Field of the Invention
[0001] This invention relates to photographic elements sensitized with particular tetranuclear
complex merocyanine dyes.
Background
[0002] The procedures for spectrally sensitizing photographic silver halide emulsions so
as to extend their sensitivity range are generally well known. In particular, for
some Graphic Arts applications it may be necessary to sensitize the silver halide
grains to specific wavelengths, for example to light of wavelength 633nm for helium-neon
gas laser (HN) or about 670nm for laser diode (LD) and red light emitting diodes (LED)
devices. There are numerous examples of suitable sensitizing dyes for these purposes,
for example, see
The Theory of the Photographic Process, T.H.James, editor, 4th edition, pages 195-234 for leading references. In British
Patent Specification 1,471,701 is described the use of tri-nuclear cyanine dyes for
such purposes. However, in Graphic Arts applications, sensitizing dyes are also required
to provide many other qualities, such as low post-process stain while still providing
good speed. Post-process stain is distracting and is therefore considered undesirable.
It can in some circumstances cause undesirably high minimum ultraviolet light density.
[0003] The use of trinuclear merocyanine sensitizing dyes is described in US 5,116,722,
EP 0 540 295, US 3,682,640 and USSR Inventor's Certificate No. 212,749. Specific tetranuclear
merocyanine dyes for sensitizing photographic emulsions are described in GB 489,335.
[0004] However, it would be desirable to provide tetranuclear merocyanine dyes which have
low stain and which still provide good sensitization.
Summary of the Invention
[0005] The present invention then, provides a photographic element comprising a light sensitive
silver halide emulsion sensitized with a dye of formula (I):

wherein:
R3 is an alkyl group, alkenyl group, or aryl group
R4 and R5 are each hydrogen, an alkyl group, alkenyl or aryl group;
R6, R7 and R8 are, independently, an alkyl group, alkenyl group, aryl group, or H;
the dye has at least three acid or acid salt substituents; and
each L independently represents a methine group;
p is 0 or 1;
Z1 represents the atoms necessary to complete a 5- or 6-membered heterocyclic ring group;
(X)n represents counterions as needed to balance the charge on the molecule.
[0006] Dyes of formula (I) produce low dye stain in the photographic elements of the invention,
while still providing the silver halide with good light sensitivity.
Embodiments of the Invention
[0007] It will be understood throughout this application that formulae shown for any dyes
or precursor compounds of the present invention are to be interpreted as including
all stereoisomers where possible. This is particularly true of isomers about a double
bond. Thus, considering the following formulae:

It will be understood that the above formulae, as written, will, for example, respectively
include stereoisomers such as structures:

[0008] In the present application, reference to any chemical "group" (such as alkyl group,
aryl group, heteroaryl group, and the like) includes the possibility of it being both
substituted or unsubstituted (for example, alkyl group and aryl group include substituted
and unsubstituted alkyl and substituted and unsubstituted aryl, respectively). Generally,
unless otherwise specifically stated, substituent groups usable on molecules herein
include any groups, whether substituted or unsubstituted, which do not destroy properties
necessary for the photographic utility. It will also be understood throughout this
application that reference to a compound of a particular general formula includes
those compounds of other more specific formula which fall within the general formula
definition.
[0009] With regard to dyes of formula (I), Z
1 may particularly represent the atoms which complete an oxazole group, benzoxazole
group, naphthoxazole group, thiazole group, benzthiazole group, naphthothiazole group,
imidazole group, benzimidazole group, naphthimidazole group, pyridine group, quinoline
group, 1,3,4-thiadiazole group, thiazoline group, selenazole group, benzoselenazole
group, naphthoselenazole group, benzotellurazole group, or naphthotellurazole group.
[0010] Dyes of formula (I) preferably have at least R
6, R
7 and R
8 with an acid or acid salt substituent (with preferably one such substituent on each
of R
6, R
7 and R
8). Furthermore, dyes of formula (I) may particularly have at least 4 acid or acid
salt substituents (which includes the possibility of 5, 6 or more such substituents).
Preferably at least three, and most preferably all four, of R
3, R
6, R
7 and R
8 have an acid or acid salt substituent (with each of them preferably having only one
such substituent). However, the acid or acid salt substituents need not necessarily
be located on the specified groups. For example, R
3, R
4 and/or R
5 could have one or more acid or acid salt substituents.
[0011] Preferably, the dye of formula (I) is of structure (Ia) below:

[0012] In the above formula (Ia), R
1 and R
2 independently represent an alkyl group (for example, methyl, ethyl, propyl, butyl),
an alkenyl group, an alkoxy group (for example, methoxy, ethoxy, propyloxy, butoxy),
an alkylthio group (for example, methylthio, ethylthio, propylthio, butylthio), an
acyl group, an acyloxy group, an alkoxycarbonyl group, an alkylsulfonyl group, a carbamoyl
group, or a sulfamoyl group. Additionally, R
1 and R
2 can independently represent an aryl group (such as phenyl) or an arylthio group.
