[0001] The present invention concerns a device for tipping a refuse container over the body
of a refuse-collection vehicle, comprising:
a guide structure associated to a side wall of the vehicle in such a way as to be
swingable between a position substantially parallel to the wall and a position inclined
thereto;
a carriage which can move along the guide structure between a lowered position and
a raised position following the actuation of first actuator means associated to the
guide structure and to the carriage; and
pick-up means for picking up the container comprising a pair of arms which can rotate
simultaneously relative to the carriage about an axis transverse the guide structure
following the actuation of second actuator means for controlling the rotation of the
arms between a position in which they engage the container and a raised position in
which the container is above the position of engagment.
[0002] A device of the type indicated above is known in which the guide structure is articulated
directly at its upper end to a side of the refuse-collection vehicle. A hydraulic
cylinder is also articulated close to the lower part of this side and, by its extension,
is intended to control the inclination of the guide structure with respect to the
side of the vehicle. However, in order to enable containers also far from the vehicle
to be picked up, the device must be provided with very long pick-up arms so that they
can compensate, by their length, for the large inclination of the guide structure
needed in these conditions. Naturally, such long arms considerably increase the weight
bearing on the carriage which supports the arms directly so that it is necessary to
increase the size of the actuators which control the movement of the carriage. In
addition, the length of the arms, particularly when they have engaged the container,
gives rise to large moments of force due to the distance between the load which is
cantilevered from the carriage and the axis of rotation of the arms such that the
entire device must have a relatively complex structure in order to withstand them.
[0003] The primary object of the present invention is to propose a device of the aforesaid
type which allows refuse containers to be picked up whether they are close to or far
from the vehicle, but which has shorter arms so as not to be subject to the disadvantages
mentioned above with respect to the prior art.
[0004] This object is achieved by virtue of the fact that a swingable member is interposed
between the guide structure and the vehicle, being articulated to the vehicle and
to the guide structure, and by the fact that the lower part of guide structure is
also articulated to a support rod which is slidable relative to the vehicle in such
a way that it can project in a direction substantially transverse the said wall of
the vehicle.
[0005] The device which is the subject of the present invention is therefore particularly
simple and light in comparison with similar known devices, the resulting decreased
production costs and reliability in use being particularly advantageous. Its structure
also enables the time taken for each cycle of engaging, tipping and repositioning
of the refuse containers to be reduced considerably. In addition, it is possible to
use pick-up arms of a restricted length so as to allow refuse containers situated
very close to the vehicle to be engaged as well as containers located relatively far
away from it.
[0006] The prior-art device described above is also provided with a movable carriage which
supports an auxiliary structure which can be tipped relative thereto and to which
the pick-up arms are directly connected. In particular, when the carriage reaches
the raised position close to the upper end of the guide structure, the auxiliary structure
of the carriage must be turned upside down relative to the carriage itself to pour
the contents of the container into the vehicle body. Naturally the carriage provided
with this tippable auxiliary structure is complex in that it requires actuators for
controlling the movement of the auxiliary structure, and is therefore expensive to
produce.
[0007] A further object of the present invention is to provide a device of the type indicated
above in which the carriage is of extremely simple construction.
[0008] This further object is achieved by virtue of the fact that the said second actuator
means enable the arms to be moved between a rest position which is lower than the
position of engagement of the container and a position of tipping of the container
annularly spaced from the raised position of the container in the opposite sense from
the engagement position.
[0009] In this way, the second actuator means alone can move the arms between all of their
operative positions without needing moving carriage parts to contribute to the movement
of the arms.
[0010] The second actuator means preferably include an actuator of the helical type.
[0011] Further characteristics and advantages of the present invention will become clearer
from the following detailed description, made with reference to the accompanying drawings
and given purely by way of non-limitative example, in which:
Figure 1 is a side elevational view of a refuse-collection vehicle including a tipping
device according to the invention;
Figure 2 is a front elevational view of the device according to the invention;
Figure 3 is a side elevational view taken in the direction of the arrow III in Figure
2, which illustrates the positions that the device according to the invention can
assume in use in a full line and a broken line respectively;
Figure 4 is a sectional view on an enlarged scale of a detail indicated by the arrow
IV in Figure 2;
Figure 5 shows half of a transverse section taken on the line V-V of Figure 4, the
half not shown being symmetrical to that which is illustrated;
Figure 6 is a similar view to that of Figure 5 and shows half of a transverse section
taken on the line VI-VI of Figure 4;
Figure 7 is a transverse section taken on the line VII-VII of Figure 4;
Figures 8 and 9 are similar views which show, on an enlarged scale, a detail indicated
by the arrow VIII in Figure 3 in two different operative positions; and
Figures 10 and 11 are rear elevational views of a refuse-collection vehicle provided
with the device according to the invention during the steps of handling a refuse container
in which the container is close to or far from the vehicle respectively.
