may be +1 or +3. Typically, chloroauric acid, potassium chloroaurate, auric trichloride,
potassium auric thiocyanate, potassium iodideaurate, and tetracyanoauric acid can
be used.
[0057] The amount of the gold sensitizer to be added can be varied in correspondingly wide
range under various conditions, but it is usually preferred to be in the range of
from approximately 10
-9 to 10
-2 per mol of silver. As described in JP-A-62-240951, it is particularly preferred that
80% or more of the gold sensitizer exists in the silver halide grain phase.
[0058] In the present invention, a selenium sensitizer can also be used such as aliphatic
isoselenocyanates e.g., allylselenoisocyanate, selenoureas, selenoketones, selenoamides,
and selenocarboxylic acids and esters thereof, selenophosphates, selenides such as
diethylselenide and diethyldiselenide. Typical examples are described in U.S. Patents
1,574,944, 1,602,592, and 1,623,499.
[0059] The amount of the selenium sensitizer to be added can be varied in correspondingly
wide range, but it is usually preferred to be in the range of from approximately 10
-7to 10
-2 per mol of silver.
[0060] In addition to the above-mentioned sulfur sensitizer, gold sensitizer, and selenium
sensitizer, a reduction sensitization method using a reducing substance (for example,
stannous salts, amines, hydrazine derivatives, formamidinesulfinic acid, silane coupling
compounds), a noble metal sensitization using (e.g., in addition to gold complexes,
complexes of the metals belonging to the Group VIII in the Periodic Table) can be
used in combination.
[0061] The reduction sensitization is described in U.S. Patents 2,983,609, 2,419,974, and
4,054,458, and the noble sensitization is described in U.S. Patents 2,399,083 and
2,448,060, and British Patent 618,061.
[0062] Examples of the combination of the sensitizers include the gold sensitization with
the sulfur sensitization and the gold sensitization with the selenium sensitization,
but any other combination can be possible. In the case of the combination of the gold
sensitization with the sulfur sensitization, although the ratio of these sensitizers
to be used is varied by aging conditions, it is usual that the sulfur sensitizer is
used in an amount of 1 to 1000 mol per mol of the gold sensitizer.
[0063] The period of adding the gold sensitizer in the combination of the gold sensitization
with sulfur sensitization or the combination of the gold sensitization with selenium
sensitization may be at the same time as the sulfur sensitizer or the selenium sensitizer
or during or after the sulfur or selenium sensitization.
[0064] Particularly preferable sensitization for use in the present invention is the sulfur
sensitization or the combination of the gold sensitization with selenium sensitization.
[0065] In the present invention, these chemical sensitizers are added to the silver halide
photographic emulsion by the usual method. To be specific, in the case of water-soluble
compounds, they are added as aqueous solutions, and in the case of organic solvent-soluble
compounds, they are added as solutions in an organic solvent which is easily mixed
with water such as methanol or ethanol.
[0066] Although the conditions during the chemical sensitization such as pH, pAg, and temperature
are not specifically restricted, the pH is preferably kept at from 4 to 9, and more
preferably from 5 to 8; and the pAg is preferably kept at 5 to 11, and more preferably
from 7 to 10. The temperature is preferably from 40 to 90°C, and more preferably from
45 to 75°C.
[0067] In the light-sensitive emulsion layer, various compounds can be incorporated for
preventing fogging at the stage for producing the photographic materials, during the
storage of these materials or during the photographic processing or stabilizing the
photographic performance. Examples thereof include azoles such as benzothiazolium
salts, nitroimidazoles, nitrobenzimidazoles, chlorobenzimidalzoles, bromobenzimidalazoles,
mercaptobenzimidazoles, mercaptothiadiazoles, aminotriazoles, nitrobenzotriazoles,
and benzotriazoles. For example, 1-phenyl-5-mercaptotetrazole is a representative
compound. Also, mercaptopyrimidines, mercaptotriazines, thioketo compounds such as
oxazolinethione, and azaindenes such as triazaindenes, tetrazaindenes and pentazaindenes
are preferred. Also, well-known anti-fogging agents and stabilizers such as benzosulfonic
acids, benzosulfinic acids, benzosulfonic amides and the combination of α-lipoic acid
or tetrazaindene compounds with imidazole compounds are used.
[0068] For the more detail specific examples and method for using them, for example, those
described in U.S. Patents 3,954,474 and 3,982,947, and JP-B-52-28660 are applicable.
