[0001] The present invention relates to an apparatus and a method for aseptically mixing
liquid products. The invention particularly relates to an apparatus and a method for
mixing aseptically three or more liquid products for pharmaceutical or nutritive use.
Even more particularly, the invention relates to an apparatus and to method for mixing
aseptically liquid products for inclusion in a preparation for administering nutrient
parenterally, particularly intravenously. The invention also relates to a connection
device and to a system for mixing aseptically three or more liquid products.
[0002] Nutrients are very often administered parenterally to patients who are unable to
ingest nutrients in the normal way, for some reason or another. The nutrient supply
is comprised primarily of three main types of nutrient, namely carbohydrates, amino
acids and fat. However, in order to achieve a good nutrient status it is necessary
to supply a patient with approximately fifty different nutrients in total on a daily
basis. The carbohydrates and amino acids are supplied in the form of solutions, and
the fat in the form of an emulsion. These preparations also contain other necessary
nutrients, such as electrolytes, trace elements and water-soluble and fat-soluble
vitamins. However, it is not normally possible to prepare storage mixtures which contain
all three liquid components, since such mixtures will not have sufficient storage
stability. Unsuitable reaction products are formed as a result of different reaction
processes, at times these reaction products can be harmful to a patient when administered
parenterally. For instance, carbohydrates and amino acids may form Maillard reaction
products, which can cause toxic secondary effects. The Maillard reaction products
often give the solution a yellowish colour, which is undesirable and in many cases
unacceptable to the national health authorities. Other components are liable to render
fat emulsions unstable and cause the emulsions to break down and form large fat particles,
i.e. creaming, or a complete separation of the fat phase.
[0003] Attempts to avoid the problems have been made by administering the three components
to the patient separately and by combining the components at a point located only
a short distance from the infusion location, with the aid of a branch tube. This method
is complicated, however, and it is difficult to meter the individual components in
their correct dosages.
[0004] It is also possible to mix the three components in desired proportions immediately
prior to their administration and then to infuse the supply immediately before any
undesirable reactions are able to occur. In this case, however, it is very often necessary
to mix the components in a completely aseptic manner without having access to sterilized
locations and without the assistance of personnel who have been especially trained
for this purpose. The task of mixing these solutions in a manner which is correct
both physically and chemically while preventing microbial contamination at the same
time has been found to present a serious problem to hospital personnel. Among other
things, there has been developed and used hitherto an apparatus which is designed
for mixing together two liquid products aseptically. This apparatus has been used
to mix aseptically a fat emulsion with a ready mix of amino acids and carbohydrates
in aqueous solution. Stock mixtures of amino acids and carbohydrates are not really
suitable, however, for the reasons aforementioned. No apparatus has been available
which will enable three or more liquid products to be mixed aseptically. This drawback
is eliminated by means of the present invention.
[0005] The present invention provides an apparatus in accordance with claim 1 for mixing
three liquid products aseptically.
[0006] According to the invention, there is also provided a connection device in accordance
with claim 2 for mixing together three or more liquid products.
[0007] The invention also relates to a method in accordance with claim 4, using said device
for mixing three or more liquid products aseptically.
[0008] According to one preferred embodiment of the method, at least the product in the
last container is pre-packed at a pressure beneath atmospheric pressure and the first
product container is caused to communicate with the surrounding atmosphere through
the medium of a sterilizing filter, so that the products will be driven or drawn successively
through the series of product containers under the influence of the outer atmospheric
pressure and mixed mutually together and are finally collected in the last product
container as a final mixture. Preferably, all products are packed in their respective
containers at a pressure beneath atmospheric pressure.
[0009] The invention also relates to a system in accordance with claim 3 for producing an
aseptic mixture of three or more liquid products.
[0010] The invention will now be described in more detail with reference to the accompanying
drawings, in which Figure 1 is a sectioned view of the first pointed connection device
according to the invention; Figure 2 is a side view of the connection device shown
in Figure 1; Figure 3 is a sectioned view of the second pointed connection device
according to the invention; Figure 4 is a side view of the second connection device;
Figure 5 illustrates an additional, intermediate connection device used in accordance
with one embodiment of the invention; and Figure 6 illustrates schematically the construction
of the inventive system.
[0011] Figs. 1 and 2 illustrate the first connection device, generally referenced 1, which
includes a pointed part 2 and two mutually separate and generally parallel through-passing
passageways 3 and 4. One end of the first passageway 3 opens at 5 into the pointed
end 2, while the other end of the first passageway communicates at 6 with the surrounding
atmosphere through a sterilizing filter 7. The Figure shows the sterilizing filter
7 mounted in a chamber 8 and held in position by a cover member 9 provided with openings
10 in communication with the surrounding atmosphere. The sterilizing filter may, of
course, be arranged in other ways.
[0012] The second passageway 4 also opens at one end into the pointed part 2, at 11, while
the other end of the second passageway 4 is connected at 12 to a connection line (not
shown) by means of a connection 13.
[0013] Figs. 3 and 4 illustrate the second connection device, generally referenced 21, which
includes a first pointed part 22 and a second pointed part 23, said pointed parts
normally extending in mutually opposite directions, although this is not strictly
necessary. The second connection device 21 includes two mutually separate and generally
parallel passageways 24 and 25. One end of the first passageway 24 opens at 26 into
the first pointed part 22, while the other end of said passageway is connected at
27 to a connection line (not shown) from the first connection device 1, by means of
a connection 28.
[0014] A first end of the second passageway 25 also opens into the first pointed part 22,
at 29, and the other end of the passageway opens out adjacent the second pointed part
23, at 30.