[0012] With reference initially to Figures 1 to 9, reference numeral 1 indicates a refuse-collection
vehicle having a body 2 into which are tipped the contents of refuse containers C
which are handled by a device 3 attached to a side wall 2a of the vehicle 1.
[0013] Although reference is made in the present description to a side of the vehicle 1,
such as the side wall to which the device 3 is attached, the device could also be
attached to a different wall of the vehicle 1, for example a rear wall or even a front
wall.
[0014] The device 3 includes a guide structure 5 comprising a pair of uprights 7 with upper
ends 7a and lower ends 7b, each of which can, for example, be made from a channel
shaped profiled section. A carriage 9 is movable along the uprights 7 and preferably
has two pairs of rollers (not shown in the drawings), each of which engages one of
the uprights 7.
[0015] One end of each of a pair of chains 11 is fixed to the carriage 9, the opposite ends
being anchored to the guide structure 5. A hydraulic cylinder 13 connected to the
structure 5 supports a pair of idle wheels 13a, in known way, over which the chains
11 pass in such a way that, on extension of the cylinder 13, the chains 11 cause the
carriage 9 to move along the guide structure 5 between a lowered position and a lifted
position with respect to the structure.
[0016] In a position on the uprights 7 intermediate the ends 7a and 7b but closer to the
end 7b, a support rod 15 is articulated to the structure 5 at 7c by means of a pair
of lugs 15a. The rod 15, which is advantageously made from a square-profiled piece,
is slidable in a guide piece fixed to the vehicle body 1 and having a section corresponding
to that of the rod 15, with the interposition of slide members (not visible in the
drawings) interposed in such a way that the rod and the profiled guide piece are held
together by a prismatic coupling. The sliding of the rod 15 along the guide element
is driven by an actuator, for example of the linear fluid type (not visible in the
drawings).
[0017] Each end 7a of the uprights 7 is articulated to one end 18a of a swingable member
18 whose opposite end 18b is articulated on the vehicle 1, for example on elongate
elements 20 fixed to the side wall 2a of the vehicle 1. This swingable member 18 can
be made from a plurality of bars extending parallel to the guide structure 5 and rigidly
attached to a sheet 19 of, for example, corrugated metal.
[0018] The carriage 9 provides rigid support for the body 27 of a hydraulic actuator 23
intended to control the simultaneous rotation of a pair of pick-up arms 25 about an
axis of the actuator 23 disposed transverse the direction of movement of the carriage
9 and, therefore, the guide structure 5.
[0019] In particular, the actuator 23 enables the arms 25 to pivot between a lowered rest
position, in which they are substantially parallel to the guide structure 5 (see Figure
2 and the part drawn in continuous line in Figure 3), a container-engagement, or pick-up
position, in which the arms 25 assume a substantially horizontal position (see the
broken line part of Figure 3, and Figures 8, 10 and 11), a position in which the container
C is lifted which is slightly higher than the pick-up position (see Figures 9, 10
and 11) and a position in which the container C is tipped over the body 2 of the vehicle
1, in which the arms are angularly spaced from the container-lifting position in the
opposite sense from the engagment position (Figures 8 and 9).
[0020] The actuator 23 therefore allows the arms 25 to pivot through approximately 270°
from the extreme lowered rest position to the opposite extreme position in which the
container C is tipped over.
[0021] In particular the actuator 23, which is, to advantage, of the double-acting helical
type, comprises an annular chamber 29 within a cylindrical body 27 in which an annular
piston 31 is slidable. The piston 31 preferably has three helical grooves 33 in its
radially outer surface, each of which is engaged by a helical projecting slide member
35 mounted on a pivot pin fixed to the body 27.
[0022] A pair of ducts 38 allow pressurised fluid to be supplied to the opposite ends of
the chamber 29 in order to drive the sliding of the piston 31 within the chamber 29.