R
1 and R
2 can further independently represent a heteroaromatic group, hydrogen, hydroxy, halogen,
carboxy, or cyano, or R
1 and R
2 together represent the atoms necessary to complete an annellated benzene, naphthalene
or anthracene group (it will be understood that in any case where these are substituted,
such "substituents" do not include another annellated aromatic ring, that is a benzene
group does not include naphthalene).
[0013] In any of the above formulae, R
3, R
6, R
7 and R
8 may particularly independently be, a 1 to 5 carbon atom alkyl group. R
4 and R
5 may particularly independently be, a 1 to 5 carbon atom alkyl group or a hydrogen
(preferably R
4 is hydrogen and R
5 is hydrogen or unsubstituted alkyl such as methyl or ethyl). As to the counterions
(X)
n, X represents the counterion while n is 0 or a positive integer (for example, n is
1 to 4, or even to 5 or 6) depending on the charge of the counterion X and the number
of them needed to balance the charge on the molecule. X, if required to be present
to balance the charge, is preferably a substituted or unsubstituted ammonium ion or
an alkali metal ion (for example, Na
+ or K
+). However, if the dye does not carry any acid salt groups (that is, any acid groups
are present as the free acid form) then no counterions may be necessary.
[0014] All heterocyclic and aromatic groups (which includes aryl and arylthio) described
above, may particularly have from 6 to 20, or from 6 to 15, carbon atoms. All heteroaryl
groups may particularly have from 4 to 7 (or 5 or 6) carbon atoms, with 1, 2, 3 or
4 heteroatoms selected from 0, N, S or Si. Examples of aromatic groups include phenyl,
tolyl, and the like, any of which may be substituted or unsubstituted. Examples of
heteroaryl include thienyl, pyrrazolo, and furyl.
[0015] All alkyl, alkoxy, alkenyl, alkylthio, acyl, acyloxy, alkoxycarbonyl, alkylsulfonyl,
carbamoyl, or sulfamoyl groups described herein, may particularly have from 1 to 20
carbon atoms (or 1 to 10 or 1 to 8 carbon atoms; or even 1, 2, 3 or 4 carbon atoms).
All of these groups may be linear, branched or cyclic. Examples of alkyl include methyl,
ethyl, propyl, and the like, and substituted alkyl groups (preferably a substituted
lower alkyl containing from 1 to 8 carbon atoms) such as hydroxyalkyl group (for example,
2-hydroxyethyl), a sulfoalkyl group, (for example, 4-sulfobutyl, 3-sulfopropyl) and
the like.
[0016] As to the acid or acid salt groups described above, such groups include carboxy,
sulfo, phosphato, phosphono, sulfonamido, sulfamoyl, or acylsulfonamido (groups such
as -CH
2-CO-NH-SO
2-CH
3) groups. Note that the foregoing words are used to define only the free acid groups
or their corresponding salts, and do not include esters where there is no ionizable
or ionized proton. Particularly preferred are the carboxy and sulfo groups (for example,
3-sulfobutyl, 4-sulfobutyl, 3-sulfopropyl, 2-sulfoethyl, carboxymethyl, carboxyethyl,
carboxypropyl and the like).
[0017] Substituents on any of the specified substituent groups defined above, can include
halogen (for example, chloro, fluoro, bromo), alkoxy (particularly 1 to 10 carbon
atoms; for example, methoxy, ethoxy), substituted or unsubstituted alkyl (particularly
of 1 to 10 carbon atoms, for example, methyl, trifluoromethyl), amido or carbamoyl
(particularly of 1 to 10 or 1 to 6 carbon atoms), alkoxycarbonyl (particularly of
1 to 10 or 1 to 6 carbon atoms), and other known substituents, and substituted and
unsubstituted aryl ((particularly of 1 to 10 or 1 to 6 carbon atoms) for example,
phenyl, 5-chlorophenyl), thioalkyl (for example, methylthio or ethylthio), hydroxy
or alkenyl (particularly of 1 to 10 or 1 to 6 carbon atoms) and others known in the
art. Additionally, any of the substituents may optionally be non-aromatic.
[0018] Dyes of formula (I) particularly provide on the light sensitive silver halide emulsion,
a wavelength of maximum sensitivity ("λmax") which is between about 550 nm to 750
nm, but preferably between 600 to 690 nm (most preferably 620 to 680 nm).
[0019] Dyes of the type of formula (I) can be synthesized by using the usual method for
the synthesis of complex trinuclear merocyanines. That is, trinuclear merocyanine
dyes are known to be prepared by S-alkylation of the corresponding merocyanine, followed
by displacement of the alkylthio group in the alkylated dye by a rhodanine, as shown
in the following scheme.

