BACKGROUND OF INVENTION
[0001] The present invention relates to a packing assist instrument for use in packing vegetables,
fruits or flowers such as egg-apples, cucumbers, spinach, or the like(hereinafter
referred to as articles) are packed in a packing bog.
[0002] Many articles are sold in a supermarket, or the like while a suitable number of them
are packed in a bag of synthetic resin film, such as polyethylene, containing a suitable
number of or a certain amount by weight of them. Packing of these articles are normally
performed daring the course they are collected from producers and until delivered
to supermarket, or the like.
[0003] Generally, three to five egg-apples or cucumbers, three to six pimentos, potatoes
or onions, three to four apples or persimmons are received in bags of synthetic resin
film or a certain amount by weight of articles are scaled and then put in such bags
before binding with an adhesive tape or thermal fusing.
[0004] Such packing work is carried out in facilities of local agricultural organizations,
or the like. by using automatic packing machines where these products are dealt in
quite a large amount or by hand where they are dealt in smaller amount.
[0005] In the case of manual packing, an efficiency in packing operation remarkably varies
depending on the type of articles to be packed. For example, in the case that articles
each having a smooth surface such as egg-apples, pimentos, apples, or persimmons,
when several of them are put in a bag of synthetic resin film, present difficulty
in going down to the bottom thereof because they adhere to the inner surface of the
film and do not slide well. While, if they are put in the bag one by one, it will
ease adhesion to the film surface, but efficiency of packing work will remarkably
be degraded.
[0006] Thus, there read; by arises an occasion that an egg-apple to be put in the bag, later
can not move back and forth not only due to its lose contact with if surface of the
bag film but also due to close contact with the surface of the articles previously
put in the bag.
[0007] To cope with the foregoing malfunction, a funnel-shaped assist tool is customarily
used so that the surface of the articles to be packed will not contact the interior
of the bag, but it poses another problem of taking additional manhours for detaching
this tool from each bag.
[0008] While automatic packing machines will resolve such a problem, but they can not readily
be introduced in smaller facilities wherein various restrictions are imposed. Further,
automatic machines will not immediately adapt themselves for articles which differ
in size or type, nor they can not readily deal with more than two sizes or types of
articles in parallel at the same time.
[0009] Further, some vegetables, e.g., spinach, have fragile leaves which are broader toward
tips finding difficulty in going into bags, and apt to be damaged as their leaves
or stalks are broken or bent, thus posing another problem of reduced value as merchandise.
[0010] Furthermore, when a certain amount of them are to be packed, a certain amount by
weight of articles are scaled before they are packed in bags of synthetic resin film,
requiring much more manhours in scaling for one thing and packing for another, which
is a great disadvantage.
SUMMARY OF THE INVENTION
[0011] The present invention has been made in consideration of the aforementioned background.
Therefore, a first object of the present invention is to provide an packing assist
instrument which can enable efficient packing work without having the surfaces of
the articles to be packed adhere to the film of the bags. It is a second object of
this invention to provide such assist instrument which can improve the efficiency
of packing work for dealing with more than two articles which differ in size or type.
Further, it is a third object of the invention to provide such assist instrument which
can help scale a certain amount of articles and pack them quite efficiently.
[0012] In order to resolve said first object, the packing assist instrument of this invention
is provided with a packing bag holding frame(hereinafter referred to as the holding
frame) having a through hole for allowing articles and a packing bag to pass therethrough,
said frame being shaped in such a manner that a packing bag for packing said articles
is put on said frame with the bottom of the bag facing an opening of said through
hole, and a stand for supporting said holding frame with an opening and thereof positioned
virtually upright and horizontally.
[0013] In the packing assist instrument of the present invention, a packing bag with its
bottom up is put on an opening of the holding frame, articles to be packed are forced
into the through hole of the holding frame from over the bag, which bag is reversed
meantime wrapping the articles to be packed, passes through the holding frame together
with the articles, whereby insertion of the articles into the packing bag is completed.
[0014] In the course of the insertion of the articles to be packed into said bag, surfaces
of the articles to be packed are contacted with the inner surface of the bag without
relative movement taking place there between, but they move together at the same time
as so contacted so that the insertion of the articles into the bag is done smoothly
even for articles having smooth surface and apt to adhere to the film surface of the
bag.
[0015] In such packing assist instrument, the holding frame holds the bag as put thereon
before the articles to be packed are inserted in the bag, and in the meantime the
articles are inserted, the holding frame helps the bag be reversed and goes downward
together with the articles inserted. The dimension and shape of the holding frame
are in accordance with those of the packing bag. Further, the holding frame preferably
be ring-shaped or cylindrical, and for a ring-shaped holding frame, the stand for
supporting it can comprise a support column for supporting the holding frame virtually
horizontally and a base member. By providing the support column extensible, the height
of the holding frame can be adjusted to a height suited for the packing work. Further
for a cylindrical holding frame, such a stand can be provided in the form of a platform
for supporting the holding frame as erected thereupon. For example, such a platform
can be box-shaped for receiving and taking out the articles falling down the through
hole of the holding frame, its top plate is provided with an opening communicating
with the other opening of the through hole of the holding frame which is attached
to the former opening, a portion of the side walls is removed to provide an outlet
for taking the articles out, or in other arrangements suited for the respective packing
work.
[0016] Further, in order to achieve said first and second objects, the packing assist instrument
of the present invention is provided with a first and second holding frames respectively
having a through hole for permitting articles to be packed to pass through, each of
said frames being shaped in such a manner that a packing bag for packing said articles
is put on said frames with the bottom of the bag facing an opening of said through
hole, a main support column, the top end of which being attached with said first holding
frame, a base member for supporting the bottom end of said main support column and
positioning an opening of said first holding frame virtually upright and horizontally,
a secondary support column, the bottom end of which being supported by said main support
column or base member, the top end of which being attached with said second holding
frame, said secondary support column positioning an opening of said second holding
frame virtually upright and horizontally.
[0017] In the packing assist instrument of the present invention, a packing bag with its
bottom up is put on an opening of the first or second holding frame, the articles
to be packed are forced into the through hole of the holding frame from over the bag,
which bag is reversed meantime wrapping the articles to be packed, passes through
the holding frame together with the articles, whereby insertion of the articles into
the packing bag is completed.
[0018] In the course of the insertion of the articles to be packed into said bag, surfaces
of the articles to be packed are contacted with the inner surface of the bag without
relative movement taking place there between, but they move together at the same time
as so contacted so that the insertion of the articles into the bag is done smoothly
even for articles which are apt to adhere to the film surface of the bag.
[0019] In this instance, by varying the size of the first and second holding frames each
other, more than two packing works can be run parallel for packing, for example, more
than two sets of articles which differ in size or type.
[0020] Further, by providing the main support column with engaging means for supporting
the secondary support column to be connected and which could be disconnected easily,
if not in use, the secondary holding frame and secondary support column, can be removed
from the main support column.
[0021] Furthermore, a plurality of sets of such engaging means can be positioned in axial
or peripheral directions of said main support column so that the position for attaching
the second holding frame can conveniently be varied. Thus, the packing assist instrument
can variably be adjusted its height from the surface it stands to the position of
the holding frame, which position can suitably be decided according to the various
conditions for the packing work including the place for setting the instrument or
workers' height so that they can work in comfortable posture.
[0022] While said holding frame is characterized in that it is contoured such that a lower
outer peripheral surface extends in parallel with the direction of extension of an
axis of the holding frame, an upper outer peripheral surface extending in continuation
from the lower outer peripheral surface is designed in the form of an inclined surface
slantwise extending toward the axis, and the upper inner peripheral surface is designed
in the form of a curved convex surface the downward direction. Here, the "curved convex
surface" means such a curved convex surface that continuously extends without any
inflection point. Further, the "axial direction" of the holding frame means the direction
of a phantom line extending through the substantial center of the through hole of
the holding frame.
[0023] Since the lower outer peripheral surface is designed in the form of a surface extending
in parallel with the axial direction of the holding frame and the upper outer peripheral
surface is designed in the form of an inclined surface slantwise extending toward
the holding frame generally assumes such a contour that is tapered in the upward direction.
Thus, when the packing bag is put on the holding frame at the time when a putting
operation is started, the placing operation can easily be performed.
[0024] In the packing operation, the film surface of the packing bag moves as follows. First,
it is first raised up while sliding along the lower outer peripheral surface of the
holding frame extending in continuation from the latter, and the inclined surface,
then it is reversed of the upper edge of the holding frame in the downward direction
and thereafter, it is lowered from the upper edge along the curved convex surface
of the holding frame smoothly extending in the downward direction.
