BACKGROUND OF THE INVENTION
[0001] The present invention relates to the art of refrigerant recovery and, more particularly,
to an improved method and apparatus for recovering refrigerant from a refrigerating
system having a high pressure liquid side and a low pressure vapor side and purging
gas from the refrigerant during the recovery thereof.
[0002] The present invention finds particular utility in conjunction with refrigerant recovering
apparatus operable in a liquid recovery mode and in a vapor recovery mode and which,
when operating in the vapor recovery mode, is responsive to an unacceptably high pressure
and thus temperature in the refrigerant recovery receptacle to disconnect the source
of vapor being recovered from vapor reducing components of the apparatus and to circulate
vapor in the recovery receptacle to the vapor reducing components for reduction to
a liquid which is returned to the recovery receptacle, thus to reduce the pressure
and temperature therein to acceptable levels. At the same time, as will become apparent
hereinafter, the invention is applicable to refrigerant recovery methods and apparatus
other than those including an arrangement for cooling the recovery receptacle during
the vapor recovery operation.
[0003] A refrigerant recovery unit of the foregoing character is available from Ridge Tool
Company of Elyria, Ohio under the latter's product designation Model RS-200 which
is a portable unit for recovering a variety of refrigerants from air conditioning
and other refrigeration systems having a high pressure liquid side and a low pressure
vapor side from which refrigerant must be withdrawn in a recovery operation. This
unit includes a casing enclosing the refrigerant recovery components including a compressor
and condenser, flow lines and valving, and electrical circuitry which controls operation
of the unit. The refrigerant recovery components provide liquid and vapor flow circuits
having inlet ends selectively connectable through flexible hoses to the high pressure
liquid and low pressure vapor sides of a refrigeration system from which refrigerant
is to be recovered. The flow circuits have outlet ends connected to the refrigerant
storage tank through a flexible hose. The refrigerant recovery components further
include a vapor feed back circuit connectable to the storage tank through a flexible
hose and by which vapor in the storage receptacle is adapted to be fed back to and
through the vapor reducing components for return to the storage receptacle as a liquid.
The electrical control circuit provides for the unit to be selectively operated in
the liquid recovery mode and in the vapor recovery mode.
[0004] In the liquid recovery mode, liquid refrigerant from the refrigeration system is
drawn directly into the storage receptacle, bypassing the vapor reducing components,
and vapor in the storage receptacle is fed back and reduced in the foregoing manner
and returned to the receptacle as a liquid. In the vapor mode, the vapor feedback
circuit is closed and vapor is drawn from the refrigeration system and is reduced
and pumped to the storage receptacle as a liquid. During vapor recovery, the pressure
and thus the temperature in the storage receptacle can become undesirably high and,
the pressure in the storage receptacle is monitored and, in response to an undesirably
high pressure indicating an undesirably high temperature, the unit shifts to the liquid
recovery mode whereby the vapor input from the refrigeration system to the vapor reducing
components is blocked and the vapor feedback circuit is opened. This results in feed
back of vapor from the receptacle to the vapor reducing components as described above,
thus to reduce the pressure in and cool the storage receptacle. When the pressure
is reduced sufficiently, the unit shifts back to the vapor recovery mode, whereby
the feedback circuit is again closed and the input of vapor from the refrigeration
system is recommenced so as to continue the vapor recovery operation. While it would
be possible to discontinue operation of the unit during vapor recovery in response
to an undesirably high temperature in the storage receptacle and then recommence the
recovery operation when the temperature subsides sufficiently, the vapor feedback
arrangement advantageously provides for minimizing the vapor recovery time by automatically
providing a cooling function in conjunction with operation of the unit.
[0005] In connection with operating a refrigerant recovery unit of the foregoing character,
it is of course necessary to purge air from the flexible hoses and from the liquid
and vapor flow circuits prior to starting a recovery operation. Such purging is done
manually and is time consuming. In this respect, the flexible hoses for connecting
the high and low pressure sides of the refrigeration system with the recovery unit
and for connecting the refrigerant storage receptacle with the unit include in-line
valves to minimize the escape of refrigerant during start-up and shut-down of the
equipment, and the storage receptacle has shut-off valves for the liquid and vapor
line connections thereto. Moreover, as is well known, a refrigerating system from
which refrigerant is to be recovered has service valves associated with each of the
high pressure liquid and low pressure vapor sides of the system. Thus, there are 8
valves which have to be opened and closed and several hose connections which have
to be loosened and tightened in connection with purging air from the equipment prior
to initiating the refrigerant recovery operation. Moreover, when the unit is operating
in the liquid recovery mode, or is shifted to the latter mode during vapor recovery
as described above in response to an undesirably high pressure in the storage receptacle,
the liquid flowing back to the receptacle from the vapor reducing components flows
through a capillary expander. Non-condensable gases in the liquid, primarily air,
cannot easily pass through the capillary tube and, thus, back up and accumulate in
the condenser. This reduces the cooling capacity of the feedback flow circuit and
thus increases the time required to lower the pressure in the storage receptacle to
the level at which the unit shifts back to the vapor recovery mode. This in turn increases
the overall time required to complete the vapor recovery operation.
SUMMARY OF THE INVENTION
[0006] In accordance with the present invention, refrigerant recovery apparatus having liquid
flow circuitry, vapor flow circuitry for reducing vapor to liquid, and a vapor feedback
circuit for vapor in the refrigerant recovery storage receptacle to be reduced and
returned to the receptacle as a liquid is provided with a gas purging arrangement.
The purging arrangement is between the vapor reducing section of the vapor flow circuit
and the refrigerant storage receptacle and is adapted to remove gas from liquid refrigerant
flowing from the vapor reducing section to the receptacle. The vapor feedback circuit
is open to the vapor reducing section at least during operation of the apparatus to
recover liquid from the high pressure liquid side of a refrigeration system and, preferably,
is adapted to be connected with the vapor reducing section in response to an unacceptably
high pressure in the storage receptacle during a vapor recovery operation so as to
achieve cooling and a reduction of pressure in the receptacle so as to optimize the
time required to achieve completion of a vapor recovery operation. In any event, the
gas purging arrangement eliminates the need to manually purge the apparatus prior
to initiating a refrigerant recovery operation and, in the preferred arrangement,
additionally serves to minimize the time required to achieve completion of a vapor
recovery operation by avoiding the backup of non-condensable gas into the vapor reducing
section of the vapor recovery circuit. The gas removed from the liquid refrigerant
is accumulated and exhausted to atmosphere and, preferably, the operation of the gas
purging arrangement in this respect is automatic through a purging control circuit
which is activated when the apparatus is in the liquid recovery mode. If the apparatus
is operable during vapor recovery to achieve vapor feedback from the storage receptacle
for cooling and reducing the pressure in the receptacle as described above, the purge
control circuit is activated during such feedback operation so as to enable the exhausting
of purged gas to atmosphere.
[0007] Preferably, a gas purging arrangement according to the invention includes a chamber
arrangement providing for non-condensable gas in the liquid refrigerant to gravitate
upwardly therefrom into an accumulating or storage space from which the gas is exhausted
to atmosphere. Preferably, the quantity of accumulated gas is monitored and, in response
to the accumulation of a pre-determined quantity, the gas is released to atmosphere.
Still further in accordance with a preferred arrangement, the exhausting of accumulated
gas to atmosphere is periodic and is controlled in part by a timer in the purge control
circuit which has a repeating time cycle including purge and non-purge modes, respectively
enabling and disabling the exhaust of gas to atmosphere. Thus, if the timer is activated
and a pre-determined quantity of gas has accumulated in the chamber arrangement, the
accumulated gas will be exhausted during each purge portion of successive timer cycles.
The removal of gas from the liquid refrigerant flowing from the vapor reducing section
advantageously eliminates or minimizes the problem referred to hereinabove with regard
to the backup of gas into the vapor reducing section of the vapor flow circuit during
a vapor recovery operation.
