[0001] The present invention relates to an improvement to a Cotton loom.
[0002] It is known that in conventional Cotton looms there is provided, for each fabric
forming head, a bar provided with grooves in which the sinkers that distribute the
thread between the needles slide and a bar for the lowering sinkers, which help to
form the rows once thread distribution has ended. In particular, the sinkers have
a horizontal and vertical motion that allows the needles, after engaging the thread
and while the tab is closed, to pass through the fabric and form the new stitch.
[0003] In order to retract the sinkers, usually there is provided a so-called collector
bar which is actuated with a composite motion that comprises a vertical and a horizontal
components.
[0004] In Cotton looms of the described type, the lowering sinker bar and the corresponding
actuation mechanisms entail considerable structural complexity, not only from a merely
constructive point of view but also because the sinkers require troublesome assembly
and tuning operations, in addition to the fact that they must be replaced in case
of wear or damage.
[0005] A principal aim of the present invention is to improve a Cotton loom so as to eliminate
the presence of the lowering sinker bar and therefore of all the kinematic elements
that control its movements, so as to provide a considerable constructive simplification
that advantageously affects the purchase costs of a Cotton loom and the maintenance
and tuning operations.
[0006] This aim is achieved with a Cotton loom having a beam and a plurality of sinkers,
characterized in that the sinkers have, below their end portion (beak), a tab protruding
forwards beyond the end of the end portion and forming a recess together with said
end of the end portion, said sinkers being actuated so as to perform an advancing
motion to distribute the thread among the needles, a retracting motion combined with
the descent of the needles so as to form a row and deposit it on said tab, and a subsequent
advancing motion so as to cause the lowering of the row inside said recess.
[0007] Further characteristics and advantages of the present invention will become apparent
from the following detailed description of a preferred embodiment thereof, illustrated
by way of non-limitative example in the accompanying drawings, wherein:
figure 1 is a schematic sectional view of a Cotton loom at the region of the needles,
including the improvement according to the invention;
figure 2 is a side view of a sinker according to the invention;
figures 3 to 10 are views of successive steps for the formation of the fabric with
the improved loom according to the invention.
[0008] With reference to figures 1 and 2, the reference numeral 1 designates the longitudinal
beam of a Cotton loom. The beam 1 has an L-shaped cross-section, and the sinker bar
2 is fixed to the top of the vertical wing of the beam 1; hereinafter, for reasons
of clarity in description, said bar will be termed sinker comb.
[0009] The comb 2 has, on its upper face, a plurality of equidistant grooves 3 that lie
at right angles to the extension of the comb 2.
[0010] The so-called cover 4 is arranged above the comb 2 and is rigidly coupled thereto;
on the lower face of said cover 4, which is directed towards the comb 2, there is
provided a plurality of grooves 5 that are parallel to the grooves 3. Each groove
of the comb 2 is superimposed on a respective groove 5 of the cover. The upper and
lower edges of the sinkers 6 are guided in the grooves 3 and 5 (figure 2) and are
provided, at the front, with a groove 7 and, below said groove, with a beak 8, whereas
at the rear they have a heel 8a the thickness whereof is increased by applying two
lateral plates 9 to its opposite faces.
[0011] The so-called waves 10 act on the heels 8a, are articulated on a shaft 11, and are
adapted to be actuated by the couliering cam 12 that runs on the rail 13. The cam
12, by acting on the waves 10, actuates the forward movement of the sinkers 6, so
that a thread deposited on the beaks of the sinkers can be gripped by the grooves
7 and be pushed between the needles 14 of the needle plate that are interposed between
the sinkers.
[0012] In order to keep the sinkers in their advancement position, to prevent them from
retracting due to the action of the thread as a consequence of the evolution of the
needles during the formation of a new row, the waves 10 are retained by appropriate
tongs 15 that are fixed on a shaft 16. The shaft 16 is actuated by the main cam shaft
so that it can be turned into a position that allows the tongs 15 to disengage from
the waves 10 and thus affect the collecting bar 16a which, by engaging in the notches
16b of the sinkers 6, causes said sinkers to retract to the starting point for the
subsequent thread deposition cycle.
[0013] In conventional looms, the needles 14 cooperate with the lowering sinkers for the
formation of the fabric. According to the present invention, the sinkers 6 have a
special shape that allows to fully eliminate the lowering sinkers and the corresponding
actuation elements.
