BACKGROUND OF THE INVENTION:
Field of the Invention:
[0001] The present invention relates to an ink exchange apparatus for use in a flexographic
printer etc. in which an ink exchange at the time of a color change accompanying with
an order change is automatically made.
Description of the Prior Art:
[0002] An ink exchange apparatus used in a flexographic printer in the prior art is described
with reference to Figs. 4(a), (b) and 5. A usual ink exchange apparatus used in a
flexographic printer, as shown in Fig. 4(a), comprises an ink circulation and supply
mechanism for circulating ink between one of ink tanks and a printing unit and supplying
the ink to the printing unit; an ink tank exchange mechanism for connecting a joint
portion to the ink tank of said ink circulation and supply mechanism selectively to
one of the ink tanks; and a wash liquid supply mechanism for supplying a wash liquid
to said ink circulation and supply mechanism at the time of washing of said ink circulation
and supply mechanism.
[0003] Fig. 4(a) is a perspective view of the ink exchange apparatus, Fig. 4(b) is a side
view of the printing unit consisting of inking rolls (an anilox roll and a rubber
roll), a printing cylinder and an impression roll, and Fig. 5 is a flow chart showing
an operation of said ink exchange apparatus.
[0004] The printing unit of a flexographic printer is constructed as shown in Figs. 4(a),
(b). That is, numeral 28 designates the printing cylinder having a printing die 29
fitted around its outer circumferential face, numeral 30 designates an impression
roll disposed opposingly to said printing cylinder 28, numeral 1 designates the anilox
roll (inking roll) and numeral 2 designates the rubber roll (inking roll), all of
which compose the printing unit.
[0005] Numeral 3 designates a flexographic ink and said flexographic ink 3 is supplied into
a nip portion P between the anilox roll 1 and the rubber roll 2 from the ink tank
4a (or ink tank 4b) through an ink pump 7 and an ink supply pipe 8.
[0006] And the ink 3 supplied into the nip portion P is doctored by the rubber roll 2 and
is transferred uniformly onto the outer circumferential face of the anilox roll 1
and is further transferred onto the printing die 29 by a contact of the surface of
the anilox roll 1 and the printing die 29 fitted around the outer circumferential
face of the printing cylinder 28.
[0007] On the other hand, a sheet 31, such as a corrugated board sheet, to be printed passes
between the printing cylinder 28 and the impression roll 30 and comes in contact with
the printing die 29, thus a desired printing is made on the sheet 31.
[0008] While the printing is being made, the ink 3a within the ink tank 4a is supplied into
said nip portion P, and an excess ink 3a overflows from both ends of said nip portion
P, flows down into end pans (ink reservoirs) 15a, 15b and returns to the ink tank
4a through return pipes (discharge pipes) 10a, 10b.
[0009] Thus, the ink 3a circulates in said ink circulation and supply mechanism while printing
is made, and after a desired printing is finished, an order change (ink color change
and printing die exchange) becomes necessary.
[0010] Said ink circulation and supply mechanism is further described concretely. Numerals
11a, 11b designate ink supply ports of the ink tanks 4a, 4b, numerals 5, 5 designate
covers of the ink tanks on which said ink supply ports 11a, 11b are provided and numeral
12 designates a joint provided at the lower end portion of the ink supply pipe 8,
and said joint 12 is fitted detachably to either one of the ink supply ports 11a,
11b.
[0011] Numeral 13 designates a filter provided in the middle of the ink supply pipe 8, numeral
7 designates an ink pump provided on the upper side of said filter 13 in the middle
of said ink supply pipe 8 and numeral 14 designates an ink funneling device provided
at the upper end portion of the ink supply pipe 8, and said ink funneling device is
disposed immediately above the nip portion between the anilox roll 1 and the rubber
roll 2.
