Field of the invention
[0001] The present invention relates to a package which is resistant to opening by the majority
of children, yet which can be opened without undue difficulty by adults, also by those
whose manual dexterity may, at least to a degree, be impaired.
Background of the invention
[0002] Child resistant packaging is understood to be a important concept for preventing
inadvertent access by children, for example, to potentially dangerous liquid or dry
products. However, inclusion of the child resistant feature adds difficulty and frustration
for the adult user when attempting to open the package. Due to the difficulty in opening
child resistant packages, many persons, especially elderly adults which may also have
impaired strength and dexterity, could prefer a non-child resistant package substitute.
Alternatively, when dangerous products are purchased in child resistant packages by
adults, the child resistant package is often not reclosed in order to defeat the child
resistant feature. As a result, the danger of child poisonings may increase in the
homes.
[0003] The aforementioned problems are generally recognised in the packaging industry. Attempts
to deal with these problems are also disclosed in the patent literature. For example,
U.S. Patent No. 4,948,002 issued to Thornock et al. on August 14, 1990 discloses a
package comprising a bottle, a collar which is secured in place over the uppermost
portion of the bottle and a closure which is secured to the finish portion of the
bottle. The collar preferably includes a pair of spring-like pushtabs containing vertical
extensions which engage interlocking teeth on the innermost surface of the closure
skirt when the closure is fully assembled onto the bottle. To remove the closure,
the opposed pushtabs must be manually depressed prior to applying unscrewing torque
to the closure to disengage the pushtab extensions from the interlocking teeth on
the closure.
[0004] The package disclosed in '002 exhibits highly improved child resistance without significantly
impeding access by adults. This has been further improved in WO 92/07286, in which
a package is described whose child resistance is enhanced even further without making
the package more difficult to open by adults. This is achieved, if the spring-like
pushtabs containing vertical extensions are, at least to a degree, preloaded so as
to exert a force against the innermost surface of the closure skirt once the closure
has been fully assembled onto the package.
[0005] In both documents '002 and '286 the spring-like pushtabs containing vertical extensions
are part of a transition piece attached to the bottle, like the collar of '002, or
may be integral part of the bottle without any transition piece. Nonetheless, the
user has to use both hands to allow him/ her to overcome the child resistant feature
and unscrew the closure. Indeed, firstly one hand has to hold the bottle and at the
same time depress the spring-like pushtabs. Secondly, the closure has to be unscrewed
with the other hand. This means that both hands are needed to actually disengage said
child resistant closure from the bottle, which is called in the following a "two hand
operation". We found that this two hand operation is difficult for larger containers
having an unwieldy external shape, especially for elderly adults having impaired manual
strength and dexterity. Indeed, it is more difficult for one hand to hold a large
and/or heavy container and at the same time depress the pushtabs, especially when
said pushtabs are located in the upper portion of said bottle.
[0006] It is therefore an object of the present invention to provide a child resistant package
which is resistant to opening by the majority of children but which, at the same time,
can readily be opened by adults without the need of a two hand operation.
Summary of the invention
[0007] The present invention is a child-resistant package comprising a container and a closure.
Said package is suitable for storing and dispensing potentially dangerous products.
Said container comprises an upper portion, said upper portion comprising a first engaging
means for releasably securing said closure to said container. Said closure comprises
an inner skirt which comprises second engaging means corresponding to said first engaging
means of said upper portion for releasably securing said closure to said container.
Said closure further comprises an outer skirt, generally concentrically aligned with
said inner skirt. Said upper portion of said container further comprises at least
an interlocking tooth, and said closure further comprises at least one resiliently
deformable pushtab, and at least a part of said pushtab is inwardly movable when a
squeezing force is applied to said inwardly movable part of said pushtab. Said pushtab
has an exposed surface contour which generally conforms to the exterior surface contour
of the adjacent portions of said outer skirt. Said interlocking tooth and said pushtab
are so formed and positioned to prevent removing of said closure from said container
to open said package unless said pushtab is first depressed to disengage said pushtab
from said interlocking tooth before said container is opened. At least part of said
pushtab faces the innermost surface of said interlocking tooth when said closure is
disengaged from said container.
Brief description of the figures
[0008] Figure 1 is an exploded perspective view of a child resistant package of the prior
art.
[0009] Figures 2a to 2c are exploded perspective views of embodiments of child resistant
packages according to the present invention. Figures 2d and 2e are cross sectional
top views of another child resistant package according to the present invention. Figure
2f is a front view of a child resistant package according to the present invention.
