[0001] The invention relates to compacted pastilles for cosmetic use, obtained by compaction
of powders and comprising a bearing base and the compacted material, having a particular
shape and suitable for the realization of original packages easily usable and attractive
for the public.
[0002] The invention relates also to the process for the realization of said compacted pastilles
having a particular shape.
[0003] As is known, powder cosmetics such as face powders, eyeshadows, fards, earthes, etc.,
are presented to users in compact form, more particularly in form of compacted pastilles,
which are formed by a flat bearing base provided with edges, within which the compacted
cosmetic material shaped as a pastille, a tablet or the like is contained. The compacted
pastilles are then packaged by placing and fixing them, for instance by glueing, on
the bottom of boxes, cases and the like.
[0004] In this way, the users can take the quantity of cosmetic product they need, usually
by rubbing it away from the surface of the pastilles as they use it.
[0005] It is also known that compacted pastilles are obtained by placing the empty bases,
realized from tinplate, aluminium or the like, in the special cavities of a drilled
or grooved plate; the bottom of such cavities is formed by the top of projections
obtained on an underlying male plate obtained in correspondence of the individual
cavities of the grooved plate, and vertically translable relatively to the latter
through the action of a piston or the like.
[0006] Once the empty bases have been placed in the respective cavities, the cosmetic powder
to be compacted is poured from a special hopper translable on the grooved plate and
so distributed as to cause the uniform filling of all the cavities up to their edges:
to do this, a scraper or the like is caused to pass on the surface of the grooved
plate, which scraper provides to the removal of the excess of the powder to be compacted.
An upper plate or dolly is then lowered on the grooved plate, which dolly closes in
this way the cavities filled with powder, and thereafter a piston causes the upwards
translation of the male plate, so that the powder filling the individual cavities
is compressed and compacted in the respective bases against the upper plate. Lastly,
the upper plate is lifted and, making the male plate to translate further upwardly,
the compacted pastilles are pushed out of the respective cavities, collected and conveyed
to the packaging station.
[0007] By adjusting the starting position of the male plate relatively to the position of
the grooved plate, it is possible to change the volume of the cavities and therefore
the quantity of cosmetic product that is compacted and/or the thickness and/or the
consistency of the compacted pastille.
[0008] The bearing base of the compacted pastilles available at present according to the
known art and obtained according to known processes is usually flat or at least partly
flat. As a consequence, such pastilles can be utilized to realize only packagings
such as boxes, cases and the like provided with a flat bearing base or a flat supporting
plate, and anyway a base suitable to house and stably restrain, usually by glueing,
fitting in and the like, elements provided with a substantially flat base, such as
the present pastilles.
[0009] Also compacted pastilles are known that have a convex surface and that are provided
with a concavity in their bearing base. These pastilles are obtained by suitably shaping
the dolly, for instance providing concavities in the same in correspondence of the
individual cavities and by shaping correspondingly the projections realized on the
male plate, so that during the compaction stage the base is drawn correspondingly
to the convexity and the compaction pressure on the material - and therefore the characteristics
of the obtained pastilles -is uniform. However, such compacted pastilles have always
the drawback that the convexity of the base due to the drawing is a severe hindrance
to the taking of the last parts of the product and therefore to the easy and complete
use of the same. Besides, the bearing base of these compacted pastilles lies in any
case on a plane and therefore they can be used only for traditional packages according
to the kown art, and more precisely packages provided with a flat base or anyway provided
with a flat bearing surface.
[0010] Object of this invention is to realize and provide compacted pastilles comprising
a base and compacted powder, suitable to adhere to and to be stably restrained on
bearing surfaces having various non flat shapes, even irregular shapes, allowing in
this way the realization of packages having different forms particularly convenient
and functional for the purpose of the taking and the utilization of the product.
[0011] Another object of this invention is the realization of compacted pastilles suitable
to be used for the realization of packages of various and original forms, aestetically
pleasant and such as to exert a particular appeal and attraction on the public.
[0012] A further object of this invention is the realization of a process for the production
of compacted pastilles of various shapes and profiles, suitable to be stably fixed
and restrained on various non flat surfaces and even on irregular surfaces.
[0013] These and still further objects and related advantages which will be made more apparent
by the follwing description are achieved by compacted powder pastilles particularly
for cosmetic use, comprising a base and at least a layer of compacted material, which
pastilles, according to this invention, are provided with a bearing base, formed essentially
by said base, said base being non flat and suitable to be stably restrained by restraining
means commonly used, such as glueing, fitting in or the like, on non flat bearing
surfaces, so as to allow the realization of packages of various forms and particularly
convenient and functional for the purpose of the taking of the product by users, and
also aesthetically original and attractive.
[0014] More particularly, said bearing base is arched or rhomboid-arched or waved, or leaf-
or petal- or shell-shaped or the like.
[0015] For instance, with circle-arched compacted pastilles it is possible to realize a
package wherein the pastilles cover the cylindrical surface of a cylindrical, possibly
rotating, support, exposing in this way to users a wide surface of product contained
in a small space.
[0016] With rhomboid-arched compacted pastilles it is possible to realize, according to
this invention, a package wherein the pastilles cover diagonally or spiral-like the
cylindrical surface of the support.
[0017] Of course, the cylindrical surface of the package formed by the surface of the compacted
pastilles can be protected by cylindrical small doors or a bell-like envelope or the
like.
[0018] With leaf- or petal-shaped compacted pastilles it is possible to realize, always
according to this invention, flower- or floreal composition-shaped packages.
[0019] Placing on the suitable shaped support pastilles of different colours and according
to a suitable sequence, it is possible to obtain special aesthetic qualities and effects,
and to realize in this way packages particularly appealing and attractive for the
public.
