BACKGROUND OF THE INVENTION
Field of the Invention
[0001] This invention relates to an escalator, and more particularly to a dual-purpose escalator
for wheelchairs which is capable of transporting wheelchairs for physically handicapped
persons as well as ordinary users.
Description of the Related Art
[0002] Usually, general escalators cannot safely transport wheelchairs for physically handicapped
persons in the horizontal attitude because the depth dimensions of the steps are short.
For this reason, recently, escalator systems have been considered in which specialized
steps are included in part of the endlessly arranged multiple steps. These are expanded
by mechanically altering their configuration when in the wheelchair loading operation
mode. Thus, a deeper space for wheelchair loading can be ensured.
[0003] An escalator compatible with wheelchairs is disclosed in Japanese Patent Disclosure
(Kokai) Shou 61-178391, and is described using Figures 15 to 20. In Figure 15, 1 is
a main-frame (generally called a "truss") positioned at a slope between a landing
2 and a landing 3 on lower and upper floors. 4 is a wheelchair in which a physically
handicapped person is seated and 5 is an attendant. 6 is an attendant call button
provided close to landing 2. 7 are shift switches for the wheelchair loading operation
mode provided in balustrade 1a of the escalator. 8 are also wheelchair operation buttons.
[0004] In Figure 15, 9 are the multiple steps which are arranged and run in an endless form
on a path constructed in main-frame 1 using guiderails and the like. The design is
that the treads of several steps 9 become of the same height as each other on the
horizontal path sections at the lower and upper floors, and that the treads of each
step 9 form stairs with levels differing from each other to run in the sloping section
between.
[0005] Here, in multiple steps 9, 10 is a first specialized step, 11 is a second specialized
step and 12 is a third specialized step. These steps are used for wheelchair loading.
13 is an activating apparatus which causes specialized steps 10, 11 and 12 to alter
their configurations to a first state in which a wheelchair can be loaded when in
the wheelchair operation mode, or to be restored to a second state for the normal
operation mode.
[0006] When these first, second and third specialized steps 10, 11 and 12 become in the
wheelchair operation mode through shift switch 7, the design is that first specialized
step 10 is firstly activated by activating apparatus 13 and part of step 9 is caused
to tilt. Then, second specialized step 11 is activated by activating apparatus 13,
and a linking system 22 provided inside it is engaged with third specialized step
12. Third specialized step 12, which is linked by linking system 22, is supported
by second specialized step 11 on the inclined part of escalator, so that a level space
for loading wheelchairs of just 2 steps is ensured.
[0007] Specialized steps 10, 11 and 12 and activating apparatus 13 are further described
using Figures 16 to 20. First, activating apparatus 13 is provided on main-frame 1
which is the running path for steps 9 to 12, and has rack 13b as an engagement member
capable of up and down movement through elevator mechanism 13a.
[0008] Also, first to third specialized steps 10, 11 and 12 are provided with pinions 14a,
14b and 14c, respectively, which are toothed rotors for operating power input which
rotate by engaging with rack 13b and are mounted on each of their inner lower sides.
At the same time, they are provided with drivers 15a, 15b and 15c which drive mechanisms
inside the steps linked with pinions 14a, 14b and 14c, respectively. The design is
that, during normal operation mode running, these pinions 14a, 14b and 14c do not
engage with rack 13b, which is withdrawn to the lower position of activating apparatus
13 as shown in Figure 16. During the wheelchair loading operation mode, the pinions
14a, 14b and 14c rotate by engaging with rack 13b, which is raised by elevator mechanism
13a of activating apparatus 13 as shown in Figure 17, while running in the horizontal
path sections at the lower or upper floor. Thus, drivers 15a, 15b and 15c are operated
in linked motion with pinions 14a, 14b and 14c, respectively.
[0009] First, specialized step 10 is provided with a tilting step section 16 capable of
tilting partically and a surrounding fixed step section 17. As shown in Figure 16,
in the normal operation mode, a bolt 18a projects from driver 15a mounted on tilting
step section 16 and engages with a retainer 19a of fixed step section 17. Thus, tilting
step section 16 and fixed step section 17 are incorporated as one horizontal surface.
