[0001] This invention has an electronically managed combing machine comprising a plurality
of combing groups including a combing sector roll (comb cylinder) and at least one
couple of tearing rolls that can move in a clockwise and/or anti-clockwise rotation
to accompany advancing slivers to be combed and torn, in counter rotation, associated
to linear comb with reciprocal movement and to nippers reproaching the tufts torn
of said slivers on said tearing rolls to obtain again a continuous sliver by reinversion
of the rotation of said tearing rollers in the advancement direction to accompany
the sliver thus joined and comb it while it advances.
[0002] At the present state of technology these types of machines and said tearing rollers
are generally in couples and move substantially with a movement that is defined as
"pilgrim pitch" that is forwards and backwards.
[0003] This forward and backward movement of said tearing rollers, associates more particularly
to a combing roll also known as comb cylinder, that rotates continuously towards the
advancing sliver and comprises a circular sector comb that for a certain rotation
angle, combs in a downwards direction the tuft of the sliver end left torn at the
top
[0004] Before the tuft combing there is the clamping, by means of grooved upper and lower
supporting jaw nippers that move above the combing roll, coming and going, that is
in a reciprocal sense in respect to the advancement direction and co-ordinated with
the rotation and reversal movement of said tearing rollers .
[0005] After the combing, the nippers open and move by sliding the combed tuft towards the
mouth of the tearing rolls.
[0006] This in order to allow the tuft of sliver which is at the top to overlap the one
at the bottom, to then again rotate said tearing rollers by advancing them in the
direction of rotation, drawing together the two overlapped tufts and combing them
with the help of an overhanging adjacent linear comb with reciprocating movement and
placed immediately at the beginning, and so on until the whole sliver is finished
and conveyed advancing orthogonally to form a wider sliver by means of more slivers,
that are combed by groups of this type.
[0007] This system for moving the different deflecting rollers and rolls, including the
combing roll and said tearing rollers, was made by means of mechanical drive.
[0008] Machines made by Vouk Gorizia, with electric motors that operate both the combing
roll and the tearing rollers, substantially in conformity with IT-83324A/90 and WO-91/11548
are already available and therefore disclosed on the market .
[0009] Also in a solution proposed in EP-A-0374723 the use of an electric drive motor is
suggested for said combing roll and one or two electric motors for said tearing rollers.
These electric motors depend closely one on the other, and are managed by respective
encoders mounted on the axes of the combing roll and on an axis of a tearing roller.
[0010] The system with more electric motors works therefore substantially as the drive gears
system, replacing them, but with no possibility of modifying their parameters, all
being managed and determined by said encoders and rigid processing means of the data
supplied by these encoders.
[0011] In these recent techniques, the first motor, that is the one operating the combing
roll, also operates the drawing system of all the rollers and the movement of the
combs (linear and circular) and of said nippers, by means of complex oil bath mechanical
drive. By using only two motors, only one part of the complex mechanical drive is
obviated, while a great part of an oil bath gear drive remains.
[0012] The substantial difference of the VOUK IT-83324A/90 and WO-91/11548 solution in respect
to EP-A-0374723 regards the fact that the electric motors by VOUK have an interdependent
movement programmable and modifiable by means of computerised hardware system that,
by software, determines on the basis of the angular rotation impulses supplied by
the encoders of the drive system of the combing roll and by the drive system of the
tearing rollers, the movement of the tearing rollers motor in respect to the first
one.
[0013] In this solution it is also provided that the tearing rollers are operated directly
by only one intermediate motor pinion (isosceles triangle drive ) keyed and coaxial
with the axis of the respective motor, to vary the rotation of the tearing rollers
as wished with a minimum of errors.
[0014] This system makes it possible to make the machine work as desired and according to
the type of sliver and fiber treated, by adjusting and operating both on the difference
of acceleration and/or speed of the tearing rollers and on their opposite reverse
running moment and/or on their gear re-inversion to come into unison with the advancement
of the sliver for its advancement re-starting, this, therefore occurring substantially
with a step-by-step advancement - stop - advancement .... movement.