[0015] Figure 5 is a sectional view of an intermediate, pointed connection device, generally
referenced 41, which is used in the embodiment of the invention in which four or more
liquids are to be mixed together. This intermediate connection device includes a pointed
part 42 and two mutually separate and generally parallel through-passing passageways
43 and 44. One end 45 and 46 of respective passageways 43 and 44 opens into the pointed
end-part 42, while the other ends 47 and 48 of respective passageways connect with
connections 49 and 50 for coupling the intermediate connection device in the connection
line (not shown) between the first and the second connection devices 1 and 21.
[0016] It will be understood that several intermediate connection devices 41 may be coupled
sequentially in the connection line, one such intermediate connection device being
required for each additional liquid product to be mixed in accordance with the invention,
over and above the first-mentioned three products.
[0017] The pointed ends of the connection devices illustrated in Figures 1-5 and the passageways
contained therein shall be protected against mechanical damage and primarily against
microbial contamination, by means of protective hoods or caps placed over respective
points. These protective hoods will preferably be airtight and may also include a
means which is destroyed when the hood is removed, so that the hood cannot subsequently
be replaced without it being evident that the hood has been removed (tamper-proof).
The design of such protective hoods and such safety devices lies within the competence
of one of normal skill in this art. The protective hood shall not be removed from
its respective point until immediately prior to inserting the point through the penetrable
product container closure means. The protective hoods have not been shown in the drawings,
for the sake of clarity.
[0018] Figure 6 is a schematic illustration of an inventive system for mixing three liquid
products aseptically. The first product 51 is contained in the first product container
52, and the second product 53 is contained in the second product container 54. The
third product 55 is contained in a product container 56 whose empty volume 57 is sufficiently
large to accommodate the products 51 and 53 arriving from the containers 52 and 54
respectively.
[0019] The three containers 52, 54 and 56 are closed by means of penetrable closure means
58, 59 and 60 respectively. These closure means may be of a conventional kind, consisting
in a rubber membrane which closes the container opening and which is held in place
by a metal capsule. This capsule contains in the central region of the closure an
opening which exposes the rubber membrane so as to enable said membrane to be pierced
by a pointed connection device. The opening in the metal capsule can be protected
from damage and from bacterial contamination during storage and transportation with
the aid of a metal or plastic protective covering. It will be obvious to those skilled
in this art that other penetrable closure means are conceivable.
[0020] Figure 6 shows schematically a first pointed connection device 1 according to Figures
1 and 2 inserted through the penetrable closure means 58 of the container 52. The
passageways 3 and 4 of the connection device 1 connect at one end with the interior
of the container 52 at the pointed end 2 of the device. The other end of the passageway
3 communicates with the surrounding atmosphere through a sterilizing filter at 6,
while the other end of the passageway 4 connects at 12 to a connection line 61 extending
to a second connection device 21 of the kind illustrated in Figures 3 and 4.
[0021] The pointed end 22 of the connection device 21 is inserted into the container 54
through the penetrable closure means 59, while the pointed end 23 of said connection
device 21 is inserted into the container 56 through the penetrable closure means 60.
The orifice 27 of the first passageway 24 of said connection device connects with
the connection line 61 extending from the first container 52. The second passageway
25 connects the interior of the second container 54 with the interior of the third
container 56. Thus, there is obtained an open connection from the surrounding atmosphere
through the sterilizing filter 7 (Figure 1) and successively through the containers
to the third, and in the illustrated case the last container 56. Thus, when subjected
to the influence of a suitable driving force, liquid product 51 is able to flow from
the container 52 and through the container 54 while mixing with the liquid product
53 contained therein, and finally into the conductor 56 in which all three products
are mixed together to form a final mixture.
[0022] When four or more liquid products are to be mixed together, one or more intermediate
connection devices of the kind shown in Figure 5 are coupled in the connection line
61 with the aid of their two connectors 49 and 50. The pointed part 42 of this connection
device, which includes the passageways 43 and 44, is then inserted through a penetrable
closure means of a product container of similar type to the containers 52 and 54.
[0023] The last container 56 in line which accommodates the final mixture of said liquid
products, including the product 55, shall have a volumetric capacity sufficient to
accommodate the final mixture. The final container 56 will thus have a significant
empty volume 57 prior to the mixture components having been transferred to this final
container. This empty volume shall be under a vacuum or a pressure beneath atmospheric
pressure. It is this subpressure that generates the driving force in the mixing process,
as will be described in more detail below.
[0024] The products contained in the containers 52 and 54, and also in any other additional
container arranged upstream of the final container 56 will also preferably be contained
under a vacuum or a subpressure. However, subpressure conditions are not necessary
in the case of these containers, and the containers may be under atmospheric pressure
or a moderate overpressure. When an overpressure or subpressure prevails in one or
more containers, with the exception of the last container, this overpressure must
be equalized through the sterilizing filter. In order to achieve this, it is necessary
for the pointed ends of the connection devices to lie above the surfaces of the liquid
in respective containers. The products are often packed under some suitable protective
gas, such as nitrogen, and not under air, in order to prevent the oxidation of sensitive
components.
[0025] The connection line 61 extending between the two connection devices 1 and 21 may
have the form of a hose connection between the connectors 13 and 28 of respective
connection devices, optionally with additional, intermediate connection devices 41
coupled in the connection line. However, it is preferred that the connection line
61 and the two connection devices 1 and 21 are permanently connected together in the
manufacture of the mixing apparatus, such as to form a unit. This combination of connection
devices and connection line can then be combined with a suitable container holding
device which functions to hold the three product containers 52, 54 and 56 and their
respective connections and connecting line in the form of a unit. Such a unit can
be handled more easily in the mixing process than separate product containers.