[0008] It is accordingly an outstanding object of the present invention to provide refrigerant
recovery apparatus operable in a liquid recovery mode and in a vapor recovery mode
with an arrangement for purging gas from liquid refrigerant flowing to a refrigerant
recovery storage receptacle from a vapor reducing section of the apparatus.
[0009] Another object is the provision of refrigerant recovery apparatus of the foregoing
character wherein the gas purging arrangement eliminates the need to manually pre-purge
the apparatus prior to initiating a refrigerant recovery operation.
[0010] A further object is the provision of refrigerant recovery apparatus of the foregoing
character wherein the purging arrangement is operable in the liquid recovery mode
and can be operated during the vapor recovery mode to minimize the vapor recovery
time.
[0011] Yet another object is the provision of refrigerant recovery apparatus of the foregoing
character wherein the purging arrangement is activated when the apparatus is in the
liquid recovery mode and is actuated to exhaust gas to atmosphere upon the accumulation
of a pre-determined quantity of gas.
[0012] Still a further object is the provision of refrigerant recovery apparatus of the
foregoing character wherein the purging arrangement is adapted to be activated when
the apparatus is operating in the vapor mode in response to the existence of an undesirable
condition in the recovery receptacle.
[0013] Another object is the provision of refrigerant recovery apparatus of the foregoing
character wherein the gas purging arrangement provides for the separation of gas from
liquid refrigerant by gravitation of the gas into an accumulating chamber in which
the quantity of accumulated gas is monitored and from which accumulated gas is periodically
exhausted to atmosphere.
[0014] A further object is the provision of a method and apparatus for recovering refrigerant
from a refrigeration system and for purging gas from the refrigerant being recovered
and during the recovery operation, such that manual pre-purging of the recovery apparatus
is not necessary and such that the overall recovery operation is more efficient and
less time consuming than heretofore possible.
BRIEF DESCRIPTION OF THE DRAWING
[0015] The foregoing objects, and others, will in part be obvious and in part pointed out
more fully hereinafter in conjunction with the written description of a preferred
embodiment of the invention illustrated in the accompanying drawing in which:
FIGURE 1 is a liquid flow diagram for a prior art refrigerant recovery system;
FIGURE 2 is a wiring diagram for the system illustrated in Figure 1;
FIGURE 3 is a liquid flow diagram similar to Figure 1 and including a gas purging
arrangement in accordance with the present invention; and
FIGURE 4 is a wiring diagram similar to Figure 2 and including a control circuit for
the purging arrangement.
DESCRIPTION OF A PREFERRED EMBODIMENT
[0016] Referring now in greater detail to the drawings, wherein the showings are for the
purpose of illustrating a preferred embodiment of the invention only and not for the
purpose of limiting the same, Figures 1 and 2 schematically illustrate prior art apparatus
for recovering refrigerant from an air conditioning or refrigeration system 10, hereinafter
referred to collectively as a refrigeration system, and which system has a high pressure
liquid side and a low pressure vapor side from which refrigerant is to be recovered
and which sides are respectively assessable through service valves 12 and 14. The
refrigerant recovery apparatus includes a recovered refrigerant storage receptacle
16 having a liquid refrigerant inlet line 18 and a vapor outlet line 20 opening thereunto
through corresponding manually operated shut-off valves 22 and 24. As will be explained
in greater detail hereinafter, line 18 provides a passageway for the flow of liquid
refrigerant 26 into receptacle 16, and line 20 provides a passageway for vapor 28
above liquid 26 to flow out of the receptacle. The refrigerant recovery apparatus
further includes liquid and vapor flow circuitry 30 as shown in Figure 1 and an electrical
circuit 32 therefor as shown in Figure 2. The component parts of circuits 30 and 32
are housed in a casing 34 which, while not shown, provides for the component parts
of the apparatus therein to be portable and carried to the location of refrigeration
system 10 together with receptacle 16 which is separable from the component parts
in casing 34.
[0017] Liquid and vapor circuitry 30 includes a liquid flow circuit 36, a vapor flow circuit
38, and a vapor feedback circuit 40. Liquid flow circuit 36 includes a flow line 42
having an inlet end 44 connected to a system inlet line 46 through a sight glass 48
which serves the purpose set forth hereinafter. Inlet line 46 has an outer end 50
adjacent the exterior of casing 34 for connecting the recovery apparatus to refrigeration
system 10 as set forth more fully hereinafter. Flow line 42 has an outlet end 52 connected
to a system outlet line 54 which has an outer end 56 adjacent the exterior of casing
34 for connecting outlet line 54 with storage tank 16 as set forth hereinafter. A
check valve 58 is provided in flow line 42 adjacent inlet end 44 thereof for precluding
the backflow of liquid refrigerant through inlet line 46.
[0018] Vapor flow circuit 38 includes a vapor reducing section comprising a compressor 60
and condenser 62 by which vapor flowing through the vapor flow circuit is reduced
to a liquid for flow to the storage receptacle. The vapor flow circuit further includes
a flow line 64 having an inlet end 66 connected to system inlet line 46 between sight
glass 48 and check valve 58. Flow line 64 has an outlet end 68 connected to the inlet
side of compressor 60 through a normally closed solenoid valve S2, and a check valve
69 is provided in line 64 adjacent inlet end 66 to preclude the backflow of vapor
through inlet line 46. The outlet side of compressor 60 is connected to the inlet
end of condenser 62 by a flow line 70, and the outlet side of condenser 62 is connected
to a flow line 72 having an outlet end 74 connected to system outlet line 54. A normally
closed solenoid valve S3 is provided in line 72 between the condenser and outlet end
74, and the vapor flow circuit further includes a capillary expander 76 having an
inlet end 78 connected to flow line 72 between condenser 62 and valve S3 and through
a strainer 80. The outlet end 82 of the capillary expander is connected to flow line
72 between valve S3 and outlet end 74 of the flow line. For the purpose set forth
hereinafter, a high pressure switch 84 and a high pressure gage 86, the latter of
which is visible exteriorly of casing 34, are connected to flow line 72 between condenser
62 and valve S3.
[0019] Vapor feedback flow circuit 40 includes a flow line 88 having an inlet end 90 disposed
adjacent the exterior of casing 34 for connection to storage tank 16 as set forth
hereinafter. Flow line 88 has an outlet end 92 connected to the inlet side of compressor
60, and a normally closed solenoid valve S1 and a diaphragm actuated compressor throttling
valve 94 are provided in flow line 88 between the inlet and outlet ends thereof. A
flow line 96 connects the diaphragm chamber of valve 94 with line 70 on the outlet
side of compressor 60, whereby the compressor outlet pressure provides a pilot pressure
for operating valve 94. For the purpose set forth hereinafter, a low pressure switch
98 and a low pressure gage 100, the latter of which is visible from the exterior of
casing 34, are connected to flow line 88 between valve S1 and end 92 of the flow line
and thus on the inlet side of the compressor, and a pressure responsive switch 102
is connected to flow line 88 between inlet end 90 thereof and valve 94.
[0020] The inlet ends of liquid flow circuit 36 and vapor flow circuit 38 are adapted to
be connected to the high pressure liquid and the low pressure vapor sides of refrigeration
system 10 by a flexible hose assembly 104 which includes a hose 106 having a coupling
108 for attaching the hose assembly to outer end 50 of inlet line 46. The hose assembly
further includes a filter 110 to which hose 106 is connected and a flow divider 112
to which a pair of flexible hoses 114 and 116 are connected. Hoses 114 and 116 include
corresponding couplings 118 by which the hoses are adapted to be connected respectfully
to service valves 12 and 14 of the refrigeration system, and each of the hoses is
provided with a manually operable in-line shut-off valve 120 to minimize the loss
of refrigerant during attachment and detachment of the recovery apparatus with the
refrigeration system. While hose assembly 104 provides a single connection to the
inlet side of the apparatus and thus the inlet ends of the liquid and vapor flow circuits,
it will be appreciated that the flow circuits could have separate inlet ends for connection
to separate hoses for connection to the corresponding one of the high pressure liquid
and low pressure vapor sides of the refrigeration system.