[0015] Being-able therefore if wished to make the machine work even without the tearing
movement, for example as re-comber, depending only on the software which manages said
hardware.
[0016] These known systems with electric motors which detect the parameters of the impulse
rotations by means of encoder, to determine the operation of the electric motors,
have, in any case, the drawback that the errors notoriously occurring between the
impulses of encoders mounted on the respective axes of the rollers and combing roll
(particularly for the tearing rollers, that must continuously reverse their running),
are difficult to correct to give a perfectly co-ordinate and continuous movement,
and therefore the accumulation of the calculation errors result in phase displacements
that do not allow a continuous correct tearing and rejoining work, phase displacement
that is caused by frequent stops of the machine and re-setting (setting-up).
[0017] Furthermore , if the machine stops for some reason, for example for lack of current,
this advances for a certain angular value because of the inertia, and also in this
case, the re-setting is very difficult, for restarting the work and the cycle, as
set by the software of the hardware system.
[0018] Considering the causes thereof, it was found that the main cause of the accumulation
of errors lies in the mechanical drive parts between the axes of the rollers and rolls
and the axes of the motors generally because complex and non rational drive systems
are provided.
[0019] On the other hand the encoders need to be placed on the axes of the rollers or rolls,
for a correct functioning, wherefore the solving of the problem from a planning point
of view is difficult and out of the reach of the common designer.
[0020] After different attempts and experiments there was finally the bright and up to now
unthought-of idea, as claimed, of: making a combing machine comprising a plurality
of combing groups including a combing roll and at least one couple of tearing rollers
that can move in a clockwise and anti-clockwise rotation to accompany the advancing
slivers to be combed and/or torn in one direction and bringing back for an adequate
portion the torn tuft, clamped between them, associated to linear comb and nippers
that move for clamping the tuft of the end of the sliver left at the top and bringing
it forwards overlapping the tuft at the bottom for rejoining the sliver and making
it advance combing it by reversion of the rotation of the tearing rolls, and this
by using:
- at least one electric motor that operates said tearing rollers independently from:
- an electric motor that operates said combing rolls,
- both of them associated to encoders that determine and measure the rotation parameters
of at least said combing rolls and said tearing rollers, characterized in that at
least one main encoder is substantially provided mounted directly on the axis of combing
rolls and at least one encoder mounted directly on the axis of said motor of the tearing
rollers.
[0021] In this way it is possible to obviate the drawbacks deriving from the necessity of
knowing continuously and exactly the position of the motor of the tearing rollers
and the necessity of knowing always and continuously the exact position of the mechanical
parts directly co-ordinated, and in particular the exact angular position of the combing
roll and of the motor of the tearing rollers.
[0022] In fact, in the known solution, the encoders are placed only on the axes of the devices:
the combing roll and tearing roll, wherefore it is not possible to know the exact
position of the motor because of the transmission clearance and the consequent rotation
reversal causes the feared phase displacements.
[0023] The solution of using:
- an encoder on the combing roll that determines the exact position of the system of
the mechanisms that work and make the sliver advance, and consequently the position
of the torn sliver, and
- the other encoder on the motor of the tearing rollers that determines the exact position
of the motor that operates these rollers, allows the computer to intervene at the
exact moment of their rotation reversal in accordance with the respective needs.
[0024] In fact, it must be considered that the sliver at the top advances at a step-by-step
movement that is forwards, stop, forwards, ..., while the sliver at the bottom advances
at pilgrim pitch, that is forwards, backwards, forwards, ..., coinciding substantially
between the two, only one portion of the forward movement, that is only the one in
which the two sliver tufts have been overlapped and therefore rejoined for advancing
the assembly, therefore the solution of putting one encoder on the drive and one on
the motor of the tearing rollers is really the safest and most reliable if compared
to other solutions.
[0025] To reduce the clearance errors, besides putting the pinion of the motor of the tearing
rollers, directly keying with the tearing rollers (as in the solution VOUK IT-83324A/90
and WO-91/11548), it was though not to use a reduction ratio, but a direct drive ratio,
(with equal teeth ), in this way the tearing rollers will rotate at the same speed
as the motor greatly simplifying it control by means of computer.