[0026] The inventive method of aseptically mixing three liquid products is carried out in
the following manner:
[0027] The two connection devices 1 and 21 will have been connected together by means of
the connecting line 61 and all pointed parts 2, 22 and 23 of respective connection
devices will have been covered with protective hoods (not shown) which are impervious
to air and bacteria and therewith prevent air and bacteria from entering the passageways
3, 4 and 24, 25 of respective devices 1 and 21, as before described. The protective
hood is now removed from the pointed part 2 of the connection device 1 and the point
is inserted through the penetrable closure means 58 of the product container 52. If
the product 51 in the container 52 is under subpressure, the interior of the container
will now assume atmospheric pressure by virtue of ambient air being able to flow into
the device 1, through the sterilizing filter 7 and the passageway 3.
[0028] The protective hood covering the pointed part 22 of the connection device 21 must
not be removed before the subpressure in the container 52 has been equalized. This
is important in ensuring aseptic conditions in the container 52. If the hood covering
the point 22 is removed prematurely while a subpressure still prevails in the container
52, unfiltered air will be sucked in through the passageway 24 and the connection
line 61 and enter the container 52 and therewith contaminate the container contents
51.
[0029] When the subpressure in the container 52 has been equalized, the hood covering the
point 22 of the connection device 21 is removed and the point is inserted through
the penetrable closure means 59 of the container 54. The subpressure prevailing in
this container is thereafter equalized by air that flows into the connection device
1 through the sterilized filter 7 and from there into the product container 52, while
displacing part of its content 51 into the container 54. The hood covering the point
23 of the connection device 21 may not be removed before the pressure has been equalized.
This is important in preventing unfiltered air from flowing into the product container
54 through the passageway 25 and contaminating the content 53 of said container.
[0030] When the subpressure in the container 54 has been equalized, the hood is removed
from the point 23 of the connection device 21 and said point is inserted through the
penetrable closure means 60 of the last container 56 in line. The subpressure prevailing
in the mixing chamber 57 in the container 56 will now draw in product 53 from the
container 54 by suction, at the same time as the product 51 from the container 52
will pass through the container 54 and enter the final container 56, in which the
three products are mixed. The subpressure prevailing in the final container 56 will
also be equalized by air drawn by suction through the sterilizing filter 7 and passing
through the containers 52 and 54 and the connection line 61.
[0031] When four or more liquid products are to be mixed together, the mixing process is
analogous with that described above. The containers are connected successively by
means of the pointed connection devices, it being ensured that the subpressure in
a connected container has been equalized before removing the protective hood from
the point of the next following connection device and a liquid connection is established
with the next following container.
[0032] As mentioned earlier, it is only necessary for a subpressure to prevail in the final
container. This subpressure must be of sufficient magnitude to drive the remaining
liquid products into the final container. The pressure in the preceding containers
may initially be atmospheric pressure, whereby there is no danger of non-filtered
air being sucked into the containers. Notwithstanding, it is preferable to remove
the protective hood from a respective point on a connection device immediately prior
to the point being inserted through the penetrable closure means of the container
concerned. This gives added assurance against non-filtered air coming into contact
with anyone of the products and contaminating the same.
[0033] When the mixing of the products has been completed and the pressure in the final
container 56 has been equalized, the container can be removed from the connection
device 21 and the finished mixture administered in a conventional manner, for instance
by infusion or by injection. For added safety, it is recommended that the mixture
is administered as quickly as possible after being produced, in order to reduce the
risk of reactions taking place between the component products, these reactions possibly
giving rise to undesirable reaction products. Furthermore, the finished mixture will
preferably be stored in a dark and cool environment, until it can be administered.
[0034] Naturally, it is necessary to carry out the mixing process under hygienically and
unimpeachable conditions. Thus, the penetrable closure means will preferably be washed
with a disinfectant, e.g. alcohol, prior to inserting the point of a connection device
therethrough. The actual connection devices and associated connecting line will preferably
be disposable, i.e. intended for one-time use only and stored in a sterilized package
prior to use, for instance a package that has been sterilized by ionizing radiation.
The simple method and apparatus provided by the invention enable the products to be
mixed by hospital personnel who have no particular training in this regard without
any appreciable risk of bacterial contamination.
[0035] The components of the inventive apparatus may be made of a material that is normally
used within known techniques for the aseptic handling of liquids. The product containers
are conveniently conventional glass or plastic bottles intended for injection or infusion
preparations. The pointed connection devices are conveniently made of a metal and/or
plastic material conventionally used in this field. It is important that the materials
can be sterilized, for instance by autoclaving or with the aid of gas or radiation.
Since the components will preferably be intended for one-time use only, the cost of
the components is also important. A skilled person who has knowledge of the invention
will find no difficulty in choosing suitable materials and determining the construction
of the components in detail.
[0036] The present invention thus provides a simple technical solution to the problem of
mixing three or more liquid products under aseptic conditions without risk of contamination.
This is of particular value when, e.g., mixing all of the nutrients required for a
complete intravenous nutrient supply.
