[0001] This invention relates to a connector arrangement having at least two interconnectable
casing parts and a lever which facilitates an electrical contact between the casing
parts against the possibly substantial plug-in resistance and which if required locks
the plugged-in casing parts in their plugged-in position.
[0002] A connector arrangement according to the preamble of claim 1 is known from WO 94/14212.
[0003] The range of rotation of the lever of such an arrangement is usually limited to an
angle of the order of 90°. This feature limits the length of the plug-in path in which
the lever can assist the plug-in movement, as will become clear hereinafter.
[0004] The shape of the slideway can be described in a polar co-ordinates system centred
on the pivot pin as function R (φ) of the azimuth angle φ. The term "rise of the slideway"
is to be understood as denoting the differentiation dR/dφ from the azimuth angle.
[0005] Fig. 4 shows the operation of a known lever of this kind. The lever is pivotally
connected by way of a pivot pin 7 to a first plug part 1. The slideway 10 engages
around a sliding member 4 of the second plug part 2 and contacts the same at a place
P. The two connector parts are movable relatively to one another in the plugging direction
which corresponds to the direction of the connection between the pivot pin 7 and the
sliding member 4. The slideway 10 forms an angle α with the plugging direction at
the place P. The force F applied by the slideway perpendicularly to the sliding member
4 can be broken down into an operative component F
∥ parallel to the direction of movement and a component F


perpendicular to the first-mentioned component. These two components are proportional
to cos α and sin α respectively.
[0006] Since there is a limit to the angle of rotation of the lever, the rise of the slideway
and, correspondingly, the angle α must be increased if it is required to lengthen
the plugging path. However, as will be readily apparent the operative component of
the force decreases as the angle α increases and the component perpendicular to the
plugging direction, which produces only unwanted friction, increases. Consequently,
a lever of this kind can assist the plug-in movement only when the plugging distance
is short.
[0007] It is therefore the object of the invention to provide a connector arrangement having
a lever which can boost the plug-in movement over relatively long distances.
[0008] The features of claim 1 solve this problem. Dependent claims are directed to preferred
embodiments of the invention.
[0009] In contrast to Fig. 4, the lever of the connector arrangement according to the invention
has no fixed pivot pin. Instead, two slideways are provided engaging one each with
the respective sliding member of the first casing part and second casing part. When
the two slideways of such a construction have the same rise as in Fig. 4 relatively
to a common centre of rotation, it will be readily apparent that for a given angle
of rotation the movement of the casing parts of the arrangement relatively to one
another in an arrangement according to the invention is twice that of the conventional
arrangement. However, since the rises of the slideways have remained the same the
percentage distribution of the forces between operative forces parallel to the plugging
movement and unwanted forces perpendicular thereto are the same as in the conventional
arrangement. On the other hand, and as will be readily apparent, for a given plugging
distance the rise of the slideways of a connector arrangement according to the invention
need be only half as much as in a conventional example so that the distribution of
the applied force to the effective force and the unwanted force is improved - i.e.,
the lever is easier to operate. Mechanical stressing is therefore reduced and so the
complete connector arrangement can be of lighter construction.
[0010] Preferably, the centre of rotation of the lever is defined by a pivot pin guided
in guide means which are preferably in the form of an elongate slot oriented in the
plugging direction of the arrangement.
[0011] Basically the arrangement according to the invention can comprise a number of groups
of contacts and a number of levers. The groups of contacts can be, for example, conventional
connectors which can be combined to form an arrangement by a clip or in the wall of
an appliance. In such cases the or each guide means and the or each lever can be disposed
on the clip and the first sliding member can be disposed on such wall.
[0012] Also, for example, two plug-in connectors can be disposed on both sides of the lever
or associated guide means so as to be movable into contact by operation of just one
lever. Groups of contacts can be disposed between two levers. Very advantageously
in this case the guide means are side walls of the first casing part into which the
second casing part is plugged.
[0013] Other features and advantages will become apparent from the description of an embodiment
of the invention with reference to the drawings wherein:
Fig. 1 shows the parts of a connector arrangement according to the invention;
Fig. 2 shows the arrangement of Fig. 1 with the lever open;
Fig. 3 shows the arrangement of Fig. 1 with the lever closed, and
Fig. 4 shows the operation of a known connector arrangement.
[0014] Fig. 1 is a view in side elevation of a contact casing 1, the matching element 2
to be plugged into the casing 1, both of them having sliding members 3, 4 in the form
of cylindrical parts which project laterally in the viewing direction, and a lever
5 for drawing the two casing parts 1, 2 together. By way of a web 6 which extends
in the viewing direction of Fig. 1 the lever 5 shown is connected to a congruent second
lever behind it, the latter lever not being visible in Fig. 1. The web 6 and the two
levers 5 form a U-shaped member which can engage around the contact casing 1 on two
sides, the pivot pins 7 of the levers engaging in corresponding slots 8 in the casing
1. The pivot pins 7 have a stem part whose diameter and length correspond substantially
to the width of the slot 8 and the wall thickness of the casing 1 at the edge of the
slot 8 respectively, and a head part which is of greater diameter and which moves
inside the casing 1 and prevents the pivot pin 7 from escaping axially when stressed.