[0026] Additionally it was noticed that the encoders supply generally some angular impulse
values too wide to control in a rational manner the motor of the tearing rollers in
its starting up and stopping.
[0027] This problem is obviated by means of an impulse multiplier coming from said encoders
for the respective count, so that the count calculations for the control and synchronization
of the motors can be done on a value of multiple impulses in respect to the number
of the impulses emitted from the respective encoders.
[0028] In this way the commands can be given in a more exact way, and the closest possible,
to the optimal working parameters to obtain the highest quality of the combed product,
and avoid undesired tearings and malfunctions.
[0029] The problem of the accumulation of the errors given by the encoders to the computerised
managed system is solved in an unexpected and concrete way.
[0030] A further problem in the combing machines consists in that when there is a lack of
current, there is the great need of restarting the work in a correct way, and with
the cycle perfectly synchronized, otherwise there would be a continuous breaking of
slivers or joints without adequate section for the overlapping of the tufts.
[0031] This problem is solved as claimed by using a storage system which maintains the current
tension, preferably with battery, that stores in any way the angular rotation position
of said encoders, to determine with this a correct restart of the cycle.
[0032] In this way the position of the machine parts is perfectly stored and the computer/software
system will be able to re-set all automatically when the cycle starts again.
[0033] Another important problem to be solved on these kinds of machines comes from the
fact that notwithstanding the use of two electric motors, one that operates the whole
drive including the combing roll and one that operates the tearing rollers, involves
always problems of adapting the cycle and therefore of choosing the exact moment of
reversal of the running of the tearing rollers.
[0034] Further therefore, as claimed, to obviate this complexity, and in particular to properly
solve the problem of an exact and rational combination and synchronization of the
pilgrim pitch movement on the detaching rollers, it was thought of a substantially
simpler and innovative solution that obviates the trouble of using a rotation reversal
motor, by means of a combing machine using at least two independent electric motors,
one for the advancement and one for the drive of said tearing rollers, characterized
in that:
- the first engine also operates a part of the movement of said tearing rollers, that
is their clockwise step-by-step rotation and,
- the second motor operates said tearing rollers only for the second part, that is in
an opposite direction in respect to the advancement system operated by the first one.
[0035] One therefore has :
- the use of at least one electric motor that operating all the advancement mechanisms
and therefore also said combing roll, also rotates said tearing rollers in one direction
only, in a reciprocal way according to the needs and in the same advancement rotation
direction and,
- the use of at least one second electric motor that rotates said tearing rollers in
a direction opposite to the advancement, at the proper moment in a step-by-step way
.
[0036] In this way the electric motor that operates the tearing rollers will not move at
a pilgrim's pitch, as the previous ones, but will possibly be a simpler and less powerful
electric motor, and therefore less expensive, having to perform only rotation and
stop movements in one direction and not rotation reversal like the previous ones.
[0037] Substantially, all the hysteresis and inertia problems are avoided, caused by the
backing-up reversal of the electric motors and in particular also the accumulation
of errors to and from the encoders and that cause problems to the synchronization
during the rotation reversal in the drive of a single motor that works in both directions.
[0038] Furthermore (as said), the present techniques substantially provides the use of only
one electric motor for the whole drive system of the sliver and therefore this moves
not only said combing roll, but all the other members in complex mechanical drive,
therefore even said comb, said nippers, and the other deflecting rollers, drive ones
etc.
[0039] To obviate this problem we use separate electric motors and all equipped with encoder
managed by a computer, for each system member, eliminating therefore substantially
all the complex oil bath mechanical drive and being able to reduce to a minimum the
drives and use simple deflecting pulleys for minor parts.
[0040] Advantageously, said system with linear comb and nippers is driven by a separate
electric motor.
[0041] In this way the transmission mechanisms are even more simplified.
[0042] Just as advantageously the system with nippers is operated by a separate motor that,
together with an encoder, rotates in both directions.
[0043] In this way we obtain the advantage of being able to independently adjust by computer
even the movement of the nippers.