[0069] The light-sensitive element may contain developing agents such as hydrophobic compounds,
e.g., pyrizolidone compounds and hydroxylamine compounds, and solvents for silver
halide such as uracil compounds and thiosulfuric acid compounds.
[0070] The light-sensitive element used in the present invention can be spectrally sensitized.
The sensitizing dye which can be preferably used are cyanine dyes, merocyanine dyes,
composite cyanine dyes, composite merocyanine dyes, holopolar cyanine dyes, hemicyanine
dyes, styryl dyes and hemioxanol dyes. Particularly useful dyes are dyes belonging
to cyanine dyes, merocyanine dyes, and composite merocyanine dyes. As described in
JP-A-59-114533 and JP-A-61-163334, the combination of two or more sensitizing dyes
can be used.
[0071] The light-sensitive element and processing sheet of the present invention may contain
an inorganic or organic hardener. For example, chromium salts (e.g., chromium alum,
chromium acetate), aldehydes (e.g., formaldehyde, glyoxal, glutaraldehyde), N-methylol
compounds (e.g., dimethylol urea, methylol dimethylhydantoin), dioxane derivatives
(e.g., 2,3-dihydroxydioxane), active vinyl compounds (e.g., 1,3,5-triacryloylhexahydro-s-triazine),
mucohalogenic acids (e.g., mucochloric acid, mucophenoxychloric acid) can be used
singly or in combination of two or thereof.
[0072] In the light-sensitive element and the colloid layer of the processing sheet of the
present invention, application aids can be used. As the application aids, compounds
described in the column of "coating aids" in
Research Disclosure, Vol. 176, 17643, p. 26, December, 1978 and compounds described in JP-A-61-20035 can
be used.
[0073] In the silver halide emulsion layer and other hydrophilic colloid layer of the light-sensitive
element of the present invention, compounds such as polyalkylene oxides, or ether,
ester, amine and other derivatives thereof, thioether compounds, thiomorpholines,
quaternary ammonium compounds, urethane derivatives, urea derivatives, imidazole derivatives,
3-pyrazolidones may be incorporated for the purpose of increasing the sensitivity,
enhancing the contrast, or accelerating the developing processing. Examples of such
compounds which can be used are described in U.S. Patents 2,400,532, 2,423,549, 2,716,062,
3,617,280, 3,772,021, and 3,808,003.
[0074] In the silver halide emulsion layer and other hydrophilic colloid layers of the light-sensitive
element and the processing sheet of the present invention, dispersion of water-insoluble
or sparingly soluble synthetic polymers may be incorporated for improving dimensional
salability. For example, polymers comprising one member or combination of alkyl (meth)acrylates,
alkoxyalkyl (meth)acrylates, glycidyl (meth)acrylamides, (meth)acrylamides, vinyl
esters (e.g., vinyl acetate), acrylonitrile, olefins, styrene, or combination thereof
with acrylic acid, methacrylic acid, α,β-unsaturated dicarboxylic acids, hydroxyalkyl
(meth)acrylate, styrenesulfonic acid can be used.
[0075] On the silver halide emulsion layer used in the light-sensitive element of the present
invention, a protective layer can be provided. The protective layer comprises a hydrophilic
polymer such as gelatine, and can contain a matting agent or anti-slipping agent such
as polymethyl methacrylate latex and silica as described in JP-A-61-47946 and JP-A-61-75338.
[0076] In the light-sensitive element of the present invention, dyes and UV-absorbers may
be incorporated in the light-sensitive silver halide emulsion layer and other layers
as filter dyes or for preventing irradiation.
[0077] In addition, antistatic agents, plasticizers and agents for preventing air fogging
can be incorporated in the light-sensitive element of the present invention.
[0078] The developing agent (developer) may exist in the light-sensitive material and/or
the processing sheet.
[0079] The developing agents which can be used are, for example, hydroquinone, tertiary
butylhydroquinone, and benzene or naphthalene organic compounds having a hydroxyl
group in its para- or ortho-position.
[0080] Moreover, reductinic acid as described in U.S. Patent 3,615,440 and α,β-endiol are
preferably used. Hydroxylamine developing agents as described in U.S. Patents 3,287,125
and 3,293,034 are also preferably used.
[0081] As the developing agent a 1-aryl-3-pyrazolidinone compound or an alkyl-substituted
p-aminophenol as described in JP-B-49-13580 may be used in combination with the above-mentioned
hydroxylamine developing agent.
