[0001] The present invention relates to a support assembly for printing plate-holder cylinders,
particularly in flexographic printing machines.
[0002] It is known that in flexographic printing machines it is necessary to replace the
printing plates on the cylinders according to the different printing requirements.
[0003] In order to replace the printing plate, some solutions entail fully removing the
cylinder from the printing machine, with the obvious related drawbacks, in view of
the fact that handling is extremely complicated and long, due to the considerable
weight of the cylinders, with consequent long machine downtimes.
[0004] In order to avoid these drawbacks, solutions are already commercially available that
entail performing the axial extraction, with respect to the cylinder, of one of the
seats that support the end of the cylinder, while said end is supported by a piston
which is in practice arranged laterally adjacent to the shoulder that forms the seat
that is extracted.
[0005] Once axial extraction of the seat has been performed, the portion of shoulder that
forms the seat is turned over and the supporting piston is removed, while the cylinder
is supported in a cantilevered manner by the other shoulder and the printing plate
is replaced.
[0006] The end of the cylinder is then again supported by means of the piston, so as to
reposition it with respect to the seat, which is again moved axially so as to again
couple to the end.
[0007] This solution is considerably complicated; furthermore, considerable difficulties
arise in performing correct mutual positioning between the seat and the end of the
cylinder when the seat and the cylinder are recoupled, so that printing plate replacement
times are considerably long.
[0008] A principal aim of the invention is to solve the above-mentioned problems by providing
a support assembly for printing plate-holder cylinders particularly for flexographic
printing machines, which allows to replace on board the machine, at the same time
eliminating all the difficulties in coupling between the seat and the end of the cylinder.
[0009] Within the scope of the above aim, a particular object of the invention is to provide
a support assembly in which uncoupling between the end of the cylinder and the seat
does not produce dangerous sliding and slipping movements between the seat and the
end of the cylinder and furthermore allows to significantly reduce intervention times.
[0010] Another object of the present invention is to provide a support assembly for printing
plate-holder cylinders particularly in flexographic printing machines which, by virtue
of its particular constructive characteristics, is capable of giving the greatest
assurances of reliability and safety in use.
[0011] Another object of the present invention is to provide a support assembly for printing
plate-holder cylinders that can be easily obtained starting from commonly commercially
available elements and materials and is furthermore competitive from a merely economical
point of view.
[0012] This aim, these objects, and others which will become apparent hereinafter are achieved
by a support assembly for printing plate-holder cylinders, particularly in flexographic
printing machines, which comprises a first and a second shoulders that form seats
for rotatably supporting the ends of a printing plate-holder cylinder, characterized
in that at least one of said seats is formed by an upper bracket connected to a lower
bracket, said upper bracket being overturnable about a first axis that is substantially
parallel to the axis of said seat and said lower bracket being arranged at the end
of an arm that can be turned over about a second axis that is substantially perpendicular
to said first axis.
[0013] Further characteristics and advantages will become apparent from the following detailed
description of a preferred but not exclusive embodiment of a support assembly for
printing plate-holder cylinders, particularly in flexographic printing machines, illustrated
only by way of non-limitative example in the accompanying drawings, wherein:
figure 1 is a schematic view of the support assembly according to the invention;
figure 2 is a partially sectional front view of the seat constituted by a lower and
an upper brackets;
figure 3 is an axial view of the seat of figure 2, with the opening of the upper bracket
shown in dashed lines;
figure 4 is a top plan view of the shoulder, with the lower bracket turned over to
allow printing plate replacement;
figure 5 is a schematic view of the stroke limiters for the rotation of the arm that
forms the lower bracket.
[0014] With reference to the above figures, the support assembly for printing plate-holder
cylinders, particularly in flexographic printing machines, comprises a first shoulder
1 and a second shoulder 2 that are spaced from one another and support the ends of
a printing plate-holder cylinder, generally designated by the reference numeral 3.
[0015] In greater detail, the first shoulder 1 forms an openable seat 4 and the second shoulder
2 forms a fixed seat 5 in which the axial ends of the printing plate-holder cylinder
3 rotatably engage.