In the wheelchair loading operation mode, drive 15a withdraws bolt 18a by the rotation
of pinion 14a which engages with rack 13b of activating apparatus 13 as described
above, and disengages it from retainer 19a as shown in Figure 17. And when running
on the sloping section, tilting step section 16 changes its configuration to a tilted
state about a tilting rotation shaft 20, as shown in Figure 18.
[0010] Second specialized step 11 is provided with linking system 22 so that it links with
and supports the tread of third specialized step 12 to form a deep tread of 2 step's
depth when running on the sloping section.
[0011] This linking system 22 links with and supports, or releases the link with, a movable
step section 23 of third specialized step 12 by thrusting forward or withdrawing a
rack-toothed coupling rod (fork) 22a in linked motion via a gear 21 with the forward
or reverse rotation of driver 15b.
[0012] Third specialized step 12 is provided with a movable step section 23 which is supported
by linking system 22 of second specialized step 11, and a fixed step section 24 which
guides and supports movable step section 23 so as to rise and fall via link 25 of
a pantagraph. In the normal operation mode, as shown in Figure 16, a bolt 18c is projected
by driver 15c mounted on fixed step section 24 and is engaged with a retainer 19c
of movable step section 23. Thus, movable step section 23 and fixed step section 24
are incorporated as one. When in the wheelchair loading operation mode, as shown in
Figure 17, driver 15c withdraws bolt 18c and disengages it from retainer 19c by the
rotation of pinion 14c which engages with rack 13b of activating apparatus 13. At
the same time, movable step section 23 is linked with and supported by coupling rod
(fork) 22a of linking system 22 which thrusts forward from second specialized step
11. The design is that, as shown in Figure 18, movable step section 23 follows, even
on the sloping section, at the same height as that of second specialized step 11 by
means of the upward movement of link 25.
[0013] Also, wheel-stops 36 are provided in third specialized step 12 to prevent the falling
of a wheelchair during the loading of wheel-chair 4. These wheel-stops 36 are projected
from and retracted into the tread by driver 15c.
[0014] Figures 19 and 20 are drawings showing external appearances of first to third specialized
steps 10, 11 and 12. Figure 19 shows the running state on the sloping section in the
normal operation mode, and Figure 20 shows the running state on the sloping section
in the wheelchair loading operation mode.
[0015] However, in the escalator constructed in the above way, when shifting from the normal
operation mode to the wheelchair loading operation mode, as shown in Figure 17, elevator
mechanism 13a of activating apparatus 13 operates and raises rack 13b, which is the
engagement member, while running (in the horizontal path sections at the lower and
upper floors). Pinions 14a, 14b and 14c, which are the toothed rotors for inputting
the operating forces for first to third specialized steps 10, 11 and 12 which come
running in succession, successively engage with rack 13b and rotate. Specialized steps
10, 11 and 12 operate through drivers 15a, 15b and 15c which are linked to the pinions
14a, 14b and 14c, respectively, and change their configuration to enable wheelchair
loading. However, at this time, when each of pinion 14a, 14b and 14c starts to engage
with rack 13b, the tips of the teeth will mutually interfere and excessive force will
be generated if the phases of the two gears are not matched. When moving to the correctly
engaged state by the pinion tooth tips sliding over the rack teeth, a shock will occur
with a loud noise. This has an adverse effect on the protection of the mechanism and
causes insecure feelings in the operators and the wheelchair users.
[0016] However, in the prior art dual-purpose escalator for wheelchairs as described above,
when the specialized step configuration was being changed or the linking system did
not operate, the design was to stop the escalator by operating a safety system. However,
it was difficult to judge from the external appearance how the failure had occurred
in each respective specialized step. Therefore, it was necessary to carry out an inspection
by entering inside truss 1 of the escalator. This gave rise to problems of poor workability
and accompanying danger.
[0017] The problem in the step construction mentioned above, which is the focal point of
this invention, is the wheel-stop mechanism provided in the third specialized step.
[0018] As wheel-stop mechanisms proposed in prior art, there are Japanese Patent Publication
No. Showa 63-17438 and Japanese Patent Publication No. Showa 63-51956.
[0019] Although not illustrated, these are both wheel-stops which are mechanically projected.
In their methods the wheel-stops are projected to specified heights or retracted to
their original positions when driving forces are applied by wheel-stop mechanisms.