[0044] In the better solution six independent electric motors are used but all substantially
co-ordinated one to the other and controlled by encoder and control computer of same.
[0045] In this way practically all the complex and expensive mechanical oil bath drive systems
are eliminated, it being-possible to use some simple belt drives and deflecting pulleys.
[0046] Just as advantageously all said five electric motors function by rotating unidirectionally,
only one of them rotates in direction opposite to the advancement rotation direction
and is keyed to said detaching rollers.
[0047] In this way we obtain the highest construction simplicity and functionality.
[0048] The electric motors presently used managed by encoders have the trouble of being
cumbersome and expensive, with little precision and with low torque values if compared
to the current or number of revolutions.
[0049] For such reason it was thought to use electric motors without brushes supplied by
sinusoidal alternating current, both in the synchronous version with permanent magnets
and in the asynchronous induction version, supplied by three- phase current, of the
type with field or vectorial orientation.
[0050] In this way the operative efficiency is improved, the work is done properly and with
precision, the encumbrances are reduced, with lower costs and a better torque/n. revolutions
ratio.
[0051] These and other advantages will appear from the following description of illustrative
preferential realization solutions related to the enclosed drawings.
Figure 1 represents the machine with 5 independent motors;
Figure 1A represents a solution in which the motor that operates the combing roll
also operates in the same direction, the tearing rollers, while another motor is provided
for operating the tearing rollers in the opposite direction;
Figure 1B represents a variation in which the motor that operates the combing roll
also operates, in the same direction, the tearing rollers, while another motor is
provided for operating the tearing rollers in the opposite direction;
Figure 2 represents a top view of the single electric motor that operates the couple
of tearing rollers.
Figure 3 represents a cross sectional view of the gears system driving the motion
of the motor axis to the two axes of the tearing rollers.
Figure 4 represents the top and sectional view of one of the electric motors that
include the respective encoder.
Figures 5 and 6 represent the plan-view of an entire combing machine, respectively
with continuous working sliver and with torn sliver.
Figure 7 shows the schematic side view of the synchronized position of the tearing
rollers, of the comb and of the feeding roll in exact synchronized position and with
correct overlap of the tufts for re-joining the sliver during the combing.
Figure 8 shows the same view of the previous figure, but with a wrong placement of
the tufts, caused by the problems of the clearances and of phase displacement due
to the reversal of the rotation in the previous technique.
Figure 9 shows a side view of the entire mechanism, rollers, rolls and unwinding bobbin
for each single group.
Figure 10 shows a block scheme of the hardware system which controls the machine according
to invention with the least number of encoders (in this specific case for only two
motors).
Figure 10A shows the control angular diagram of the different motors, done by the
hardware-software system Fig.10.
[0052] With reference to the figures it is noticed that with 1 the general sliver in advancement
is indicated while with 11,12,13,14,15,16,17,18 the sliver portions, that is slivers
that are treated for each single group of the combing machine, starting from the feeding
bobbins of the slivers 11',12',13',14',15',16',17',18'.
[0053] The work-stations comprise towards the top, a couple of leading rollers 2, a group
3 with couple of leading rollers 31,32, a tearing group 4 that comprises the couple
of tearing rollers 411,412, associated to idle counter-rolls 411',412', being the
first operated by the gears box 41 with motor axis pinion (420) in direct mesh with
1 to 1 ratio, directly from the electric motor axis 42 that comprises in axis also
the encoder 420.
[0054] 5 indicates the linear comb group 52, and nipper 51,54 and the sliver feeding roll
53.
[0055] 6 indicates the combing roll, its combing circular sector is indicated with 61, and
[0056] 6' indicates an underlying rotating cylindrical brush, that cleans continuously the
circular comb sector 61.
[0057] The nipper group 51,54 moves by coming and going:
- from a position adjacent to the torque at the top of the tearing rollers (412,412'),
above the underlying combing roll 6,
- to a position further back at the top, to allow the combing action of the circular
sector comb 61 under the feeding roller 53.
[0058] 7 indicates a second roll for deflecting and tensing the sliver.