[0020] Tetra-nuclear merocyanines are described in UK 489,335 and were synthesized in a
manner analogous to that described above for tri-nuclear merocyanines, by using a
tri-nuclear merocyanine as starting material. The tetranuclear merocyanine dyes of
formula (I) can be prepared in a similar manner. However, such a method often gives
poor yields and is inconvenient, in that a merocyanine dye must first be synthesized
as the starting material for the synthesis. Therefore, it is preferred to prepare
dyes of formula (I) using the method described in detail in U.S. patent application
by Mee filed by Express Mail on February 28, 1995, and entitled "METHOD OF SYNTHESIZING
DYES AND PRECURSOR COMPOUNDS THEREFOR" (Attorney Docket No. 69380GMS). The foregoing
patent application and all other references cited in the present application, are
incorporated herein by reference.
[0021] In particular, dyes of formula (I) are preferably prepared by the following reaction
scheme:

wherein: Z
1, X, n, and each of R
3 through R
8 are as defined above in connection with formula (I), and Y is a leaving group. Examples
of Y include an alkoxy or alkylthio (either particularly of 1 to 20, 1 to 10, or 1
to 6 carbon atoms), acetanilido or arylthio group (either particularly of 6 to 20,
or 6 to 12 carbon atoms), or halogen (particularly chloro).
[0022] To produce low-staining dyes, including complex merocyanine sensitizing dyes, it
is often desirable to provide the dye with one or more water solubilizing groups.
Particularly useful as water solubilizing groups are carboxyalkyl and/or sulfoalkyl
substituents. Any compounds of formulae (I) (including formula (Ia)) which contain
N-carboxyalkyl substituents are advantageously synthesized with the carboxyl function
protected as an ester. It is convenient to cleave the ester to a carboxylic acid,
or a salt thereof, either before or after dye formation. This is preferably done by
acid hydrolysis (since basic hydrolysis tends to induce decomposition of intermediates
or dyes). The hydrolysis can be carried out typically between about 20°C to about
100°C. The optimum time and temperature for hydrolysis of each compound may vary (the
optimum conditions being the best compromise between rapid hydrolysis and minimum
decomposition). The acid may for example be aqueous HCl (for example, 20-30% by weight
of HCl). In some cases the dye or intermediate may be insufficiently soluble in this
medium and a co-solvent may be required. Trifluoracetic acid has been found to be
particularly useful as a co-solvent.
[0023] Starting compounds of formula (V) in the above scheme are prepared by using a cyclic
ketomethylene as the starting material. In general, the method used can be represented
as a method of synthesizing a compound of formula (VIa):

wherein R
7 is defined above in connection with the dye of formula (I), and G represents a ketomethylene
group as shown below:

where * is the point of attachment of G as shown in formula (Ia), and Z represents
the atoms necessary to complete a subsituted or unsubstituted 4 to 7-membered (preferably
5 or 6) alicyclic or heterocyclic ring. In particular, in synthesizing compound (V),
Z will represent the rhodanine ring of formula (V) which carries the R
8 substituent on the nitrogen. The method in such case comprises reacting

with an isothiocyanate of formula (VII) in the presence of a base to obtain a compound
of formula (VIII):
R
7-N=C=S (VII)

Compound (VIII) is then reacted with a haloacetic acid or a haloacetic ester of formula
XCH
2CO
2R
26, wherein X is a halogen and R
26 is H, alkyl group or aryl group, to obtain compound (IX):

and then HOR
26 is eliminated to form compound (VIa).
[0024] It will be seen that using the resulting product, the process can again be repeated
to add another ring to obtain the compound of formula (V). In particular, a 1,3-thiazolidin-4-one
ring can be added to such starting ketomethylene reagent which already has two rings.
[0025] Suitable bases for carrying out the reaction of the ketomethylene or malononitrile
with the isothiocyanate, are any base which is sufficiently strong to remove a proton
from their methylene group, which then facilitates the attack of the carbon of the
isothiocyanate group. Typically, such a base will have a pKa of at least 10, more
preferably 12 (and most preferably 13). Preferred bases are organic bases such amidine
compounds, such as 1,8-diazabicyclo[5.4.0] undec-7-ene ("DBU"), 1,5-diazabicyclo[4.3.0]
non-5-ene ("DBN"), or 1,1,3,3,-tetramethylguanidine.
[0026] The step in which the water or alcohol is eliminated to form the 1,3-thiazolidin-4-one
ring, may occur spontaneously or not depending upon the exact compound being sythesized.
