(19)
(11) EP 0 747 149 A3

(12) EUROPEAN PATENT APPLICATION

(88) Date of publication A3:
08.04.1998 Bulletin 1998/15

(43) Date of publication A2:
11.12.1996 Bulletin 1996/50

(21) Application number: 96304194.2

(22) Date of filing: 06.06.1996
(51) International Patent Classification (IPC)6B22C 7/02, B22C 9/04
(84) Designated Contracting States:
DE FR GB IT

(30) Priority: 07.06.1995 US 481049

(71) Applicant: JOHNSON & JOHNSON PROFESSIONAL Inc.
Raynham, Massachusetts 02767-0350 (US)

(72) Inventors:
  • Oti, James
    Franklin, Massachusetts 02038 (US)
  • Lasalle, David
    Woonsocket, Rhode Island 02895 (US)

(74) Representative: Mercer, Christopher Paul 
Carpmaels & Ransford 43, Bloomsbury Square
London WC1A 2RA
London WC1A 2RA (GB)

   


(54) Investment casting method yielding cast articles with enhanced surface finish


(57) A modified investment casting process is provided which allows cast articles having a smooth surface finish to be obtained while using casting patterns made of a photocurable liquid polymer by a stereolithography process, or by molded thermoplastic materials. Moreover, the process of the invention eliminates or minimizes the incidence of mold cracking due to expansion of the casting pattern. The process involves first preparing a casting pattern through a stereolithography process or through molding a thermoplastic material. Thereafter, a wax or wax like coating is applied to the casting pattern and an investment assembly is prepared. A mold is obtained from the investment assembly by first subjecting the investment assembly to a first temperature range sufficient to melt and extract the wax or wax like material, leaving behind the casting pattern. Thereafter, the investment assembly is subjected to an elevated temperature in a second temperature range that is sufficient to melt and extract the casting pattern.







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