1. An apparatus for mixing three or more liquid products together aseptically, characterized
by
a) a first pointed connection device (1) for insertion through a penetrable closure
means (58) of a first product container (52), wherein the connection device includes
two separate, generally parallel through-going passageways (3, 4) of which the first
one (3) opens at one end into the pointed part (2) of the connection device (1) and
at the other end communicates with the surrounding atmosphere through a sterilizing
filter (7), and wherein the second passageway (4) also opens at one end into the pointed
part (2) of the connection device (1) and is connected to a connection line at its
other end; and
b) a second, double-pointed connection device (21) wherein a first pointed part (22)
of said device is arranged for insertion through a penetrable closure member (59)
of a second product container (54) and includes two separate, generally parallel through-penetrating
passageways (24, 25) of which a first passageway (24) opens at one end into the first
pointed part (22) and the other end of said passageway (24) is connected to the connection
line (28) extending from the first connection device (1), and wherein the second passageway
(25) also opens at one end into the first pointed part (22) and at the connection
device (20), this second pointed part (23) being arranged for insertion through a
penetrable closure means (60) of a final product container (56) in which a mixture
of all products is collected, and furthermore, when four or more liquid products are
to be mixed;
c) one or more additional, intermediate, pointed connection devices (41), each having
a hollow point (42) for insertion through a penetrable closure means of an intermediate
liquid product container, wherein each said point (42) includes two separate, generally
parallel passageways (43, 49) which both open into the pointed end (42) of the connection
device and which are connected at their other open ends to a respective connecting
line extending from a preceding or to a subsequent connection device.
2. A connection device (21) for mixing three or more liquid products, characterized by
a first, hollow pointed part (22) which is arranged to pierce a penetrable closure
means of a liquid product container, wherein the pointed part (22) includes two separate,
generally parallel, through-going passageways (24, 25), both of which open into the
end of the pointed part (22), wherein the first passageway (24) is connected to a
connecting line (28) for the supply of liquid product or product mixture to be mixed
with the liquid product in said container, and wherein the second passageway (25)
opens into the end of a second pointed part (23) which is arranged to pierce a penetrable
closure means of a final container for an additional liquid product with which the
other liquid products are to be mixed finally to form a final mixture.
3. A system for aseptically mixing three or more liquid products together, characterized
in that the system includes
a) a container (52) which contains a first liquid product (51) which is enclosed in
the container with the aid of a penetrable closure means (58);
b) a first, pointed connection device (1) which includes a first through-going passageway
(3) which opens at one end (5) into the pointed part (2) of the connection device
and is connected with the ambient atmosphere at its other end through the medium of
a sterilizing filter (7), and which also includes a second, through-going passageway
(4) which is generally parallel with the first passageway (3) and separate therefrom,
wherein one end of the second passageway opens into the pointed part (2) of the connection
device and the other end (12) is connected to a connection line (13), wherein the
pointed part (2) of the first connection device (1) is inserted through the penetrable
closure means (58) of the first container (52) to achieve fluid connection therewith;
c) a container (54) which contains a second liquid product (53) which is enclosed
in the container by means of a penetrable closure means (59);
d) a second double-pointed connection device (21) which includes a first through-going
passageway (24) which opens at one end (26) into the first pointed part (22) of the
connection device and is connected at its other end (27) to the connection line (28)
extending from the first connection device (1), and also includes a second through-going
passageway (25) which is generally parallel with the first passageway (24) and opens
at one (29) end into the first pointed part (22) of the connection device (21) and
opens at its other end (30) into the second pointed part (23) of said connection device
(21), wherein the first pointed part (22) is inserted through the penetrable closure
means (59) of the second product container (54) to achieve fluid connection therewith;
and
e) a final product container (56) in which the product is contained at a pressure
below atmospheric pressure and which includes a penetrable closure means (60) through
which the second pointed part (23) of the second connection device (21) is inserted
to achieve fluid connection with said product container (56), wherein the volumetric
capacity of the container is sufficient to accommodate the mixture of liquid products;
and furthermore, when four or more liquid products are to be mixed;
f) one or more additional, intermediate pointed connection devices, (41) each having
a hollow pointed part (42) for insertion through a penetrable closure means of an
intermediate liquid product container, wherein each said pointed part (42) includes
two separate, generally parallel passageways (43, 44) which both open into the pointed
part (42) of the connection device (41) and whose other end-openings (47, 48) are
each connected to a respective connecting line (49, 50) extending from a preceding
or to a subsequent connection device, and wherein the pointed part (42) of each of
said intermediate connection devices (41) is inserted through a penetrable closure
means of an additional, intermediate liquid product container to provide a liquid
connection with said product container.
4. A method for aseptically mixing three or more liquid products, characterized in that
each of the products is contained in an individual product container (52, 54, 56),
wherein the containers are connected together in series and product or product mixture
from each of the containers, beginning with the first container (52) in the series,
is caused to flow successively under aseptic conditions to the next container in line
and there to mix with the product in said container, until a final mixture of all
products has been collected in the last container (56) in the series, the last and
second last containers being connected by the connecting device according to claim
2.
5. A method according to claim 4, characterized in that at least the product (55) in
the last product container (56) in line is prepacked in the container at a pressure
below atmospheric pressure; and in that the first product container (52) is placed
in communication with the surrounding atmosphere via a sterilizing filter (7), such
that the products will be driven through the series of product containers through
the influence of the surrounding atmospheric pressure while mutually mixing the contents
of the containers, said products being collected finally as a final mixture in the
last product container (56) in line.
