[0001] The present invention relates to a device for joining and sealing consecutive channels
or gutters along the pitches of buildings.
[0002] It is known that according to the most advanced techniques, the joining of channels
or gutters made of sheets of metal or of metal alloys, which can have lengths of 4,
6, 8 meters or more, has been performed for some time by providing an overlap portion,
where silicone is applied and where a certain number of rivets, in turn covered with
silicone, is provided. However, this type of joining is a long, expensive, and uncertain
process, since the silicone that covers the rivets cracks and peels off in the course
of time. Moreover, during installation, if the surfaces in mutual contact are not
thoroughly clean, or if they are wet, for example because of bad weather, it is necessary
to wait for them to dry, or it is necessary to apply heat to perform drying artificially,
and this makes the entire installation operation even more expensive.
[0003] Finally, it is necessary to provide expansion joints to allow thermal expansion and
contraction, which in addition to constituting interruptions in the continuity of
the channel or gutter, entail specific machining operations that increase production
costs.
[0004] A principal aim of the present invention is to provide a joining device that requires
no machining of the sheet metal, such as punching or perforation to insert the rivets
or to produce expansion joints, thus avoiding high production costs and the risk of
water leaks.
[0005] Another object of the present invention is to provide a joining device that allows
both thermal expansion and thermal contraction of the joined channel or gutter portions,
in order to avoid unwanted deformation or splaying of the channels for draining rainwater.
[0006] Another object of the present invention is to provide a new joining device that is
capable of ensuring watertightness between one portion and a consecutive adjacent
portion of a channel or gutter, without requiring the use of silicone.
[0007] With this aim, these and other objects in view, there is provided a device for mutually
joining two consecutive channel or gutter segments, according to the present invention,
which comprises: two brackets, having a longitudinal cross-sectional configuration
which is substantially the same as the transverse cross-section of the channel or
gutter segments to be joined, said brackets being locatable respectively on the inside
and on the outside of said segments whereby to close and straddle said segments, at
least two longitudinal gasket seats being formed in at least one of the brackets,
said seats extending substantially along the entire length of said at least one bracket
and being spaced whereby, during use, one of said seats faces one segment and another
one of said seats faces an adjacent segment, a sealing gasket being provided in each
seat; and means for mutually fixing said brackets above and around an end portion
of said two segments, for spacing said segments and allowing mutual sliding of said
segments with respect to said brackets.
[0008] Further characteristics and advantages of the present invention will become apparent
from the following detailed description of some practical embodiments thereof, given
only by way of non-limitative example with reference to the accompanying drawings,
wherein:
figure 1 is a perspective view, with parts shown in cross-section, of a device for
joining two consecutive channel segments;
figure 2 is an enlarged-scale transverse sectional view of the joining device of figure
1;
figure 3 is a transverse sectional view, similar to figure 2, but according to another
embodiment; and
figure 4 is a transverse sectional view, similar to figure 2, but related to yet another
embodiment.
[0009] In the accompanying drawings, identical or similar parts or components have been
designated by the same reference numerals.
[0010] Initially with reference to the embodiment of figures 1 and 2, it is evident that
a device 1 for mutually joining two consecutive channel or gutter segments 2 and 3,
which have the same broken-line configuration in transverse cross-section, i.e., have
for example a bottom 4 and two side walls or borders 5 and 6 that are slightly flared,
is constituted by two relatively wide brackets 7 and 8 that have, in a longitudinal
cross-section, a configuration that is substantially identical and equal in extension
with respect to the configuration of the transverse cross-section of the channel or
gutter segments 2 and 3 to be joined. The brackets 7 and 8 are adapted to be arranged
face to face, close to the end portions of the segments 2 and 3 and so as to straddle
them, with the bracket 7 arranged on the inside and the bracket 8 arranged on the
outside.
[0011] The inside bracket 7 is affected, along its longitudinal edges, by two uninterrupted
recesses 9 and 10 that constitute the seat for accommodating a respective rubber gasket
11 and 12 which has, for example, a round cross-section and is of the O-ring type;
the outside bracket 8, at the face directed towards the segments 2 and 3, is instead
smooth and has an intermediate raised portion 13 that delimits two shoulders 14 and
15: one is directed towards the segment 2 and the other one is directed towards the
segment 3. The gaskets 11 and 12 are spaced from one another so as to slidingly engage,
during use, the end portion of a respective segment 2 and 3.