[0059] 81 and 82 (see also Fig. 9), indicates the couple of sliver unwinding rollers, that
is support and rotation rollers of the sliver bobbin to be combed 8 in step-by-step
unwinding.
[0060] We have therefore the flow of different slivers coming from a bobbin for each group
11',12',13',14',15',16',17',18', to flow all together after detaching-rejoining and
combing downwards 11,12,13,14, 15,16,17,18 to form by degrees the final cloth 1.
[0061] In Figure 1 operating electric motors are thus distributed upwards:
- first electric motor for extracting the sliver 23, that operates by means of reducer
and couple of gears 24 the two drive rollers (accompanying) 2 in advancement rotation
from the bobbin 11',12',13', 14',15',16',17',18' towards the sliver 1 by means of
11,12,13,14,15,16,17,18;
- second electric motor 4 with encoder 420 incorporated that operates the two couples
of tearing rollers (411-411';412-412').
[0062] In an advantageous solution said motor can rotate only in the opposite direction
by clutch disengagement and/or freewheel (F), while the rotation in advancement direction
is obtained by the main drive 6,6' (see Fig. 1A and 1B).
- third electric motor 67 with encoder 670, that operates by means of rotation drive
only in a clockwise direction and by means of pulleys and trapezoidal belt drive 68,68',69,
the axes of the combing roll 6 controlled by the respective encoder 690, and of the
deflecting and tensing roll 7, by means of the deflecting axis 68,
- the electric motor 50 that operates the brush 6' by means of pulleys and belt, always
in clockwise advancement direction (alternatively can control only in one direction
by freewheel even the step-by-step advancement rotation of the tearing rollers (411-412)
as indicated in the alternative Figure 1B.
[0063] The motor for moving nippers and linear comb 80 that rotates in both directions,
with respective encoder 800, by means of the axis 8 that operates the mechanical drive
(not shown) of the nipper system 51-53 and linear comb 52 of the nipper group 5.
[0064] The bobbin for unwinding the sliver is mounted on support rollers for unwinding the
sliver 81,82 by means of motor-gear system 830-83-84 where the operating electric
motor 83 involves a respective control encoder 830.
[0065] The different motors are operated by the hardware system as indicated in Figure 10,
where, for the sake of simplicity, only the motor group of the tearing rollers system
42 are indicated with respective encoder 420, and the encoder of the combing roll
690, while "D" indicates the hardware card of power control to operate one of the
feeding motors.
[0066] All other feeding motors will have analogous connections and in particular also the
motor 42 besides the motor 67 that operates the combing roll.
[0067] In this scheme the following is additionally presented :
- a lack of tension detector 92 that also provides the maintenance of the motor feeding
42 by connection c3 to the encoder 420 of the same motor;
- a connection C2 to a battery 91 to obtain a continuity of the impulses from the encoder
420 even if there is a lack of current;
- a connection C1 of the battery 91 to a CPU 93 that comprises an impulses multiplier
system respectively:
- multiplier 932 from the encoder 420 that is connected to the motor power card D, with
the connections C4 and from this one to the multiplier C5;
- multiplier 931, from the main encoder 690 of the combing roll 6, by means of the connection
C6 (all other encoders of other motors will be connected in a similar way, even if
in the present case , not shown for simplicity).
[0068] The multipliers 931 and 932, multiply the impulses received from the encoders for
a value not lower than 4, and send the received data to the CPU (93) for respective
calculation and management by means of management software.
[0069] This multiplication system is very important because it reduces the errors due to
a count done on encoder impulse values too wide because of a mechanical derivation,
thus substantially improving the system for setting up in perfect synchrony the system
for restarting the cycle.
[0070] In particular it can also be noticed that in the nipper group and comb 5, for re-joining
and combing the torn tuft, is placed immediately at the top end of the tearing rollers
4, the respective linear comb 52 that can adhere coming and going to the upper roll
of the first couple of tearing rollers 412', while the nippers, (51-511; 54-511')
open, accompany the top tuft portion towards and against the mouth (s) of the first
couple of tearing rollers 412-412', to make it adhere to the tuft portion at the bottom
(s) that hangs and adheres for a suitable portion, on the lower roll (412) of said
first couple of tearing rollers 412-412', so that when rotation in advancement direction
restarts, an overlap of the tufts can be obtained (the one at the top and the one
at the bottom) and a drive of the assembly clamped by the tearing rollers, as shown
in Fig. 7.