[0012] Numerals 15a, 15b designate end pans disposed immediately below both end portions
of the anilox roll 1 and the rubber roll 2, numerals 10a, 10b designate return pipes
(discharge pipes) elongating from said end pans 15a, 15b, and numeral 10 designates
a return pipe (discharge pipe) connecting to said return pipes 10a, 10b, and the lower
end portion of said return pipe 10 connects to either one of return ports 6a, 6b of
the ink tanks 4a, 4b.
[0013] Next, said wash liquid supply mechanism is described concretely. Numeral 16 designates
a wash liquid pipe, and said wash liquid pipe 16 connects to the ink supply pipe 8
via a solenoid valve 18 and a T-type joint 17.
[0014] Next, said ink tank exchange mechanism is described concretely. Numeral 20 designates
a joint elevating cylinder, numeral 21 designates a bucket driving cylinder, numeral
22 designates a holder driving cylinder, numeral 23 designates a holder, numeral 25
designates a waste liquid bucket and numeral 32 designates a bracket connecting the
joint 12 and the return pipe 10.
[0015] The operation of the ink exchange apparatus at the time of an order change is as
follows:
[0016] As shown in Fig. 4(a), the joint 12 and the return pipe (discharge pipe) 10 are connected
each other by the bracket 12 and are movable together in any direction of front and
rear, right and left or up and down.
[0017] In Fig. 5, (a), (b), (c) and (d) show a flow chart at the time of an ink exchange,
wherein Fig. 5(A) shows a state of ink circulation and supply (state of ink supply
start), Fig. 5(b) shows a state of ink recovery and Fig. 5(c) shows a state of ink
washing by a wash liquid.
[0018] First, by stopping the ink pump 7, the ink circulation in the ink circulation passage
is stopped, and as shown in Fig. 5(b), the ink is recovered into the ink tank 4a for
a certain time by a timer setting.
[0019] Next, by a recovery finish signal, the bracket 32 connecting the joint 12 and the
recovery pipe (discharge pipe) 10 is elevated and is moved back, and as shown in Fig.
5(c), the joint 12 and the lower end portion of the return pipe 10 are moved to a
position aside the ink tank 4a, that is, a predetermined position above the waste
liquid bucket 25, and are stopped.
[0020] In this state, the solenoid valve 18 is opened, wash liquid is automatically supplied
toward the ink funneling device 14 through the ink supply pipe 8 of the ink circulation
and supply passage from the wash liquid pipe 16 via the T-type joint 17, and the insides
of the ink supply pipe 8 and the ink funneling device 14 are washed, and further the
ink of the nip portion between the anilox roll 1 and the rubber roll 2, the ink in
the end pans 15a, 15b and the ink in the return pipes 10a, 10b, 10 are washed off.
[0021] In the meantime, the anilox roll 1 and the rubber roll 2 are making idle running
and the firstly used ink sticked on the outer circumferential faces of both rolls
1, 2 and on the insides of both roll shaft end portions and the end pans 15a, 15b
are washed off.
[0022] At the same time, the wash liquid is automatically supplied to the direction of the
ink tank 4a through the ink supply pipe 8 from the wash liquid pipe 16 via the T-type
joint 17, and the ink of the insides of the ink supply pipe 8, the ink pump 7, the
filter 13 and the joint 12 is also washed off.
[0023] With the operation as above, all the wash liquid is discharged into the waste liquid
bucket 25 from the return pipes 10a, 10b, 10 and from the ink supply pipe 8 via the
opening port joint 12. Supply of the wash liquid is controlled by a time adjustable
timer etc., and with a signal given after a certain time passes, the solenoid valve
18 is closed and the supply of wash liquid is stopped. Even after the supply of wash
liquid is stopped, each device is kept stopped in that state, recovery of the wash
liquid is continued for a certain time, then by a signal from the timer of the recovery
finish, the next operation is carried out.