Figures 2g and 2h are partial cross sectional views of the interlocking tooth and
the pushtab, the pushtab further comprising a guiding ramp.
[0010] Figure 2i is a perspective view of an embodiment of a closure of a child resistant
package according to the present invention.
[0011] Figure 3a is a front view of the upper portion of another embodiment of a child resistant
package according to the present invention. Figure 3b illustrates cross sectional
top view of the upper portion of another child resistant package according to the
present invention.
[0012] Figure 4a is a front view, partially cut through the thickness, of an embodiment
of a closure of a child resistant package according to the present invention. Figure
4b is a cross sectional side view of an embodiment of a closure of a child resistant
package according to the present invention.
[0013] Figure 5a shows a partial front view of another embodiment of a closure of a child
resistant package according to the present invention. Figure 5b is a cross sectional
top view taken along line (A,A') of Figure 5a.
[0014] Figure 6a shows a partial front view of another embodiment of a closure of a child
resistant package according to the present invention. Figure 6b is a cross sectional
top view taken along line (A,A') of Figure 6a.
[0015] Figure 7a shows a partial front view of another embodiment of a closure of a child
resistant package according to the present invention. Figure 7b is a cross sectional
top view taken along line (B,B') of Figure 7a.
[0016] Figures 8a and 8b show partial cross sectional front views of another embodiment
of a closure of a child resistant package according to the present invention.
[0017] Figure 9a is a cross sectional side view of another embodiment of a closure of a
child resistant package according to the present invention. Figure 9b is a partial
front view of the child resistant closure of Figure 9a.
[0018] Figure 10a is a perspective view of an embodiment of a closure of a child resistant
package according to the present invention. Figure 10b is a cross section bottom view
of the child resistant closure of Figure 10a.
[0019] Figure 11 is a perspective view of another embodiment of a closure of a child resistant
package according to the present invention.
[0020] Figure 12 is a cross sectional front view of another embodiment of a closure of a
child resistant package according to the present invention.
[0021] Figure 13a is a perspective front view of another embodiment of a closure of a child
resistant package according to the present invention which is shown in more detail
in partial cuts in Figures 13b and 13c. Figure 13d is a partial cut of a variation
of the closure of a child resistant package of Figures 13b and 13c.
Detailed description of the invention
[0022] An embodiment of a child resistant package (10) of the prior art is shown in an exploded
perspective view in Figure 1. This package (10) is of the type generally disclosed
in U.S. Patent 4,948,002 and comprises a bottle (12), a collar (32) and a closure
(52). Said collar (32) is attached onto the shoulder portion (16) of said bottle,
and said closure is releasably secured to the finish portion (18) of said bottle.
A possible means for releasably secure said closure to said bottle is a combination
of lugs and screw threads. Said collar comprises at least a pushtab (34) with a vertical
extension (36) which projects above the top edge (40) of said collar. Said vertical
extension of said pushtab interlock with interlocking tooth (62) on the innermost
surface of the outer skirt (60) of said closure (52) when said closure is in its closed
rest position. In the following, the "closed rest position" is the position in which
said closure is fully threaded onto said finish portion (18) of said bottle.
[0023] As described in WO 92/07286 on page 8, line 6 to page 10, line 17, said pushtab (34)
may also be preloaded. This means that said pushtab exerts a pressing force against
the innermost surface of said outer skirt (60) when said closure (52) is fully threaded
onto said finish portion (18) of said bottle (12). Indeed, in this manner the child
resistance of the package (10) is increased without at the same time causing a substantial
increase of difficulty to open the package by adults.
[0024] In '002 as well as in '286, in order to unscrew closure (52) being in its closed
rest position from said finish portion (18), said pushtab (34) must be depressed first
with one hand. Consequently, said extension (36) of said pushtab is disengaged from
said interlocking tooth (62). Then the user is able to unscrew said closure from said
bottle (12) with the other hand. This two hand operation is necessary, since said
pushtab is located on said collar (32) which remains fixed onto said finish portion
during the unscrewing of said closure. Therefore, it is impossible in practice to
depress said pushtab and to unscrew said closure together at the same moment with
only one hand.