[0020] However, these types of wheel-stop mechanisms have the following problems. That is
to say, the case of a wheelchair or the like loaded directly above the wheel-stop
mechanism for some reason or other can be considered. In such a case, with the wheel-stop
mechanisms mentioned above, the following states may happen. That is, the wheel-stops
may push the wheelchair upwards, or they may become in an overloaded state in which
they cannot move because of the weight of the wheelchair, or the wheel-stop mechanism
may be damaged. None of these states is acceptable.
[0021] Accordingly, this invention seeks to provide a dual-purpose escalator for wheelchairs
in which even when a wheelchair or the like is loaded on a wheel-stop, it is designed
to detect this and to stop the escalator so that the wheelchair or the like is not
endangered and, at the same time, the mechanism is protected.
[0022] According to the invention, there is provided a dual-purpose escalator for a wheelchair,
comprising:
a plurality of steps linked in an endless form;
a main-frame including a running path for said steps, said steps including a plurality
of specialized steps for loading a wheelchair; and
activation means provided on said running path for causing said specialized steps
to alter a configuration thereof to a first state for a wheelchair loading operation
mode or to restore said configuration to a second state for normal operation mode;
characterised in that:
one of said specialized steps includes a tread and a wheel-stop activated by said
activation means for thrusting out of said tread to prevent said wheelchair from falling
off when said steps are running in said running path in said wheelchair loading operation
mode, and said one of said specialized steps further includes overload absorption
means for preventing said wheel-stop from thrusting out when an overload is applied
to said wheel-stop even when said steps are running in said running path in said wheelchair
loading operation mode.
[0023] In a dual-purpose escalator for wheelchairs provided with specialized steps which
have wheel-stops in at least one of multiple steps which are linked and move in circulation,
with the above construction, this invention is designed for safety to absorb the overload
by an overload absorption system provided in the specialized steps with wheel-stops
when an overload equivalent to the weight of a wheelchair occurs due to an unsuitable
loading position of a wheelchair.
[0024] A more complete appreciation of the invention and many of the attendant advantages
thereof will be readily obtained as the same becomes better understood by reference
to the following details description when considered in connection with the accompanying
drawings, wherein:
Figure 1 is a cross-section showing a possible first relationship between a toothed
rotor and the engagement member in an escalator;
Figure 2(a) is a cross-section of Figure 1 on the line X - X;
Figure 2(b) is a cross-section of Figure 1 on the line Y - Y;
Figure 3 is a cross-section showing a possible second relationship between a toothed
rotor and the engagement member in an escalator;
Figure 4 is a cross-section showing a possible third relationship between a toothed
rotor and the engagement member in an escalator;
Figure 5 is a cross-section showing the structures of the specialized steps in a normal
operation mode;
Figure 6 is a cross-section showing the structures of the specialized steps in a wheelchair
loading operation mode;
Figure 7 is a cross-section showing the structures of the specialized steps in a wheelchair
loading operation mode;
Figure 8 is an oblique view showing the external structures of the specialized steps
in a normal operation mode;
Figure 9 is an oblique view showing the external structures of the specialized steps
in a wheelchair loading operation mode;
Figure 10 is a drawing showing the positions of the inspection ports;
Figure 11(a) is a cross-section of a step which has a wheel-stop system according
to this invention;
Figure 11(b) is a cross-section showing the wheel-stop system of Figure 11(a) in more
detail;
Figure 12 is a cross-section of a step which has the wheel-stop system according to
another embodiment of this invention in the case where the wheel-stop advances;
Figure 13 is a cross-section of a step which has the wheel-stop system according to
another embodiment of this invention in the case where a wheelchair is on the wheel-stop;
Figure 14 is a control circuit diagram for the escalator according to another embodiment
of this invention;
Figure 15 is a schematic drawing of a prior art dual-purpose escalator for wheelchairs;
Figure 16 is a structural drawing of the specialized steps and the activating apparatus
of the prior art escalator in Figure 15 in the normal operation mode;
Figure 17 is a drawing showing the states of the specialized steps and the activating
apparatus of the prior art escalator in Figure 15 when shifting to the wheelchair
loading operation mode;
Figure 18 is a drawing showing the state of the specialized steps on the running path
on the sloping section when in the wheelchair loading operation mode in the prior
art escalator in Figure 15;
Figure 19 is a drawing showing the external appearance of the state of the specialized
steps on the running path on the sloping section when in the normal operation mode
in the prior art escalator in Figure 15; and
Figure 20 is a drawing showing the external appearance of the state of the specialized
steps on the running path on the sloping section when in the wheelchair loading operation
mode in the prior art escalator in Figure 15.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] Referring now to the drawings, wherein like reference numerals designate identical
or corresponding parts throughout the several views, the embodiments of this invention
will be described below.