[0025] When an inserting operation is started to insert the articles, the film surface of
the packing bag suspends in the downward direction to assume a state in substantial
parallel with the axis of the holding frame, and since the lower outer peripheral
surface of the holding frame extends in parallel with the axial direction, the film
surface of the packing bag suspends in the substantial parallel state with the lower
outer peripheral surface. Thus, when the inserting operation is started and the film
surface is raised up, displacement of the film surface is smoothly achieved along
the lower outer peripheral surface of the holding frame.
[0026] Additionally, since the inclined surface extending in continuation from the lower
outer peripheral surface is inclined toward the upper part of the axis, the film surface
is inclined at an angle suitable for reversing the film surface at the upper edge
of the holding frame as the film surface is raised up along the inclined surface.
[0027] In other words, if the film surface of the packing bag is reversed in parallel with
the axis, i. e., it is reversed from the state that it is vertically raised up in
the upward direction to the state that it is lowered in the downward direction as
it is, it is required that the film surface is turned by an angle of 180 degrees but
when the film surface is raised up along the inclined surface and then it is reversed,
it is only required that the film surface is turned by the remaining angle having
the inclined angle of the inclined surface subtracted from 180 degrees. Thus, the
film surface can easily be reversed. Namely, since the film surface is ready to be
reversed by raising up along the inclined surface, the reversing of the film surface
at the upper edge of holding frame is performed very smoothly.
[0028] When the film surface is reversed at the upper edge of the holding frame, an adequate
gap appears between the reversed part of the film surface and the upper edge of the
holding frame since the film surface is displaced first along the inclined surface
and then along the curved convex surface smoothly curved from the upper edge in the
downward direction. Owing to the foregoing gap, tight contact between the film surface
and the holding frame is prevented and reversing of the film surface is smoothly conducted.
In addition, since the curved convex surface is designed in the form of a curved surface
smoothly curved without any inflection point, subsequent slippage of the film surface
along the lowering path is achieved very excellently.
[0029] Next, the holding frame is characterized in that an inner peripheral surface of the
holding frame extending from the curved convex surface to the lower end of the holding
frame is recessed in such a direction that an inner diameter of the holding frame
is increased. Therefore, since a cavity is formed along the whole inner peripheral
of the holding frame, and the packing bag with the articles inserted therein is lowered
below the position of the lower edge of the curved convex surface, no restriction
to the packing bag disappears, causing the packing bag to be smoothly lowered.
[0030] In addition, the inclined surface of the holding frame is characterized in that an
inclined angle of the inclined surface relative to the axial direction of the holding
frame is set to the range of 30 to 45 degrees, and the position of a boundary between
the inclined surface and the lower outer peripheral surface and the position of a
lower edge of the curved concave surface are located higher than about a half of the
height from the lower end to the upper end of the holding frame. As mentioned above,
if the film surface of the packing bag is reversed downwardly from the state that
the film surface is raised up as it is, it is required that the film surface is turned
by an angle of 180 degrees but when the inclined angle of the inclined surface is
set to the range of 30 to 45 degrees, it is only required that the inclined surface
of the packing bag is turned by the remaining angle, viz, 150 to 135 degrees. Thus,
the reversing of the film surface is achieved very smoothly.
[0031] In such manner, when the inclined angle of the inclined surface is set to 30 to 45
degrees relative to the axis of the holding frame, the state of slippage and reversing
of the film surface of the packing bag can be optimized. In the case that the inclined
angle is set to less than 30 degrees, the reversing of the film surface of the packing
bag is not performed smoothly because that angle provides a weak function to the film
surface of the packing bag, and in the case that it is set to more than 45 degrees,
the frictional resistance appearing between the inclined surface and the film surface
becomes large. Thus, the slippage of the film surface is not conducted smoothly.
[0032] On the other hand, when the position of the boundary between the inclined surface
and the lower outer peripheral surface and that of the lower edge of the curved convex
surface are located higher than a half of the height from the upper end of the holding
frame to the lower end of the same, the length of the outer lower peripheral surface
and the length of the hollow space as measured in the upward direction are relatively
elongated. Consequently, the function of guiding of the packing bag in the vertical
direction is improved, and moreover, the reversing and slippage of the packing bag
are achieved smoothly.
[0033] Next, the holding frame is characterized in that each of the holding frames assumes
a circular or elliptic ring-shaped contour. In the case that the holding frame is
designed in the circular ring-shaped contour, the articles are inserted in the state
that they are collectively received in the central part of the packing bag and they
are uniformly packed in the packing bag viewed from all directions. Thus, a packing
operation can be performed regardless of the direction of insertion of the articles.
[0034] On the other hand, in the case that the holding frame is designed in the elliptic
ring-shaped contour, the article are not collectively received in the central part
of the packing bag but are packed in the flattened state in the side-by-side relationship,
and therefore they are readily recognized from the outside after they are packed in
the packing bag. This provides a merit that the packing bag with the articles received
therein exhibits excellent aesthetic appearance when it is put on a display case or
shelf. In such manner, since the packing state can be changed by designing the holding
frame in the circular or elliptic ring-shaped contour, a packing operation can adequately
be performed depending on the kind, shape or nature of the articles.
[0035] Since the articles can smoothly be inserted into the packing bag regardless of the
contour of the circular or elliptic ring-shaped holding frame, each packing operation
can effectively be performed.
[0036] Next, the packing assist apparatus is characterized in that a guard member is disposed
between the holding frame and the arm. When the packing bag does not straightforwardly
fall but falls in the inclined state after the articles are inserted into the packing
bag put on the holding frame and they pass past the holding frame, the packing bag
comes in contact with the guard member for preventing it from being inclined relative
to the axial direction of the holding frame, whereby the lowering of the packing bag
is guided straightforwardly in the downward direction. Thus, the packing bag smoothly
passes through the holding frame. Aesthetic appearance of the packing bag is not degraded
after completion of each packing operation because the inserted state of the articles
is not worsened with such inclination of the packing bag prevented.
[0037] Further, said holding frame is made of an expansible material so that the dimension
of the through hole of said holding frame can be changed depend on the kind, shape
or nature of the articles.
[0038] By forming the holding frame of an expansible material, the through hole, which the
articles to be packed pass through, is rendered expansible so that the holding frame
is adjusted to suitable dimension in accordance with the dimension of the articles
to be packed. Any material of any construction which can vary the size of the opening
as above will do as means for making the holding frame expansible. Among the commercially
available materials, for example, flexible metallic conduit for passing gas or steam,
etc. can be used for this purpose. Similar construction can be formed by utilizing
reinforced plastics.
[0039] Further, as to the holding frame, there is provided with a break in part of the ring-shaped
holding frame.
[0040] Such a break is used in packing articles whose volume is larger upwards and smaller
downwards including flowers and by, during the course of packing work, releasing the
articles to be packed together with the bag in the direction of said break, packing
can be carried out without causing damage to the articles to be packed, for example,
flowers.
[0041] This break is preferably provided in a side of the holding frame, in case, for example,
the frame stretches in its front portion or longitudinal direction, and the break
preferably extends ranging from one eighth to one fourth of the entire inner circumference
of the holding frame. If it is less than one eighth of said circumference, it only
makes a poor relief space, while if more than one fourth, it may cause trouble in
the turning of the packing bag.
[0042] Further, the stand is formed by firing a first and second base frames, the support
column is supported by said stand with the base end of said column being inserted
into a through hole formed in a portion where said first and second base frames are
superposed as they are lapped.
[0043] The stand is built by fixing a plurality of base frames and the packing assist instrument
is provided as knockdown so that the assist instrument can be compactly provided for
making it handy in carrying or storing. Further, the packing assist instrument can
be assembled simply by fixing the first and second base frames, inserting the support
column in a hole formed in a portion the base frames are superposed. For making the
hole for inserting the support column, there may be considered circular or polygonal
members, into which the bottom of the support column can be inserted, with their longitudinal
section being in conformity with the cross section of the support column. From the
viewpoint of avoiding shakiness or preventing undesired rotation of the holding frame
in the packing work, polygonal members are preferable. As for the base frames, some
heavy material is desirable in view of the safety during the packing work.
[0044] Further, the base frames can be provided in a pair of frame members having rectangular
section the base ends portion of which are cross-lapped for the sake of supporting
the holding frame steadily so that it will not fall under the load of the articles
to be packed during the packing work. The frame members are provided with a groove
respectively formed at their base end portions, by means of which they are assembled
crosswise.
[0045] Further, the first and second base frames may be formed in an identical shape for
saving production cost.
[0046] Further, in order to achieve said first and third objects, the packing assist instrument
according to the invention can be provided with a holding frame having a through hole
for passing articles to be packed to pass through, said frame being shaped in such
a manner that the packing bag for packing said articles is put on said frame with
the bottom of the bag facing an opening of said through hole, a support column, the
top end of which being attached with said holding frame, the base end of said support
column being attached to a weighing stand with an opening of said holding frame being
positioned virtually upright and horizontally, and a scale for measuring the weight
of the articles to be packed carried by the packing bag, which bag being put on said
holding frame.