[0025] The need to squeeze the pushtabs with one hand holding also the bottle, while the
other hand is unscrewing the closure, may be considered to be inconvenient and too
complicated by the user. This may be the case, for example, when a package, due to
its unwieldy external shape especially around said pushtabs in the upper portion of
said package, needs a whole hand just to firmly hold said package. The difficulty
to hold a package may be further increased by increasing the dimension and/or weight
of said package. Indeed, it may be more difficult in this case to hold the package
(10) at its upper portion and to depress concurrently with the same hand said pushtab
of the child resistant closure as described in '002 and '286. We found that said package
may slip from the hand and fall on the ground, especially when elderly adults having
impaired manual strength and dextrity try to handle such a package. Consequently,
said package falling on the ground may break with a partial or complete loss of the
content.
[0026] To avoid the before mentioned inconveniences, the present invention provides a package
comprising a child resistant closure which can be opened with only one hand. In the
following this is called "one hand operation", in contrast to the "two hand operation"
defined above. This is achieved by the package (100) according to the present invention
comprising a container (Fig. 2a, 110) and a closure (Fig. 2a, 120). As depicted in
Figure 2a, the container (110) according to the present invention comprises a hollow
body (111). Said hollow body comprises a base wall (not shown), a side wall (114)
and an upper portion (115). As a preferred option, said container may further comprise
a handle.
[0027] Preferably, said container (Fig. 2a, 110) is made of thermoplastic material. Such
thermoplastic materials have been extensively described in the art and include vinyl
chloride based resins, polymers and co-polymers derived from olefins, acrylic polymers
and co-polymers, polyethylene, polypropylene, polystyrene, polyethylene terephthalate,
polyethylene terephthalate glycol, or mixtures thereof. Said container can be made
of single or multi-layer extrusion of such materials. It can also comprise recycled
thermoplastic materials. A preferred thermoplastic material used herein is polyethylene.
The form of said hollow body may be cylindrical, whereby the cross section in a plane
parallel to the container's supporting plane is square or rectangular, ovoid or circular.
Said supporting plane is the plane on which said container stands on its base wall
in its upright position.
[0028] Said upper portion (115) is located opposite to said base wall. Said upper portion
comprises a shoulder portion (116), a neck portion (117) and at least one interlocking
tooth (119). As a preferred option, said upper portion may be a transition piece which
is attached to said container. Said neck portion of said upper portion defines an
opening (112). Said upper portion further comprises a first engaging means (118) for
releasably securing said closure to said container. Preferably, said first engaging
means for releasably securing said closure to said container is located on said shoulder
portion or on said neck portion. Preferably, said first engaging means for releasably
securing said closure to said container is a combination of lugs and screw threads
located on the outermost surface of said upper portion. Another preferred first engaging
means for releasably securing said closure to said container is a snapping mechanism
comprising ribs and/or grooves also located on the outermost surface of said upper
portion.
[0029] Said neck portion may further comprise a spout (113) defining a reduced dispensing
opening (151), as shown, for example, in Figure 4b. Preferably, said spout is attached
on said opening (112). Said spout comprises a channel (152) and attachment means.
Said channel connects the interior of said container to said reduced dispensing opening.
Said spout may be preferably attached on the innermost or outermost surface of said
neck portion (117). Said attachment means between said spout and said neck portion
may be achieved by threading or snapping mechanisms. When said spout is attached to
the outermost surface of said neck portion, said spout may further comprises said
first engaging means being a threading or snapping mechanism. Said spout may further
comprise the interlocking tooth (119).
[0030] Said shoulder portion (Fig. 2a, 116) may be an integral part of said container. Said
shoulder portion may also be a transition piece, like said spout (113), additionally
attached to said container around said opening (112). Preferably, said interlocking
tooth (119) is positioned on said shoulder portion. Preferably, said interlocking
tooth comprises an inclined ramp (119a) and a radial wall (119b). Preferably, said
shoulder portion comprises at least a pair of interlocking teeth opposing each other.
[0031] As a preferred option, said shoulder portion may further comprise a surrounding wall
(Fig. 2b, 130). Preferably, said surrounding wall is concentrically aligned to said
opening (112). Said interlocking tooth (119) may be a separate part, distanced from
said surrounding wall (Fig. 2b), or may be part of the innermost or outermost surface
of said surrounding wall (Fig. 2c and Fig. 2e). As a preferred option, said surrounding
wall may be interrupted with a cut through the thickness of said surrounding wall
(Fig. 2d). The dimension of said cut is such to give complete access to said pushtab
from the outside of said closure, at least partially accommodating said pushtab (123).