[0082] The amount of the developing agent used is from 0.5 to 3.0 mol, preferably from 0.6
to 2.0 mol, per mol of the silver application amount. More preferably, the developing
agent is added to the processing sheet. The combination of two or more developing
agents can be used. In particular, the combination of a hydroquinone developing agent
with other developing agent is preferred.
[0083] The solvent for silver halide may exist in the light-sensitive material and/or the
processing sheet. Of these, the processing sheet is preferred. Ring compounds described
in U.S. Patents 2,857,274, 2,857,275, and 2,857,276 are suitable for the solvent.
Of these, uracil and 6-methyluracil are preferred.
[0084] Moreover, alkali metal thiosulfates, particularly sodium and potassium salts, are
preferred. The solvent can also be selected from disulfonylmethane compounds described
in U.S. Patents 3,958,992, 3,976,647, 4,009,167, 4,032,538, 4,046,568, 4,047,954,
4,047,955, and 4,107,176 and JP-A-47-330, dihydroxy pyrimidine compounds having a
thioether group described in U.S. Patents 4,126,459, 4,150,228, 4,211,559, and 4,211,562,
and aminothioethers described in U.S. Patents 4,251,617 4,267,254, and 4,267,256.
[0085] The method for applying water which is the solvent to the photographic material include
various methods such as a roller application method or wire-bar application method
as described in JP-A-59-181353, a method for applying water to the photographic material
using an absorbing part as described in JP-A-59-181354, a method for applying water
by forming a bead between water-repellent rollers and the photographic material as
described in JP-A-59-181348, as well as a dipping method, an extrusion method, a method
in which water is injected as jet water from minute pores, and a method in which a
water is applied in a manner of pressing a pod.
[0086] The term "water" as the solvent described above means to encompass not only so-called
"purified water", but also water which has a meaning of conventionally used water
in wide scale.
[0087] The amount of the water used is at least 0.1 time of the total weight of the applied
films of the light-sensitive material and the processing sheet, and is preferably
at least 0.1 time described above and equal to or less than the weight of the solvent
corresponding to the maximum swelling volume of the total applied films (in particular,
equal to or less than the amount of the weight of the solvent corresponding to the
maximum swelling volume of the total applied films excluding the weight of the total
applied films). The state of the film at the swelling is unstable, and depending upon
the conditions, there is a fear that water is locally immersed. In order to avoid
this, preferably the amount of water is equal to or less than the volume corresponding
to the total weight of the applied films of the light-sensitive material and the processing
sheet at the maximum swelling. Typically, the amount thereof is usually from 1 to
50 g, preferably from 2 to 35 g, and more preferably from 3 to 25 g, per m
2 of total area of the light-sensitive material and the processing sheet.
[0088] The light-sensitive material and the processing sheet are overlaid and contacted
with each other. In the contact, the pressure conditions and pressure applying methods
are described in, for example, JP-A-61-147244.
[0089] The present invention will now be described in greater detail by the following Examples
and Comparative Examples, but it should be noted that the present invention is never
restricted to these Examples. All weights, percents, ratios and the like are by weight
unless otherwise indicated.
EXAMPLE
1. Production of Light-sensitive Material
[0090] A light-sensitive material was produced by providing the following layers on a PET
(polyethylene terephthalate) support in this order.
(1) Image Receiving Layer
Preparation of Silver Precipitant Used in Image Receiving Layer (Palladium sulfide):
[0091]
| Liquid A: |
Palladium chloride |
3.3 g |
| Concentrated Hydrochloric acid |
20 mℓ |
[0092] After they are dissolved, 500 mℓ of water was added.
| Liquid B: |
Na2S·9H2O |
4.5 g |
| Gelatine |
140 g |
| H2O |
2400 mℓ |
[0093] After heating Liquid B at 70°C, Liquid A was added with stirring.
[0094] After the addition of Liquid A, the temperature was lowered to 40°C, and then the
pH value was adjusted to 5.0 with NaOH.
[0095] An application solution to which 0.4 g of a vinylsulfonic hardener, CH
2=CHSO
2CH
2CONH(CH
2)
2NHCOCH
2SO
2CH=CH
2, was added per 100 g of the above-mentioned silver precipitant, and was applied so
that the amount of the silver precipitant was 2 g/m
2.
(2) Image Protective Layer
[0096] For protecting the image after the processing, gelatine was applied on the image
receiving layer so that the application amount was 0.3 g/m
2.