[0047] In the packing assist instrument of this invention, a bag with its bottom up is put
on an opening of the holding frame, the articles to be packed are from over the bag
forced into said holding frame, which articles are inserted into the bag meantime
said bag is reversed, which bag pass through said holding frame together with the
articles, upon which insertion of the articles to be packed into said bag is completed.
[0048] Further, by providing the instrument with a scale for weighing the load applied to
the holding frame, insertion of the articles to be packed into said packing bag and
weighing of the articles to be packed can be carried at the same time.
BRIEF DESCRIPTION OF DRAWINGS
[0049] Fig. 1 is a perspective view showing the first embodiment of the packing assist instrument
in accordance with this invention.
[0050] Fig. 2 is an illustration of the support column of the instrument of Fig. 1 being
adjusted in height.
[0051] Fig. 3 is an illustration of a packing process.
[0052] Fig. 4 is a perspective view showing a second embodiment of the packing assist instrument
according to this invention.
[0053] Fig. 5 is a vertical sectional view of the packing assist instruments of Fig. 4.
[0054] Fig. 6 is an illustration of a packing process.
[0055] Fig. 7 is a perspective view showing a third embodiment of the packing assist instrument
according to this invention.
[0056] Fig. 8 is a perspective view showing a fourth embodiment of the packing assist instrument
according to this invention.
[0057] Fig. 9 is an illustration of the manner the packing bags are set on the packing assist
instrument of Fig. 8.
[0058] Fig. 10 is an illustration of a packing process.
[0059] Fig. 11 is a perspective view showing a fifth embodiment of the packing assist instrument
according to this invention.
[0060] Fig. 12 is a top view of the packing assist instrument of Fig. 11.
[0061] Fig. 13(a) is a sectional view taken along the line X-X of Fig. 12, (b) is an enlarged
view of an important portion of (a).
[0062] Fig. 14 is a partial sectional view of a fragment of a holding frame.
[0063] Fig. 15(a) is a partial side view of a fragment of a support column showing the vicinity
of engaging recesses, (b) is a sectional view taken along the line A-A of (a).
[0064] Fig. 16 is an illustration of a packing process.
[0065] Fig. 17 is a partial side view of a fragment of a support column showing the vicinity
of a different sets of engaging recesses.
[0066] Fig. 18 is a perspective view showing a sixth embodiment of the packing assist instrument
according to this invention.
[0067] Fig. 19 is a top view of the packing assist instrument of Fig. 18.
[0068] Fig. 20 is a perspective view showing a seventh embodiment of the packing assist
instrument according to this invention.
[0069] Fig. 21 is a perspective view showing an eighth embodiment of the packing assist
instrument according to this invention.
[0070] Fig. 22 is a perspective view showing a ninth embodiment of the packing assist instrument
according to this invention.
[0071] Fig. 23 is a top view of the packing assist instrument of Fig. 22.
[0072] Fig. 24 is an illustration of expansion of a holding frame.
[0073] Fig. 25 is an illustration showing use of the packing assist instrument of Fig. 22.
[0074] Fig. 26 is a perspective view showing a tenth embodiment of the packing assist instrument
according to this invention.
[0075] Fig. 27 is a top view of the packing assist instrument of Fig. 26.
[0076] Fig. 28 is an illustration showing use of the packing assist instrument of Fig. 26.
[0077] Fig. 29 is a perspective view showing a eleventh embodiment of the packing assist
instrument according to this invention.
[0078] Fig. 30 is a perspective view of a base trame, parts unassembled, of the packing
assist instrument of Fig. 29.
[0079] Fig. 31 is a perspective view of the packing assist instrument, parts unassembled,
of Fig. 29.
[0080] Fig. 32 is a sectional view taken along the line D-D of Fig. 29.
[0081] Fig. 33 is an illustration showing use of the packing assist instrument of Fig. 29.
[0082] Fig. 34 is a perspective view showing a twelfth embodiment of the packing assist
instrument according to this invention.
[0083] Fig. 35 is an illustration showing use of the packing assist instrument of Fig. 34.
[0084] Fig. 36 is a perspective view showing a process of packing.
[0085] Fig. 37 is Vertical sectional partial views of the holding frame in the vicinity
of its upper edge.
[0086] Fig. 38 is a perspective view showing a thirteenth embodiment of the packing assist
instrument according to this invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0087] The present invention will be described in detail hereinafter with reference to the
accompanying drawings 1 to 38 with illustrates preferred embodiments thereof.
[0088] Fig. 1 is a perspective view showing the first embodiment of the packing assist instrument
of the present invention. Fig. 2 illustrates the support column of the instrument
of Fig. 1 being adjusted in height and Fig. 3 shows by way of perspective views a
procedure of packing by operation the packing assist instrument.
[0089] A packing assist instrument 1 of this embodiment comprises a ring-shaped packing
bag holding frame 2, a support column 3 and a base 4. Support column 3 and base 4
form a stand by which holding frame 2 is supported.
[0090] Holding frame 2 is provided by shaping a stainless steel rod in the form of a ring
to form a through hole through which articles to be packed pass, with an opening of
said through hole positioned upward and horizontally and holding frame 2 supported
by support column 3. Holding frame 2 is of a size, as shown in Fig. 3(a), sufficient
to put a packing bag H thereon with the bottom of bag H facing said opening of the
through hole as shown in Fig. 3(a). This holding frame 2 made of a round rod helps
bag H slide smoothly upon contact with said frame 2 when the bag H is reversed and
moved.
[0091] Support column 3, as shown in Fig. 2, comprises an outer cylinder 5 and an inner
cylinder 6, with the top end of inner cylinder 6 attached with holding frame 2. Cylinder
6 is vertically movable relative to cylinder 6 and support column 3 is adjustable
in height by moving an engaging piece 6a on inner cylinder 6 vertically along a slit
5a of outer cylinder 5 and letting said engaging piece engaged with any of recesses
5b, 5c or 5d for engagement, thereby allowing to adjust holding frame 2 in height
in accordance with the length of the articles to be packed.
[0092] Base 4 is so designed, as further described latter, that among its four feet 4a to
4d, feet 4a and 4b on the side under holding frame 2 are longer than the other two
feet on the opposite side thereby allowing the entire assist instrument 1 to be supported
in the stable state even under an unbalanced load when it is in use.
[0093] In order to pack egg-apples N using the aforesaid packing assist instrument 1, the
instrument is placed on a suitable worktable and bag H with its bottom up is put on
holding frame 2 as shown in Fig. 3(a). Then, several egg-apples N are held by hand
and at the same time contacted with the bottom of bag H, subsequently forced into
holding frame 2 together with bag H (Fig. 3(b)). Thus, the bottom of bag H is forced
downward under the holding frame under the pressure of egg-apples N which are wrapped
in bag H while it is reversed and goes through holding frame 2 together with egg-apples
N down onto the worktable, upon which insertion of the egg-apples into bag H is completed.
[0094] As described above, since bag H with its bottom up is put on holding frame 2, egg-apples
N over bag H are forced into holding frame 2, and bag H is reversed meantime egg-apples
N are inserted into bag H, egg-apples N and bag H are contacted with each other, but
at the same time move as so contacted in the course of the steps (a) to (c) of Fig.
3, insertion of egg-apples N into bag H is carried out quite smoothly, thereby enabling
efficient packing operation, although the egg-apples N are apt to adhere, due to the
smoothness of their skin, on the inner surface of bag H.
[0095] Subsequently, the upper portion of bag H inserted with the egg-apples is closed in
such customary manner as by being tied up with adhesive tape or by thermal fusing,
whereupon packing is completed. Although not shown, the inside of the bag H is printed
as required before it is put on holding frame 2 and once the bag is reversed, the
printed surface of bag H comes out, thus the articles when packing is completed are
ready for shipment.
[0096] Fig. 4 is a perspective view showing a second embodiment of the packing assist instrument
of the present invention, Fig. 5 is a vertical sectional view of the packing assist
instrument of Fig. 4, and Fig. 6 illustrates by way of the procedures of packing.
[0097] In this embodiment, a packing assist instrument 10 comprises a holding frame 11 in
cylindrical form, said frame having a through hole, and a box-shaped support platform
12.
[0098] Holding frame 11 is made of a synthetic resin cylindrically formed as shown in Fig.
4 with an opening of said through hole positioned upward and horizontally and holding
frame 11 attached onto a top plate 12a of support platform 12. Holding frame 11 has
a size enough to put a packing bag H thereon with the bottom of bag H facing said
opening of the through hole, and the top end of holding frame 11 forms an upwardly
widened tapered portion 11a with the edge thereof provided with a beveling 11b. In
place of beveling 11b, the edge may be equipped with a stainless steel rod shaped
in the form of a ring.