In this case, said cut in said surrounding wall acts as an interlocking tooth, as
illustrated in Figure 2d. Indeed, said pushtab (123) has first to deflected inwardly
towards said neck portion such that said pushtab is between said neck portion and
said surrounding wall. In this case, said pushtab extends over the bottom edge (128)
of said outer skirt (122) of said closure, as shown in Figure 2f.
[0032] Another essential feature of the present invention is said closure (120). Said closure
comprises an inner skirt (121), an outer skirt (122), a top wall (129) and at least
a resiliently deformable pushtab (123). As a preferred option, said closure may be
also a measuring and dispensing cap. An example of a measuring and dispensing cap
according to the present invention is shown in Figure 12. The measuring chamber is
delimited by the surrounding wall (160). The part (161) of said surrounding wall plunges
into said opening (112) of said container when said measuring and dispensing cap closes
said container. Said measuring and dispensing cap further comprises said inner (121)
and outer (122) skirt and at least a deformable pushtab (123). In the embodiment shown
in Figure 12, said second engaging means (118a) of said measuring and dispensing cap
is on the innermost surface of said inner skirt. As a preferred option, said pushtab
further comprises a downward extension (127).
[0033] Said inner or outer skirt comprises on at least one of its surfaces second engaging
means (118a) complementary to said first engaging means (118) of said upper portion
(115) for releasably securing said closure to said container. Preferably, said second
engaging means for releasably securing said closure to said container is a combination
of lugs and screw threads or a snapping mechanism comprising ribs and/or grooves,
corresponding to said first engaging means on said upper portion. Preferably, said
second engaging means for releasably securing said closure to said container is located
on the innermost surface of said inner or outer skirt of said closure. The second
engaging means for releasably securing said closure to said container ensures that
said closure closes said container in a leak tight manner. As a preferred option,
said closure further comprises a plug (154) closing said reduced opening (151) of
said spout. Indeed, this plug fits into said reduced opening of said spout, as shown
in Figure 4b. The plug plonges at least partially into said channel (152). In this
manner, said plug further improves the leak tightness when said container is closed
with said closure.
[0034] As a preferred option, said inner skirt (121) may be interrupted in correspondence
of said pushtab (123) just behind said pushtab, as shown in Figure 2i. The interruption
corresponds in dimension to the dimension of said pushtab. In this manner, said pushtab
can be deformed without being limited by an inner skirt which may act otherwise as
a stopper. We found that the interruption of said inner wall just behind said pushtab
provides a greater flexibility to said pushtab. Consequently, said inner skirt comprises
partial second engaging means. Said inner skirt may be connected through the connecting
walls (124) to said outer skirt.
[0035] Another essential feature of said closure is said pushtab (123). Said pushtab is
the part of said closure interacting with said interlocking tooth (119). Said pushtab
may be part or attached to said inner skirt (121) and/or to said outer skirt (122).
Said pushtab has an exposed outermost surface contour which generally conforms to
the exterior outermost surface contour of the adjacent portions of said outer skirt
of said closure. This minimises the chance of inadvertent depression of said pushtab
when said outer skirt is grasped. Said pushtab may be positioned anywhere on said
outer skirt, e.g. at different distances from the top wall (129) of said closure.
For example, said pushtab in Figure 4a is located away from said top wall, whereas
in Figure 4b said pushtab is further towards said top wall.
[0036] Figure 2a shows an embodiment of the present invention in which said pushtab is part
of said outer skirt, and whereby said pushtab is formed by at least a pair of parallel
slots (124, 124'). In this manner, said pushtab is fixed to said outer skirt along
the drawn line (125) perpendicular to said slots. Therefore, said pushtab is cantilevered
to said outer skirt of said closure. Another possibility is shown in Figure 3a, in
which said pushtab is also part of said outer skirt, formed by three slots (124, 124'
and 124'') and connected to said outer skirt through the transition portion (128).
[0037] As a preferred option, a spring (126) may be located between said inner skirt and
said pushtab being part of said outer skirt, as illustrated, for example, in Figure
3b. In this case, said spring is made of a flexible and resilient arm (128). Preferably,
said spring is attached to or part of said inner skirt (121) at one end and attached
to or leant against said pushtab at the opposite end of said flexible and resilient
arm. As another preferred option, said pushtab (123) may be independent from said
outer skirt. Indeed, said pushtab and said inner skirt may be connected together with
said spring (126), as shown, for example, in Figure 4a. Figure 4b illustrates an example
in which at least the part of said inner skirt attached to said pushtab (123) is formed
into an S-shaped spring (126). The S-shaped spring provides the flexibility and resiliency
to said pushtab. In this case, said outer skirt (122) comprises a cut through the
thickness of said outer skirt. Said cut has substantially the same dimension of said
pushtab, giving complete access to said pushtab from the outside of said closure and
fully accommodating said pushtab (123).