[0014] According to the invention, the sinkers 6 have, below the beak 8, a tab 17 that protrudes
forwards beyond the end of the beak 8.
[0015] An elongated recess 18 remains between the beak 8 and the tab 17 and is delimited
by the lower edge of the beak at the top and by the upper edge of the tab at the bottom.
[0016] Inside the recess, the upper edge of the tab 17 has a tooth 19 that separates a hollow
20 formed in front thereof from a groove 21 that runs from the tooth 19 beyond the
overlying groove 7, i.e., up to a point that is closer to the heel 8a than the groove
7.
[0017] The operating method of the described loom is as follows.
[0018] At the beginning of each cycle, the operating situation of the loom is the one shown
in figure 3, in which the sinkers 6 are in retracted position and the needles 14 intersect
the sinkers at the end portion of the beaks 8. The previously formed fabric, the last
row of knitting whereof is engaged on the needles 14, is designated by T and protrudes
from the recesses 18. In this situation, the thread guide 22 lays the thread F on
the beaks 8.
[0019] During the deposition of the thread F, the sinkers 6 are actuated forwards (figure
4), so that the thread F engages the groove 7 lying above the beak 8 and is pushed
between the needles. At the same time, the fabric T enters the recesses 18 until it
reaches the grooves 21.
[0020] At this point, the descent of the needles 14 is actuated; after engaging the thread
F and after being closed by the abutment of their beaks 14a against the appropriately
rounded front edge 23 of the comb 2, said needles pass the thread through the stitches
of the last row of the fabric (figure 5). While the needles 14 continue to move downwards
(figure 6), retraction of the sinkers 6 is actuated, so that the thread F disengages
from the beaks 8 and rests on the tabs 17. Accordingly, the situation of figure 7
is reached and the method moves on to the lowering step, which begins with the subsequent
step for the advancement of the sinkers 6.
[0021] As shown by figure 8, the advancement of the sinkers 6 causes the insertion of the
fabric in the hollow 20 until the formed row, by abutting on the teeth 19 (figure
9), is lowered against the previously formed fabric. The cycle is completed by means
of a small retraction of the sinkers (figure 10) and a lifting of the needles 14 that
restores the starting situation of figure 1.
[0022] Figure 10 also shows, in dashed lines, the path followed by the tops of the needles,
which substantially duplicates the shape of a double figure-of-eight due to the need
to move the needles into abutment against the edge 23 during descent.
[0023] It is evident that the invention allows to fully eliminate the conventional lowering
sinker shafts, with all the actuation lever systems associated therewith, required
to perform the composite movements that are necessary to assist the action of the
needles. The absence of these elements not only leads to a substantial reduction in
the manufacturing costs of the loom but also allows greater access to the other elements,
with the corresponding facilitations in assembly and tuning.
[0024] Numerous modifications and variations are possible in the practical embodiment of
the invention, all of which are within the scope of the same inventive concept. In
particular, the shapes and the dimensions of the tabs 17 can vary according to the
requirements of the fabric and to the movements performed by the sinker collector
bar and by the needle bar.
[0025] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A Cotton loom having a beam and a plurality of sinkers, characterized in that the
sinkers (6) have, below their end portion (8), a tab (17) protruding forwards beyond
the end of the beak (8) and forming a recess (18) together with said end of the end
portion, said sinkers (6) being actuated so as to perform an advancing motion to distribute
the thread (F) among the needles (14), a retracting motion combined with the descent
of the needles (14) so as to form a row and deposit it on said tab (17), and a subsequent
advancing motion so as to cause the lowering of the row inside said recess (18).
2. A Cotton loom according to claim 1, characterized in that said recess (18) is delimited
by the lower edge of the end portion (8) of the sinker (6) at the top and, at the
bottom, by the upper edge of the tab (17) which, inside the recess (18), has a tooth
(19) that separates a hollow (20), formed in front thereof, from a groove (21) that
runs from the tooth (19) beyond the groove (7) lying above the end portion (8) of
the sinker (6), said groove (21) being adapted to receive the fabric (T) during the
penetration of the thread (F) between the needles (14), said tooth (19) being adapted
to abut against the last row formed during lowering.