[0071] The overlap must be carried out in a precise way and for a sufficiently wide space
in order to obtain a sufficient and correct tightness overlap to form a continuous
sliver, for this reason the software together with the computer management 93 is prefixed,
that will manage and vary according to the needs all the parameters relative to the
moments of starting and stopping of the motors movement and therefore of the respective
step-by-step cycles of the parts that produce the sliver.
[0072] In particular the tearing-combing and rejoining operative cycle occurs as follows:
- the nippers close while moving back with the torn tuft, hanging downwards;
- under the tuft rotates the circular comb in direction opposite to the nippers movement
(advancement direction), and the circular sector of the comb engages the hanging tuft
combing it;
- when the combing is over, that corresponds about to the most backward position of
the nippers,
- the nippers start to advance again and after a while to open, simultaneously the tearing
rollers rotate backwards, in order to bring an adequate tuft portion to allow the
overlap of the tuft that advances on the nippers;
- as soon as the overlap is done, with open nippers, the tearing rollers reverse the
rotation, dragging the whole sliver forwards,
- the sliver clamped at the top end between feeding roll 53 and lower nippers 54, tears;
- simultaneously the linear comb penetrates into the fibers of the sliver that advances
performing the final combing;
- in the meantime, the nippers that are open, return backwards clamping themselves on
the tuft at the top and a new cycle starts again.
[0073] As said in the solution according to Figure 10 of the block scheme, only the two
essential encoders and only the electric motor of the tearing rollers 42 are illustrated
for simplicity, while the whole management of all other motors is not shown (sole
advancement motors or anyhow co-ordinated for rotating in the sole advancement direction
and managed by corresponding power cards "D" and corresponding encoders.)
[0074] From the experiments carried out it was found that for a rational, correct and sufficient
management of the motors a multiplication of said multipliers (931,932) not lower
than 4 is necessary.
[0075] In Figure 1A and in Figure 1B, the physical separation of the two forward and backward
movements of the tearing rollers, with the aid of drive is shown :
- direct for backward movement (4,42,420,...) and
- indirect for forward movement, 4',42',420',41':
- in a first solution, deriving from the motor 42' that operates directly the combing
roll;
- in a second solution, deriving from the motor 50 that operates the brush 6'.
[0076] In these two cases obviously the motor 67 transmits the motion to the only sliver
advancement (0) and to the tensing roll 7.
[0077] In both these solutions, a free wheel RL is provided to satisfy the necessity to
continue the rotation in advancement direction of the respective parts in direct mesh
(brush or combing roll), eventually with flywheel.
[0078] However, nothing excludes the use of servo-controlled disengagement clutch from the
computerised system.
[0079] The scheme according to Figure 10A shows in angular values the rotational behaviour
of the different parts:
- motor 50 of the brush 6';
- motor 67 (with encoder 670) of the combing roll 6;
- motor 80 with encoder 800 of the nippers 51-54 and linear comb 52;
- motor 42, with respective encoder 420 of the tearing rollers 411-411',412-412'.
[0080] Even more particularly, from the angular diagram 10A, it appears that:
- the arch A-B of 104°, regards the cleaning of the combing roll (6) with brush (6'):
- the arch C-D of 94° regards the combing angle with the circular comb 6;
- the arch E-F of 126°, regards the forward and backward movement of the nippers 51-54
and linear comb 52;
- the angle H-G of 191° regards the forward rotation of the tearing rollers 11-411',412-412',
rotation that is carried out by the system 4', with the motor 42', managed by encoder
420', that operates the combing roll 6 (Fig.1A) or its brush (Fig.1B);
- the angle I-L of the value of 169°, regards always the rotation of the tearing rolls
11-411',412-412', but this time in opposite direction, rotation that is carried out
by a separate motor directly keyed to the tearing rollers axes 42 and managed by respective
encoder 420, as shown above.