6. A method according to claim 4 or 5, characterized in that the first product container
(52) is first connected to the connecting line (61) extending to the second container
(54) and to the surrounding atmosphere, and the first container (52) is brought to
atmospheric pressure while the connecting line (61) to said second container (54)
is closed, whereafter the connecting line (61) to the second container (54) is opened
after the pressure in the first container (52) has assumed atmospheric pressure, and
the second container (54) is brought to atmospheric pressure while the connecting
line to the third container is held closed, whereafter the connecting line to the
following container is opened when the second container has assumed atmospheric pressure
and said following container is brought to atmospheric pressure, wherein the process
is repeated successively for each of the product containers in the series down to
the last product container (56) in line, wherein the atmospheric pressure prevailing
in the preceding product containers to the final product container in line so as to
obtain a final product mixture in said container.
7. A method according to any one of claims 4-6, characterized by mixing together three
liquid products.
1. Vorrichtung zum aseptischen Zusammenmischen von drei oder mehr flüssigen Produkten,
gekennzeichnet durch
a) eine erste spitze Verbindungsvorrichtung (1) zum Einführen durch eine durchstoßbare
Verschlußeinrichtung (58) eines ersten Produktbehälters (52), wobei die Verbindungsvorrichtung
zwei getrennte, allgemein parallele, durchgehende Durchführungen (3, 4) aufweist,
von denen sich die erste (3) an ihrem einen Ende in den spitzen Teil (2) der Verbindungsvorrichtung
(1) öffnet und an dem anderen Ende durch ein Sterilisierfilter (7) mit der umgebenden
Atmosphäre kommuniziert, und wobei die zweite Durchführung (4) sich ebenfalls an dem
einen Ende in den spitzen Teil (2) der Verbindungsvorrichtung (1) öffnet und an ihrem
anderen Ende mit einer Verbindungsleitung verbunden ist; und
b) eine zweite, mit Doppelspitze versehene Verbindungsvorrichtung (21), wobei ein
erster spitzer Teil (22) der Vorrichtung zum Einführen durch ein durchstoßbares Verschlußelement
(59) eines zweiten Produktbehälters (54) ausgebildet ist und zwei getrennte, allgemein
parallele, durchgehende Durchführungen (24, 25) aufweist, von denen sich eine erste
Durchführung (24) an dem einen Ende in den ersten spitzen Teil (22) öffnet und das
andere Ende der Durchführung (24) mit der Verbindungsleitung (28) verbunden ist, die
sich von der ersten Verbindungsvorrichtung (1) wegerstreckt, und wobei sich die zweite
Durchführung (25) ebenfalls an einem Ende in den ersten spitzen Teil (22) öffnet und
sich an dem anderen Ende in den zweiten spitzen Teil der Verbindungsvorrichtung (21)
öffnet, wobei dieser zweite spitze Teil (23) zum Einführen durch eine durchstoßbare
Verschlußeinrichtung (60) eines abschließenden Produktbehälters (56) ausgebildet ist,
in dem eine Mischung aus allen Produkten gesammelt wird; und
c) ferner, wenn vier oder mehr flüssige Produkte gemischt werden sollen, durch eine
oder mehrere zusätzliche, zwischengeordnete, spitze Verbindungsvorrichtungen (41),
die jeweils eine hohle Spitze (42) zum Einführen durch eine durchstoßbare Verschlußeinrichtung
eines zwischengeordneten Behälters für flüssiges Produkt aufweisen, wobei jede Spitze
(42) zwei getrennte, allgemein parallele Durchführungen (43, 49) aufweist, die sich
beide in das spitze Ende (42) der Verbindungsvorrichtung öffnen und die an ihren anderen
offenen Enden mit einer jeweiligen Verbindungsleitung verbunden sind, die sich von
einer vorausgehenden bzw. zu einer nachfolgenden Verbindungsvorrichtung erstreckt.
2. Verbindungsvorrichtung (21) zum Mischen von drei oder mehr flüssigen Produkten,
gekennzeichnet durch
einen ersten hohlen spitzen Teil (22), der zum Durchstoßen einer durchstoßbaren Verschlußeinrichtung
eines Behälters für flüssiges Produkt ausgebildet ist, wobei der spitze Teil (22)
zwei getrennte, allgemein parallele, durchgehende Durchführungen (24, 25) aufweist,
die sich beide in das Ende des spitzen Teils (22) öffnen, wobei die erste Durchführung
(24) mit einer Verbindungsleitung (28) verbunden ist für die Zufuhr von flüssigem
Produkt oder produktmischung zur Mischung mit dem flüssigen Produkt in dem Behälter,
und wobei die zweite Durchführung (25) sich in das Ende eines zweiten spitzen Teils
(23) öffnet, der zum Durchstoßen einer durchstoßbaren Verschlußeinrichtung eines abschließenden
Behälters für ein zusätzliches flüssiges Produkt ausgebildet ist, mit dem die anderen
flüssigen Produkte letztendlich zur Bildung einer abschließenden Mischung gemischt
werden sollen.