In the case where elimination and ring closure does not occur spontaneously or sufficiently
fast, this can be aided by heating above room temperature (that is, heating above
20°C, preferably up to about 100°C or about 120° C, or even higher provided no decomposition
of reagents or product occurs), as well as with the presence of an acid (for example,
a sulfonic acid such as p-toluene sulfonic acid). All steps of the present method
may be performed in any suitable solvent. Preferably, the solvent is an aprotic, polar
solvent which of course, is itself subtantially inert to any of the reactants particlularly
the isothiocyanate. Examples of suitable solvents include acetonitrile or other alkylnitrile
solvents, N,N-dimethylformamide, N,N-dimethylacetamide and dimethylsulfoxide. In some
cases an alcohol solvent (which is a protic solvent) may be suitable. However, an
aprotic solvent is not necessary for the final step involving elimination of alcohol
or water. For this final step, sometimes no solvent may be necessary, or a solvent
such acetic acid may be suitable.
[0027] Examples of dyes of formula (I) are provided below:

[0028] Photographic elements of the present invention will typically have at least one light
sensitive silver halide emulsion layer and a support. They can be single color elements
or multicolor elements, but are preferably black and white elements for use in Graphic
Arts applications. In the case of photographic elements for graphic arts applications,
there may optionally also be present a hydrazide nucleator and/or amine booster. Such
elements and methods of processing them, are described in detail in U.S. Patent Application
by Pich et al. for "PHOTOGRAPHIC ELEMENTS WITH TETRA-NUCLEAR MEROCYANINE SENSITIZERS",
filed by Express Mail on the same day as the present application, Attorney Docket
No. 70997GMS (which application is also incorporated herein by reference).
[0029] However, the present sensitizing dyes can also be used in multicolor photographic
elements. Such elements contain dye image-forming units sensitive to each of the three
primary regions of the spectrum. Each unit can be comprised of a single emulsion layer
or of multiple emulsion layers sensitive to a given region of the spectrum. The layers
of the element, including the layers of the image-forming units, can be arranged in
various orders as known in the art. In an alternative format, the emulsions sensitive
to each of the three primary regions of the spectrum can be disposed as a single segmented
layer.
[0030] A typical multicolor photographic element comprises a support bearing a cyan dye
image-forming unit comprised of at least one red-sensitive silver halide emulsion
layer having associated therewith at least one cyan dye-forming coupler, a magenta
dye image-forming unit comprising at least one green-sensitive silver halide emulsion
layer having associated therewith at least one magenta dye-forming coupler, and a
yellow dye image-forming unit comprising at least one blue-sensitive silver halide
emulsion layer having associated therewith at least one yellow dye-forming coupler.
However, multicolor photographic elements can also consist of image-forming units
comprised of many other combinations of light sensitive silver halide emulsion layers
associated with at least one dye-forming coupler.
[0031] Photographic elements of the present invention can also contain additional layers,
such as filter layers, interlayers, overcoat layers, subbing layers, and the like.
All of the layers of photographic elements of the present invention, can be coated
on a support which can be transparent or reflective (for example, a paper support).
For paper materials, it is customary to employ a fluorescent brightening agent. These
may be incorporated into the materials by known techniques, for example by dissolving
a water-soluble brightener in the gelatin supercoat (the layer most remote from the
support). In one embodiment a water-insoluble brightener may be used. It may be imbibed
onto particles of a polymer dispersion as described in British Patent Specification
1,504,949 or 1,504,950 or dissolved in droplets of coupler solvents prior to incorporation
in a layer of the material (for example, in the supercoat).
[0032] Photographic elements of the present invention may also usefully include a magnetic
recording material as described in
Research Disclosure, Item 34390, November 1992, or a transparent magnetic recording layer such as a layer
containing magnetic particles on the underside of a transparent support as in US 4,279,945
and US 4,302,523. The element typically will have a total thickness (excluding the
support) of from 5 to 30 microns. While the order of the color sensitive layers in
a multicolor photographic element can be varied, they will normally be red-sensitive,
green-sensitive and blue-sensitive, in that order on a transparent support, with the
reverse order on a reflective support being typical.
[0033] Photographic elements of the present invention, particularly multicolor photographic
elements, can be used in conventional cameras including what are often referred to
as single use cameras (or "film with lens" units). These cameras are sold with film
preloaded in them and the entire camera is returned to a processor with the exposed
film remaining inside the camera. Such cameras may have glass or plastic lenses through
which the photographic element is exposed. However, as already mentioned, photographic
elements of the present invention are preferably graphic arts (and therefore, typically
black and white) films.
[0034] In the following discussion of suitable materials for use in photographic elements,
reference will be made to
Research Disclosure, September 1994, Number 365, Item 36544, published by Kenneth Mason Publications,
Ltd., Dudley Annex, 12a North Street, Emsworth, Hampshire P010 7DQ, ENGLAND, which
will be identified hereafter by the term "Research Disclosure I." The Sections hereafter
referred to are Sections of the Research Disclosure I.