[0099] Support platform 12 is made of a synthetic resin shaped in the form of a box with
top plate 12a provided with an opening 12b onto which holding frame 11 is attached,
and one of the side walls of the box is removed to provide an outlet 12c for taking
out the packed articles. Within support platform 12, a slope 12d is provided extending
from opening 12b towards outlet 12c for ease of taking out the packed articles which
come down through holding frame 11.
[0100] In order to pack egg-apples N using the aforesaid packing assist instrument 10, the
instrument is placed on a suitable worktable and a bag H is put on the holding frame
11 with the bottom of the bag facing upward as shown in Fig. 4. Then, several egg-apples
N are held by hand and at the same time contacted with the bottom of bag H (Fig. 6(a)),
subsequently forced into the holding frame (Fig. 6(b)). Thus, the bottom of bag H
is forced downward holding frame 11 under the pressure of egg-apples N which are wrapped
in bag H while it is reversed and goes through holding frame 11 and insertion of egg-apples
N into bag H is finished (Fig. 6(c)).
[0101] Bag H packed with the egg-apples N falls within support platform 12 (Fig. 6(d)).
Within platform 12, slope 12d is provided directed towards outlet 12c, and fallen
bag H is moved near to outlet 12c so that bag H is easily taken out by putting the
hand from outlet 12c in the box 12.
[0102] Likewise as in the first embodiment, during the steps (a) to (c) of Fig. 6, egg-apples
N and bag H are contacted with each other, but at the same time moved meantime as
so contacted, insertion of egg-apples N into bag H is carried out quite smoothly although
the egg-apples are apt to adhere on the inner surface of bag H, thereby enabling efficient
packing operation.
[0103] After bag H is taken out, the upper portion of bag H packed with the egg-apples N
is closed in such customary manner as by being tied up with adhesive tape or by thermal
fusing, whereupon packing is completed. Again, the inside of bag H is printed as required
before it is put on holding frame 11 and once the bag is reversed, the printed surface
comes out, thus the articles when packing is completed are ready for shipment.
[0104] Fig. 7 is a perspective view showing a third embodiment of the packing assist instrument
of the present invention.
[0105] In this embodiment, a packing assist instrument 20 comprises a cylindrical-shaped
holding frame 21 and a box-shaped support platform 22.
[0106] Holding frame 21 is, likewise holding frame 11 of the second embodiment, made of
a synthetic resin and attached to a top plate 22a of support platform 22. Support
platform 22 is again made of a synthetic resin shaped in the form of a box provided
with an opening in top plate 22a, and one of the side walls of the box is removed
to provide an outlet 22b for taking out the packed articles. In this embodiment, support
platform 22 is greater in its height than support platform 12 of the second embodiment
to have a larger inner space in order to facilitate the falling of the packed articles
through holding frame 21 and the work in taking out the packed articles from outlet
22b.
[0107] The process of packing with packing assist instrument 20 is basically same as with
the instrument 10 of the second embodiment. In this embodiment, support platform 22
is greater in height and free from any obstacle in its interior so that the packed
articles coming through holding frame 21 will not be blocked at the bottom of support
platform 22 and assured of going down in the interior thereof.
[0108] Fig. 8 is a perspective view showing a fourth embodiment of the packing assist instrument
according to the invention, Fig. 9 illustrates the manner in which the packing bags
are set on the packing assist instrument of Fig. 8, and Fig. 10 illustrates a process
of packing.
[0109] In this embodiment, a plurality of holding frames are fitted to a support column
to be rotated in a vertical plane so that the packing bags are automatically put on
the holding frames by virtue of the rotation of the holding frames.
[0110] A packing assist instrument 30 in this embodiment comprises four L-shaped arms 31a
to 31d accompanying by holding frames 32a to 32d, a gate-shaped support column 33
on a base 35, and a blower 36. Arms 31a to 31d are L-shaped pipe of a synthetic resin
which have at the far ends thereof ring-shaped holding frames 32a to 32d, respectively,
with their base ends abutted crosswise and supported to a beam atop of support column
33 via a joint 34, said arms being rotated only in the direction of R via a ratchet
mechanism (not shown).
[0111] Holding frames 32a to 32d are stainless steel rod shaped in the form of a ring and
secured to the far ends of arms 31a to 31d in such a manner that each opening of the
through hole of holding frames 32a to 32d faces upward and kept virtually horizontally
when the far ends of arms 31a to 31d are positioned upright and further rings 32a
to 32d are adjustable in their angles relative to arms 31a to 31d as shown in the
partial enlarged view in Fig. 8. Likewise in the first embodiment, holding frames
32a to 32d are of a dimension enough to put on packing bags H as shown in Fig. 10(e).
Support column 33 is a synthetic resin piping shaped in the form of a gate for supporting
to the beam atop thereof the base ends of arms 31a to 31d via joint 34 to be rotated,
the feet of the column being fixed on base 35.
[0112] Base 35 is a flat base so that the entire assist instrument 30 is supported in stable
state when in use and, as described later, a pile of packing bags H can be set thereon.
[0113] Blower 36 is provided for opening and blowing up the packing bags on base 35 one
by one. It is set at one end of base 35 with its air outlet being directed over base
35. In order to pack egg-apples N using said packing assist instrument, a pile of
oriented bags H in 30 to 50 pieces are placed on base 35 with their ends to be opened
facing blower 36 as shown in Fig. 9. Each of bags H has an protruded end part Hb,
which extended end is provided with a couple of holes Ha in advance into which a U-shaped
staple 37 is inserted for setting the pile of bags H in place on base 35.
[0114] Then, as shown in Fig. 10(a), when any one of the holding frames, for instance, holding
frame 32a, is positioned between bags H on base 35 and blower 36, blower 36 is switched
on so that a topmost bag H1 of the pile is opened and blown up by the air blowing
from blower 36 as shown in Fig. 10(b). In this position, by advancing arms 31a, 31d
forward for rotation as shown in Fig. 10(c), holding frame 32a comes into blown bag
H1, and by further advancing the rotation as shown in Fig. 10(d), holding frame 32a
hits the bottom of bag H1 which is pulled diagonally upward by holding frame 32a,
whereby protruded end part Hb is torn at the portion of holes Ha to release the protruded
end part Hb from the staple 37 and bag H1 as being put on holding frame 32a is lifted
together with holding frame 32a.
[0115] At this moment, as shown in Fig. 10(e), several egg-apples N are forced into holding
frame 32a, then, likewise as in the first embodiment, the bottom of bag H1 is forced
downward holding frame 32a under the pressure of egg-apples N which are, as shown
in Fig. 10(f), wrapped in the bag while it is reversed and goes through holding frame
32a together with egg-apples N, and the insertion of the egg-apples N into bag H1
is finished. In the same manner, by rotating arms 31a to 31d further, bringing holding
frames 32b, 32d in turn in position and inserting egg-apples N into another bag H,
and by repeating this process, insertion of egg-apples N into bags H can be carried
out in succession.
[0116] Thus in packing assist instrument 30 of this embodiment, a pile of bags H on base
35 are blown up in succession from the one on the top by the air blown from blower
36 and can automatically be put on holding frames 32a to 32d by rotating arms 31a
to 31d. Although not shown, a switch can be incorporated with support column 33 with
an electrical wiring provided to connect support column 33, base 35 and blower 36
for automatic switching on-off of blower 36 in association with the rotation of arms
31a to 31d.
[0117] As shown in the foregoing embodiments, the packing assist instrument of the presents
invention is generally simple in construction and smaller in size, thus adapted for
introduction even in small production facilities and most suited for carrying out
packing on worktables and the like. The above embodiments are shown for packing egg-apples
for example and other vegetables, fruits, flowers or else can be packed in same manner.
Further, the dimension and shape of the holding frame, support platform and other
parts of the instrument can be designed anyway in accordance with the types and number
of the articles to be packed, sizes of the packing bag, etc.
[0118] Figs. 11 to 13 show a fifth embodiment of the present invention, in which Fig. 11
is a perspective view of the packing assist instrument, Fig. 12 is a top view thereof,
Fig. 13(a) is a sectional view along the line X-X of Fig. 12, Fig. 13(b) is a partial
enlarged view of Fig. 13(a).
[0119] A packing assist instrument 40 in this embodiment, as shown in Figs. 11 and 12, comprises
a first and second holding frames 42, 43 made of a synthetic resin or else shaped
in the form of circular rings, a main support column 44, a secondary support column
45, and a base 46. First holding frame 42 is attached atop of main support column
44 which supports said frame in such a manner that an (upper) opening of the through
hole of holding frame 42 faces upward and remains virtually horizontally.