[0023] The piston 31 also has a plurality of axial grooves 43a in its radially inner surface,
preferably three, each of which is engaged by a respective projection 43 of corresponding
shape which extends radially from a central portion 28 within the actuator 23, which
is also positioned within the piston 31 and free to rotate with it relative to the
body 27.
[0024] Coaxially, within the annular piston 31 there is a pair of aligned cylindrical bodies
37 each of which forms one of the external walls of a pair of cylindrical chambers
39 of a pair of associated double-acting, linear hydraulic actuators 41, as well as
portions of the internal wall of the chamber 29, both of these bodies 37 being fixed
by axially opposite ends to the central portion 28. These actuators 41 are therefore
aligned with each other and are coaxial with the axis of the actuator 23.
[0025] Each actuator 41 includes a respective piston 47 which can slide in the associated
chamber 39 and which is attached rigidly to an associated arm 25 of the device 3 by
means of a hollow shaft 49.
[0026] Pressurised fluid is supplied through a pair of ducts 44, 45 respectively to the
opposite ends of each chamber 39 of the actuators 41, the duct 44 being formed in
the central portion 28 and communicating at one end with a duct outside the actuator
23 by means of holes passing through the piston 31 and, at the other end, with both
of the chambers 39.
[0027] An axially-splined guide rod 51 is slidable axially in the hollow shafts 49. This
rod 51 engages in specific central holes having a shape corresponding to both of the
pistons 47, and its central part is fixed to the central portion 28. In this way the
pistons 47 are fixed firmly for rotation about the axis of the actuator 23 with the
arms 25. By controlling the actuators 41, it is possible to vary the mutual spacing
of the pick-up arms 25 telescopically in such a way as to adapt the device 3 as necessary
for handling containers C of different sizes.
[0028] The arms 25, illustrated in greater detail in Figures 8 and 9, each include a pick-up
end 26 which has a heel-like support portion 28 extending from its lower part for
bearing against a vertical abutment rib 28a of the container C when the container
C is lifted by the arms 25.
[0029] The upper part of the end 26 of each arm 25 has a pair of oppositely inclined surfaces
30 which converge towards a seat 32 intended to house a cylindrical appendage 32a
projecting laterally from the rib 28a of the container C.
[0030] A bar 34 is articulated on each of the arms 25 close to the seat 32, the bar having
an associated fluid actuator 36 for driving its pivotal movement between an inactive
rest position (Figure 10) and an active position (Figure 11) in which the bar 34 retains
one of the appendages 32a in the associated seat 32. When the bar 34 moves from its
inactive rest position to its active position, it engages part of the pivoted cover
40 of the container C so as to open it.
[0031] During operation of the device, and with reference particularly to Figures 10 and
11, the vehicle 1 is located alongside a refuse container C to be tipped over its
body 2. The vehicle 1 will, to advantage, have known sensor devices for indicating
its correct positioning with respect to the container C, for example of the telecamera,
photocell or sonic type.
[0032] The vehicle 1 can be close to the container C as illustrated in Figure 10, or further
away from it as in Figure 11. The support rod 15 will however be caused to move transverse
the vehicle 1 so as to bring the lower end of the guide structure 5 close to the container
C to be handled.
[0033] By virtue of the device which is the subject of the present invention, refuse containers
C located at distances which may vary between approximately 0.3 m and 2.7 m from the
vehicle 1 can be handled efficiently.
[0034] The carriage 9 is driven to move from a rest position, which is generally an intermediate
position with respect to the guide structure 5, in which the arms 25 are also in a
rest position adjacent the wall 2a and appropriate for the phases in which the vehicle
1 moves (see the position of the arms 25 illustrated by the solid line in Figure 3),
to a position close to the lower end 7b of the uprights 7. The arms 25 then assume
a substantially horizontal position (illustrated by the broken line in Figure 3 and
with the reference numeral 25a in Figures 10 and 11) as a result of a first rotation
about the axis of the actuator 23 until the cylindrical projections 32a of the container
C engage the inclined surfaces 30 of the ends 26 of the arms 25. A slight further
rotation of the arms 25 causes the projections 32a to slide along the surfaces 30
until they engage in their respective seats 32. In this position the arms pick up
the container C and start to lift it.