[0035] The silver halide emulsions employed in the photographic elements may be negative-working,
such as surface-sensitive emulsions or unfogged internal latent image forming emulsions,
or positive working emulsions of internal latent image forming emulsions (that are
either fogged in the element or fogged during processing). Suitable emulsions and
their preparation as well as methods of chemical and spectral sensitization are described
in Sections I through V. Color materials and development modifiers are described in
Sections V through XX. Vehicles which can be used in the photographic elements are
described in Section II, and various additives such as brighteners, antifoggants,
stabilizers, light absorbing and scattering materials, hardeners, coating aids, plasticizers,
lubricants and matting agents are described, for example, in Sections VI through XIII.
Manufacturing methods are described in all of the sections, layer arrangements particularly
in Section XI, exposure alternatives in Section XVI, and processing methods and agents
in Sections XIX and XX.
[0036] Supports for the photographic elements include polymeric films such as cellulose
esters (for example, cellulose triacetate and diacetate) and polyesters of dibasic
aromatic carboxylic acids with divalent alcohols (for example, poly(ethylene-terephthalate),
poly(ethylene-napthalates)), paper and polymer coated paper. Such supports are described
in further detail in
Research Disclosure I, Section XV.
[0037] The photographic elements may also contain materials that accelerate or otherwise
modify the processing steps of bleaching or fixing to improve the quality of the image.
Bleach accelerators described in EP 193,389; EP 301,477; U.S. 4,163,669; U.S. 4,865,956;
and U.S. 4,923,784 are particularly useful. Also contemplated is the use of nucleating
agents, development accelerators or their precursors (UK Patent 2,097,140; U.K. Patent
2,131,188); electron transfer agents (U.S. 4,859,578; U.S. 4,912,025); antifogging
and anti color-mixing agents such as derivatives of hydroquinones, aminophenols, amines,
gallic acid; catechol; ascorbic acid; hydrazides; sulfonamidophenols; and non color-forming
couplers.
[0038] The elements may also contain filter dye layers comprising colloidal silver sol or
yellow and/or magenta filter dyes, either as oil-in-water dispersions, latex dispersions
or as solid particle dispersions. Additionally, they may be used with "smearing" couplers
(e.g. as described in U.S. 4,366,237; EP 96,570; U.S. 4,420,556; and U.S. 4,543,323.)
Also, the couplers may be blocked or coated in protected form as described, for example,
in Japanese Application 61/258,249 or U.S. 5,019,492.
[0039] The photographic elements may further contain other image-modifying compounds such
as "Developer Inhibitor-Releasing" compounds (DIR's). DIR compounds are disclosed,
for example, in "Developer-Inhibitor-Releasing (DIR) Couplers for Color Photography,"
C.R. Barr, J.R. Thirtle and P.W. Vittum in
Photographic Science and Engineering, Vol. 13, p. 174 (1969), incorporated herein by reference. DIRs that have particular
application in color reversal elements are disclosed in allowed U.S. patent applications
Serial Numbers 08/004,019, 08/005,319, 08/005,472, and 08/007,440.
[0040] The emulsions and materials to form the photographic elements may be coated on pH
adjusted support as described in U.S. 4,917,994; with epoxy solvents (EP 0 164 961);
with additional stabilizers (as described, for example, in U.S. 4,346,165; U.S. 4,540,653
and U.S. 4,906,559); with ballasted chelating agents such as those in U.S. 4,994,359
to reduce sensitivity to polyvalent cations such as calcium; and with stain reducing
compounds such as described in U.S. 5,068,171 and U.S. 5,096,805. Other compounds
useful in the above described photographic elements are disclosed in Japanese Published
Applications 83-09,959; 83-62,586; 90-072,629, 90-072,630; 90-072,632; 90-072,633;
90-072,634; 90-077,822; 90-078,229; 90-078,230; 90-079,336; 90-079,338; 90-079,690;
90-079,691; 90-080,487; 90-080,489; 90-080,490; 90-080,491; 90-080,492; 90-080,494;
90-085,928; 90-086,669; 90-086,670; 90-087,361; 90-087,362; 90-087,363; 90-087,364;
90-088,096; 90-088,097; 90-093,662; 90-093,663; 90-093,664; 90-093,665; 90-093,666;
90-093,668; 90-094,055; 90-094,056; 90-101,937; 90-103,409; 90-151,577.
[0041] The silver halide used in the photographic elements may be silver iodobromide, silver
bromide, silver chloride, silver chlorobromide, silver chloroiodobromide, and the
like. For example, the silver halide used in the photographic elements of the present
invention may contain at least 90% silver chloride or more (for example, at least
95%, 98%, 99% or 100% silver chloride). In the case of such high chloride silver halide
emulsions, some silver bromide may be present but typically substantially no silver
iodide. Substantially no silver iodide means the iodide concentration would be no
more than 1%, and preferably less than 0.5 or 0.1%. In particular, in such a case
the possibility is also contemplated that the silver chloride could be treated with
a bromide source to increase its sensitivity, although the bulk concentration of bromide
in the resulting emulsion will typically be no more than about 2 to 2.5% and preferably
between about 0.6 to 1.2% (the remainder being silver chloride). The foregoing % figures
are mole %.