[0120] As shown in Fig. 13, a lower outer peripheral surface 48 of first holding frame 42
is disposed in a plane parallel with the direction of extension of an axis passing
through center of the through hole of first holding frame 42, in addition to which
over upon outer peripheral surface 48, a curved convex surface 51 is provided smoothly
extending from the upper edge 50 in the downward direction. Further, a lower inner
peripheral surface 52, which surface extending from a lower edge 51a of curved convex
surface 51 to a bottom end 42a of holding frame 42, is depressed towards the direction
in which the radius of holding frame 42 extends, whereby a cavity 53 is formed in
full circumference over the lower inner portion of holding frame 42.
[0121] As obviously shown in Fig. 13(b), a lower edge 49a of a 49 inclined surface is positioned
as high as about half the height h of holding frame 42, the angle θ of the inclined
surface 49 is set at 33 degrees relative to the axis C, and lower edge 51a of curved
convex surface 51 is positioned slightly higher than half the height h of holding
frame 42.
[0122] Since the appearance and shape of second holding frame 43 is generally similar to
those of the first holding frame 42, description thereof is omitted with same reference
numerals being assigned to the same elements as those of the first holding frame 42.
[0123] As described above, since the outer peripheral surface of the holding frame 42 is
provided with lower outer peripheral surface 48 which is in parallel with the axis
C and inclined surface 49 which is tapering towards over the axis C, the outline of
the entire outer peripheral surface of holding frame 42 appears tapered upwards. This
will ease the work of putting packing bag H with its bottom up on holding frame 42
when starting the packing process.
[0124] In the actual packing operation, the movement of a film surface H
F of the packing bag H put on holding frame 42 follows a course 55 as illustrated in
Fig. 13(a). First, it raises up sliding along lower outer peripheral surface 48 of
holding frame 42 and inclined surface 49 extending in continuation from the lower
outer peripheral surface 48, then it turns downward near upper edge 50 of the inclined
surface 49 and descends sliding along curved convex surface 51 curving smoothly downward
from upper edge 50.
[0125] Prior to starting packing, film surface H
F of packing bag H put on holding frame 42 is suspended downward generally in parallel
with axis C, while lower outer peripheral surface 48 is also in parallel therewith,
thus the film surface H
F is suspended generally in parallel with lower outer peripheral surface 48. Therefore,
in the instance film surface H
F raises up as packing process is started, film surface HF moves smoothly along lower
outer peripheral surface 48.
[0126] Further, since inclined surface 49 extending in continuation from lower outer peripheral
surface 48 is tapered upward to axis C, film surface H
F, when raising up along slope 49, is tapered in an angle most suited for its turning
near upper edge 50.
[0127] In other words, if film surface HF is to be turned as it is going up in parallel
with axis C, film surface H
F must instantly be reversed 180 degrees. Instead, when film surface H
F raises up along inclined surface 49 angled 33 degrees until it turns, it should turn
only 147 degrees, which is the remainder left after 33 degrees subtracted from 180
degrees, resulting in the ease in the turn of film surface HF. That is, film surface
HF is ready for such turning meantime it goes up along inclined surface 49, and it
turns quite smoothly near upper edge 50.
[0128] Further, when film surface H
F turns near upper edge 50, as it moves via inclined surface 49 downward from upper
edge 50 along curved convex surface 51 curved smoothly, a clearance 56 is conveniently
formed between the portion where film surface H
F turns and upper edge 50. This will prevent close contact of film surface H
F with holding frame 42 in advance resulting in the smooth turn of film surface H
F. Further, since curved convex surface 51 is a smoothly curving curvature without
point of inflection or any interruption, it provides quite satisfactory sliding of
film surface HF in the subsequent course of its descent.
[0129] Furthermore, lower inner peripheral surface 52, which surface extending from a lower
edge 51a of curved convex surface 51 to a bottom end 42a of holding frame 42, is depressed
towards the direction in which the radius of holding frame 42 extends, whereby cavity
53 is formed in full circumference over the lower inner portion of holding frame 42.
Thus, as packing bag H inserted with articles to be packed descends lower than the
position of the lower edge 51a of curved convex surface 51, packing bag H is released
from restriction resulting in quite smooth descent of packing bag H.
[0130] As obviously shown in Fig. 13(b), lower edge 49a of inclined surface 49 positioned
higher than half the height h of holding frame 42 and the angle θ of inclined surface
49 set at 33 degrees relative to axis C has resulted in a best sliding of the film
of packing bag H. Further, lower edge 51a of curved convex surface 51 positioned slightly
higher than half the height h of holding frame 42 has resulted in quite smooth and
steady passage of packing bag H inserted with egg-apples N as the articles to be packed.
The foregoing performance and effects are quite same as for holding frame 43 as well.
[0131] Further as shown in Fig. 14, position of inclined surface 49 and lower edge 51a of
curved convex surface 51 can be shifted much higher than half the height h of holding
frame 42. Such a configuration will provide lower outer peripheral surface 48 and
cavity 53 in relatively greater vertical length, thereby much steady and smooth turning
and passage of the packing bag can be achieved.
[0132] In this embodiment, packing assist instrument 40 has packing bag holding frames 42,
43 in circular ring-shape so that the inserted egg-apples N are assembled in and around
the center of packing bag H and packed evenly as observed in any direction, thus it
has an advantage that packing can be carried out without regard to the orientation
of egg-apples N.
[0133] Whereas, Fig. 15(a) is a partial side view of a fragment of support column 44 showing
engaging recesses, Fig. 15(b) is a sectional view along the line A-A of Fig. 15(a).
As shown in Fig. 15, second holding frame 43 is supported in such a manner that it
remains horizontally positioned as a hook 57 provided at the bottom of secondary support
column 45 is engaged with engaging recesses 58 provided for main support column 44.
Since any one of the plurality of engaging recesses 58 can be selected and hook 57
is detachable with regard to engaging recesses 58, the secondary support column can
be removed by disengaging hook 57 from engaging recess 58 when only holding frame
42 is used but second holding frame 43 is not in use or stored.
[0134] Further, in packing assist instrument 40, first and second holding frames 42, 43
are provided in different sizes each other so that, as shown in Fig. 16(a), packing
work can be carried out in parallel for egg-apples N1, N2, for example, which differ
in size each other by furnishing packing bags H1, H2 of different sizes, respectively.
[0135] Now, with reference to Fig. 16, packing process using packing assist instrument 40
is described in detail. First, as shown in Fig. 16(a), bags H1, H2 with their bottoms
up are put on first and second holding frames 42, 43, respectively. Then, several
egg-apples N1, N2 are held by hand and contacted with the bottoms of bags H1, H2.
Subsequently egg-apples N1, N2 are forced into holding frames 42, 43 together with
bags H1, H2 (Fig. 16(b)). Thus, the bottoms of bags H1, H2 are forced downward under
holding frames 42, 43 under the pressure of egg-apples Nl, N2, while bags H1, H2 are
reversed and pass through holding frames 42, 43 together with egg-apples N1, N2 and
fall down near the base 46, upon which insertion of egg-apples N1, N2 into bags H1,
H2 is finished (Fig. 16(c)).
[0136] As described above, since bags H1, H2 with their bottoms up are put on holding frames
42, 43, egg-apples N1, N2 over bags H1, H2 are forced into holding frames 42, 43 and
bags H1, H2 are reversed meantime egg-apples N1, N2 are inserted into bags H1, H2,
egg-apples N1, N2 and bags H1, H2 are contacted with each other, but at the same time
move as so contacted in the course of the steps (a) to (c) of Fig. 16, insertion of
egg-apples N1, N2 into bags H1, H2 is carried out quite smoothly, thereby enabling
efficient packing operation, although the egg-apples N are apt to adhere, due to the
smoothness of their skin, on the inner surface of bags H1, H2.
[0137] Heretofore discussed is the case where holding frames 42, 43 are used at the same
time, but either one of them alone can of course be used. Packing assist instrument
40 is provided with two holding frames 42, 43 of different sizes for receiving egg-apples
N1, N2 of different sizes, but two or more holding frames of same size can also be
used. Depending on cases, holding frame 42 alone can again be used.
[0138] As discussed above, packing assist instrument 40, being provided with two holding
frames 42, 43 of different sizes, allows packing processes for two sizes of egg-apples
N1, N2 run in parallel. Thus it can achieve substantial improvement in operating effectiveness
for packing articles which differ especially in size or type. Further, since two holding
frames 42, 43 are disposed virtually in opposing relationship, the main support column
is subjected to balanced weight, it has the effect of resulting in the improvement
in stability of the packing assist instrument in packing operation.
[0139] Further, as regards engaging recesses 58, they can also be provided in a plurality
of symmetrical positions, as shown in Fig. 17, in which case four engaging recesses
58 on main support column 44 will allow second holding frame 43 to be adjusted in
longitudinal as well as vertical positions. Naturally the position of holding frame
43 can be selected in accordance with the size or type of the articles to be packed,
and further the position of second holding frame 43 can be decided in order to avoid
intervention of the mutual packing operation in first and second holding frames 42,
43 or for the ease of packing operation.
