(DETAILED DESCRIPTION OF THE INVENTION)
(Field of Utilization in Industry)
[0001] This invention relates to a chain for conveying products which is protected from
bacteria and funguses.
(Prior Art)
[0002] Chains for conveying food and medicines thereon the components of which chains made
partially or wholly of resins such as polyacetal have been widely used.
(Problem to be Solved by the Invention)
[0003] However, such conventional chains are not antibacterial and fungicidal, therefore,
when the chain is used wet or used for a conveyer line in a humid atmosphere, bacteria
and funguses grow on soils on the chain, such growth is a problem of conventional
chains. To cope with the growth, it is required to sterilize periodically by antibacterial
solution, heat, and ultraviolet ray, and to pay sufficient attentions to keep products
clean.
On the other hand, when antibacterial solution is used for sterilizing products such
as food, impact on the human health is not completely avoided, and also resin components
of the chain is deteriorated gradually by acid or chlorine contained in the antibacterial
solution. High temperature sterilization and ultraviolet sterilization also deteriorate
resin components of the chain disadvantageously.
(Means for Solving the Problem)
[0004] The present invention provides an antibacterial and fungicidal chain incorporated
with chain components comprising a mixture of resin material and antibacterial agent
for solving the above-mentioned problem.
(Operation)
[0005] Chain components in which antibacterial agent is dispersed homogeneously is formed
by mixing previously a resin material and antibacterial agent followed by molding
of the mixture to form chain components. The component itself is antibacterial and
fungicidal, therefore, even when the chain is soiled with water drops and food, the
growth of bacteria and funguses is prevented.
[0006] Antibacterial agents are categorized to inorganic antibacterial agents and organic
antibacterial agents. The sterilization power of inorganic antibacterial agents is
strong in the order of antibacterial agents containing mercury, silver, lead, copper,
nickel, zinc, and cadmium, and among these agents the agent which scarcely impact
on human health and is excellent in safety is inorganic antibacterial agents containing
silver.
Examples of antibacterial agents containing silver include, for example, silver phosphate
salt glass, silver phosphate zirconium, silver zeolite, silver hydro-apatite, and
silver phosphate salt ceramics. It may be possible to replace silver of an antibacterial
agent with another metal mentioned above.
Preferable examples of organic antibacterial agents include isothiazoline antibacterial
agents and benzoic acid antibacterial agents.
[0007] In the case of using an inorganic antibacterial agent containing silver, the content
of the antibacterial agent is preferably 0.1 to 5.0 % by weight to resin material.
If the content of an antibacterial agent is less than 0.1 % by weight, the sterilizing
power is not sufficient, on the other hand, if the content of an antibacterial agent
exceeding 5.0 % by weight results in reduced material properties such as tensile strength,
fatigue strength, and impact strength, and the chain can not play a role as chain.
(EXAMPLES)
[0008] Examples of the present invention will be described hereinafter referring to the
drawings. The present invention involves chains for conveying products mainly such
as food and medicines, however, the invention is by no means limited to these applications.
Fig. 1 and Fig. 2 are a front view and bottom view of a table top chain which is suitably
used for conveying food. In the figures, a chain 10 has links 12 and link pins 14
as component. Links 12 are the same shape and linked with link pins 14 each other
in the conveying direction. The link 12 has a top member 16 with flat top face, products
such as food are placed directly or indirectly on the top member 16. Links 12 are
made of resin material, however, link pins 14 are not necessarily made of resin material
because high shearing strength is required and the top member does not contact directly
with products. However, it is desirable to form all components of links 12 and link
pins 14 with resin material.
[0009] In this example, the table top chain for conveying food is described as an example,
however, the present invention is not limited to the application of the above-mentioned
food conveying and not limited to the chain type of table top chain.
Another example of chain type includes an accumulation conveyer chain comprising chain
components of link plates, link pins, bushes, and rollers. In this case, only a partial
chain components, namely rollers, may be made of the mixture of resin material and
antibacterial agent. However, all components may be made of the mixture of resin material
and antibacterial agent, and otherwise, rollers and link plates may be made of the
mixture of resin material and antibacterial agent.
[0010] Popular resin material is polyacetal, and polyacetal resin is used for links 12 in
this Example, but polypropylene, polyethylene, polybutylene-terephthalate, polyamide,
polyphenylene-ether, and fluoro-resin may be used. Link pins 14 also may be made of
these same resins.
[0011] Chains 10 of the present invention are made of an above-mentioned resin added with
an antibacterial agent. Antibacterial agents are categorized to inorganic antibacterial
agents and organic antibacterial agents. Inorganic antibacterial agents are preferably
used because of excellent heat resistance comparing with organic antibacterial agents.
The sterilization power of inorganic antibacterial agents is strong in the order of
antibacterial agents containing mercury, silver, lead, copper, nickel, zinc, and cadmium,
and among these agents the agent which scarcely impact on human health and is excellent
in safety is inorganic antibacterial agents containing silver.
Examples of antibacterial agents containing silver include, for example, silver phosphate
salt glass, silver phosphate zirconium, silver zeolite, silver hydro-apatite, and
silver phosphate salt ceramics.
Preferable examples of organic antibacterial agents include isothiazol ine antibacterial
agents and benzoic acid antibacterial agents.
[0012] Chain components are formed as described herein under. An antibacterial agent is
mixed homogeneously with resin material such as polyacetal beforehand. The content
of the antibacterial agent is preferably 0.1 to 5.0 % by weight to resin material.
If the content of an antibacterial agent is less than 0.1 % by weight, the sterilizing
power is not sufficient, on the other hand, if the content of an antibacterial agent
exceeding 5.0 % by weight results in reduced material properties such as tensile strength,
fatigue strength, and impact strength, and the chain can not play a role as chain.
[0013] The mixture of the resin material and antibacterial agent in the prescribed ratio
is molded to a desired shape using a molding machine such as injection molding machine.
By molding chains as described above, the antibacterial agent is dispersed homogeneously
in the resin material, thereby, the antibacterial agent will not be lost by evaporation
and dissolution, thus, antibacterial effect and fungicidal effect is active for long
years. Possible wearing and cracking of the chain components will not affect adversely
on the antibacterial and fungicidal performance.
(Effect of the Invention)
[0014] According to the present invention, an antibacterial agent is contained in resin
material, thereby, the chain can be used for conveying food without periodical cleaning
and sterilization because of antibacterial effect and fungicidal effect of the antibacterial
agent. The antibacterial agent is mixed previously with resin material and the mixture
is molded to form chain components in stead of coating of the antibacterial agent
on the chain component, therefore, the antibacterial agent will not be lost from the
chain components by evaporation and dissolution, the antibacterial effect and fungicidal
effect last forever, chains in accordance with the present invention is suitable for
conveying products which must be kept clean.
[0015] In the claim 2 of the present invention, inorganic antibacterial agents containing
silver is used as the antibacterial agent, therefore, the present invention provides
chains used preferably in the field involving human health and hygiene.
[0016] In the claim 3 of the present invention, the chains contains 0.1 to 5.0 % by weight
of an antibacterial agent to resin material, therefore, in the content range the present
invention provides the chains with antibacterial effect and fungicidal effect, and
product conveying capability.
(BRIEF DESCRIPTION OF THE DRAWINGS)
[0017]
(Fig. 1) Fig. 1 is a front view of a table top chain to which the present invention
is preferably applied.
(Fig. 2) Fig. 2 is a bottom view of the table top chain in Fig.1.
(DESCRIPTION OF REFERENCE CHARACTERS)
[0018]
- 10
- chain
- 12
- link
- 14
- link pin
- 16
- top member