[0026] The following is a description of a dual-purpose escalator for wheelchairs with reference
to Figures 1 and 2. These show only a toothed rotor 30 provided in specialized steps
10, 11 and 12 for wheelchair loading for power input, and an engagement member 31
of the activating apparatus 13 positioned in the running path
[0027] Toothed rotors 30 are provided instead of pinions 14a, 14b and 14c and engagement
member 31 is provided instead of rack 13b. The overall construction of the escalator
apart from these is the same as in Figures 15 to 20 and has been omitted.
[0028] In Figures 1 and 2, engagement member 31 has a pin-rack structure composed of an
oblong base 32 with a U-shaped cross-section and multiple pins 33 which are arranged
parallel to each other with a specific pitch in the channel of base 32. Each of pins
33 is a roller pin. Pins 33 are all mounted so that they are free to rotate.
[0029] In order to fit this type of pin-rack engagement member 31 in which roller pins 33
are used instead of rack teeth, a sprocket is used as toothed rotor 30 in place of
the pinions 14a, 14b and 14c in prior art.
[0030] When a pin-rack and a sprocket are used in place of the prior art rack and pinion,
despite the composition being simple, the engagement is smooth and not liable to break
down, and there are the advantages of maintainability and proof against the environment
being excellent. However, when sprocket 30 and the line of roller pins 33 in pin-rack
eagagement member 31 start to engage, if the phases of the sprocket and the roller
pins do not match, the tips of the sprocket teeth and the roller pins will interfere.
Thus there is the defect that an excessive force will be produced in both the sprocket
and the roller pins and, as the tips of the sprocket teeth slip over the roller pins
in moving to a correctly engaged state, a shock will occur accompanied by a loud noise.
[0031] Here, as a preventive measure, out of the multiple roller pins 33 of pin-rack type
engagement member 31, pin 33a which is the first to engage with toothed rotor (sprocket)
30 is supported by base 32 via a spring member 34, such as a plate spring, so that
it is capable of displacement (escape) in a direction away from toothed rotor 30.
[0032] With this type of construction, in shifting to the wheelchair loading operation mode,
when toothed rotor 30 on the specialized steps side starts to engage with roller pins
33 of the pin-rack 31 which is the engagement member of the activating apparatus 13
on the running path side, the teeth of rotor 30 may interfere with first pin 33a of
engagement member 31. Should this happen, first pin 33a is supported by spring member
34 so that it is capable of displacement and can escape by the action of the spring.
Therefore, quieter and smoother engagement can be achieved by keeping interference
to the minimum. Thus, the occurrence of loud noises and shocks can be prevented, and
an escalator which is compatible with wheelchair loading with quietness and with a
high sense of security can be obtained.
[0033] Figure 3 shows a further arrangement. Here, toothed rotor (sprocket) 30 is guided
and supported at the position of first contact with engagement member 31 so as to
be capable of escape movement away from engagement member 31. That is to say, both
toothed rotor (sprocket) 30 and a guide roller 35 are kept at a constant spacing A
from each other on the vertical axis via a connecting member (not illustrated). The
sprocket is mounted inside the specialized step so that it is capable of moving with
a specified stroke in the transverse direction (the direction orthogonal to the forward
direction). At the same time, recessed, surfaces 32b with slopes are formed at the
front ans rear ends of the back surface 32a of base 32 of engagement member 31, which
is the pin-rack.
[0034] In this way, when the teeth of rotor 30, which is the sprocket, interfere with first
roller pin 33a of engagement member 31, the design is that first roller pin 33a escapes
through spring action in the same way as in the first embodiment. At the same time,
rotor 30 together with guide roller 35 move in the C direction escaping from roller
pin 33a by space B between guide roller 35 and recessed surface 32b. By this means,
interference is even further suppressed, and even quieter and smoother engagement
can be achieved. At the same time, the design is that rotor 30 securely engages with
the second and succeeding roller pins 33 by moving forward under the guidance of guide
roller 35 rolling over rear surface 32a of base 32.