[0140] With reference to Figs. 18 and 19, a sixth embodiment of this invention will be described.
Fig. 18 is a perspective view of a packing assist instrument and Fig. 19 is a top
view thereof.
[0141] A packing assist instrument 60 comprises, as shown in Figs. 18 and 19, three holding
frames 61, 62, 63 of a circular ring-shape, a main support column 64, secondary support
columns 65, 66 and a base 67. First holding frame 61 is supported by main support
column 64 so that it remains virtually horizontally. Means provided for secondary
support columns 65, 66 for engaging them with main support column 64 to hold second
holding frames 62, 63 are as same as those for packing assist instrument 40. Packing
assist instrument 60 has three holding frames 61, 62, 63 of different sizes for efficiency
in packing three kinds of articles to be packed differing in size, type, or else.
[0142] In the embodiments heretofore described, holding frames 2, 11, 21, 32a to 32d, 42,
43, 61, 62, 63 are provided in circular ring-shape so that inserted egg-apples N are
assembled in the central portion of packing bag H and packed evenly as observed in
any direction, thus it has an advantage that packing can be carried out without regard
to the orientation of egg-apples N.
[0143] However, the holding frame is not limited to such shape and it could, for example,
be oval ring-shaped or else. An oval ring-shaped holding frame will deliver the articles
packed side by side in a row without being assembled in the central portion of the
bag and its advantage is that the articles so packed are easy to see and good for
display. Therefore, the holding frame of oval ring-shape is suitable for packing fragile
vegetables, for instance, spinach, or the like. Incidentally, whether the frame is
circular or oval ring-shaped, insertion of the articles into the packing bag can be
carried out smoothly.
[0144] Fig. 20 illustrates a seventh embodiment of this invention. A packing assist instrument
70, as shown, has an oval ring-shaped frame 71 for holding the packing bag. This oval
ring-shaped holding frame 71 will deliver the articles packed side by side in a row
without being assembled in the central portion of the bag and its advantage is that
the articles so packed are easy to see and good for display. Therefore, packing assist
instrument 70 is suitable for packing fragile vegetables, for instance, spinach, or
the like. In packing assist instrument 70, likewise in the preceding embodiment, insertion
of the articles into the packing bag can be carried out smoothly.
[0145] With reference to Fig. 21, an eighth embodiment of this invention is described. In
a packing assist instrument 75, as shown, provided between a holding frame 76 and
a support column 77 is a guard element 78 for preventing inclination of the packing
bag. If the bag inserted with the articles has passed through holding frame 76 but
is inclined without going right downward, it hits guard element 78 and is directed
to avoid inclination so that the bag passes smoothly without disturbing the articles
inserted.
[0146] Furthermore, in every packing assist instrument as described, it can be constructed
in such a manner that the holding frame is variably positioned when it is attached
to the support column or that the support column can flexibly adjust its height. Thus,
the packing assist instrument can variably be adjusted its height from the surface
it stands to the position of the holding frame, which position can properly be decided
according to the length of the articles to be packed. Also, the position of the holding
frame can be adjusted in accordance with the various conditions for operation including
the place for setting the instrument or workers' height so that they can work in comfortable
posture.
[0147] Fig. 22 is a perspective view showing a ninth embodiment of the packing assist instrument
according to the present invention, and Fig. 23 is a top view of the packing assist
instrument of Fig. 22.
[0148] A packing assist instrument 80 in this embodiment comprises a ring-shaped holding
frame 81, a support column 82 for supporting holding frame 81, and a base 83 to which
support column 82 is attached with its bottom end inserted thereinto, holding frame
81 provided with a fastener 84 into which the top end of support column 82 is inserted.
[0149] Holding frame 81 is made of an expansible and flexible tube of synthetic resin material.
As shown in Fig. 24, this flexible tube is constructed of thin sheets formed in a
special shape and assembled in helical form so that it is expansible. Fig. 24(a) shows
the flexible tube in its shortest length and Fig. 24(b) the longest length. Therefore,
holding frame 81 is, as shown in Figs. 22 and 23, expansible to the extent represented
in Figs. 24 (a) and (b).
[0150] Support column 82 is secured to holding frame 81 with the top end of the column inserted
into an opening of fastener 84, while its height should vary in accordance with the
size or type of the articles to be packed. Preferably, its height should be such that
the bottom of the packing bag inserted with articles does not touch the surface where
the instrument stands in order to keep the articles free from damage, and, for instance,
30 to 50 cm is appropriate for egg-apples.
[0151] Base 83 is attached with support column 82 where a first and second base frames 83a,
83b having a rectangular section so that the entire instrument is supported in stable
state even when holding frame 81 is subjected to unbalanced load.
[0152] Now with reference to Fig. 25, packing process using said assist instrument will
be described. The passing assist instrument is placed on a suitable worktable. First,
a bag H with its bottom up is put on holding frame 81 as shown in Fig. 25(a). Then,
several egg-apples N are held by hand and kept standing on the bottom of bag H, subsequently
egg-apples N are forced into holding frame 81 together with bag H (Fig. 25(b)). Thus,
the bottom of bag H is forced downward under holding frame 81 under the pressure of
egg-apples N which are wrapped in bag H while it is reversed and goes through holding
frame 81 together with egg-apples N down onto the worktable, upon which insertion
of egg-apples N into bag H is finished (Fig. 25(c)).
[0153] As described above, bag H with its bottom up is put on holding frame 81, egg-apples
N over bag H are forced into holding frame 81, and bag H is reversed meantime egg-apples
N are inserted into bag H. In the course of the steps (a) to (c) of Fig. 25, egg-apples
N and bag H are contacted with each other without relative movement of the egg-apples
N and the bag H, but at the same time move as so contacted, insertion of egg-apples
N into bag H is carried out quite smoothly, thereby enabling efficient packing operation,
although the egg-apples N are apt to adhere, due to the smoothness of their skin,
on the inner surface of bag H.
[0154] Subsequently, the upper portion of bag H packed with the egg-apples is closed in
such customary manner as by being tied up with adhesive tape or thermal fusing, whereupon
packing is completed. The inside of bag H is printed as required before it is put
on holding frame 81 and once the bag is reversed, the printed surface comes out, thus
the articles as packing is completed are ready for shipment.
[0155] For inserting a greater number of egg-apples N or packing larger articles, a larger
packing bag is used accordingly and holding frame 81 is expanded as shown by chain
lines in Fig. 22 so that the articles as packed are prevented from contacting the
inner surface of holding frame 81 and packing is carried out without damaging the
articles.
[0156] Fig. 26 is a perspective view showing a tenth embodiment of the packing assist instrument
of the present invention, Fig. 27 is a top view of the packing assist instrument of
Fig. 26. In this embodiment, elements corresponding to those in the ninth embodiment
are assigned with the same reference numerals as in that embodiment.
[0157] In a packing assist instrument 85 of this embodiment, the main component of a holding
frame 86 is an oval metal ring 86a, a side of which is provided with a break 86b.
Elements 86c are end covers made of resin and ball-shaped to prevent damage to packing
bags and articles to be packed. In this embodiment, the break 86b extends to one fifth
of the entire inner circumference of holding frame 86. This break provides a space
for relief in packing operation and also facilitates smooth reversion of the packing
bags.
[0158] With reference to Fig. 28, packing process using packing assist instrument 85 is
described, wherein the reference code F represents a bunch of flowers which volume
is larger upwards and smaller downwards.
[0159] Likewise the process in Fig. 25, assist instrument 85 is placed on a suitable worktable,
and a bag H with its bottom up is put on holding frame 86 as shown in Fig. 28(a).
Then, several flowers F are picked up by hand, placed on the bottom of bag H, and
the stalks are forced into holding frame 86 together with bag H (Fig. 28(b)). Thus,
the bottom of bag H is forced downward under holding frame 86 under the pressure of
flower F and bag H is reversed meantime flowers F are wrapped up. Then, the flowers
together with bag H are pulled toward break 86b (in the direction B) so that the petals
of flowers F are packed without being contacted with the inner circumference of holding
frame 86 (Fig. 28(c)).
[0160] Besides oval holding frame 86 described above, circular and other shapes are also
possible. Again, the break can possibly be positioned in the front of the frame without
limited to a side thereof.
[0161] Now an eleventh embodiment of the invention is described with reference to Figs.
29 to 33, wherein Fig. 29 is a perspective view of a packing assist instrument, Fig.
30 is a perspective view of the base, parts unassembled, of the packing assist instrument
of Fig. 29, Fig. 31 is a perspective view of the packing assist instrument, parts
unassembled of Fig. 29, Fig. 32 is a sectional view along the line D-D of Fig. 29,
Fig. 33 illustrates a process using the packing assist instrument of Fig. 29.