[0042] However, the silver halide emulsion used for elements of the present invention, and
which is sensitized by a dye of formula (I), is preferably of the type that provides
a high contrast image as required in Graphic Arts applications. Such emulsions are
customarily relatively high in silver chloride and low in silver iodide. They may
contain both silver bromide and silver iodide in addition to silver chloride. Preferably
the iodide content of these emulsions is less than 10 mole percent. Substantially
pure silver chloride emulsions may be used for this purpose, although the preferred
emulsions comprise 70 mole percent chloride and 30 mole percent bromide. As is known
in the Graphic Arts field the grains may be doped with Rhodium, Ruthenium, Iridium
or other Group VIII metals, preferably at levels in the range 10
-9 to 10
-3, preferably 10
-6 to 10
-3, mole metal per mole of silver. The preferred Group VIII metal is Rhodium.
[0043] The type of silver halide grains preferably include polymorphic, cubic, and octahedral.
The grain size of the silver halide may have any distribution known to be useful in
photographic compositions, and may be ether polydipersed or monodispersed. The silver
halide emulsions employed in the photographic elements may be negative-working, such
as surface-sensitive emulsions or unfogged internal latent image forming emulsions,
or positive working emulsions of internal latent image forming emulsions (that are
either fogged in the element or fogged during processing).
[0044] Tabular grain silver halide emulsions may also be used.
Tabular grains are those with two parallel major faces each clearly larger than any
remaining grain face and tabular grain emulsions are those in which the tabular grains
account for at least 30 percent, more typically at least 50 percent, preferably >70
percent and optimally >90 percent of total grain projected area. The tabular grains
can account for substantially all (>97 percent) of total grain projected area. The
tabular grain emulsions can be high aspect ratio tabular grain emulsions--i.e., ECD/t
>8, where ECD is the diameter of a circle having an area equal to grain projected
area and t is tabular grain thickness; intermediate aspect ratio tabular grain emulsions--i.e.,
ECD/t = 5 to 8; or low aspect ratio tabular grain emulsions--i.e., ECD/t = 2 to 5.
The emulsions typically exhibit high tabularity (T), where T (i.e., ECD/t
2) > 25 and ECD and t are both measured in micrometers (µm). The tabular grains can
be of any thickness compatible with achieving an aim average aspect ratio and/or average
tabularity of the tabular grain emulsion. Preferably the tabular grains satisfying
projected area requirements are those having thicknesses of <0.3 µm, thin (<0.2 µm)
tabular grains being specifically preferred and ultrathin (<0.07 µm) tabular grains
being contemplated for maximum tabular grain performance enhancements. When the native
blue absorption of iodohalide tabular grains is relied upon for blue speed, thicker
tabular grains, typically up to 0.5 µm in thickness, are contemplated.
[0045] High iodide tabular grain emulsions are illustrated by House U.S. Patent 4,490,458,
Maskasky U.S. Patent 4,459,353 and Yagi et al EPO 0 410 410.
[0046] Tabular grains formed of silver halide(s) that form a face centered cubic (rock salt
type) crystal lattice structure can have either {100} or {111} major faces. Emulsions
containing {111} major face tabular grains, including those with controlled grain
dispersities, halide distributions, twin plane spacing, edge structures and grain
dislocations as well as adsorbed {111} grain face stabilizers, are illustrated in
those references cited in
Research Disclosure I, Section I.B.(3) (page 503).
[0047] The silver halide grains may be prepared according to methods known in the art, such
as those described in
Research Disclosure I and James,
The Theory of the Photographic Process. These include methods such as ammoniacal emulsion making, neutral or acidic emulsion
making, and others known in the art. These methods generally involve mixing a water
soluble silver salt with a water soluble halide salt in the presence of a protective
colloid, and controlling the temperature, pAg, pH values, etc, at suitable values
during formation of the silver halide by precipitation.
[0048] The silver halide may be advantageously subjected to chemical sensitization with
noble metal (for example, gold) sensitizers, middle chalcogen (for example, sulfur)
sensitizers, reduction sensitizers and others known in the art. Compounds and techniques
useful for chemical sensitization of silver halide are known in the art and described
in
Research Disclosure I and the references cited therein.
[0049] The photographic elements, as is typical, provide the silver halide in the form of
an emulsion. Photographic emulsions generally include a vehicle for coating the emulsion
as a layer of a photographic element. Useful vehicles include both naturally occurring
substances such as proteins, protein derivatives, cellulose derivatives (e.g., cellulose
esters), gelatin (e.g., alkali-treated gelatin such as cattle bone or hide gelatin,
or acid treated gelatin such as pigskin gelatin), gelatin derivatives (e.g., acetylated
gelatin, phthalated gelatin, and the like), and others as described in
Research Disclosure I. Also useful as vehicles or vehicle extenders are hydrophilic water-permeable colloids.