[0021] Outlet line 54 of the liquid and vapor flow circuits is adapted to be connected to
liquid line 18 of storage receptacle 16 by means of a flexible hose 122 having couplings
124 at the opposite ends thereof for connection with outer end 56 of outlet line 54
and liquid valve 22 of receptacle 16. Flow line 88 of vapor feedback circuit 40 is
adapted to be connected to vapor line 20 in receptacle 16 by means of a flexible hose
126 having couplings 128 at the opposite ends thereof for connection with outer end
90 of flow line 88 and vapor valve 24 of receptacle 16. Each of the hoses 122 and
126 is provided with a manually operable in-line shut-off valve 130 for the same purpose
as valves 120 referred to hereinabove. Preferably, storage receptacle 16 is provided
with a float switch 132 for the purpose set forth hereinafter, and the float switch
is adapted to be connected to the electric control circuit for the apparatus through
switch cable 134 which extends from housing 34 and has a plug 136 at the outer end
thereof for connection with a plug receptacle 138 on storage receptacle 16.
[0022] Referring now to Figure 2 which shows the electric control circuit for the refrigerant
recovery apparatus, power lines L1 and L2 of the control circuit are adapted to be
connected to a 115 volt AC power supply by means of a power cord extending from casing
34 and having a plug 140 at the outer end thereof. Compressor 60 and a cooling fan
142 in parallel therewith are connected across lines L1 and L2 through a manually
operable on-off switch 144 and a normally open relay 146. Coil 148 for relay 146 is
connected across lines L1 and L2 through line 149, normally closed low pressure switch
98, a second normally open relay 150, line 151, normally closed receptacle float switch
132, normally closed high pressure switch 84, and on-off switch 144. An indicator
light 85 is connected in shunt across high pressure switch 84, and an indicator light
133 is connected in shunt across float switch 132, both for the purpose set forth
hereinafter. The control circuit further includes a manually operable selector switch
152 by which the recovery apparatus is selectively operated in the liquid recovery
mode and in the vapor recovery mode. More particularly in this respect, switch 152
is a double pole double throw switch having switch arms 154 and 156 which, in the
solid line positions thereof shown in Figure 2, provide for the apparatus to operate
in the liquid recovery mode and in the broken line positions thereof provide for the
apparatus to operate in the vapor recovery mode. Switch arm 154 has a base terminal
158 and contacts 160 and 162 between which the arm is displacable, and switch arm
156 has a base terminal 164 and contacts 166 and 168 between which the arm is displacable.
Contact 160 is connected to line L2 through line 170 and coil 172 of solenoid valve
S1, and contact 162 is connected to line L2 through line 174 and coils 176 and 178
of solenoid valves S2 and S3, respectfully, which are connected in parallel with one
another between line 174 and line L2. Contact 166 of switch arm 156 is connected to
line I2 through line 180 and relay coil 148, and contact 168 is connected to line
L2 through line 182, line 180 and relay coil 148. Line 182 includes an indicator light
184 for indicating completion of a refrigerant recovery operation and functions in
this respect as set forth more fully hereinafter.
[0023] Pressure responsive switch 102 associated with flow line 88 of vapor feedback circuit
40 is interposed between selector switch 152 and line L1. Switch 102 is a single pole
double throw switch having a switch arm 186, a base terminal 188 and contacts 190
and 192 between which arm 186 is displacable. Switch arm 186 is normally in the solid
line position thereof shown in Figure 2 and is displaced to the broken line position
thereof in the manner and for the purpose set forth more fully hereinafter. Base terminal
188 is connected to base terminal 164 of switch arm 156 of selector switch 152 by
line 194 and is connected to line L1 by line 96, float switch 132, high pressure switch
84 and on-off switch 144. Contact 190 of switch 102 is connected to base terminal
158 of switch arm 154 of selector switch 152 by line 198, and contact 192 of switch
102 is connected to line 170 by line 200.
[0024] Assuming that the apparatus has been connected to refrigeration system 10 and refrigerant
recovery storage receptacle 16 as described herein, and further assuming that the
apparatus has been purged of air and residual refrigerant therein by the appropriate
manual manipulation of the various valves and hose fittings so as to purge high pressure
liquid hose 114, low pressure vapor hose 116, liquid flow circuit 36, liquid valve
hose 122, vapor flow circuit 38 and vapor valve hose 126, the apparatus is prepared
for a recovery operation which is performed as follows. It is preferred to first perform
a liquid recovery operation and, accordingly, selector switch 152 is positioned to
operate the recovery apparatus in the liquid recovery mode, whereby the several switches
in the apparatus control circuit are in the solid line positions thereof shown in
Figure 2. Service valve 12 for the high pressure liquid side of refrigeration system
10 is then opened together with valve 120 in high pressure hose 114, liquid and vapor
valves 22 and 24 of storage receptacle 16 and valves 130 in liquid and vapor hoses
122 and 126. The apparatus is then turned on by closing on-off switch 144 which connects
relay 148 across lines L1 and L2 through normally closed switches 84 and 132, lines
96 and 94, switch arm 156 of selector switch 152 and line 180. Relay coil 148 is thus
energized to close relays 146 and 150 whereby compressor 60 begins running. Relay
150 connects relay coil 148 across lines L1 and L2 independent of selector switch
152 for the purpose set forth hereinafter. Further, the closure of on-off switch 144
connects coil 172 of solenoid valve S1 across lines L1 and L2 through switches 84
and 132, line 196, switch arm 186 of switch 102, line 198, switch arm 154 of selector
switch 152 and line 170, whereby coil 172 is energized to open solenoid valve S1 and
thus connect vapor 28 in receptacle 16 in flow communication with the inlet side of
compressor 60 through vapor feedback circuit 40. In the liquid recovery mode, switch
arm 154 of selector switch 152 disengages contact 162, whereby the circuit to coils
176 and 178 of solenoid valves S2 and S3 is open and valves S2 and S3 are closed.
[0025] As will be appreciated from Figure 1, the foregoing relationships provide for liquid
refrigerant from refrigeration system 10 to flow through line 42 of liquid flow circuit
36 to storage receptacle 16 through liquid line 18 therein. During such flow, vapor
28 in receptacle 16 is fed back to the inlet side of compressor 60 through feedback
circuit 40 and open valve S1, and this vapor is pumped through compressor 60 and condenser
62 and is reduced thereby to a liquid. Since valve 53 is closed, the liquid flows
through capillary expander 76 and is cooled thereby and returned through outlet line
54 to receptacle 16 as a liquid. During such feedback flow, diaphragm valve 94 throttles
the flow of vapor to the inlet side of compressor 60 based on a pilot pressure in
line 70 at the outlet side of the compressor. High pressure gage 86 on the downstream
side of condenser 62 provides a visual reading of the compressor discharge pressure
during operation of the apparatus in the liquid recovery mode, and high pressure switch
84 operates to shut-down the apparatus in response to a pre-determined undesirably
high pressure which opens the switch. Operation of the apparatus in the foregoing
manner continues until all of the liquid refrigerant has been withdrawn from refrigeration
system 10, and the latter can be determined by observing the absence of liquid in
sight glass 48.