[0162] A packing assist instrument 90 in this embodiment comprises a ring-shaped, holding
frame 91, a support column 92 for supporting atop thereof holding frame 91, and a
base 93 for supporting the support column at its bottom.
[0163] Holding frame 91 comprises a circular ring 91a made of a synthetic resin, a cylindrical
fastener 91b secured to an end of ring 91a and its bottom opened. As described latter,
the packing bag is put on ring 91a and the articles to be packed over ring 91a pass
therethrough together with the bag. The top surface of ring 91a, on which the packing
bag moves when packing is carried on, is in smooth curvature for assuring a smooth
sliding.
[0164] The top end of support column 92 is inserted into the opening of fastener 91b and
secured to holding frame 91. The height of the support column varies according to
the size or type of the articles to be packed, and 30 to 50 cm is preferable for egg-apples.
[0165] Base 93 consists of a first and second base frames 94, 95 of rectangular section
cross-lapped at the mutual base end sides, and support column 92 is secured near the
crossing thereof.
[0166] First and second base frames 94, 95 are identical in shape, made of relatively heavy
wood, and provided with grooves 94a, 95a for lap joint at the base end thereof. These
grooves 94a, 95a are formed inclined to the axes of the base frames 94, 95, and cut
half the thickness of base frames 94, 95 so that, as shown in Fig. 30, base frames
94, 95, when lapped via grooves 94a, 95a, just fit each other and crossed at an acute
angle.
[0167] References 94b, 95b represent triangle superpose plates, a side each thereof being
secured to base frames 94, 95, respectively, and provided at the center thereof with
vertical through holes 94c, 95c for inserting the support column therethrough. One
face each of these superpose plates 94b, 95b are on the same plane with the top or
bottom surface of base frames 94, 95, and each plate is half as thick as base frames
94, 95. Thus, when superposed each other, as obviously shown in Fig. 32, a side each
of plates 94b, 95b contacts a side each other of the base frames 94, 95, and holes
94c, 95c make a vertical through hole for inserting the support column. When base
frames are to be made of a resin, they are preferably integral molded with the respective
superpose plates for saving cost.
[0168] In the described construction, grooves 94a, 95a of base frames 94, 95 are lapped
each other to set up base 93, the bottom of support column 92 is inserted into the
holes 94c, 95c to stand support column 92 on base 93, further the top of support column
92 is inserted into fastener 91b of holding frame 91 to get packing assist instrument
90 of Fig. 29 ready for use. Thus, in this embodiment, since packing bag holding frame
91, support column 92, and base 93 are provided as knockdowns, they are convenient
especially for bringing them to the workplace and, when not in use, they can be disassembled
for storage.
[0169] Further, since first and second base frames 94, 95 are elements of an identical shape,
they can save cost of production. A pair of knockdown base frames 94, 95, provided
with holes 94c, 95c which can be superposed for inserting the support column therethrough,
assures combination of base frames 94, 95 and enables steady operation.
[0170] Now the packing process using said assist instrument 90 will be described with reference
to Fig. 33. Assist instrument 90 is placed on a suitable worktable and a bag H with
its bottom up is put on holding frame 91 as shown in Fig. 33(a). Then, a plurality
of egg-apples N are held by hand and at the same time contacted with the bottom of
bag H, subsequently forced into holding frame 91 together with bag H (Fig. 33(b)).
Thus, the bottom of bag H is forced down under holding frame 91 under the pressure
of egg-apples N which are wrapped in bag H while it is reversed and goes through holding
frame 91 together with egg-apples N down onto the worktable, upon which insertion
of egg-apples N into bag H is finished (Fig. 33(c)).
[0171] As described above, since bag H with its bottom up is put on holding frame 91, egg-apples
N over bag H are forced into holding frame 91, and bag H is reversed meantime egg-apples
N are inserted into bag H, the egg-apples N and bag H are contacted with each other
without relative movement of the egg-apples and bag H, but at the same time move as
so contacted in the course of the steps (a) to (c) of Fig. 33, insertion of egg-apples
N into bag H is carried out quite smoothly, thereby enabling efficient packing operation,
although the egg-apples are apt to adhere, due to the smoothness of their skin, on
the inner surface of the bag H.
[0172] Subsequently, the upper portion of bag H packed with the egg-apples is closed in
such customary manner as by being tied up with adhesive tape or thermal fusing, whereupon
packing is completed. The inside of bag H is printed as required before it is put
on holding frame 91 and once the bag is reversed, the printed surface comes out, thus
the articles when packing is completed are ready for shipment.
[0173] In this embodiment, holding frame 91 is provided circular ring-shaped so that inserted
egg-apples N are assembled in the central portion of packing bag H and packed evenly
as observed in any direction, thus it has an advantage that packing can be carried
out without regard to the orientation of egg-apples N.
[0174] While, the holding frame is not limited to such shape and, for example, it can be
a oval ring-shaped. An oval ring-shaped holding frame will deliver the articles packed
side by side in a row without being assembled in the central portion of the bag and
its advantage is that the articles so packed are easy to see and good for display.
Incidentally, whether the frame is circular or oval ring-shape, insertion of the articles
into the packing bag can be carried out smoothly.
[0175] Now a twelfth embodiment of the present invention will be described referring to
Figs. 34 to 37, wherein Fig. 34 is a perspective view of a packing assist instrument,
Fig. 35 shows measuring with a packing bag and articles to be measured inserted into
the packing assist instrument, Fig. 36 illustrates a process of packing, and Fig.
37 is a sectional view of the holding frame.
[0176] In these drawings, a packing assist instrument 100 is made of material including
synthetic resin, which instrument comprises a ring-shaped holding frame 101, through
which articles to be packed M together with a packing bag H can pass, a support column
102 for supporting the holding frame virtually horizontal, a scale 103 attached to
support column 102, and a base 104 which is under scale 103. Support column 102 stands
on scale 103 with the support column's bottom end fixed to a weighing table 105.
[0177] As shown in Fig. 35, the weight of packing bag H put on holding frame 101 and articles
M inserted into the bag is known by reading a pointer 107 of scale 103. That is, packing
assist instrument 100 enables to weigh articles M and insert them into packing bag
H at a time, which greatly improves the efficiency of packing work. Further, in this
embodiment, base 104, equipped with scale 103 for holding support column 102, is provided
for stabilizing the assist instrument.
[0178] Now, the process of packing using packing assist instrument 100 is described referring
to Fig. 36(a) to (c). First, as shown in Fig. 36(a), a bag H with its bottom up is
put on holding frame 101 of packing assist instrument 100. Then, from over bag H,
articles M is forced into holding frame 101 and rested as shown in Fig. 36(b). Then,
pointer 107 of scale 103 is read to determine the weight of articles M, which weight
is adjusted to prescribed amount by adding or reducing the articles as required.
[0179] As weighing is finished, the bottom of bag H is further forced down under holding
frame 101 by forcing articles M into holding frame 101, thus bag H is reversed meantime
wrapping articles M and goes through holding frame 101 together with articles M, and
eventually as shown in Fig. 36(c), articles M as inserted into bag H fall down under
the holding frame 101, and the packing of articles M is completed.
[0180] In the course of said packing process, although the surfaces of articles M and the
inner surface of the bag's film contact each other, no relative movement is required
between them, and the surfaces of articles M and the inner surface of the bag's film
move at the same time as they are so contacted, packing work can easily smoothly be
carried out even if the surfaces of articles M are apt to adhere to the inner surface
of the bag's film or if articles M are weak and is subject to bend.
[0181] Further, base 104 of packing assist instrument 100 is triangle-shaped, thus free
from bumpiness and excellent in stability. Therefore, support column 102 or holding
frame 101 will not be shaky or fall meantime articles M are weighted or packed. If
scale 103 alone is sufficient for supporting support column 102, etc., scale 103 need
not be equipped with base 104.
[0182] Now, shape and function of holding frame 101 of packing assist instrument 100 will
be explained. As shown in Fig. 37, concerning the shape of holding frame 101, its
outer circumference comprises a lower outer peripheral surface 109 which is in parallel
with axis C and a inclined surface 110 which is extending in continuation with lower
outer peripheral surface 109 and inclined surface 110 upward axis C, in addition to
which in the upper portion of inner peripheral surface 113, a curved convex surface
112 is provided smoothly curving downward from an upper edge 111. Further, a lower
inner peripheral surface 113, which surface extending from a lower edge 112a of curved
convex surface 112 to a bottom end 101a of holding frame 101, is depressed towards
the direction in which the radius of holding frame 101 extends, whereby a cavity 114
is created in lower inner surface of holding frame 101.
[0183] In this manner, the outer peripheral surface of holding frame 101 is provided with
lower outer peripheral surface 109 and inclined surface 110 so that the entire outer
circumference of holding frame 101 is generally shaped tapered and broader in the
lower portion. This facilitates the work of putting bag H with its bottom up on holding
frame 101 when starting the packing process.
