[0001] This invention relates to a box provided with elements for protecting a bottle or
the like housed therein against impact.
[0002] A considerable number of marketed products are contained in glass containers, bottles,
jars or the like. Such bottles are inserted into boxes (one container per box) which
are transported and stored in cases containing a plurality of boxes in direct contact
with each other.
[0003] During their transport, handling and storage, these cases are subjected to considerable
vibration and impact which can result in breakage of the bottles, which are separated
from each other (in one and the same case) only by the thin walls of their respective
boxes, which are pressed against each other.
[0004] If there is a high probability of considerable vibration or impact, or if the glass
bottles or the like are very fragile, they are protected by a sheath of corrugated
cardboard or other impact-damping material inserted into the boxes to surround the
bottles. It is apparent that the use of these damping sheaths increases costs and
slows down the bottle packaging process.
[0005] The main object of the present invention is to provide a box able to effectively
protect fragile bottles or containers housed therein against impact and vibration,
without using separate additional elements or structures to be inserted into the box
about the bottle.
[0006] A further object is to provide a box of the stated type which can be prepared at
low cost with considerable speed and simplicity from a punched and suitably shaped
sheet of cardboard or the like.
[0007] These and further objects are attained by a box which is bounded by lateral panels,
a base panel and a top panel or lid and is obtained from a sheet, the box being characterised
in that from at least some of its lateral panels there project bosses, at which the
cardboard sheet is deformed.
[0008] The invention also relates to the punched cardboard sheet or the like, at least some
of the panels of which comprise a plurality of deformations each defined by a depression
in one face of the cardboard sheet and a corresponding boss projecting from the other
face of the cardboard sheet.
[0009] The structure and characteristics of the box according to the invention will be more
apparent from the description of one embodiment thereof given hereinafter by way of
non-limiting example with reference to the accompanying drawing, in which:
Figure 1 is a plan view of a punched and shaped cardboard sheet for forming the box;
Figure 2 is a perspective view of two side-by-side boxes each obtained from a punched
cardboard sheet such as that shown in Figure 1; and
Figure 3 is a section on the line 3-3 through the two boxes of Figure 2, to an enlarged
scale.
[0010] The punched sheet of Figure 1 is of any known type, and in particular can be totally
similar to those illustrated in EP-B-0318750, US-A-4890789 and US-A-5207374, hence
making its detailed description superfluous.
[0011] The punched sheet comprises four main panels 1, 2, 3 and 4 (intended to form the
lateral panels of the box formed by it), a base panel 5, a top panel 6 (intended to
form the box lid), flaps all indicated by the reference numeral 7, and a tab 8. The
constituent parts of the said punched cardboard sheet are separated from each other
by folding lines which are clearly visible on the drawing but are not indicated by
reference numerals for simplicity.
[0012] As stated, the cardboard sheet structure described up to this point is conventional.
[0013] The fundamental characteristic of the present invention is that (in the embodiment
shown on the drawings) the lateral panels 1, 2, 3, 4 comprise localized deformities,
all indicated by the reference numeral 9, defined by a depression in one face of the
cardboard sheet and a corresponding boss projecting from the other face of the cardboard
sheet, as can be easily understood by examining Figure 3 in particular.
[0014] The bosses or deformations 9 are very easily and vary rapidly formed in the cardboard
sheet simultaneously with the cardboard sheet punching. In practice it is necessary
merely to fit dies to the punching machine to deform the cardboard sheet while it
is being punched out and the folding lines made, this requiring no further explanation
as it is apparent to an expert of the art.
[0015] In the embodiment shown on the drawing, the deformations 9 are made such that the
bosses or reliefs defined thereby project into the interior of the box formed from
the described cardboard sheet (Figures 2 and 3). The size of the bosses 9 must be
such that when a bottle (shown by dashed lines in Figure 3 and indicated by the reference
numeral 10) is inserted into the box, the bottle is securely retained between the
bosses, the lateral surface of the bottle 10 being spaced from the flat opposing surfaces
of the box lateral panels.
[0016] From Figure 3 it can be clearly seen that when two boxes are in side-by-side contact
(as happens when the boxes are inserted into a case for their transport and storage),
the two bottles 10 contained therein remain separated from each other not merely by
a distance depending on the thickness of the cardboard, but also, and mainly, by twice
the extent of projection of each boss 9.
[0017] The result is that the bottles are protected very effectively against the impact
and vibration to which they may be subjected during their transport and storage.
[0018] It is also apparent that the depressions present in the box outer surface enable
the boxes to be gripped much more safely and securely with one hand, making it more
difficult for the boxes to slip from the hand when gripped with one hand, even if
the bottles contained in them are heavy.
[0019] The depressions or bosses can be provided at the most suitable points and in the
most suitable number in each box. For example they can also be provided in the box
base or lid, ie in the flaps 7.
[0020] It is apparent that the bosses can also project outwards from the bottle, although
it has been found of greater interest to make them as illustrated on the accompanying
drawing.
1. A box with protection elements for a bottle or the like housed in the box, said box
being bounded by lateral panels, a base panel and a top panel obtained from a punched
sheet or the like, characterised in that from at least some of its lateral panels
there project bosses, at which the cardboard sheet is deformed.
2. A punched cardboard sheet or the like comprising a plurality of panels intended to
form the lateral panels and the base and top panels of a box, characterised in that
at least some of the panels forming said box lateral panels are deformed in such a
manner as to form depressions in one face of the sheet and corresponding bosses projecting
from the other face of said sheet.