[0024] That is, by moving the bracket 32, the joint 12 is moved to the ink supply port 11b
of the ink tank 4b in which ink for the next new order is contained, and the end portion
of the return pipe 10 is moved to the return port 6b of the ink tank 4b, respectively,
the movement of the bracket 32 is stopped, then the bracket 32 is let down, and the
joint 12 is moved to the ink supply port 11b as shown in Fig. 4(a) and is automatically
connected thereto. Likewise, the end portion of the return pipe 10 is connected to
the return port 6b.
[0025] In this state, the ink pump 7 is started, ink for the next new order is circulated
in the ink circulation and supply passage and a printing by use of the ink of the
new order is carried out.
[0026] In the ink exchange apparatus used in the flexographic printer in the prior art,
as shown in Figs. 4 and 5, upon finishing of a printing by use of ink of the previous
order, the ink pump 7 is stopped, the circulating ink is recovered into the presently
used ink tank (of the previous order), then the connection of the lower end portion
of the ink circulation passage (the lower end portions of the ink supply pipe 8 and
the return pipe 10) and the ink tank 4a is released, the lower end portion of the
ink circulation passage is moved above the waste liquid bucket 25 by the ink tank
exchange mechanism, the wash liquid supply mechanism is worked, the ink circulation
passage is washed by the wash liquid, the turbid wash liquid after used for washing
is discharged into the waste liquid bucket 25, then supply of the wash liquid is stopped
and the turbid wash liquid is recovered for a certain time by a natural discharge.
Then, the lower end portion of the ink circulation passage is connected to the ink
tank 4b of the next new order and a printing by use of ink of the new order is commenced.
[0027] This means that after the supply of wash liquid is stopped, a natural discharge is
carried out until the turbid wash liquid is recovered. For this reason, a considerable
time is required for the recovery of wash liquid of the roll nip portion or the circulation
passage. In actual cases where a preference is put on a productivity, however, a next
printing (supply of ink) is reopened before the liquid recovery is completely made,
and in such case, upon commencement of ink circulation, the residual wash liquid in
the roll nip portion or in the circulation passage returns into the ink tank, the
ink there is diluted so that the viscosity of ink is lowered or the ink of a new order
is discolored by mixing of the residual ink of the previous order, hence there is
such a problem that a printing quality is lowered or the ink of a new order becomes
unusable.
SUMMARY OF THE INVENTION:
[0028] It is therefore an object of the present invention to provide an ink exchange apparatus
for use in a flexographic printer etc. which can ① greatly shorten a wash liquid recovery
time, ② dissolve a dilution by the residual wash liquid in the ink circulation and
supply passage so that a lowering of the ink viscosity (density) can be prevented
and ③ dissolve a mixing of the ink of the previous order remaining in the ink circulation
and supply passage so that the ink of a new order is prevented from becoming turbid,
and, as a result, can enhance the productivity and the printing quality.
[0029] In order to attain the above-mentioned object, in a printer ink exchange apparatus
according to the present invention comprising a plurality of ink tanks; an ink circulation
and supply mechanism for circulating ink between one of said ink tanks and a printing
unit and supplying the ink to the printing unit; an ink tank exchange mechanism for
connecting a joint portion to the ink tank of said ink circulation and supply mechanism
selectively to one of the ink tanks; a wash liquid supply mechanism for supplying
a wash liquid to said ink circulation and supply mechanism at the time of washing
of said ink circulation and supply mechanism; and a waste liquid recovery unit for
recovering a waste liquid after said ink circulation and supply mechanism is washed
by the wash liquid, said ink circulation and supply mechanism comprises a waste liquid
discharge line for discharging said waste liquid to said waste liquid recovery unit.