[0038] Said spring (126) according to the present invention is not limited by any particular
form of said spring. Indeed, said spring may be of several different forms, as shown
in Figures 5 to 8. Figure 5a illustrates a perspective front view of a closure without
said outer skirt, but showing said pushtab (123), said spring (126) and said inner
skirt (121). In this case, said spring comprises one flexible and resilient arm (128).
This same execution is shown in Figure 5b in a cross sectional view taken across line
(A-A') of Figure 5a. As a preferred alternative said flexible and resilient arm (128)
may also be positioned perpendicularly, as shown in Figure 7a, with respect to the
flexible and resilient arm (128) of Figure 5a. Figure 7b illustrates a cross sectional
view across line (B-B') of Figure 7a.
[0039] Figures 8a and 8b represent cross sectional views also across line (B-B') of Figure
7a, illustrating a preloaded pushtab (123). Indeed, in a first manufacturing process
said flexible and resilient arm (128) is made substantially perpendicular to said
inner skirt (121), as shown in Figure 8a. Than, in a second manufacturing process,
said outer skirt is made whereby said arm is bent downwards and kept by said outer
skirt, as shown in Figure 8b. In this manner, said outer skirt preloads said pushtab.
As another preferred option, said spring (126) may comprise more than one flexible
and resilient arm, as shown, for example, in Figures 6a and 6b. Preloading of said
pushtab (123) may be achieved with any form of pushtab and/or spring (126) described
before in Figures 5 to 7.
[0040] Another embodiment of a child resistant closure (200) with a preloaded pushtab (123')
is shown in Figures 9a and 9b. Said closure (200) comprises said inner (221) and outer
skirt (222). Said outer skirt further comprises a hinged pushtab (123'), said pushtab
being hinged along the drawn line (Fig. 9b, 224). Preferably, said pushtab may further
comprise a spring (226). Furthermore, said pushtab and/or said outer skirt comprises
at least a pair of lateral wings (Fig. 9b, 225). Again, in the manufacturing process
said flexible and resilient pushtab is made substantially perpendicular to said inner
skirt (221), as shown in Figure 9a. Than, said pushtab can be pushed down towards
said outer skirt and locked within said outer skirt by said lateral wings, as shown
in Figure 9b. Indeed, said lateral wings impede that said pushtab springs back to
the initial position of Figure 9a, i.e. said lateral wings maintain said pushtab locked
within said outer skirt. Therefore, this allows to provide a preloaded pushtab. When
said lateral wings are located on said outer skirt, said lateral wings are over the
outermost surface of said pushtab. Vice versa, when said lateral wings are located
on said pushtab, said lateral wings press on the innermost surface of said outer skirt.
To better conform to the exterior surface contour of the adjacent portions of said
outer skirt, said pushtab and/or said outer skirt may preferably further comprise
recesses (227) corresponding to said lateral wings. Indeed, said lateral wings may
seat within said recesses.
[0041] It is believed that preloading of said pushtab ensures positive locking with said
interlocking tooth (119) even in situations where manufacturing tolerances drift beyond
specific limits. If no preloading of said pushtab is present, drifts in manufacturing
tolerance can reduce the required amount of travel for said pushtab and thereby permit
disengaging of said closure (120) with less depression of said pushtab. Furthermore,
we found that adults having impaired manual strength and dexterity do not find the
preloading of said pushtab to pose any additional opening difficulty for them. Indeed,
the level of preloading is not so great as to significantly increase the total force
required to release said pushtab from said interlocking tooth and permit disengaging
of said closure. Therefore, the adults are more prone to reapply said closure to said
package once the desired amount of contents has been removed rather than leaving said
closure only partially secured to or completely off of said package after initial
opening.
[0042] On the contrary, we found an improved child resistance when preloading said pushtab
(123') and/or spring (126). While the precise phenomenon which produces said improved
child resistance is not fully understood, it is believed that preloading of said pushtab
and/or spring offers a degree of initial resistance to the depression exerted by children.
This may discourage children from attempting to further depress said pushtab while
concurrently applying an disengaging force to said closure (120). Thus, the chances
that said closure will be inadvertently opened by someone who does not understand
the opening mechanism is substantially reduced. Another benefit of a preloaded pushtab
is that the resiliency of said pushtab is better preserved, especially when said pushtab
and/or spring is made of a particular material, like polypropylene.