[0026] When all of the liquid has been withdrawn, low pressure vapor side service valve
14 of refrigeration system 10 is opened as is valve 120 in low pressure vapor hose
116, and selector switch 152 is displaced to the vapor recovery mode position thereof,
whereby switch arms 154 and 156 move to the broken line positions thereof shown in
Figure 2. Thus, as will be appreciated from Figure 2, switch arm 154 disengages contact
160 to open the circuit to coil 172 of solenoid valve S1, whereby the latter valve
closes, and the switch arm engages contact 162 to connect solenoid coils 176 and 178
across lines L1 and L2, whereby the coils are energized to open solenoid valves S2
and S3. At the same time, switch arm 156 disengages contact 166 and engages contact
168. While this opens the circuit to line 180, relay coil 148 remains energized across
normally closed low pressure switch 98 and previously closed relay 150, whereby relay
146 remains closed and compressor 60 continues to run. The engagement of switch arm
156 with contact 168 connects indicator light 184 in shunt across low pressure switch
98 and relay 150, whereby the indicator light is unlit at the beginning of the vapor
recovery operation. During the vapor recovery operation, vapor from the low pressure
side of refrigeration system 10 flows through vapor flow circuit 38 and thus through
solenoid valve S2 to compressor 60 and condenser 62. The vapor is thus reduced to
a liquid which flows through open solenoid valve S3 and thence through line 72 to
outlet line 54 and to storage tank 16 through liquid line 18 thereof. During operation
in the vapor recovery mode in the foregoing manner, solenoid valve S1 is closed, whereby
there is no feedback of vapor 28 from receptacle 16 through feedback circuit 40.
[0027] The liquid flowing from condenser 62 follows the path of least resistance through
solenoid valve S3 and thus bypasses capillary expander 76 and the cooling effect achieved
with respect to flow of the liquid therethrough to receptacle 16 during liquid recovery.
Accordingly, during vapor recovery operation, the temperature in receptacle 16 and
thus the pressure therein can become undesirably high. While the recovery apparatus
could be shut down under such circumstances until the temperature drops to an acceptable
level, it is preferred to monitor the pressure in receptacle 16, and thus the temperature,
and to shift the apparatus back to the liquid recovery mode. This shift reopens vapor
feedback circuit 40 for the flow of vapor from receptacle 16 to the inlet side of
compressor 60 and thence to condenser 62, whereby the vapor is reduced to a liquid
and returned to receptacle 16 through capillary expander 76. Such shifting of the
apparatus is achieved by pressure responsive switch 102 in vapor feedback circuit
40. More particularly in this respect, and as will be appreciated from Figure 2, when
the pressure in receptacle 16 and thus the temperature therein reaches a predetermined
undesirably high level switch arm 186 of pressure responsive switch 102 is displaced
from the solid line position thereof to the broken line position, thus to disengage
contact 190 and to engage contact 192. In the vapor recovery phase, switch arm 154
of selector switch 152 is in the broken line position thereof shown in Figure 2, whereby
displacement of switch arm 186 of switch 102 to its broken line position opens the
circuit through line 198 to coils 176 and 178 of solenoid valves S2 and S3, whereby
the latter close. At the same time, engagement of switch arm 186 with contact 192
of switch 102 closes the circuit through lines 200 and 170 to coil 172 of solenoid
valve S1, whereby the latter opens. Thus, vapor in receptacle 16 is fed back through
flow circuit 40 as described above until such time as the pressure in receptacle 16
drops to an acceptable level. When the latter occurs the apparatus shifts back to
the vapor recovery mode by the return of switch arm 186 to the solid line position
thereof in Figure 2. This shift causes solenoid valve S1 to close and solenoid valves
S2 and S3 to reopen, whereby the apparatus functions to reduce vapor from the low
pressure vapor side of refrigeration system 10 as described above. The foregoing shifting
of the apparatus from the vapor recovery mode to the liquid recovery mode and back
to the vapor recovery mode with selector switch 152 in the vapor recovery mode position
thereof continues until such time as all of the vapor in the low pressure side of
the refrigeration system as been recovered. Such automatic cycling of the apparatus
advantageously minimizes the overall recovery time. When the recovery of vapor has
been completed, the apparatus automatically shuts down. In this respect, normally
closed low pressure switch 98 opens in response to a pre-determined vacuum pressure
when all of the vapor has been recovered to open the circuit to relay coil 148 thus
to open the circuit to compressor 60 by opening relay 146. Low pressure gage 100 provides
a visual indication of the pressure during the vapor recovery procedure. The opening
of low pressure switch 98 energizes indicator light 184 to provide a visual indication
that recovery is complete. High pressure switch 84 is responsive to a higher pressure
than that of switch 102 and is operable in response to an undesirably high compressor
discharge pressure or receptacle pressure during operation of the apparatus to open
the circuit to relay coil 148, thus to shut down the compressor. The opening of high
pressure switch 84 energizes indicator light 85 for visually indicating the existence
of a high pressure condition. If the level of liquid 26 in receptacle 16 reaches that
of float switch 132, the latter likewise opens the circuit to relay coil 148 to shut
down compressor 60, and the opening of switch 132 energizes indicator light 133 to
visually indicate that the receptacle is full.
[0028] When operating the recovery apparatus in the liquid recovery mode, and when shifting
to the liquid recovery mode in response to a high pressure in the storage receptacle,
air in the liquid on the downstream side of condenser 62 cannot easily pass through
capillary expander 76 and, thus, backs up in the condenser. This results in a low
cooling capacity and a high operating pressure which can actuate high pressure switch
84 causing the apparatus to cycle on and off. Such cycling precludes continuous operation
of the apparatus and increases the operating time required to complete a recovery
operation. This disadvantage is overcome in accordance with the present invention
by incorporating a gas purging arrangement 202 in the apparatus on the downstream
side of condenser 62, as shown in Figure 3, and incorporating a purging control circuit
204 in the apparatus control circuit as shown in Figure 4 of the drawing. Otherwise,
the component parts of the apparatus and control circuit are structurally and functionally
the same as that described hereinabove in conjunction with Figures 1 and 2 of the
drawing and, accordingly, are designated in Figures 3 and 4 by the same numbers and
letters.
[0029] Referring first to Figure 3, purging arrangement 202 is interposed in flow line 72
between the downstream side of condenser 62, solenoid valve S3 and capillary expander
76. In the embodiment illustrated, purging arrangement 202 includes a horizontal gas
separating chamber 206 having an inlet end 208 defined by line 72 and having an outlet
end defined by line 210 connected to strainer 80 of capillary expander 76. The top
of chamber 206 adjacent outlet end 210 thereof is connected by line 212 in flow communication
with solenoid valve S3 and line 72. Purging arrangement 202 further includes a vertically
disposed float and gas accumulating chamber 214 having a necked in lower end 216 opening
into the top of chamber 206 at a location closer to outlet end 210 than to inlet end
208. Chamber 214 houses a float 218 which is operable as set forth more fully hereinafter
to control a float switch 220 which has a normally open or deactivated position and
which, when closed or activated, enables opening of a normally closed solenoid valve
S4 to exhaust accumulated gas to atmosphere. More particularly in this respect, chamber
214 has an upper end 222 in which gas removed from the liquid refrigerant accumulates
as set forth hereinafter. Upper end 222 is provided with an outlet line 224 normally
closed by solenoid valve S4 and for the purpose set forth hereinafter, the exhaust
of accumulated gas through valve S4 to atmosphere is preferably through a capillary
tube 226. Float 218 is reciprocable in chamber 214 between upper and lower stops 228
and 230, respectively, and in the embodiment illustrated the lower stops are defined
by a pair of electrical contacts adapted to be bridged by float 218, or conductive
material attached thereto, to achieve closing of switch 220 when float 218 is in its
lower most position. Stops 228 and contacts 230 are mounted on a tubular float guide
232 extending downwardly in chamber 214 from switch 220 and which float guide encloses
the electrical switch wires, not shown, for switch contacts 230.