[0016] The particularity of the invention resides in the fact that the first seat 4 is formed
by an upper bracket 10 that can be turned over about a first axis 11 which is substantially
parallel to the axis of the seat and is parallel to the axis of the printing plate-holder
cylinder in the assembled condition.
[0017] The upper bracket 10 is pivoted, about the axis 11, to the end of an arm 12 which
forms a lower bracket 13 coupleable to the bracket 10 to form the seat 4.
[0018] The arm 12 can be turned over about a second axis 20 that is substantially perpendicular
to the axis 11.
[0019] The arm 12 is turned over by means of a hydraulic rotating overturning actuator 21,
which actuates a first driving gear 22 that meshes with a toothed sector 23 keyed
on the shaft 20.
[0020] As shown in figure 5, adjustable stroke limiters 30 and 31 are also provided which
allow to adjust the exact stroke-limit position.
[0021] Furthermore, at the axial end of the seat 4, on the side directed towards the cylinder
1, there is provided a rolling bearing 40 the axis whereof is perpendicular to the
axis of the cylinder, said bearing facilitating relative sliding during overturning.
[0022] Furthermore, guiding rollers 35 are connected to the upper bracket 10 and keep the
wing 41 associated with a gear 42, which transmits the rotary motion to the cylinder
3 and is extracted after turning the upper bracket over.
[0023] At the other end of the cylinder there is provided a supporting piston 50 that engages
the axial end of the printing plate-holder cylinder 3 during the overturning of the
arm 12, so as to allow optimum support while the printing plate-holder cylinder 3
is held in a cantilevered manner.
[0024] In practical operation, when the printing plate must be replaced, the upper bracket
10 is turned over, in practice opening the seat 4, and then, after extracting the
driving gear 42, the arm 12 is turned over so that the printing plate-holder cylinder,
supported in a cantilevered manner by the other seat 5 and by the supporting piston
50, allows to extract the printing plate and replace it.
[0025] Then the above operations are repeated in reverse, turning the arm 12 over again
so as to align it with the shoulder 1 and the upper bracket is closed, thus forming
the seat 4 again.
[0026] From the above description it is thus evident that the invention achieves the intended
aim and objects, and in particular the fact is stressed that the provision of an openable
seat considerably facilitates all the operations for coupling the end of the shaft
and the seat, without having to resort to troublesome mutual positionings of the end
and the seat and without causing damage to the supporting bearings.
[0027] The invention thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the inventive concept.
[0028] All the details may furthermore be replaced with other technically equivalent elements.
[0029] In practice, the materials employed, as well as the contingent shapes and dimensions,
may be any according to the requirements.
[0030] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A support assembly for printing plate-holder cylinders, particularly in flexographic
printing machines, which comprises a first and a second shoulders that form seats
for rotatably supporting the ends of a printing plate-holder cylinder, characterized
in that at least one of said seats is formed by an upper bracket connected to a lower
bracket, said upper bracket being overturnable about a first axis that is substantially
parallel to the axis of said seat and said lower bracket being arranged at the end
of an arm that can be turned over about a second axis that is substantially perpendicular
to said first axis.
2. The support assembly according to claim 1, characterized in that it comprises a hydraulic
rotating overturning actuator that actuates a first driving gear that couples to a
toothed sector which is keyed on the shaft that forms said second axis.
3. The support assembly according to the preceding claims, characterized in that it comprises
adjustable stroke limiters that interact with said arm for positioning in the overturned
position and in the operating position.
4. The support assembly according to one or more of the preceding claims, characterized
in that it comprises, on said lower bracket, a rolling bearing that is substantially
perpendicular to the axis of the cylinder to facilitate mutual sliding during overturning.
5. The support assembly according to one or more of the preceding claims, characterized
in that it comprises guiding rollers that are associated with said upper bracket and
engage a wing that is associated with a gear for transmitting the rotary motion to
said printing plate-holder cylinder.
6. The support assembly according to one or more of the preceding claims, characterized
in that it comprises, on the shoulder lying opposite to the shoulder that forms the
openable seat, a supporting piston that can engage the axial end of the printing plate-holder
cylinder during the overturning of said arm.