(Claim 1)
[0030] In said printer ink exchange apparatus as claimed in Claim 1, said waste liquid discharge
line comprises a selector valve provided at the end portion of a return pipe to the
ink tank of said ink circulation and supply mechanism for switching a passage of liquid
to the direction of said waste liquid recovery unit and to the direction of said ink
tank; and a waste liquid discharge pipe elongating from said selector valve to said
waste liquid recovery unit. (Claim 2)
[0031] In said printer ink exchange apparatus as claimed in Claim 2, a three-way valve is
used as said selector valve. (Claim 3)
[0032] In said printer ink exchange apparatus as claimed in Claim 2, out of liquid passages
composing said waste liquid discharge line, either one of that in the direction of
said waste liquid recovery unit and that in the direction of said ink tank is made
a preferential passage, and a two-way valve provided at said preferential passage
is used as said selector valve. (Claim 4)
[0033] In said printer ink exchange apparatus as claimed in Claim 2, out of liquid passages
composing said waste liquid discharge line, that in the direction of said waste liquid
recovery unit and that in the direction of said ink tank are separated each other
at an ink reservoir, either one of them is made a passage for suction by a discharge
pump, the other is made a passage for natural flow, and a two-way valve provided at
said the other passage is used as said selector valve. (Claim 5)
[0034] In the printer ink exchange apparatus according to the present invention constructed
as described above, at the time of washing, the selector valve is switched to the
direction of the ink tank, wash liquid is supplied to the ink circulation and supply
mechanism, same as in the conventional ink exchange apparatus, the ink circulation
and supply mechanism is washed and the waste liquid (wash liquid after used for washing)
is recovered into the waste recovery unit, then the ink tank in which ink for a new
order is contained and the ink supply pipe of the ink circulation and supply mechanism
are connected together, the selector valve is switched to the direction of the waste
liquid recovery unit, ink is supplied for a certain time, and together with said ink,
the residual waste liquid (residual wash liquid) is forcibly discharged into the waste
liquid recovery unit. In this state, when a certain time passes, or when the color
of returning liquid comes to a certain deepness, the selector valve is switched to
the direction of the ink tank, the ink for a new order is circulated in the ink circulation
and supply mechanism and the ink is supplied to the printing unit.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0035] In the accompanying drawings:
Fig. 1 is a perspective view showing one preferred embodiment of a printer ink exchange
apparatus according to the present invention.
Fig. 2 is a flow chart, wherein Fig. 2(a) shows a state of ink circulation and supply,
Fig. 2(b) shows a state of ink recovery, Fig. 2(c) shows a state of ink washing by
use of wash liquid and Fig. 2(d) shows a state of ink supply start.
Fig. 3(a) is a side view showing a case where a two-way valve is provided in the middle
of the return pipe and Fig. 3(b) is a side view showing a case where a two-way valve
is provided at an ink reservoir.
Fig. 4(a) is a perspective view showing an ink exchange apparatus used in a flexographic
printer in the prior art and Fig. 4(b) is a side view showing the printing unit.
Fig. 5 is a flow chart, wherein Fig. 5(a) shows a state of ink circulation and supply,
Fig. 5(b) shows a state of ink recovery, Fig. 5(c) shows a state of ink washing by
use of wash liquid and Fig. 5(d) shows a state of ink supply start.
DESCRIPTION OF THE PREFERRED EMBODIMENTS:
[0036] A printer ink exchange apparatus according to the present invention is described
based on one preferred embodiment applied to a flexographic printer as shown in Figs.
1 and 2. Fig. 1 is a perspective view of said ink exchange apparatus and Fig. 2 is
a flow chart showing functions (operation status) of said ink exchange apparatus.