[0184] As the bag is put on holding frame 101, the film surface of packing bag H is suspended
downward generally in parallel with axis C, that is, generally in parallel with lower
outer peripheral surface 109. Therefore, in the instance the film surface of bag H
goes up as articles M is forced into bag H, the film surface moves smoothly along
lower peripheral surface 109.
[0185] Further, since inclined surface 110 next to lower outer peripheral surface 109 is
tapered upward to axis C, the film surface of bag H, when going up along inclined
surface 110, is tapered in an angle suited for its turning near upper edge 111.
[0186] In other words, if the film surface of bag H is to be turned downward as it is just
going up in parallel with axis C, the film surface must instantly be turned 180 degrees.
Instead, when the film surface raises up along slope 110 angled 30 to 45 degrees until
it turns, it should turn only 150 to 135 degrees, which is left after 30 to 45 degrees
subtracted from 180 degrees, resulting in the ease in the turn of the film surface.
That is, the film surface of bag H is ready for such turning meantime it goes up along
inclined surface 110, and it turns quite smoothly near upper edge 111.
[0187] Further, in the course where the film surface of bag H turns near upper edge 111,
as it moves via inclined surface 110 up to the upper edge, a clearance 116 is conveniently
created between the portion where the film surface turns and upper edge 111. This
will prevent close contact of the film surface with holding frame 101 in advance resulting
in the smooth turn of the film surface. Further, since curved convex surface 112 is
a smoothly curving curvature without point of inflection or any interruption, it provides
quite satisfactory sliding of the film surface in the subsequent course of its descent.
[0188] Furthermore, a lower inner peripheral surface 113, which surface extending from a
lower edge 112a of curved convex surface 112 to a bottom end 101a of holding frame
101, is expanded in the direction of the outer circumference, whereby cavity 114 is
formed in full circumference over the lower inner portion of the holding frame 101.
Thus, as packing bag H inserted with articles M descends lower than the position of
lower edge 112a of curved convex surface 112, packing bag H is released from restriction
resulting in quite smooth descent of packing bag H inserted with articles M.
[0189] As described above, in the actual packing work, the film surface of the bag H put
on holding frame 101 follows the course 118 shown in the partial enlarged drawing
of Fig. 37, resulting in quite smooth packing work.
[0190] In this instance, the angle θ of inclined surface 110 set in the range of 30 to 45
degrees, particularly 33 degrees relative to axis C has resulted in a best sliding
and turn of the film of bag H. However, in case the angle θ is less than 30 degrees,
the film surface of bag H does not turn smoothly due to the poor action of inclined
surface 110, nor the film surface smoothly slides in case the angle is larger than
45 degrees where frictional resistance between inclined surface 110 and film surface
is increased.
[0191] While, as shown in the partial enlarged drawing of Fig. 37, by positioning a boundary
110a between inclined surface 110 and lower outer peripheral surface 109 half as high
as the height h from bottom end 101a of holding frame 101 to upper edge 111, the friction
resistance of the film surface of bag H against slope 110 and lower outer peripheral
surface 109 will be nearly evened up and the film surface slides smoothly.
[0192] Further, by positioning lower edge 112a of curved convex surface 112 half as high
as the height h from bottom end 101a of holding frame 101 to upper edge 111, the restriction
to bag H can be minimized without losing the expected function of curved convex surface
112, that is, to smooth the turning of the film surface so that bag H inserted with
articles M passes quite smoothly.
[0193] The material or size of holding frame 101 and support column 102 of the packing assist
instrument are not limited anyway and efficient weighing and packing work is achieved
by deciding material or size according to the type of the articles to be packed.
[0194] Nor the type or shape of scale 103 is limited anyway so that suitable ones can be
employed depending on the types of the articles to be packed, or conditions for weighing
and packing work. For example, in a packing assist instrument 120 shown in Fig. 38
as a thirteen embodiment of the present invention, a digital display scale 121 is
adopted for improved precision in weighing. Further, in packing assist instrument
120, a circular base 123 is used for securing stability on the surface where the instrument
stands and for compact design. The use, function and effect of the main elements,
etc. are as same as in packing assist instrument 100.
[0195] In packing assist instrument 100, 120 as described above, holding frame 101 is provided
in a circular ring-shape so that articles M are inserted as assembled in the central
portion of packing bag H and packed evenly as observed in any direction, thus it has
an advantage that packing can be carried out without regard to the orientation of
articles M.
[0196] While, holding frame 101 is not limited to such shape and, for example, it can be
oval ring-shape. An oval ring-shaped holding frame will deliver the articles packed
side by side in a row without being assembled in the central portion of the bag and
its advantage is that the articles so packed are easy to see and good for display.
Thus, oval ring-shaped holding frame is suited for packing fragile vegetables or like
such as spinach. Incidentally, whether the frame is circular or oval ring-shape, insertion
of the articles into the packing bag can be carried out smoothly.
[0197] According to the present invention, the following advantageous effects are provided.
[0198] (1) In the packing assist instrument according to this invention, a holding frame
has a through hole which allows articles to be packed to pass through, an opening
of said holding frame is supported upward and virtually horizontal so that a bag made
of a synthetic resin film, with its bottom up, is put on said holding frame, articles
to be packed are from over the bag forced toward the holding frame, the bag is reversed
meantime the articles to be packed are inserted within said bag, whereby even vegetables
or else having smooth skin and apt to adhere to the film of the bag can smoothly be
inserted into the bag and packed efficiently. Further, since the entire instrument
is compact and available in smaller size, it can easily be introduced in small enterprises
as well and improves efficiency in manual packing work.
[0199] In such packing assist instrument, a base for supporting said holding frame comprises
a support column and a base member, said support column can be made expansible in
order to adjust the height of the holding frame to a height good for packing work.
[0200] (2) Further, in a packing assist instrument having a support column for supporting
a first holding frame and a secondary support column for supporting a second holding
frame, a plurality of holding frames allow more than two packing works run parallel
for packing, for example, more than two sets of articles which differ in size or type,
resulting in substantial improvement in efficiency.
[0201] Further, a bag made of a synthetic resin film, with its bottom up in advance, is
put on said holding frame supported virtually horizontal, the articles to be packed
are from over the bag forced toward the holding frame, which articles are inserted
into the bag meantime said bag is reversed, whereby even articles having smooth surface
and apt to adhere to the film of the bag can smoothly be inserted into the bag and
packed efficiently.
[0202] In such packing assist instrument, by providing the main support column with a plurality
of engaging means for supporting the secondary support column to be connected and
disconnected, the height of the second holding frame can conveniently be adjusted
to a height good for the workers who carry out the packing work.
[0203] Further, in the said respective packing assist instrument, the outer peripheral of
the holding frame is provided with an lower outer peripheral surface in parallel with
an axis and a inclined surface extending in continuation with said lower outer peripheral
surface, the inner peripheral surface is provided with a curved convex surface, a
cavity is formed thereunder resulting in the ease of putting the packing bag on its
holding frame, as well as quite smooth turning of the packing bag during the packing
work, and better sliding between the packing bag and its holding frame, and substantial
improvement in the effect of packing work.
[0204] Further, type or manner of packing can vary by providing the holding frame in circular
or oval ring-shape or cylindrical shape for suitable packing according to the type,
form or shape, or nature of the articles to be packed.
[0205] Further, a guard element can be provided between the holding frame and support column
to guide the packing bag inserted with articles right downward without inclination
after passing through the holding frame so as to ensure smooth passage and satisfactory
packing of the articles.
[0206] Further, a radially expansible through hole of the holding frame allows use thereof
adapted for the size or volume of the articles to be packed.
[0207] Furthermore, a partial break in the holding frame permits to release the articles
together with the bag away through said break for packing without causing damage to
the articles, e.g., flowers.
[0208] Further, in said packing assist instrument, a base comprises a plurality of base
frames for lap joint. They can easily be carried to workplaces and conveniently stored
when not in use.
[0209] In such packing assist instrument, a plurality of base frames in identical shape
will help save production cost.
[0210] Further, two base frames superposed and each provided with a hole to make a common
through hole for inserting a support column ensures combination of said two base frames
and stability in use of the knockdown instrument.
[0211] (3) In a packing assist instrument equipped with a scale for weighing the weight
born by the holding frame, weighing and insertion of the articles to be packed can
be done at a time so that the efficiency of the entire packing work is greatly improved.
[0212] Further, in said packing assist instrument, a bag made of a synthetic resin film,
with its bottom up in advance, is put on said holding frame, the articles to be packed
are from over the bag forced toward said holding frame, which articles are inserted
into the bag meantime said bag is reversed, with packing done without relative movement
between the bag and the articles, whereby even articles having smooth surface and
apt to adhere to the film of the bag or articles which are weak and subject to bend
can smoothly be inserted into the bag and packed efficiently.