(3) Peeling Layer
[0097] Hydroxyethylcellulose (HEC SP-500, produced by Daicel Chemical Industries, Ltd.)
was applied so that the application amount was 0.15 g/m
2.
(4) Antihalation Layer
[0098] A dispersion of carbon black CB 10B (produced by Mitsubishi Chemical Corp.) in gelatine
was prepared and was applied so that the amount of carbon black as solid content was
0.15 g/m
2 and that of gelatine was 0.3 g/m
2.
(5) Silver Halide Emulsion Layer
[0099] An aqueous 1.0 M silver nitrate solution and an aqueous silver halide solution containing
3×10
-7 mol of (NH
4)
3RhCℓ
6 per mol of silver and 0.3 M of potassium bromide and 0.74 M of sodium chloride were
added to an aqueous gelatine solution containing sodium chloride and 1,3-dimethyl-2-imidazolinethione
with stirring by a double jet method at 45°C for 30 minutes to obtain silver chlorobromide
grains having an average grain size of 0.28 µm and a silver chloride content of 70
mol%. Thereafter, they were washed with water according to the conventional method
by a flocculation method, 40 g of gelatine was added thereto, pH value and pAg value
were adjusted to 6.5 and 7.5, respectively, 5 mg of sodium thiosulfate and 8 mg of
chloroauric acid were added per mol of silver, the mixture was heated at 60°C for
60 minutes and subjected to chemical sensitization, and 150 mg of 4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene
was added thereto. The resulting grains were silver chlorobromide cubic grains having
an average grain size of 0.28 µm and a silver chloride content of 70 mol% (variation
coefficient: 10%).
[0100] To this emulsion, 80 mg of the following sensitizing dye per mol of Ag, and 300 mg
of disodium 4,4'-bis(4,6-dinaphthoxypyrimidin-2-ylamino)stilbenedisulfonic acid as
a strong color sensitizer and 450 mg of 2,5-dimethyl-3-allylbenzothiazole iodide as
a stabilizer were added per mol of Ag, and then the emulsion was subjected to red
sensitization. Sensitizing Dye:

The emulsion described above was applied so that the amount of silver applied was
1.0 g/m
2, and that of gelatine was 0.8 g/m
2.
(6) Protective Layer
[0101] Gelatine was applied onto the uppermost layer of the light-sensitive material so
that the amount was 1.4 g/m
2. In the protective layer, 1.3 g/m
2 of Zn(OH)
2 as a base precursor and 0.1 g/m
2 of polymethyl methacrylate grains as a matting agent were incorporated.
2. Production of Processing Sheet
[0102] Onto a PET film support were applied the following substances to produce a processing
sheet.
| Gelatine |
7.6 g/m2 |
| Guanidinum picolinate |
2.3 g/m2 |
| Sodium picolinate |
2.1 g/m2 |
| Hypo |
0.5 g/m2 |
| Hydroquinone |
0.4 g/m2 |
| 4-Hydroxymethyl-4-methyl-1-phenyl-3-pyrazolidone |
0.1 g/m2 |
| Vinylsulfonic hardener |
0.15 g/m2 |
[0103] The vinylsulfonic harder was the same as that used in the light-sensitive material.
3. Sensitometry Processing
[0104] The light-sensitive material thus obtained was subjected to scanning exposure (light
irradiation amount: 50 erg/cm
2) using a semiconductor laser having luminescence at 780 nm from the side of the emulsion
film.
[0105] On the processing sheet was applied 30 mℓ/m
2 of water by a wire bar, and immediately thereafter, it was laminated with an exposed
light-sensitive material so that the film surface was brought into contact therewith.
[0106] Thereafter, the laminate was warmed at 40°C for 30 seconds, the processing sheet
was peeled off. At this time, all of the layers such as the antihalation layer and
the silver halide emulsion layer were peeled off from the side of the peeling layer
to be shifted to the side of the processing sheet. A definite black positive image
(D
max = 3.0) was produced on the light-sensitive material after the peeling.
[0107] As described above, a very excellent system which could produce an image having a
good definition and a high density by applying a small amount of water without using
any developing solution and any processing solution within a short period, and did
not discharge any exhaust liquid was obtained.
[0108] While the invention has been described in detail and with reference to specific embodiments
thereof, it will be apparent to one skilled in the art that various changes and modifications
can be made therein without departing from the spirit and scope thereof.