These include synthetic polymeric peptizers, carriers, and/or binders such as poly(vinyl
alcohol), poly(vinyl lactams), acrylamide polymers, polyvinyl acetals, polymers of
alkyl and sulfoalkyl acrylates and methacrylates, hydrolyzed polyvinyl acetates, polyamides,
polyvinyl pyridine, methacrylamide copolymers, and the like, as described in
Research Disclosure I. The vehicle can be present in the emulsion in any amount useful in photographic
emulsions. The emulsion can also include any of the addenda known to be useful in
photographic emulsions. These include chemical sensitizers, such as active gelatin,
sulfur, selenium, tellurium, gold, platinum, palladium, iridium, osmium, ruthenium,
rhodium, phosphorous, or combinations thereof. Chemical sensitization is generally
carried out at pAg levels of from 5 to 10, pH levels of from 3 to 8, and temperatures
of from 30 to 80
oC, as described in
Research Disclosure I, Section IV (pages 510-511) and the references cited therein.
[0050] The sensitizing dye may be added to an emulsion of the silver halide grains and a
hydrophilic colloid at any time prior to (e.g., during or after chemical sensitization)
or simultaneous with the coating of the emulsion on a photographic element. The dyes
may, for example, be added as a solution in water or an alcohol. The dye of formula
(I) is typically used in a silver halide emulsion (typically in a silver halide emulsion
containing layer) in an amount of from 5 to 500 mg per mole of silver halide (preferably
from 50 to 350, and more preferably from 100 to 300 mg per mole of silver halide emulsion).
The dye/silver halide emulsion may be mixed with a dispersion of color image-forming
coupler immediately before coating or in advance of coating (for example, 2 hours).
[0051] The photographic elements can be imagewise exposed using any of the known techniques,
including those described in
Research Disclosure I, section XVI. In the case of multicolor elements, this typically involves exposure
to light in the visible region of the spectrum (about 400-700nm). However, in the
case of the preferred graphics arts films of the present invention, such exposure
may include exposure to radiation having a wavelength of from about 500-800nm, preferably
between about 600-700nm. Exposure may be to a real image through a lens. However,
exposure may be by exposure to a computer stored or generated image by means of light
emitting devices (such as light controlled by light valves, CRT and the like).
[0052] The photographic elements can be processed by any known process. Processing is described
in
Research Disclosure I, Sections XIX and XX, or in T.H. James, editor,
The Theory of the Photographic Process, 4th Edition, Macmillan, New York, 1977.
[0053] In the case of preferred Graphic Arts films, the light sensitive silver halide contained
in the photographic elements is preferably processed following exposure to form a
visible image, by associating the silver halide with an alkaline medium in the presence
of a developing agent contained in the medium or in the element. When the photographic
elements contain incorporated developing agents, the elements can be processed in
the presence of an activator.
[0054] Very high contrast images can be obtained in Graphic Arts films by processing at
pH values in the range 11 to 12.3, but preferably lower pH values, for example below
11 and most preferably in the range 10.3 to 10.5 are preferably employed for processing
the photographic recording materials as described herein.
[0055] The developers for the preferred Graphic Arts films are typically aqueous solutions,
although organic solvents, such as diethylene glycol, can also be included to facilitate
the solvency of organic components. The developers contain one or a combination of
conventional developing agents, such as polyhydroxybenzene, aminophenol, para-phenylenediamine,
ascorbic acid, pyrazolidone, pyrazolone, pyrimidime, dithionite, hydroxylamine, or
other conventional developing agents.
[0056] It is preferred when processing the preferred Graphic Arts films constructed according
to the present invention, to use hydroquinone and 3-pyrazolidone developing agents
in combination. The pH of the developers can be adjusted with alkali metal hydroxides
and carbonates, borax and other basic salts. To reduce gelatin swelling during development,
compounds such as sodium sulfate can be incorporated into the developer. Also, compounds
such as sodium thiocyanate can be present to reduce granularity. Chelating and sequestering
agents, such as ethylenediaminetetraacetic acid or its sodium salt, can be present.
Generally, any conventional developer composition suitable for Graphic Arts films,
can be employed in the processing the preferred Graphic Arts films of this invention.
Specific illustrative photographic developers are disclosed in the
Handbook of Chemistry and Physics, 36th Edition, under the title "Photographic Formulae" at page 3001 et seq. and in
Processing Chemicals and Formulae, 6th Edition, published by Eastman Kodak Company (1963). Graphic Arts elements elements
can, of course, be processed with conventional developers for lithographic photographic
elements, as illustrated by US Patent No.3,573,914 and UK Patent No. 376,600.