[0030] In the embodiment illustrated, compressor 62 is a 1/3 horse power reciprocating compressor
operating between design pressures of from about 215 PSI to about 395 PSI, and separating
chamber 206 is constructed from copper tubing and is about 7 inches long and has an
outer diameter of about 0.75 inch. Inlet end 208, outlet end 210 and line 212 are
defined by copper tubing brazed to chamber 206 and having an inner diameter of about
0.2 inch. Capillary expander 76 is a copper tube having an uncoiled length of about
4 feet and an inner diameter of about 0.036 inch. Float and gas storage chamber 214
has a height of about 8 inches and is defined by copper tubing having an inner diameter
of about 1 inch above lower end 216 which has a diameter of about 0.5 inch and is
brazed to chamber 206. Capillary tube 226 has an uncoiled length of about 10 feet
and an inner diameter of about 0.028 inch and serves to control the time and flow
rate of the venting of purged gas to atmosphere.
[0031] Referring now to Figure 4, purge control circuit 204 includes float switch 220, a
solenoid coil 234 for solenoid valve S4, and a timer 236 which has a timing cycle
including purge and non-purge portions for the purpose set forth hereinafter. Timer
236, float switch 220 and solenoid coil 234 are connected in series with one another
and in parallel with coil 172 of solenoid valve S1 between lines 170 and L2 Accordingly,
as will be appreciated from the foregoing description of apparatus control circuit
32, control circuit 204 is adapted to be activated when selector switch 152 is positioned
for the apparatus to operate in the liquid recovery mode. Likewise, when the selector
switch is positioned for the apparatus to operate in the vapor recovery mode control
circuit 204 is adapted to be activated in conjunction with shifting back to the liquid
recovery mode in response to a high pressure in storage receptacle 16. Timer 236 is
connected between lines 170 and L2 by lines 238 and 240 which provide for the timing
cycle of timer 236 to be initiated upon activation of the purge control circuit in
the liquid recovery mode and in response to the shifting to the latter mode during
a vapor recovery operation. During the purge portion of the time cycle of timer 236,
the timer completes a circuit between lines 238 and line 242 to float switch 220,
and during the non-purge portion of the time cycle, the latter circuit is open. Accordingly,
as will become more apparent hereinafter, the purge and non-purge portions of the
timer cycle respectively enable and disable the exhausting of accumulated gas to atmosphere
from upper end 222 of chamber 214.
[0032] It is believed that the following description of the operation of the purging arrangement
will be understood from the foregoing description of the purging apparatus and purging
control circuit together with the foregoing description of the recovery apparatus
and apparatus control circuit illustrated in Figures 1 and 2. When selector switch
152 is positioned for the apparatus to operate in the liquid recovery mode, solenoid
valve S1 is open, solenoid valves S2 and S3 are closed, and liquid refrigerant from
the high pressure side of refrigeration system 10 flows through liquid flow circuit
36 to refrigerant storage receptacle 16 as described hereinabove. Further, vapor 28
in the liquid storage receptacle is fed back through flow circuit 40 to the inlet
side of compressor 60 and thence to condenser 62 whereby the vapor is reduced to a
liquid. The liquid from condenser 62 flows into inlet end 208 of separation chamber
206 of purging arrangement 202, and the relative dimensions of inlet 208 and chamber
206 provide for the velocity of the liquid refrigerant LR entering the chamber to
decrease and for gas A in the liquid refrigerant to gravitate to the top of chamber
206 and to move therealong and into float and storage chamber 214 through entrance
end 216 thereof. Liquid refrigerant also enters the float and storage chamber, and
gas entering the latter chamber gravitates therethrough and accumulates in upper end
222 of the chamber. Liquid refrigerant with the gas thus removed flows through outlet
end 210 of chamber 206 and thence through capillary expander 76 to the liquid inlet
18 line of receptacle 16.
[0033] As gas accumulates in upper end 222 of chamber 214, float 118 moves downwardly form
its upward most position as defined by stop 228. When a pre-determined quantity of
gas has accumulated in upper end 222 of chamber 214, float 218 engages contacts 230
to activate or close float switch 220. In the preferred embodiment, float 218 is of
hollow, stainless steel construction and thus provides for bridging contacts 230 to
close the switch. As mentioned above, timer 236 has a timing cycle which is initiated
when selector switch 152 is moved to the position to operate the apparatus in the
liquid recovery mode. If, upon the closure of float switch 220, timer 236 is in the
purge mode, solenoid coil 234 is energized to open solenoid valve S4. If timer 236
is in the non-purge portion of the timer cycle, solenoid coil 234 remains de-energized
until such time as the timer moves into the purge portion of the cycle. The timing
cycle of timer 236 continuously repeats whereby, so long as selector switch 152 remains
in the liquid recovery mode position, gas is exhausted to atmosphere from upper end
222 of chamber 214 when float switch 220 is closed and timer 236 is in the purge portion
of the timer cycle. The non-purge portion of the time cycle provides a timing period
during each timer cycle for gas to accumulate in upper end 222 of chamber 214, and
the purge portion provides a short period for exhausting the gas. Preferably, the
cycle time is 30 seconds and the purge portion of the cycle is a short time such as,
for example, the last 5 seconds of each 30 seconds that the timer is activated. It
will be appreciated that the exhausting of gas to atmosphere requires both the closure
of float switch 220 and operation of timer 236 in the purging portion of the time
cycle. It will be further appreciated that purge control circuit 204 is enabled by
positioning selector switch 152 for operating the apparatus in the liquid recovery
mode, and that the opening of valve S4 and thus the exhausting of gas to atmosphere
is enabled thereafter by both float switch 220 and timer 236. In this respect, the
valve is actuated to its open position only when the float switch is closed and the
timer is in the purge portion of the time cycle.
[0034] As will be appreciated from the description thus far of the operation of purging
arrangement 202, it is not necessary to pre-purge the refrigerant recovery system
by manually manipulating the several valves and hose fittings as heretofore required.
In this respect, any gas in the hoses or recovery apparatus will flow through liquid
flow circuit 36 to the storage receptacle 16 and separate from the liquid refrigerant
therein for flow through vapor feedback circuit 40 and thence to chamber 206 for separation
from the liquid refrigerant, accumulation and exhausting to atmosphere as described
hereinabove. Such purging in connection with initial start up of the recovery process
advantageously reduces the overall recovery time.
[0035] When the liquid recovery operation is completed as indicated by observing sight glass
48, the operator manually actuates the selector switch 152 to the position thereof
for the apparatus to operate in the vapor recovery mode, whereupon solenoid valve
S1 closes and solenoid valves S2 and S3 open. The apparatus then operates as described
hereinabove in conjunction with Figures 1 and 2 to flow vapor from the low pressure
vapor side of refrigeration system 10 through vapor flow circuit 38, whereby the vapor
is reduced to a liquid which flows through separation chamber 206 of purging arrangement
202 and thence through line 212 and solenoid valve S3 to liquid inlet line 18 of receptacle
16. More particularly in this respect, with valve S3 open the liquid flowing through
chamber 202 is shunted to bypass capillary expander 76. During vapor recovery operation,
switch arm 154 of selector switch 152 opens the circuit to purge control circuit 204,
whereby the purging arrangement is disabled with respect to exhausting accumulated
gas to atmosphere from upper end 222 of chamber 214. At the same time, however, gas
in the liquid refrigerant flowing through separation chamber 206 will gravitate therefrom
into chamber 214 and into upper end 222 thereof. When the temperature and thus the
pressure in receptacle 16 reaches an undesirably high level, pressure responsive switch
102 automatically shifts the apparatus back to the liquid recovery mode as described
hereinabove in conjunction with Figures 1 and 2. As will be appreciated from Figure
4, such shifting of the apparatus control by switch 102 functions to close the circuit
to purge control circuit 204 thus to actuate timer 236 and enable the exhausting of
accumulated gas in upper end 222 of chamber 214 to atmosphere. If the accumulation
of gas in upper end 222 of chamber 214 is sufficient at this time to close float switch
220, solenoid valve S4 will open during the purge portion of the time cycle of timer
236 to exhaust air to atmosphere for the purging time portion of the timer cycle.