3. System zum aseptischen Zusammenmischen von drei oder mehr flüssigen Produkten,
dadurch gekennzeichnet,
daß das System folgendes aufweist:
a) einen Behälter (52), der ein erstes flüssiges Produkt (51) enthält, das in den
Behälter mit Hilfe einer durchstoßbaren Verschlußeinrichtung (58) eingeschlossen ist;
b) eine erste spitze Verbindungsvorrichtung (1), die eine erste durchgehende Durchführung
(3) aufweist, die sich an ihrem einen Ende (5) in den spitzen Teil (2) der Verbindungsvorrichtung
öffnet und an ihrem anderen Ende unter Zwischenschaltung eines Sterilisierfilters
(7) mit der umgebenden Atmosphäre verbunden ist, und die ferner eine zweite durchgehende
Durchführung (4) aufweist, die allgemein parallel zu der ersten Durchführung (3) sowie
von dieser getrennt ausgebildet ist, wobei sich das eine Ende der zweiten Durchführung
in den spitzen Teil (2) der Verbindungsvorrichtung öffnet und das andere Ende (12)
mit einer Verbindungsleitung (13) verbunden ist, wobei der spitze Teil (2) der ersten
Verbindungsvorrichtung (1) durch die durchstoßbare Verschlußeinrichtung (58) des ersten
Behälters (52) hindurch eingeführt wird, um eine Fluidverbindung mit diesem herzustellen;
(c) einen Behälter (54), der ein zweites flüssiges Produkt (53) enthält, das mittels
einer durchstoßbaren Verschlußeinrichtung (59) in dem Behälter eingeschlossen ist;
(d) eine zweite, mit Doppelspitze versehene Verbindungseinrichtung (21), die eine
erste durchgehende Durchführung (24) aufweist, die sich an ihrem einen Ende (26) in
den ersten spitzen Teil (22) der Verbindungsvorrichtung öffnet und an ihrem anderen
Ende (27) mit der sich von der ersten Verbindungsvorrichtung (1) wegerstreckenden
Verbindungsleitung (28) verbunden ist, und die ferner eine zweite durchgehende Durchführung
(25) aufweist, die allgemein parallel zu der ersten Durchführung (24) ist und sich
an ihrem einen Ende (29) in den ersten spitzen Teil (22) der Verbindungsvorrichtung
(21) öffnet und sich an ihrem anderen Ende (30) in den zweiten spitzen Teil (23) der
Verbindungsvorrichtung (21) öffnet, wobei der erste spitze Teil (22) durch die durchstoßbare
Verschlußeinrichtung (59) des zweiten Produktbehälters (54) hindurch einführbar ist,
um eine Fludiverbindung mit diesem herzustellen; und
(e) einen abschließenden Produktbehälter (56), in dem das Produkt mit einem unter
dem Atmosphärendruck liegenden Druck enthalten ist und der eine durchstoßbare Verschlußeinrichtung
(60) aufweist, durch die der zweite spitze Teil (23) der zweiten Verbindungseinrichtung
(21) hindurch eingeführt wird, um eine Fluidverbindung mit dem Produktbehälter (56)
herzustellen, wobei die Volumenkapazität des Behälters zum Aufnehmen der Mischung
der flüssigen Produkte ausreichend ist; und
(f) ferner, wenn vier oder mehr flüssige Produkte gemischt werden sollen, eine oder
mehrere zusätzliche, zwischengeordnete spitze Verbindungsvorrichtungen (41), deren
jede einen hohlen spitzen Teil (42) zum Einführen durch eine durchstoßbare Verschlußeinrichtung
eines zwischengeordneten Behälters für flüssiges Produkt aufweist, wobei jeder spitze
Teil (42) zwei getrennte, allgemein parallele Durchführungen (43, 44) aufweist, die
sich beide in den spitzen Teil (42) der Verbindungsvorrichtung (41) öffnen und deren
am anderen Ende befindlichen Öffnungen (47, 48) mit einer jeweiligen Verbindungsleitung
(49, 50) verbunden sind, die sich von einer vorausgehenden bzw. zu einer nachfolgenden
Verbindungsvorrichtung erstrecken, und wobei der spitze Teil (42) jeder der zwischengeordneten
Verbindungsvorrichtungen (41) durch eine durchstoßbare Verschlußeinrichtung eines
weiteren, zwischengeordneten Behälters für flüssiges Produkt hindurch eingeführt wird,
um eine Flüssigkeitsverbindung mit dem Produktbehälter herzustellen.
4. Verfahren zum aseptischen Mischen von drei oder mehr flüssigen Produkten,
dadurch gekennzeichnet,
daß jedes der Produkte in einem einzelnen Produktbehälter (52, 54, 56) enthalten ist,
wobei die Behälter in Reihe miteinander verbunden werden und Produkt oder Produktmischung
von jedem der Behälter beginnend mit dem ersten Behälter (52) in der Reihe dazu veranlaßt
wird, nacheinander unter aseptischen Bedingungen zu dem nächsten Behälter in der Reihe
zu fließen und sich dort mit dem Produkt in dem Behälter zu mischen, bis eine abschließende
Mischung von allen Produkten in dem letzten Behälter (56) in der Reihe angesammelt
ist, wobei der letzte sowie der vorletzte Behälter durch die Verbindungsvorrichtung
gemäß Anspruch 2 verbunden sind.
5. Verfahren nach Anspruch 4,
dadurch gekennzeichnet,
daß wenigstens das Produkt (55) in dem letzten Produktbehälter (56) in der Reihe vorab
unter einem unter dem Atmosphärendruck liegenden Druck in den Behälter eingebracht
wird; und daß der erste Produktbehälter (52) über ein Sterilisierfilter (7) mit der
umgebenden Atmosphäre in Verbindung gebracht wird, so daß die Produkte unter dem Einfluß
des umgebenden Atmosphärendrucks unter gleichzeitiger gegenseitiger Mischung des Inhalts
der Behälter durch die Reihe von Produktbehältern getrieben werden, wobei die Produkte
schließlich als abschließende Mischung in dem letzten Produktbehälter (56) in der
Reihe gesammelt werden.