[0035] Figure 4 shows a yet further arrangement. Here, roller pin 33a, which is the first
roller pin of pin-rack type engagement member 31 to engage with toothed rotor 30,
is supported beforehand in a position which is withdrawn further than the other roller
pins 33 from toothed rotor 30 by distance D, which is only small. By this means the
chance of interference between first roller pin 33a and toothed rotor 30 is decreased
and, at the same time, even if interference should occur, first pin 33a will escape
by the spring action of spring member 34 in the same way as in the previous embodiments.
Thus, interference is suppressed, and even quieter engagement can be achieved.
[0036] The following is a description of another dual-Purpose escalator with reference to
the drawings. Since the overall structure of this dual-purpose escalator for wheelchairs
is the same as in Figure 15, the explanation has been omitted, but the practical structures
of the specialized steps and their operation are described.
[0037] Figure 5 shows the case in normal operation when the specialized steps are not activated.
Figure 6 shows the case in which the specialized steps are activated and operated
for loading a wheelchair.
[0038] Indicator plates 26 are provided on the upper surfaces of coupling rods 22a. Each
indicator plate 26 is composed of a white indicator plate 26a, a red indicator plate
26b and a blue indicator plate 26c in the logitudinal direction. Also, as shown in
Figure 10, inspection ports 29 are provided in the grooves of cleats 28 of tread 27
above indicator plates 26 so that the differences of color on indicator plates 26
can be seen.
[0039] Figure 7 shows the state when specialized steps 10, 11 and 12 are activated and are
running on the slope in a state capable of loading a wheelchair. Figures 8 and 9 are
drawings showing external appearances of the specialized steps. Figure 8 is the normal
running state, and Figure 9 is the state capable of loading a wheelchair.
[0040] An escalator capable of transporting wheelchairs is constructed as described above
so that a space for wheelchair loading is ensured by linking specialized steps 10,
11 and 12.
[0041] In the normal operation state of Figure 8, mainly the blue color of blue indicator
plates 26c can be seen through inspection ports 29. Thus, attendant 5 can confirm
that coupling rods 22a are correctly retracted by checking this. As opposed to this,
in the wheelchair operation mode shown in Figure 9, mainly the white color of white
indicator plates 25a can be seen through inspection ports 29, so that the correct
linking operation of coupling rods 22a can be confirmed. Also, the design is that
in the case when the red color of red indicator plates 26b can be seen through inspection
ports 29, coupling rods 22a have not correctly performed the linking or retraction
operation, and escalator stops through a safety system which is not illustrated. For
this reason, the attendant can immediately judge the cause of the escalator stopping,
and resetting operation for the breakdown can be performed within a short space of
time. Also, during periodical inspection and maintenance periods, there is no requirement
to go to the trouble of checking the operation of the internal mechanisms of the specialized
steps from inside truss 1. This can be done merely by checking the operation of indicator
plates 26 through inspection ports 29. Therefore, improvement of operational efficiency
and safety can both be designed.
[0042] The following is a description of an embodiment of this invention with reference
to Figures 11 to 13. In these drawings, those items in which the constructions in
Figures 15 to 20 are repeated have been given the same symbols and their descriptions
have been simplified. Figure 11(a) shows a cross-section of a step which has the wheel-stop
system according to an embodiment of this invention, and Figure 11(b) shows the detailed
construction of an overload absorption system. In Figure 11, 36 is wheel-stop, 37
is a wheel-stop guide roller, 38 is a pinion which engages with the wheel-stop 36,
39 is a spur gear which engages with the pinion 38, 40 is a shaft of spur gear 39,
41 is a bevel gear secured to the same shaft as spur gear 39 and 42 is a bevel gear
which engages with bevel gear 41. 43 is an overload absorption system mounted on bevel
gear shaft 44, and is composed of a hub 43a, friction plates 43b, a spring 43c, a
keep plate 43d and a nut 43e. A gear wheel 45 is mounted sandwiched between friction
plates 43b. 46 is a spur gear which engages with gear wheel 45.