1. A combing machine comprising a plurality of combing groups including at least one
combing roll (6) and at least one couple of tearing rollers (411-411'; 412-412') that
can move in a clockwise and anti-clockwise rotation to accompany the slivers in advancement
(11,12,13,...), associated to combing system with comb (52) and nippers (51-54) with
reciprocating movement that joins and combs the torn tufts of said slivers on said
tearing rollers (412-412') to obtain again a continuity of the sliver, and this by
using:
- at least one electric motor (67) that operates said combing rolls and
- an electric motor that operates said tearing rollers (411;412); where both said
motors are associated to encoders (420,690) that determine and measure the rotation
parameters of at least said combing rolls (6-690) and said tearing rollers (4-420),
characterized in that said machine has means for maintaining the tension (91) that
store the angular rotation position of the combing roll (G-H, I-L) and of the tearing
rollers motor, and the position of the nipper comb system (E-F-E), by means of said
encoders (420,6907 thus always maintained in tension of storage and/or impulse emission
2. A combing machine according to claim 2; characterized in that said means for maintaining
the tension work by battery.
3. A combing machine according to claim 1., characterized in that it has:
- at least a first encoder (690) mounted directly on the combing rolls axis (6) and
- at least one second encoder mounted directly on the axis of said motor (42) of said
tearing rollers (411,412).
4. A combing machine according to claim 1, characterized in that it has:
- a hardware with software for managing the respective electric motors,
- in said hardware at least one impulse multiplier (931,932) of said encoders for
the respective count, so that the count calculations for operating and synchronizing
the motors can take place on a value of multiple impulses in respect to the number
of impulses emitted by the respective encoders..
5. A combing machine that uses at least two independent electric motors, one for the
advancement and one for operating said tearing rollers, according to the previous
claims, characterized in that:
- the first electric motor /s system being substantially a pulling one and intended
for operating also a part of the movement of said tearing rollers, when these must
rotate in the same direction and,
- the second electric motor carries out only the second operating part of said tearing
rollers, that is in opposite direction to the advancement system carried out by the
first one.
6. A combing machine according to previous claims of the type in which the tearing rollers
system is operated by a separate electric motor, characterized in that said electric
motor has a drive ratio directed to the tearing rollers with a 1 to 1 value.
7. A combing machine according to previous claims, characterized in that the drive system
of the slivers (1) is operated by separate electric motor (23,24,2).
8. A combing machine according to previous claims, characterized in that the nippers
(51,54) are operated independently from electric motor controlled by encoder and rotating
in both directions, corresponding to the coming and going reciprocal movement of said
nippers.
9. A combing machine according to previous claims, characterized in that more independent
electric motors (42,67,50,80,23,83') are used but substantially all co-ordinated one
to the other and managed by encoders that, connected to computerized system and management
software, control in a co-ordinate way the stop and the start of the:
- tearing rollers (420-42);
- general drive system (230-23);
- combing roll movement system (670-67);
- nippers movement system (800-80);
- motorized system for rollers unwinding
10. A combing machine according to previous claims, characterized in that it includes
at least one hardware system managed by computer with CPU 93, that includes respective
multipliers (931,932) of impulses from encoders (420,690, ...), and electrical drive
motors power cards "D", that manages:
- on one side the respective drive motors in the advancement direction of the sliver
(76, 23, 80, 50,42' ..) and
- on the other the motor for operating said tearing rollers (42), at least in opposite
direction rotation.
11. A combing machine according to previous claims, characterized in that the respective
electric motors are electric motors without brushes, working on three phase sinusoidal
alternate current, with field or vectorial orientation.
12. A combing machine according to previous claims, characterized in that the respective
electric motors are electric motors without brushes, working on three phase sinusoidal
alternate current, of the synchronous type with permanent magnets.
13. A combing machine according to previous claims, characterized in that the respective
electric motors are electric motors without brushes, working on three phase sinusoidal
alternate current, of the induction asynchronous type .