As described in conjunction with Figures 1 and 2, the shifting function resulting
from the operation of pressure responsive switch 102 opens solenoid valve S1 and thus
connects vapor feedback circuit 40 from receptacle 16 with the inlet side of compressor
60 and closes solenoid valves S2 and S3. Accordingly, vapor 28 in receptacle 16 is
fed back to the compressor and condenser for reduction to a liquid from which gas
is removed by purging arrangement 202 as described above. Again, as will be appreciated
from the previous description with regard to the embodiment disclosed, the cycle of
timer 236 will be activated each 30 seconds that the apparatus remains in the liquid
recovery mode, enabling gas accumulated in upper end 222 of chamber 214 to be exhausted
to atmosphere for 5 seconds during each 30 second cycle.
[0036] When the temperature and thus the pressure in storage receptacle 16 drops to an acceptable
level, pressure responsive switch 102 shifts the control circuit back to the vapor
recovery mode established by selector switch 152, whereby solenoid valve S1 closes,
solenoid valves S2 and S3 open and the circuit to purge control circuit 204 is opened.
The apparatus then recommences operating in the vapor recovery mode as described above.
When vapor recovery is completed as described hereinabove with regard to Figures 1
and 2, low pressure switch 98 opens to shut down the apparatus.
[0037] While it is preferred to operate the refrigerant recovery apparatus automatically
both with respect to the exhausting of accumulated gas to atmosphere from the purging
arrangement and with respect to shifting the apparatus into the liquid recovery mode
during a vapor recovery operation in response to the pressure in storage receptacle
16, it will be appreciated that the apparatus can be modified for these functions
to be achieved manually. In this respect, for example, the purging arrangement can
be provided with an indicator such as a light to visually indicate a pre-determined
accumulation of gas in upper end 222 of chamber 214, and a push button valve can be
provided in place of solenoid valve S4 for manual operation by the operator to exhaust
gas to atmosphere until such time as the indicator light is extinguished. Further
with regard to such manual operation, a temperature gage or a pressure gage could
replace pressure responsive switch 102 to provide an operator with a visual indication
of the temperature or pressure in storage receptacle 16. Upon observing an undesirably
high pressure or temperature, the operator could manually displace selector switch
152 back to the position thereof in which the apparatus operates in the liquid recovery
mode. Upon the pressure or temperature dropping to an acceptable level, the operator
would then displace switch 152 back to the position for operating the apparatus in
the vapor recovery mode.
[0038] Moreover, while considerable emphasis has been placed on the component parts of the
purging arrangement illustrated and described herein, it will be appreciated that
many modifications can be made with respect to the preferred embodiment without departing
from the principals of the invention. In this respect, for example, level sensing
devices other than the float arrangement disclosed can be employed for sensing the
liquid level in gas accumulating chamber 214 and thus the quantity of gas accumulated
therein. Alternatively, a pressure sensing arrangement could be employed in conjunction
with upper end 222 of the accumulating chamber to provide for exhausting accumulated
gas to atmosphere based on detecting a pre-determined pressure. Further, the exhaust
valve S4 could be provided with a small valve port or orifice in place of capillary
tube 226 for the purpose of controlling the flow rate of exhausted gas to atmosphere.
Still further, while it is preferred to time the exhausting of accumulated gas to
atmosphere as described herein, it will be appreciated that the exhausting of gas
to atmosphere could be achieved under the control of the float switch or a similar
device responsive to a pre-determined accumulation of gas in storage chamber 214.
These and other modifications of the preferred embodiment as well as other embodiments
of the invention will be obvious and suggested to those skilled in the art, whereby
it is to be distinctly understood that the foregoing descriptive matter is to be interpreted
merely as illustrative of the present invention and not as a limitation.
1. Apparatus for recovering refrigerant from a refrigeration system having a high pressure
liquid side and a low pressure vapor side, said apparatus comprising receptacle means
for receiving recovered refrigerant and having liquid inlet and vapor outlet means
opening thereunto, means including vapor reducing means for flowing vapor from said
low pressure side to said receptacle means as a liquid, means for flowing liquid refrigerant
from said high pressure side to said receptacle means, means for connecting said vapor
outlet means with said vapor reducing means during said flowing of said liquid refrigerant
from said high pressure side, and purging means between said vapor reducing means
and said liquid inlet means for removing gas from liquid refrigerant flowing to said
receptacle means.
2. Apparatus according to claim 1, wherein said means for connecting said vapor outlet
means with said vapor reducing means includes control means, and said control means
includes means responsive to a condition in said receptacle means during said flowing
of said vapor from said low pressure side for disconnecting flow of vapor from said
low pressure side to said reducing means and connecting said vapor outlet means with
said vapor reducing means.
3. Apparatus according to claim 1, wherein said purging means includes accumulating means
for accumulating gas removed from said liquid, and means including means responsive
to a given accumulation of gas for releasing gas to atmosphere from said accumulating
means.
4. Apparatus according to claim 1, wherein said purging means includes means for accumulating
gas removed from said liquid, sensing means for sensing the amount of gas accumulated,
and means including means responsive to said sensing means for releasing gas to atmosphere
from said accumulating means.
5. Apparatus according to claim 1, wherein said purging means includes means for releasing
gas removed from said liquid to atmosphere, and purging control means including means
for enabling said means for releasing gas during said flowing of liquid refrigerant
from said high pressure side and for disabling said means for releasing gas during
said flowing of vapor from said low pressure side.
6. Apparatus according to claim 1, wherein said purging means includes means for releasing
gas removed from said liquid to atmosphere, and means operable during said flow of
liquid refrigerant for periodically enabling said means for releasing gas.
7. Apparatus according to claim 6, wherein said means for periodically enabling said
means for releasing gas includes timer means having a purge mode and a non-purge mode.
8. Apparatus according to claim 7, wherein said purging means includes accumulating means
for accumulating gas removed from said liquid, and said means for periodically enabling
said means for releasing gas further includes means responsive to a given accumulation
of gas in said accumulating means to activate said means for releasing gas when said
timer means is in said purge mode.
9. Apparatus according to claim 8, wherein said means responsive to a given accumulation
of gas includes switch means having activated and deactivated positions and said means
for releasing gas includes valve means having open and closed positions, said switch
means being in said activated position in response to said given accumulation, and
said valve means being in said open position when said switch means is in said activated
position and said timer means is in said purge mode.
10. Apparatus according to claim 9, wherein said timer means has a time cycle of predetermined
duration, a first portion of said cycle providing said purge mode of said timer means
and a second portion of said cycle providing said non-purge mode.
11. Apparatus according to claim 10, wherein said second portion of said time cycle is
of longer duration than said first portion.
12. Apparatus according to claim 1, wherein said purging means includes first chamber
means for receiving liquid flowing from said vapor reducing means, second chamber
means above and communicating with said first chamber means for gas in said liquid
to gravitate into said second chamber means, said second chamber means receiving liquid
from said first chamber means and having an upper end in which said gas accumulates
above liquid received therein, and means for releasing said gas from said upper end
to atmosphere.
13. Apparatus according to claim 12, wherein said means for releasing gas includes normally
closed valve means.
14. Apparatus according to claim 13, and purging control means for controlling the opening
of said valve means for releasing said gas to atmosphere.
15. Apparatus according to claim 14, wherein said purging control means includes sensing
means for sensing the quantity of gas accumulated in said upper end of said second
chamber means, and means including means responsive to said sensing means for enabling
and disabling opening of said valve means.
16. Apparatus according to claim 15, wherein said means responsive to said sensing means
includes switch means having activated and deactivated positions, said switch means
in said activated position enabling opening of said valve means and in said deactivated
position disabling opening of said valve means.
17. Apparatus according to claim 16, wherein said means for enabling and disabling opening
of said valve means further includes timer means having a timing cycle including a
purge portion and a non-purge portion, said timer means in said purge portion of said
cycle enabling opening of said valve means and in said non-purge portion disabling
opening of said valve means.