[0043] Figure 12 shows the case where wheel-stop 36 advances and Figure 13 shows the case
where a wheelchair is on wheel-stop 36.
[0044] In Figures 12 and 13, 36a is a detector arm which extends the lower part of wheel-stop
36 further than the underside of a riser 49. 48 is a limit switch provided on escalator
truss 1 in the path of detector arm 36a.
[0045] Figure 14 shows the essential parts of the escalator control circuit. 50 is an escalator
starting switch and 51 is a stopping switch. 52 is an escalator starting relay. 52a
are normally-open contacts for self-holding. 53 is a wheelchair operation switch.
54 is a wheelchair operation ending switch. 55 is a wheelchair operation relay. 55a
are normally-open contacts for the self-holding of relay 55. 55b are contacts which
are normaly closed and only open for wheelchair operation. 48b are the normally-closed
contacts of limit switch 48.
[0046] The following is a description of the operation of this embodiment.
[0047] In Figures 11 to 14, when no load is applied to wheel-stop 36, spur gears 45 and
46 are rotated by the drive input applied to pinion 14c. Hub 43a rotates under the
frictional torque between spur gear 45 and friction plate 43b. This torque is sequentially
transmitted to level gear 42, level gear 41, shaft 40, spur gear 39 and pinion 38
so that wheel-stop 36 advances. As shown in Figure 12, when wheel-stop 36 advances,
detector arm 36a rises, and therefore, even if the escalator advances in this state,
limit switch 48 will not operate.
[0048] When a wheelchair or the like is on wheel-stop 36, even if a driving force is supplied
to pinion 14c, slip will occur between spur gear 45 and friction plates 43b and thus
wheel-stop 36 will not project. At such a time, as shown in Figure 13, detector arm
36a of wheel-stop 36 is in the lowered position. Thus, when the escalator advances,
detector arm 36a will operate limit switch 48.
[0049] The stopping operation for the escalator at this time is described with reference
to Figure 14. The escalator is started by starting switch 50, and starting relay 52
is excited so that a self-holding circuit is formed by contacts 52a. When wheelchair
operation switch 53 is closed in order to shift to wheelchair operation, wheelchair
operation relay 55 is excited. By this means, normally-closed contacts 55b of circuit
A will open so that wheelchair operation is commenced. At this time, when limit switch
48 operates as described above and its contacts 48b open, starting relay 52 is de-energized.
Thus the escalator is stopped.
[0050] When the escalator is in normal operation, its state is as in Figure 13, which means
that limit switch 48 is always operating. However, at this time, wheelchair operation
relay 55 of circuit B is de-energized and normally-closed contacts 55b of circuit
A remain in the closed state. Thus, even if contacts 48b opens, starting relay 52
will not be de-energized and the operation of the escalator can continue.
[0051] In this way, if this embodiment is applied, when an overload is applied to a wheel-stop,
the design is that the wheel-stop is not forced by the overload absorption system
to project. Also, the escalator can be made to operate so that it stops automatically
at such times. Thus a dual-purpose escalator for wheelchairs with high safety can
be provided.
[0052] With an escalator as shown in Figures 1 to 4, shifting to the wheelchair loading
operation mode can be commenced with smooth engagement between the toothed rotors
on the specialized steps side and the engagement member of the activating apparatus
on the running path side. Thus, the occurrence of loud noises and shocks can be prevented,
and an escalator which is compatible with wheelchair loading with quietness and with
a high sense of security can be obtained.
[0053] Additionally, an escalator can be provided with the following improvements: increased
efficiency in determining the cause and investigation and inspection operations when
the performance of the escalator is poor, and increased workability and safety during
periodical inspection and maintenance.
[0054] When using the invention according to Figures 11 to 14, in the case of a wheelchair
being loaded above a wheel-stop, the wheelchair will not be pushed upward or overturned
or will not become in an overload state, nor will the wheel-stop drive mechanism be
damaged by the forced projection of the wheel-stop. Furthermore, the escalator can
be stopped automatically when the wheel-stop projection operation does not occur.
Therefore, the safety of wheelchair users and of the escalator system can be increased.
[0055] Obviously, numerous modifications and variations of the present inventions are possible
in light of the above teachings. It is therefore to be understood that within the
scope of the appended claims, the invention may be practiced otherwise than as specifically
described herein.