6. Verfahren nach Anspruch 4 oder 5,
dadurch gekennzeichnet,
daß der erste Produktbehälter (52) zuerst mit der Verbindungsleitung (61), die sich
zu dem zweiten Behälter (54) erstreckt, und der umgebenden Atmosphäre verbunden wird,
und der erste Behälter (52) auf Atmosphärendruck gebracht wird, während die Verbindungsleitung
(61) zu dem zweiten Behälter (54) geschlossen ist, wonach die Verbindungsleitung (61)
zu dem zweiten Behälter (54) geöffnet wird, nachdem der Druck in dem ersten Behälter
(52) Atmosphärendruck angenommen hat, und daß der zweite Behälter (54) auf Atmosphärendruck
gebracht wird, während die Verbindungsleitung zu dem dritten Behälter geschlossen
gehalten wird, wonach die Verbindungsleitung zu dem nachfolgenden Behälter geöffnet
wird, wenn der zweite Behälter Atmosphärendruck angenommen hat, und der nachfolgende
Behälter auf Atmosphärendruck gebracht wird, wobei der Prozeß nacheinander für jeden
der Produktbehälter in der Reihe bis zu dem letzten Produktbehälter (56) in der Reihe
wiederholt wird, wobei der in den vorausgehenden Produktbehältern bis zu dem abschließenden
Produktbehälter in der Reihe vorherrschende Atmosphärendruck derart ist, daß eine
abschließende Produktmischung in dem Behälter erzielt wird.
7. Verfahren nach einem der Ansprüche 4 bis 6,
dadurch gekennzeichnet,
daß drei flüssige Produkte zusammengemischt werden.
1. Un appareil pour mélanger trois produits liquides ou plus conjointement de façon aseptique,
caractérisé par :
a) un premier dispositif de liaison à pointe (1) pour l'insertion au travers d'un
moyen de fermeture apte à être pénétré (58) d'un premier récipient de produit (52)
dans lequel le dispositif de liaison comprend deux passages traversants séparés généralement
parallèles (3,4) dont le premier (3) débouche dans une extrémité dans la partie en
pointe (2) du dispositif de liaison (1) et dont l'autre extrémité communique avec
l'atmosphère environnante au moyen d'un filtre de stérilisation (7) et dans lequel
le deuxième passage (4) débouche également à une extrémité dans la partie en pointe
(2) du dispositif de liaison (1) et est relié à une conduite de liaison à son autre
extrémité et,
b) un deuxième dispositif de liaison à double pointe (21) dans lequel une première
partie en pointe (22) dudit dispositif est agencée pour l'insertion au travers d'un
élément de fermeture apte à être pénétré (59) d'un deuxième récipient de produit (54)
et comprend deux passages traversants séparés généralement parallèles (24, 25) dont
un premier passage (24) débouche à une extrémité dans la première partie en pointe
(22) et l'autre extrémité dudit passage (24) est reliée à la conduite de liaison (28)
s'étendant à partir du premier dispositif de liaison (1) et dans lequel le deuxième
passage (25) débouche également à une extrémité dans la première partie en pointe
(22) et au dispositif de liaison (20), cette deuxième partie en pointe (23) étant
agencée pour être insérée au travers d'un moyen de fermeture apte à être pénétré (60)
d'un récipient de produit final (56) dans lequel un mélange de tous les produits est
recueilli, et, en outre lorsque quatre produits liquides ou plus doivent être mélangés
;
c) un ou plusieurs dispositifs de liaison en pointe additionnels, intermédiaires (41)
ayant chacun une pointe creuse (42) pour l'insertion au travers d'un moyen de fermeture
apte à être pénétré d'un récipient de produit liquide intermédiaire dans lequel chaque
dite pointe (42) comporte deux passages séparés généralement parallèles (43, 49) qui
tous deux débouchent dans l'extrémité en pointe (42) du dispositif de liaison et qui
sont reliés à leurs autres extrémités ouvertes à une conduite de liaison respective
s'étendant à partir d'un dispositif de liaison précédent ou subséquent.
2. Un dispositif de liaison (21) pour mélanger trois produits liquides ou plus, caractérisé
par une première partie en pointe creuse (22) qui est agencée pour percer un moyen
de fermeture apte à être pénétré d'un récipient de produit liquide, dans lequel la
partie en pointe (22) comprend deux passages traversants séparés généralement parallèles
(24, 25) dont tous deux débouchent dans l'extrémité de la partie en pointe (22), dans
lequel le premier passage (24) est relié à une conduite de liaison (28) pour l'alimentation
du produit liquide ou du mélange de produit devant être mélangé avec le produit liquide
dans ledit récipient et dans lequel le deuxième passage (25) débouche dans l'extrémité
d'une deuxième partie en pointe (23) qui est agencée pour percer un moyen de fermeture
apte à être pénétré d'un récipient final pour un produit liquide supplémentaire avec
lequel les autres produits liquides doivent être mélangés finalement pour former un
mélange final.