18. Apparatus according to claim 17, wherein said sensing means includes level sensing
means for sensing the level of said liquid received in said second chamber means.
19. Apparatus according to claim 18, wherein said level sensing means includes float means.
20. Apparatus for recovering refrigerant from a refrigeration system having a high pressure
liquid side and a low pressure vapor side, said apparatus comprising receptacle means
for receiving recovered refrigerant and having liquid inlet and vapor outlet means
opening thereunto, means including vapor reducing means for flowing vapor from said
low pressure side to said receptacle means as a liquid, means for flowing liquid refrigerant
from said high pressure side to said receptacle means, means including control means
for connecting said vapor outlet means with said vapor reducing means during said
flowing of said liquid refrigerant from said high pressure side and for disconnecting
said vapor outlet means from said vapor reducing means during said flowing of vapor
from said low pressure side, said control means including means responsive to a condition
in said receptacle means during said flowing of vapor from said low pressure side
for disconnecting flow of vapor to said reducing means from said low pressure side
and for connecting said vapor outlet means with said vapor reducing means, purging
means between said vapor reducing means and said liquid inlet means for removing gas
from liquid refrigerant flowing to said receptacle means, said purging means including
means for releasing gas removed from said liquid to atmosphere, and purge control
means including means for enabling and disabling said means for releasing gas to atmosphere.
21. Apparatus according to claim 20, wherein said purge control means has enabled and
disabled conditions, said purge control means being in said enabled condition during
said flowing of liquid refrigerant from said high pressure side and being in said
disabled condition during said flowing of vapor from said low pressure side, and said
means responsive to a condition in said receptacle means including switch means for
shifting said purge control means from said disabled to said enabled condition during
said flowing of vapor from said low pressure side.
22. Apparatus according to claim 21, wherein said means for releasing gas to atmosphere
includes normally closed electrically actuated valve means, and said purge control
means includes enabling means for enabling the opening of said valve means.
23. Apparatus according to claim 22, wherein said enabling means includes timer means
having activated and deactivated modes, said timer means being in said activated mode
when said switch means shifts said purge control means from said disabled to said
enabled condition.
24. Apparatus according to claim 23, wherein said timer means in said activated mode has
a timing cycle including first and second cycle portions, said timing means in said
first and second cycle portions respectively enabling and disabling opening of said
valve means.
25. Apparatus according to claim 22, wherein said purging means includes means for accumulating
said gas removed from liquid refrigerant and said enabling means includes means responsive
to a predetermined accumulation of gas for enabling opening of said valve means.
26. Apparatus according to claim 25, wherein said switch means is first switch means and
said means responsive to a predetermined accumulation of gas includes second switch
means having activated and deactivated conditions respectively enabling and disabling
opening of said valve means.
27. Apparatus according to claim 26, wherein said purging means includes sensing means
for sensing said accumulation of gas, said second switch means being in said activated
condition in response to said sensing means sensing said predetermined accumulation
of gas.
28. Apparatus according to claim 27, wherein said enabling means further includes timer
means having activated and deactivated modes, said timer means being in said activated
mode when said first switch means shifts said purge control means from said disabled
to said enabled condition.
29. Apparatus according to claim 28, wherein said timer means in said activated mode has
a timing cycle including first and second cycle portions, said timing means in said
first and second cycle portions respectively enabling and disabling opening of said
valve means.
30. Apparatus according to claim 20, wherein said purging means includes first chamber
means for receiving liquid flowing from said vapor reducing means, second chamber
means above and communicating with said first chamber means for gas in said liquid
to gravitate into said second chamber means, said second chamber means receiving liquid
from said first chamber means and having an upper end in which said gas accumulates
above liquid received therein, and said means for releasing gas being at said upper
end.
31. Apparatus according to claim 30, wherein said first chamber means is a horizontally
disposed first tubular chamber having spaced apart inlet and outlet passageway means
connected respectively to said vapor reducing means and said liquid inlet means of
said receptacle means, said second chamber means being a vertically disposed second
tubular chamber having a lower end opening into said first chamber between said inlet
and outlet passageway means thereof, and said means for releasing gas including outlet
means in said upper end of said second chamber.
32. Apparatus according to claim 31, and capillary tube means connecting said outlet passageway
means of said first chamber with said liquid inlet means of said receptacle means.
33. Apparatus according to claim 31, wherein said means for releasing gas includes means
connected to said outlet means for controlling the flow rate of said gas to atmosphere.
34. Apparatus according to claim 31, wherein said lower end of said second chamber opens
into said first chamber closer to said outlet passageway means than to said inlet
passageway means.
35. Apparatus according to claim 31, and shunt flow line means between said first chamber
and said liquid inlet means of said receptacle means for liquid from said vapor reducing
means to bypass said outlet passageway means during said flowing of vapor from said
low pressure side.
36. Apparatus according to claim 31, wherein said means for releasing gas includes valve
means connected to said outlet means, said valve means having open and closed positions
respectively enabling and blocking the flow of gas from said upper end of said second
chamber to atmosphere, and said purge control means including means for enabling opening
said valve means in response to a predetermined accumulation of gas in said upper
end.
37. Apparatus according to claim 36, wherein said valve means is electrically activated
and said means for enabling opening said valve means includes sensing means for sensing
said predetermined accumulation of gas and means including switch means responsive
to said sensing means for enabling activation of said valve means when said sensing
means senses said predetermined accumulation.
38. Apparatus according to claim 37, wherein said sensing means includes float means in
said second chamber and said switch means includes spaced apart contacts in said second
chamber, said float means having a sensing position corresponding to said predetermined
accumulation, and said float means including electrically conductive means for bridging
said contacts in said sensing position.
39. Apparatus according to claim 36, wherein said lower end of said second chamber opens
into said first chamber closer to said outlet passageway means than to said inlet
passageway means.
40. Apparatus according to claim 39, wherein said valve means has upstream and downstream
sides with respect to the flow of gas therethrough from said second chamber, and means
on the downstream side of said valve means for controlling the flow rate of said gas
to atmosphere.
41. Apparatus according to claim 40, wherein said valve means is electrically activated
and said means for enabling opening said valve means includes sensing means for sensing
said predetermined accumulation of gas and means including switch means responsive
to said sensing means for enabling activation of said valve means when said sensing
means sense said predetermined accumulation.
42. Apparatus according to claim 41, wherein said sensing means includes float means in
said second chamber an said switch means responsive to said sensing means includes
spaced apart contacts in said second chamber, said float means having a sensing position
corresponding to said predetermine accumulation, and said float means including electrically
conductive means for bridging said contacts in said sensing position.
43. Apparatus according to claim 42, wherein said mean on said downstream side of said
valve means includes capillary tube means.
44. Apparatus according to claim 40, and shunt flow line means between said first chamber
and said liquid inlet means of said receptacle means for liquid from said vapor reducing
means to bypass said outlet passageway means during said flowing of vapor from said
low pressure side.
45. Apparatus according to claim 40, wherein said means for controlling the flow rate
of gas to atmosphere includes capillary tube means.
46. Apparatus for recovering refrigerant from a refrigeration system having a high pressure
liquid side and a low pressure vapor side, said apparatus comprising receptacle means
for receiving refrigerant recovered from said system, said receptacle means including
liquid passageway means and vapor passageway means opening thereunto, liquid flow
circuit means having inlet end means for connection to said high pressure liquid side
of said system, vapor flow circuit means having inlet end means for connection to
said low pressure vapor side of said system, said liquid flow circuit means including
outlet end means for connecting said liquid flow circuit means with said liquid passageway
means of said receptacle means, said vapor flow circuit means including outlet end
means for connecting said vapor flow circuit means with said liquid passageway means
of said receptacle means, compressor means and condenser means in said vapor flow
circuit means between said inlet end means and outlet end means thereof for reducing
vapor to liquid, said compressor means having an inlet side, vapor flow line means
between said vapor passageway means of said receptacle means and said inlet side of
said compressor means, apparatus control means including means for operating said
apparatus in a liquid recovery mode and a vapor recovery mode, said apparatus control
means in said liquid recovery mode including means for connecting said inlet side
of said compressor means in flow communication with said receptacle means through
said vapor flow line means, and purging means between said condenser means and said
outlet end means of said vapor flow circuit means for removing gas from liquid flowing
from said condenser means to said outlet end means of said vapor flow circuit means
during said liquid recovery mode.