[0037] In Figs. 1 and 2, numeral 1 designates an anilox roll, numeral 2 designates a rubber
roll, numeral 3 designates a flexographic ink, numerals 4a, 4b designate ink tanks,
numerals 5, 5 designate covers of said ink tanks 4a, 4b, numerals 6a, 6b designate
return ports provided on said covers 5, 5, numeral 7 designates an ink pump, numeral
8 designates an ink supply pipe, numeral 10 designates a return pipe (discharge pipe),
numerals 11a, 11b designates supply ports provided on said covers 5, 5, numeral 12
designates a joint, numeral 13 designates a filter, numeral 14 designates an ink funneling
device, numerals 15a, 15b designate end pans, numeral 16 designates a wash liquid
pipe, numeral 17 designates a T-type joint, numeral 18 designates a solenoid valve,
numeral 20 designates a joint numeral 21 designates a bucket driving cylinder, numeral
22 designates a holder driving cylinder, numeral 23 designates a holder, numeral 25
designates a waste liquid bucket (waste liquid recovery unit), numeral 26 designates
a three-way valve (selector valve) and numeral 27 designates a waste liquid discharge
pipe.
[0038] Incidentally, the construction and the function of a printing unit in the flexographic
printer are same as those in the conventional ones.
[0039] Next, operation of the ink exchange apparatus in the flexographic printer is described
concretely.
[0040] When a printing of certain order is finished and an ink exchange is made for another
order, the ink pump 7 is stopped, a starting button of a control circuit (not shown
in the figure) of the ink tank exchange mechanism is switched on and the ink exchange
work is started.
[0041] That is, from a state of Fig. 2(a), the ink pump is first stopped and, as shown in
Fig. 2(b), the ink in the ink circulation and supply passage is recovered into the
ink tank 4a. At this time, the three-way valve 26 is switched to the direction of
the ink tank 4a.
[0042] When a certain time set by a timer passes from said state and ink recovery is finished,
then upon a recovery finish signal, as shown in Fig. 2(c), the ink supply pipe 8 and
the joint 12 fitted at its lower end portion are elevated by the joint elevating cylinder
20, and then the holder 23 is moved back by the holder driving cylinder 22, and the
joint 12 of the ink supply pipe 8 and the lower end portion of the return pipe (discharge
pipe) 10 are moved above the waste liquid bucket (waste liquid recovery unit) 25.
[0043] In this state, the solenoid valve 18 is opened, wash liquid is automatically supplied
toward the anilox roll 1 and the rubber roll 2 from the wash liquid pipe 16 via the
T-type joint 17, and the inside of the ink supply pipe 8 and the inside of the ink
funneling device 14 are washed. Further, the ink in the roll nip portion, the ink
in the end pans 15a, 15b and the ink in the return pipes 10a, 10b, 10 are washed off.
[0044] At this time, the anilox roll 1 and the rubber roll 2 are making idle running and
the firstly used ink sticked on the outer circumferential faces of both rolls 1, 2
and on the insides of both roll shaft end portions and end pans 15a, 15b are washed
off.
[0045] On the other hand, the wash liquid is also automatically supplied toward the ink
tank 4a from the wash liquid pipe 16 via the T-type joint 17, and the ink of the inside
of the ink supply pipe 8 and the ink of the insides of the ink pump 7, the filter
13 and the joint 12 are washed off.
[0046] With the work as above, all the wash liquid is discharged from the lower end portion
of the return pipe 10 and the joint 12 of the ink supply pipe 8.
[0047] Supply and stop of the wash liquid are controlled by a time adjustable timer etc.,
and upon a signal given after a certain time passes, the solenoid valve 18 is closed,
the supply of wash liquid is stopped and the next process is commenced.
[0048] That is, upon the supply of wash liquid being stopped, recovery of the wash liquid
is carried out for a certain time. Then, the holder driving cylinder 22 is worked,
and the joint 12 of the ink supply pipe 8 and the lower end portion of the return
pipe 10, both supported movably in the upward and downward directions by the holder
23, are transferred to the right in Fig. 1 and stopped so that the joint 12 positions
correspondingly to the supply port 11b of the ink tank 4b in which a new ink for the
next order is previously contained and the lower end portion of the return pipe 10
positions correspondingly to the return port 6b.