[0020] It is even possible to obtain a same pastille realized with different colours, so
as to allow users to take the product in the widest range of shades and/or compositions
that fit best their needs, besides reaching an even more marked aesthetically attractive
effect.
[0021] The invention will now be described with special reference to the drawings, provided
only by way of non limitative example of the invention, wherein
Fig. 1 shows schematically and in section a device for the realization of compacted
pastilles according to the known art,
Figs. 2 and 3 show the side view of two different embodiments of compacted pastilles
according to the invention, while
Figs. 4 and 5 show schematically two different embodiments of packages obtained by
utilizing the pastilles of Figs. 2 and 3 respectively.
[0022] With reference to Fig. 1, bases 1, 1a, etc. are positioned within the cavities provided
in the female grooved plate 2 resting on top of projections 3, 3a, etc. obtained on
the male plate 4. Powder 5 to be compacted is placed in the various cavities, on the
respective bases. The cavities are then closed by lowering the upper plate or dolly
6, and then the male plate 4 is pushed upwards by the cylinder or piston 7, so that
powder 5 is compressed against dolly 6 and compacted and anchored within base 1. Having
then removed dolly 6, the male plate 4 is caused to furtherly translate upwards until
it expels the compacted pastilles so formed.
[0023] Fig. 2 shows a compacted pastille 8 according to this invention, having an arched
bearing base. With this pastille it is possible to realize for instance the cylindrical
package 9, schematically shown in Fig. 4, comprising a plurality of pastilles 8 sequentially
glued on the surface of cylinder 10 which is entirely covered by the same.
[0024] Fig. 3 shows a different embodiment of the pastille according to this invention,
formed by a pastille 11 having a rhomboid-arched bearing base. With such pastille
it is possible to realize for instance the cylindrical package 12 schematically shown
in Fig. 5, comprising a plurality of pastilles 11 sequentially spiral-like glued on
the surface of cylinder 13.
[0025] In the same way, with differently arched pastilles it is possible to realize packages
having a spherical or ogival form, or flower- or fruit-shaped or the like.
[0026] Obviously, to realize the pastilles according to this invention which, as said, utilizes
usually preformed arched bases variously shaped, it is not possible to adopt the technique
of filling up to the edge with the powder to be compacted the cavities wherein the
bases are placed, removing then the excess powder from the surface of the grooved
plate by means of a scraper: this would unavoidably lead to different thicknesses
of the powder in the various parts of the cavity according to the bending degree of
the underlaying base, and therefore to compacted pastilles wherein the compacted material
would have different densities and hence different consistencies in the different
parts of a same pastille. Therefore, a further object of this invention is to provide
a process for the production of compacted pastilles having variously arched or shaped
bearing bases.
[0027] These and still further objects and related advantages which shall be apparent from
the following description are reached by a process for the production of compacted
powder pastilles, particularly for cosmetic use, provided with a non flat and variously
arched and/or shaped bearing base suitable to be stably restrained on non flat bearing
bases, which process, according to this invention, comprises the step of intimately
mixing the powder to be compacted with a suitable bonding agent, and of distributing
afterwards on the surface of a suitably arched and/or shaped base an equal and constant
quantity of said powder per surface unit, independently on the bending degree and
therefore on the inclination that the suface of said base has locally.
[0028] In fact, it has been observed that the bonding agent lends the powder to be compacted
a remarkable consistency and sliding strength and that the boundary friction angle
is such as to allow the powder to draw up and to remain even on the parts of the base
that are more inclined relatively to the horizontal line. This makes it possible to
compact afterwards uniformely the powder by utilizing a mould and a dolly suitably
shaped according to the development of the pastille surface.
[0029] The uniform distribution of the powder in the base may be realized in different ways
by using feeding/dosing devices of a known type.
[0030] As bonding agents are preferably used various waxes and/or oils and/or esters; such
agents, in the particular case of cosmetic powders, are of common use and are also
usually already included in the mixes used for the production of cosmetics having
the form of compacted pastilles.
1. Compacted powder pastilles, particularly for cosmetic use, comprising a base and at
least a layer of compacted material, characterized in that they are provided with
a bearing base, formed substantially by the above base, said base being non flat and
suitable to be stably restrained by means of commonly used restraining means, such
as glueing, fitting in and the like, on non flat bearing surfaces, so as to allow
the realization of packages of various shapes and particularly convenient and functional
for the porpose of the taking of the material by users, as well as aesthetically original
and attractive.
2. The compacted pastilles according to claim 1, characterized in that said bearing base
is arched, or rhomboid-arched or waived, or leaf- or petal- or shell-shaped or the
like.
3. Packages of cosmetic products comprising compacted pastilles of cosmetic powders,
characterized in that they comprise a cylindrical support whose surface is covered
by compacted pastilles of cosmetic powders, provided with a circle-arched bearing
base.
4. Packages of cosmetic products comprising compacted pastilles of cosmetic powders,
characterized in that they comprise a cylindrical support whose surface is covered
by compacted pastilles of cosmetic powders, provided with a rhomboid-arched bearing
base, and arranged diagonally or spiral-like.
5. Process for the production of compact powder pastilles, particularly for cosmetic
use, provided with a non flat and variously arched and/or shaped bearing base suitable
to be stably restrained on non flat bearing bases, according to claim 1, characterized
in that it comprises the step of intimately mixing the powder to be compacted with
a suitable bonding agent, and of distributing afterwards on the surface of a suitably
arched and/or shaped base an equal and constant quantity of said powder per surface
unit, independently on the bending degree and therefore on the inclination which the
surface of said base has locally.