47. Apparatus according to claim 46, wherein said apparatus control means in said vapor
recovery mode includes means for disconnecting said inlet side of said compressor
means from flow communication with said receptacle means through said vapor flow line
means, and means responsive to a predetermined pressure in said receptacle means during
said vapor recovery mode for shifting said apparatus from said vapor recovery mode
to said liquid recovery mode.
48. Apparatus according to claim 46, wherein said purging means includes means for accumulating
gas removed from said liquid, normally closed electrically activated purging valve
means for releasing accumulated gas to atmosphere, and purging control circuit means
for controlling opening of said valve means, said apparatus control means including
means to activate said purging control circuit means in said liquid recovery mode
and to deactivate said circuit in said vapor recovery mode.
49. Apparatus according to claim 48, wherein said purging control circuit means includes
sensing means for sensing accumulated gas, and means including switch means responsive
to said sensing means for enabling opening of said valve means when said sensing means
senses a predetermined accumulation of gas.
50. Apparatus according to claim 49, wherein said means for enabling opening of said valve
means further includes timer means having activated and deactivated modes respectively
corresponding to activation and deactivation of said purging control circuit means.
51. Apparatus according to claim 50, wherein said timer means in said activated mode includes
a time cycle having purge and non-purge time portions during which opening of said
purging valve means is respectively enabled and disabled.
52. Apparatus according to claim 50, wherein said apparatus control means in said vapor
recovery mode includes means for disconnecting said inlet side of said compressor
means from flow communication with said receptacle means through said vapor flow line
means, and means responsive to a predetermined pressure in said receptacle means during
said vapor recovery mode for shifting said apparatus from said vapor recovery mode
to said liquid recovery mode and for activating said purging control circuit means.
53. Apparatus according to claim 50, wherein said purging means includes first chamber
means for receiving liquid flowing from said condenser means, second chamber means
above and communicating with said first chamber means for gas in said liquid to gravitate
into said second chamber means, said second chamber means receiving liquid from said
first chamber means and having an upper end providing said means for accumulating
gas removed from said liquid, said upper end including outlet means, and said purging
valve means being connected to said outlet means.
54. Apparatus according to claim 53, wherein said first chamber means is a horizontally
disposed first tubular chamber having spaced apart inlet and outlet passageway means
connected respectively to said condenser means and said outlet end means of said vapor
flow circuit means, and said second chamber means being a vertically disposed second
tubular chamber having a lower end opening into said first chamber between said inlet
and outlet passageway means thereof.
55. Apparatus according to claim 54, and capillary tube means connecting said outlet passageway
means of said first chamber with said outlet end means of said vapor flow circuit
means.
56. Apparatus according to claim 54, and capillary tube means connected to said purging
valve means for controlling the flow rate of said gas to atmosphere.
57. Apparatus according to claim 54, wherein said lower end of said second chamber opens
into said first chamber closer to said outlet passageway means than to said inlet
passageway means.
58. Apparatus according to claim 54, and shunt flow line means between said first chamber
and said outlet end means of said vapor flow circuit means for liquid from said condenser
to bypass said outlet passageway means when said apparatus is in said vapor recovery
mode.
59. Apparatus according to claim 48, wherein said apparatus control means in said vapor
recovery mode includes means for disconnecting said inlet side of said compressor
means from flow communication with said receptacle means through said vapor flow line
means, and means responsive to a predetermined pressure in said receptacle means during
said vapor recovery mode for shifting said apparatus from said vapor recovery mode
to said liquid recovery mode and for activating said purging control circuit means.
60. Apparatus according to claim 59, further including capillary tube means connecting
said outlet passageway means of said first chamber with said outlet end means of said
vapor flow circuit means, and shunt flow line means between said first chamber and
said outlet end means of said vapor flow circuit means for liquid from said condenser
means to bypass said outlet passageway means when said apparatus is in said vapor
recovery mode.
61. Apparatus according to claim 59, wherein said means for enabling opening of said valve
means further includes timer means having activated and deactivate modes respectively
corresponding to activation and deactivation of said purging control circuit means,
said timer means in said activated mode having a time cycle including purge and non-purge
portions during which opening of said purging valve means is respectively enabled
and disabled.
62. Apparatus according to claim 61, wherein said purging means includes a horizontally
disposed first tubular chamber having spaced apart inlet and outlet passageway means
connected respectively to said condenser means and said outlet end means of said vapor
flow circuit means, and a vertically disposed second tubular chamber having a lower
end opening into said first chamber between said inlet and outlet passageway means
thereof.
63. Apparatus according to claim 62 wherein, said lower end of said second chamber opens
into said first chamber closer to said outlet passageway means than to said inlet
passageway means.
64. Apparatus according to claim 63, and capillary tube means connected to said purging
valve means for controlling the flow rate of said gas to atmosphere.
65. Apparatus according to claim 64, further including capillary tube means connecting
said outlet passageway means of said first chamber with said outlet end means of said
vapor flow circuit means, and shunt flow line means between said first chamber and
said outlet end means of said vapor flow circuit means for liquid from said condenser
means to bypass said outlet passageway means when said apparatus is in said vapor
recovery mode.
66. A method of recovering refrigerant from a refrigeration system having a high pressure
liquid side and a low pressure vapor side comprising, providing a receptacle for receiving
recovered refrigerant and vapor, flowing liquid refrigerant from said high pressure
side of said system to said receptacle and flowing vapor from said receptacle, reducing
said vapor from said receptacle to a first liquid and flowing said first liquid to
said receptacle, flowing vapor from said low pressure side of said system, reducing
said vapor from said system to a second liquid and flowing said second liquid to said
receptacle, collecting gas from said first liquid and from said second liquid, and
exhausting said collected gas to atmosphere.
67. The method according to claim 66, and detecting the quantity of said collected gas,
and precluding said exhausting of said collected gas to atmosphere until a predetermined
quantity is collected.
68. The method according to claim 66, and exhausting said collected gas to atmosphere
at a controlled flow rate.
69. The method according to claim 66, wherein said exhausting of said collected gas to
atmosphere is periodic.
70. The method according to claim 66, and stopping said flowing of vapor from said receptacle
during said flowing of vapor from said low pressure side of said system, monitoring
a condition in said receptacle during said flowing of vapor from said low pressure
side and, in response to an undesirable condition, stopping said flowing of vapor
from said low pressure side of said system, and flowing vapor from said receptacle,
reducing the last named vapor to a liquid and flowing the last named liquid to said
receptacle.
71. The method according to claim 70, wherein said monitored condition is pressure.
72. The method according to claim 70, and exhausting said collected gas to atmosphere
during said stopping of said flowing of vapor from said low pressure side.
73. The method according to claim 70, and initiating a time cycle in response to said
undesirable condition in said receptacle, and exhausting said collected gas to atmosphere
during a portion of said time cycle.
74. The method according to claim 73, and repeating said time cycle until said undesirable
condition is eliminated.
75. The method according to claim 73, wherein said monitored condition is pressure.
76. The method according to claim 75, and detecting the quantity of said collected gas,
and precluding said exhausting of said collected gas to atmosphere until a predetermined
quantity is collected.
77. The method according to claim 76, and repeating said time cycle until said undesirable
condition is eliminated.
78. The method according to claim 77, and exhausting said collected gas to atmosphere
at a controlled flow rate.