[0049] Upon finish of the wash liquid recovery, as shown in Fig. 2(d), the holder 23 is
advanced by the bucket driving cylinder 21, and the joint 12 on the side of the ink
supply pipe 8 of the ink circulation and supply passage is let down by the joint elevating
cylinder 20 so as to approach to the supply port 11b of the ink tank 4b of the next
new order and is connected thereto automatically.
[0050] And the three-way valve (electromagnetic valve) 26 is switched to the direction of
the waste liquid bucket (waste liquid recovery unit) 25. Then, the ink supplied by
the ink pump 7 pushes out forcibly for a certain time, and is diluted itself by, the
residual waste liquid (residual wash liquid) in the ink circulation and supply passage,
so that the waste liquid is discharged through the waste liquid discharge pipe 27
into the waste liquid bucket (waste liquid recovery unit) 25 provided on the outside
of the ink tanks.
[0051] Incidentally, said forcible discharge time is controlled by a timer setting made
on experiences with feedback of a sensor detected signal of the color of the returning
waste liquid, or by judgement of an operator seeing the color.
[0052] After said forcible discharge time passes, the three-way valve 26 is switched to
the direction of the ink tank 4b, the returning ink 3b is recovered into the ink tank
4b, and the ink 3b in the ink tank 4b is circulated in the ink circulation and supply
mechanism and is supplied to the printing unit.
[0053] Thus, as the residual waste liquid (residual wash liquid) is forcibly discharged
by the ink for a new order, the ink exchange time is greatly shortened. And as the
diluted ink is not returned to the ink tank, a lowering of the ink viscosity is prevented.
[0054] Incidentally, in said preferred embodiment, the three-way valve 26 is used as a selector
valve, but not limited to the three-way valve, a two-way valve 33 shown in Fig. 3
may be used.
[0055] That is, in Fig. 3(a) which corresponds to Fig. 2(d), a two-way valve 33 is provided
below the discharge pipe 10. Fig. 3(b) shows a printing unit in which ink or water
returning from the return pipe 10 is once stored in an ink reservoir 35 and then is
sucked up by a discharge pump 34, and in this case also, a two-way valve 33 is provided
at the ink reservoir 35. In this example, the discharge pump 34 is stopped and the
two-way valve 33 is opened, thereby the residual waste liquid (residual wash liquid)
is prevented from mixing in the ink tank 4b of the new order. In such way, the two-way
valve 33 may be used.
[0056] In the printer ink exchange apparatus according to the present invention as described
above, at the time of washing, the selector valve is switched to the direction of
the ink tank, wash liquid is supplied to the ink circulation and supply mechanism,
same as in the conventional ink exchange apparatus, the ink circulation and supply
mechanism is washed and the waste liquid (wash liquid after used for washing) is recovered
into the waste recovery unit, then the ink tank in which ink for a new order is contained
and the ink supply pipe of the ink circulation and supply mechanism are connected
together, the selector valve is switched to the direction of the waste liquid recovery
unit, ink is supplied for a certain time, and together with said ink, the residual
waste liquid (residual wash liquid) is forcibly discharged into the waste liquid recovery
unit. In this state, when a certain time passes, or when the color of returning liquid
comes to a certain deepness, the selector valve is switched to the direction of the
ink tank, the ink for a new order is circulated in the ink circulation and supply
mechanism and the ink is supplied to the printing unit. Thereby, ① the wash liquid
recovery time can be greatly shortened, ② a dilution by the residual waste liquid
(residual wash liquid) in the ink circulation and supply passage can be dissolved
so that a lowering of the ink viscosity (density) can be prevented, ③ a mixing of
the ink of the previous order remaining in the ink circulation and supply passage
can be dissolved so that the ink for a new order is prevented from becoming turbid,
and as a result, the productivity and the printing quality can be enhanced. The foregoing
invention has been described in terms of preferred embodiments. However, those skilled
in the art will recognize that many variations of such embodiments exist. Such variations
are intended to be within the scope of the present invention and the appended claims.