[0057] In the case of processing a negative working multicolor element, the element is treated
with a color developer (that is one which will form the colored image dyes with the
color couplers), and then with a oxidizer and a solvent to remove silver and silver
halide. In the case of processing a reversal color element, the element is first treated
with a black and white developer (that is, a developer which does not form colored
dyes with the coupler compounds) followed by a treatment to fog silver halide (usually
chemical fogging or light fogging), followed by treatment with a color developer.
Preferred color developing agents are p-phenylenediamines. Especially preferred are:
4-amino N,N-diethylaniline hydrochloride,
4-amino-3-methyl-N,N-diethylaniline hydrochloride,
4-amino-3-methyl-N-ethyl-N-(β-(methanesulfonamido) ethylaniline sesquisulfate hydrate,
4-amino-3-methyl-N-ethyl-N-(β-hydroxyethyl)aniline sulfate,
4-amino-3-β-(methanesulfonamido)ethyl-N,N-diethylaniline hydrochloride and
4-amino-N-ethyl-N-(2-methoxyethyl)-m-toluidine di-p-toluene sulfonic acid.
[0058] Development is followed by bleach-fixing, to remove silver or silver halide, washing
and drying.
[0059] The method of the present invention will be further described in the examples below.
Examples
[0060] The photosensitive materials used in this example consist of at least a light sensitive
layer and a gel overcoat; coated on a polyethylene terephthalate base with an anti-halation
back coat.
[0061] The light sensitive layer consists of a 70:30 chlorobromide cubic monodispersed emulsion
(0.18µ edge length) doped with ammonium hexachlororhodate and coated at 3.3mg/m
2. Other addenda included in the light sensitive layer are the sensitizing dye, 2-methylmercapto-5-carboxy-6-methyl
tetraazaindene, 1-(3-acetamidophenyl)-5-mercaptotetrazole, 4-carboxymethyl-4-thiazoline-2-thione
and a latex copolymer of methyl acrylate, 2-acrylamido-2-methylpropanesulfonic acid
and the sodium salt of 2-acetoxymethylmethyacrylate (88:5:7 by weight), 3,5-disulfocatechol,
disodium salt and hydroquinone.
[0062] In these examples, the sensitizing dyes listed above as DYE1 to DYE6 were dissolved
in water and were added at the rate of 100, 200 or 300 mg of dye per mole of silver
to emulsion which had been previously chemically sensitized. After coating the treated
emulsion on a polyethylene support the resulting coatings were exposed for 10
-6 seconds using a solid state laser diode, having a maximum intensity at 670nm, to
produce a 21 step, 0-2 logE (0.1 logE) step wedge. The coatings were processed for
30 seconds in a typical rapid access developer similar to Kodak RA2000 developer (1+4),
fixed for 30 seconds in Kodak 3000 Fixer (1+3), and then dried. The densities of the
step wedge silver images so produced were measured and plotted against the appropriate
relative exposure level.
[0063] Several parameters were derived from the densitometry results, but in particular
the minimum density ("Dmin") and "Sp.6" (the relative speed, in logarithmic units,
of the coatings at a density of Dmin + 0.6), were measured. These data are shown in
Table 1 below.
Table 1
| Dye |
Level |
Dmin |
Sp.6 |
Stain |
| DYE1 |
100mg |
0.017 |
0.43 |
Slight Blue |
| |
200mg |
0.023 |
0.6 |
Medium Blue |
| |
300mg |
0.032 |
0.73 |
High Blue |
| DYE2 |
100mg |
0.013 |
0.65 |
Slight Blue |
| |
200mg |
0.015 |
0.91 |
Medium Blue |
| |
300mg |
0.019 |
0.99 |
High Blue |
| DYE3 |
100mg |
0.017 |
0.71 |
Slight Blue |
| |
200mg |
0.014 |
0.92 |
Medium Blue |
| |
300mg |
0.024 |
1.02 |
High Blue |
| DYE4 |
100mg |
0.017 |
0.46 |
Slight Blue |
| |
200mg |
0.015 |
0.65 |
Medium Blue |
| |
300mg |
0.022 |
0.73 |
High Blue |
| DYE5 |
100mg |
0.013 |
0.62 |
None |
| |
200mg |
0.023 |
0.89 |
V.Slight Blue |
| |
300mg |
0.020 |
0.91 |
Slight Blue |
| DYE6 |
100mg |
0.016 |
0.58 |
None |
| |
200mg |
0.018 |
0.86 |
None |
| |
300mg |
0.028 |
0.98 |
V.Slight Blue |
[0064] It is clear from the above results that photographic elements of the present invention
in which the silver halide is sensitized by a dye of formula (I), have low stain while
still providing good spectral sensitivity to the emulsion.
[0065] The preceding examples are set forth to illustrate specific embodiments of this invention
and are not intended to limit the scope of the compositions or materials of the invention.
It will be understood that variations and modifications can be effected within the
spirit and scope of the invention.