[0012] Along its intermediate region, the inside bracket 7 is provided with a female longitudinal
recess 16 that receives the raised portion 13 of the outside bracket 8 and mates therewith.
At preset spaced points, the recess 16 has through holes 17 located at a respective
threaded hole 18 in the underlying raised portion 13 to screw therein a respective
fixing bolt 19 with the interposition of a sealing gasket 20.
[0013] In order to join two channel segments 2 and 3, the operator prepares the device 1
so that the bolts 19 are inserted in position but not fully tightened, so as to provide
a certain play or gap between the brackets 7 and 8, then slides the segment 2 between
the brackets until it abuts against the shoulder 14, and then causes the segment 3
to abut against the shoulder 15. Before tightening the bolts 19, he checks that the
final positioning of the two segments 2 and 3 with respect to the raised portion 13
is correct; in other words, in the cold season he will have to take into account,
optionally with the aid of an appropriate instrument and/or nomogram, the thermal
expansions of the specific material of which the segments 2 and 3 are made, and therefore
he will have to keep their ends relatively further apart from the respective shoulders
14 and 15 than in the warm season. After the correct positioning of the segments in
the device 1, the bolts are tightened fully, so that the gaskets 11 and 12 ensure
the tightness of the joint and at the same time the segments 2 and 3 can expand and
contract, according to the environmental conditions, with no risk of deformation once
installed.
[0014] The width of the brackets 7 and 8 must of course be such as to ensure, with an adequate
safety margin, that the necessary relative movements between the device 1 and the
segments 2 and 3 caused by thermal expansion/contraction can occur.
[0015] It is evident that the segments 2 and 3 are not machined in any way, and that the
installer does not have to perform complicated or expensive operations. Furthermore,
at least the bracket 7 can be obtained by profiling instead of by pressing, which
is a more expensive operation.
[0016] In the embodiments of figures 3 and 4, both the inside bracket 7 and the outside
bracket 8 are obtained by pressing instead of by profiling, like the bracket 7 of
figure 2. The threaded hole 18 is furthermore a blind hole instead of a through hole.
[0017] Figure 3 shows the use of gaskets 11a and 12a with a double fluted surface for contact
with the channels 2 and 3 for better grip.
[0018] It is clearly evident that the outside bracket 8 can also be made of a suitable moldable
plastic material, for example nylon reinforced with glass fibers, which also has antifriction
properties that facilitate the sliding of the segments 2 and 3, since it is substantially
protected against ultraviolet rays and is therefore not subject to quick aging.
[0019] The joining device described above is susceptible of numerous modifications and variations
within the scope of the protection defined by the appended claims.
[0020] Thus, for example, seats and respective gaskets might be provided, as an alternative
or as an addition, in the outside bracket 8 as well. Furthermore, the mutual fixing
of the inside bracket and of the outside bracket can also be ensured by means other
than the bolts 19, for example by suitable clamps.
[0021] Furthermore, the continuous shoulders 14 and 15 might be replaced with discontinuous
locators.
[0022] The materials and the dimensions may be various according to the requirements.
[0023] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. Device for mutually joining two consecutive channel or gutter segments, which comprises:
two brackets, having a longitudinal cross-sectional configuration which is substantially
the same as the transverse cross-section of the channel or gutter segments to be joined,
said brackets being locatable respectively on the inside and on the outside of said
segments whereby to close and straddle said segments, at least two longitudinal gasket
seats being formed in at least one of the brackets, said seats extending substantially
along the entire length of said at least one bracket and being spaced whereby, during
use, one of said seats faces one segment and another one of said seats faces an adjacent
segment, a sealing gasket being provided in each seat; and means for mutually fixing
said brackets above and around an end portion of said two segments, for spacing said
segments and allowing mutual sliding of said segments with respect to said brackets.
2. Device according to claim 1, characterized in that said fixing means comprise screw
means, a through hole in one bracket, and a corresponding threaded hole in the other
bracket.
3. Device according to claim 1, characterized in that said fixing means comprise clamp
means.
4. Device according to any one of the preceding claims, characterized in that one of
the brackets has at least one intermediate raised portion that constitutes an abutment-location
element for the seating of the end portions of the segments between the brackets,
the other bracket being provided with a recess for accommodating and engaging said
raised portion.