Each lever 5 has two slideways 9, 10 in the form of spiral grooves disposed diametrically
opposite one another on either side of the pivot pin 7. One, 9, of the slideways is
closed peripherally and is adapted to receive a projection 3 disposed on casing 1
in prolongation of the slot 8. In the assembly of the connector the pins 7 are introduced
into the slots 8 until the projections 3 first force the edge zones 11 of the levers
5 away from the casing 1 resiliently and finally engage in the closed slideways 9.
To facilitate this the outer edge zone 11 of each lever 5 can have near the slideway
9 a chamfer or slight outward bend. The second open slideway 10 is adapted to receive
the projection 4 of the companion element 2. When the levers 5 are in the orientation
shown the companion member 2 can be introduced freely into the casing 1 until the
projections 4 which extend through the slots 8 abut the inside of the slideways 9.
This state is shown in Fig. 2. To close the connection the lever 5 is turned clockwise
around the pin 7. During the rotation the pin 7 engages to an increasing depth in
the slot 8 so that the centre of rotation is displaced continuously in the plugging
direction. In the position shown in Fig. 3 the pivot 7, the projections 3 have reached
the end of their paths and the contact is in the closed state. The two casing parts
1, 2 cannot be separated from one another in this position unless the lever is turned
again or destroyed. Known latching means can be provided to latch the lever 5 in the
closed position.
[0015] The slideways shown in Figs. 1 - 3 have the shape of archimedean spirals. The rise
of archimedean spirals is independent of the angle of rotation so that this shape
is particularly suitable if the plug-in resistance of the casing parts is operative
substantially over the complete relative travel of the lever. The plug-in resistance
may be particularly great in places, for instance, when the contact pins of the connector
start to enter the associated bushes. In order that this increased resistance may
be readily overcome it may be convenient to combine the shape of the slideways, for
example, on a number of archimedean spiral sub-elements having different rises, the
rise chosen being less according as the resistance to be overcome is greater in order
to even out the force required to close the lever and therefore, the mechanical stressing
of the connector.
1. A connector arrangement comprising:
a first casing part (1) having at least one first contact;
a second casing part (2) pluggable into the first casing part and having at least
one second contact which is a companion contact for the or each first contact;
at least one lever (5) pivotable between an open position, in which the two casing
parts (1, 2) can be separated from one another, and a closed position, in which the
casing parts cannot be separated from one another; and
a first slideway (10) rigidly connected to the lever (5), and
a first sliding member (4) which is connected to one (2) of the casing parts, can
be engaged with the first slideway (10) in the open position of the lever and during
rotation thereof is guided by and moved along the first slideway (10);
characterised in that
a second slideway (9) and a second sliding member (3) are in engagement with one another
and are connected to the lever (5) and other casing part (1) respectively so that
upon rotation of the lever (5) the second sliding member (4) moves along the second
slideway (10).
2. An arrangement according to claim 1, characterised in that the lever (5) is pivotable
around a pivot pin (7).
3. An arrangement according to claim 2, characterised in that guide means receiving the
pivot pin (7) in an elongate slot (8) oriented in the plugging direction of the arrangement
is rigidly connected to the first casing part (1).
4. An arrangement according to any of claims 1 to 3, characterised in that at least one
of the sliding members (3, 4) is a pin which engages in the associated slideway (9,
10), the same being in the form of a slot.
5. An arrangement according to any of claims 1 to 4, characterised in that at least one
of the sliding members has a pair of projections engaging around the raised associated
slideway.
6. An arrangement according to any of claims 1 to 5, characterised in that each of the
casing parts (1, 2) engages around two contact groups disposed on both sides of the
lever (5).
7. An arrangement according to any of claims 1 to 5, characterised in that each casing
part (1, 2) engages around a contact group disposed between two levers (5).
8. An arrangement according to claim 7, characterised in that the levers are rigidly
interconnected for simultaneous movement.
9. An arrangement according to claim 3 and claim 7 or 8, characterised in that the guide
means are side walls of the first casing part.
10. An arrangement according to claim 9, characterised in that the sliding member of the
second casing part (2) engages, with the lever in the closed position, with the slideway
(10) through the slot (8) of the guide means.
11. An arrangement according to any of claims 1 to 10, characterised in that the second
slideway (9) is so shaped as not to be disengageable from its sliding member (3) by
rotation of the lever (5).
12. An arrangement according to any of claims 1 to 11, characterised in that the local
rise of the slideways is such that the resistance of the lever to rotation is substantially
independent of the plug-in resistance of the casing parts.
13. An arrangement according to any of claims 1 to 12, characterised in that the local
rise of the slideways is smaller according as the plug-in resistance of the casing
parts is greater.