3. Un système pour mélanger de façon aseptique trois ou plusieurs produits liquides conjointement,
caractérisé en ce que le système comprend :
a) un récipient (52) qui renferme un premier produit liquide (51) qui est enfermé
dans le récipient avec l'aide d'un moyen de fermeture apte à être pénétré (58) ;
b) un premier dispositif de liaison à pointe (1) qui comprend un premier passage traversant
(3) qui débouche à une extrémité (5) dans la partie en pointe (2) du dispositif de
liaison et est relié à l'atmosphère ambiante à son autre extrémité par l'intermédiaire
du milieu d'un filtre de stérilisation (7) et qui comprend également un deuxième passage
traversant (4) qui est généralement parallèle au premier passage (3) et séparé de
celui-ci, dans lequel une extrémité du deuxième passage débouche dans la partie en
pointe (2) du dispositif de liaison et l'autre extrémité (12) est reliée à une conduite
de liaison (13), dans lequel la partie en pointe (2) du premier dispositif de liaison
(1) est insérée au travers du moyen de fermeture apte à être pénétré (58) du premier
récipient (52) pour obtenir une liaison fluidique avec celui-ci ;
c) un récipient (54) qui renferme un deuxième produit liquide (53) qui est enfermé
dans le récipient au moyen d'un moyen de fermeture apte à être pénétré (59) ;
d) un deuxième dispositif de liaison à pointe double (21) qui comprend un premier
passage traversant (24) qui débouche à une extrémité (26) dans la première partie
en pointe (22) du dispositif de liaison et est relié à son autre extrémité (27) à
la conduite de liaison (28) s'étendant à partir du premier dispositif de liaison (1)
et comprend également un deuxième passage traversant (25) qui est généralement parallèle
au premier passage (24) et débouche à une extrémité (29) dans la première partie en
pointe (22) du dispositif de liaison (21) et débouche à son autre extrémité (30) dans
la deuxième partie en pointe (23) dudit dispositif de liaison (21), dans lequel la
première partie en pointe (22) est insérée au travers du moyen de fermeture apte à
être pénétré (59) du deuxième récipient de produit (54) pour obtenir une liaison fluidique
avec celui-ci ; et
e) un récipient de produit final (56) dans lequel le produit est contenu à une pression
en dessous de la pression atmosphérique et qui comprend un moyen de fermeture apte
à être pénétré (60) au travers duquel la deuxième partie en pointe (23) du deuxième
dispositif de liaison (21) est insérée pour obtenir une liaison fluidique avec ledit
récipient de produit (56), dans lequel la capacité volumétrique du récipient est suffisante
pour recevoir le mélange des produits liquides et en outre, lorsque quatre produits
liquides ou plus doivent être mélangés ;
f) un ou plusieurs dispositifs de liaison à pointe intermédiaires supplémentaires
(41) ayant chacun une partie en pointe creuse (42) pour l'insertion au travers d'un
moyen de fermeture apte à être pénétré d'un récipient de produit liquide intermédiaire,
dans lequel chaque dite partie en pointe (42) comporte deux passages séparés généralement
parallèles (43, 44) qui tous deux débouchent dans la partie en pointe (42) du dispositif
de liaison (41) et dont les autres ouvertures d'extrémité (47, 48) sont chacune reliées
à une conduite de liaison respective (49, 50) s'étendant à partir d'un dispositif
de liaison précédent ou subséquent et dans lequel la partie en pointe (42) de chacun
desdits dispositifs de liaison intermédiaires (41) est insérée au travers d'un moyen
de fermeture apte à être pénétré d'un récipient de produit liquide intermédiaire supplémentaire
pour fournir une liaison liquide avec ledit récipient de produit.
4. Un procédé pour mélanger de façon aseptique trois produits liquides ou plus, caractérisé
en ce que chacun des produits est contenu dans un récipient de produit individuel
(52, 54, 56) dans lequel les récipients sont reliés conjointement en série et le produit
ou le mélange de produits à partir de chacun des récipients en commençant avec le
premier récipient (52) dans la série, est amené à s'écouler successivement sous des
conditions aseptiques au récipient suivant en ligne et là pour être mélangé avec le
produit dans ledit récipient jusqu'à ce qu'un mélange final de tous les produits ait
été recueilli dans le dernier récipient (56) dans la série, le dernier et le deuxième
dernier récipient étant reliés par le dispositif de liaison selon la revendication
2.
5. Un procédé selon la revendication 4, caractérisé en ce que, au moins le produit (55),
dans le dernier récipient de produit (56) en ligne est pré-conditionné dans le récipient
à une pression en dessous de la pression atmosphérique et en ce que le premier récipient
de produit (52) est placé en communication avec l'atmosphère environnante par l'intermédiaire
d'un filtre de stérilisation (7), si bien que les produits sont entraînés au travers
des séries de récipients de produit par l'influence de la pression atmosphérique environnante
tout en mélangeant mutuellement les contenus des récipients, lesdits produits étant
finalement recueillis comme un mélange final dans le dernier récipient de produit
(56) en ligne.
6. Un procédé selon la revendication 4 ou 5, caractérisé en ce que le premier récipient
de produit (52) est tout d'abord relié à la conduite de liaison (61) s'étendant au
deuxième récipient (54) et à l'atmosphère environnante et le premier récipient (52)
est amené à la pression atmosphérique tandis que la conduite de liaison (61) audit
deuxième récipient (54) est fermée, après quoi la conduite de liaison (61) au deuxième
récipient (54) est ouverte après que la pression dans le premier récipient (52) se
soit établie à la pression atmosphérique et le deuxième récipient (54) est amené à
la pression atmosphérique tandis que la conduite de liaison au troisième récipient
est maintenue fermée, après quoi la conduite de liaison au récipient suivant est ouverte
quand le deuxième récipient s'est établi à la pression atmosphérique et ledit récipient
suivant est amené à la pression atmosphérique, dans lequel le procédé est répété successivement
pour chacun des récipients de produit dans les séries jusqu'au dernier récipient de
produit (56) en ligne, dans lequel la pression atmosphérique prévaut dans les récipients
de produit précédents au récipient de produit final en ligne afin d'obtenir un mélange
de produit final dans ledit récipient.
7. Un procédé selon l'une quelconque des revendications 4 à 6, caractérisé par le mélange
de trois produits liquides conjointement.