[0035] The carriage 9 is then caused to move from its lowered position to its raised position
relative to the guide structure 5 as a result of the actuation of the cylinder 13
and, simultaneously, the arms 25 are rotated further so as to reach the raised position
indicated by the reference numeral 25b in Figures 10 and 11.
[0036] When the arms 25 move from the container-engagement position to the raised position
the actuators 36 are controlled in such a way as to cause the bars 34 to rotate simultaneously
so as to retain the projections 32a in the seats 32 and open the cover 40 of the container
C.
[0037] When the carriage 9 reaches the raised position at the upper ends 7a of the uprights
7, the actuator 23 causes the arms 25 to rotate further to the position indicated
by the reference numeral 25c which corresponds to the position in which the container
C is tipped over the body 2 of the vehicle 1. The container C is therefore emptied,
after which it is returned to its initial position on the ground by reversal of the
sequence movements used to lift and tip over the container.
1. A device for tipping a refuse container over the body (2) of a refuse-collection vehicle
(1) comprising:
- a guide structure (5) associated to a side wall (2a) of the vehicle (1) in such
a way to be swingable between a position substantially parallel to the wall (2a) and
a position inclined thereto;
- a carriage (9) which can move along the guide structure (5) between a lowered position
and a raised position following the actuation of first actuator means (13) associated
to the guide structure (5) and to the carriage (9); and
- pick-up means (25) for picking up the container (C) comprising a pair of arms (25)
which can rotate simultaneously relative to the carriage (9) about an axis transverse
the guide structure (5) following the actuation of second actuator means (23) for
controlling the rotation of the arms (25) between a position in which they engage
the container (C) and a raised position in which the container (C) is above the position
of engagement, characterised in that a swingable member (18) is interposed between
the guide structure (5) and the vehicle (1), being articulated to the vehicle (1)
and to the guide structure (5), and in that the lower part of the guide structure
(5) is also articulated to a support rod (15) which is slidable relative to the vehicle
(1) in such a way that it can project in a direction substantially transverse the
said wall (2a) of the vehicle (1).
2. A device according to Claim 1, characterised in that the said second actuator means
(23) enable the arms (25) to be moved between a rest position which is lower than
the position of engagement of the container (C) and a position of tipping of the container
(C) which is angularly spaced from the raised position of the container in the opposite
sense from the engagement position.
3. A device according to Claim 2, characterised in that the said second actuator means
(23) comprise an actuator of the helical type.
4. A device according to Claim 3, characterised in that the helical actuator (23) includes
an annular piston (31) slidable in a correspondingly shaped chamber (29), the radially
outer surface of the annular piston (31) having at least one helical groove (33) engaged
by an associated projecting slide member (35) fixed to the body (27) of the helical
actuator (23), the radially inner surface of the annular piston (31) having at least
one axial groove (43a) engaged by a projection (43) fixed to the arms (25) and free
to rotate with the annular piston (31) relative to the body (27) of the helical actuator
(23).
5. A device according to Claim 4, characterised in that the said helical actuator (23)
has at least one associated linear actuator (41) for varying the mutual spacing of
the arms (25).
6. A device according to Claim 5, characterised in that the helical actuator (23) includes
a pair of separate, axially-aligned cylindrical chambers (39) within the annular piston
(31), an associated piston (47) connected to a respective arm (25) being slidable
in each of the cylindrical chambers (39).
7. A device according to Claim 6, characterised in that each of the pistons (47) slidable
in the cylindrical chambers (39) engages a splined guide rod (51) whereby the pistons
(47) are fixed for rotation therewith.
8. A device according to any one of Claims 1 to 7, characterised in that the arms (25)
have a pick-up end (26) with a support heel (28) for bearing against a shoulder (28a)
of the container (C), and lead-in means including a pair of opposing inclined surfaces
(30) which converge towards a seat (32) for housing a respective cylindrical appendage
(32a) projecting from a side of the container (C).
9. A device according to Claim 8, characterised in that each arm (25) has a bar (34)
articulated thereto and movable between an inactive rest position and an active position
in which it retains the appendage (32a) of the container (C) in the respective seat
(32), the bar (34) also being able to open a pivoting cover (40) of the container
(C) in its movement between the inactive position and the active position.
10. A device according to any one of Claims 1 to 7, characterised in that the first actuator
means include a hydraulic cylinder (13) associated with rotatable reversing means
(13a) over which pass flexible transmission means having opposite ends anchored to
the carriage (9) and to the guide structure (5) respectively.