[0043] Said package (100) according to the present invention is closed and opened in the
following manner. In the simplest execution of Figure 2a having screw threads as first
and second engaging means, the maximum thickness of said pushtab (123) is greater
compared to the thickness of the outer skirt (122). When the closure is screwed on
the container to close the package, the innermost surface of the outer skirt passes
in front of the outermost surface of the interlocking tooth. However, the pushtab,
which has a greater thickness with respect to the outer skirt, has to be deflected
to pass around the interlocking tooth. In this case, the deflection of the pushtab
may be helped by a guiding ramp (131). The guiding ramp is an inclined ramp located
between the innermost and the outermost surface of the pushtab and on the part of
the pushtab which first comes in contact with the interlocking tooth when the closure
is screwed in the closing direction. The direction along the guiding ramp can be substantially
parallel to the direction along the inclined wall (119a), as shown in a cross section
view of Figure 2g. Alternatively, the edge (119e) which is the interconnecting edge
between the inclined wall (119a) and the outermost surface (119c) of the interlocking
tooth may point towards the guiding ramp, as shown in a cross section view of Figure
2h. when the guiding ramp is made like in Figure 2g, then the pushtab is inwardly
deflected towards said neck portion (117) whenever said closure is turned in the closing
rotation. On the contrary, when the guiding ramp is like in Figure 2h, the pushtab
is outwardly deflected passing in front of the outermost surface (119c) of the interlocking
tooth whenever said closure is turned in the closing rotation.
[0044] Figures 2d, 2e and 4a illustrate the position of said pushtab, when said closure
is fully threaded onto said container. Said radial wall (119b) of said interlocking
tooth impedes that said pushtab may rotate in the reverse opening direction without
first pushing inwardly onto said pushtab. Indeed, to unscrew said closure from said
container, once said closure is fully assembled onto said shoulder portion (116),
said pushtabs must be inwardly depressed towards said dispensing opening (118) such
that said pushtab disengage from said interlocking tooth. Said pushtab must be depressed
until the thickness of said pushtab overcomes the innermost edge (119d) of said radial
wall (119b). Now it is possible to turn said closure in the opening direction and
to unscrew said closure from said container. Thereby at least part of said pushtab
faces the innermost surface of said interlocking tooth when said closure is disengaged
from said container. In other words, this means that at least part of said pushtab
passes adjacent to the innermost surface of the interlocking tooth when disengaging
said closure from said container. In case said closure comprises two pushtabs interacting
correspondingly with two interlocking teeth on said shoulder portion of said container,
then both pushtabs must be depressed together to unscrew said closure from said container.
[0045] The unscrewing of said closure from said container needs only a one-hand operation.
Indeed, it is possible to grasp said closure (120) with one hand and at the same time
to depress said pushtab(s) with one or two fingers of the same hand grasping said
closure before turning said closure to open said package. This one-hand operation
is allowed by the fact that said pushtab is positioned on said closure itself. Therefore,
the other hand may be used only to hold said container without needing to interact
in the opening operation. We found that packages, which are uneasy to hold due to
their unwieldy shape, especially when these packages have a large dimension and/or
weight, comprising the child resistant closure according to the present invention
can be firmly grasped and easily opened also by elderly adults having impaired manual
strength and dextrity. Therefore, the risk of having said package slipped from the
hand is substantially reduced.
[0046] The squeezing force required to depress said pushtab(s) (123) is preferably great
enough to be difficult for a child, yet low enough for adults, especially for elderly
adults having impaired manual strength and dextrity, to readily depress said pushtab(s).
The preferred squeezing force for said pushtab(s) is believed to be in the range of
about 2.2 N (0.5 pounds) and about 22.2 (5 pounds). In addition, said pushtab(s) are
preferably substantially flush with the outermost surface of said outer skirt (122)
of said closure (120). In this manner, grasping said closure about its outer skirt
is unlikely to permit said pushtab(s) from inadvertently disengaged from said interlocking
teeth (119). Rather, a conscious decision to squeeze said pushtab(s) must be made
by the user to initiate the opening process. This minimises the chance that a child
will be able to remove said closure (120) simply by squeezing the entire outermost
surface of said outer skirt (122) in his or her hand while trying to unscrew said
closure.
[0047] Figure 2b illustrates an embodiment of said package according to the present invention
comprising a surrounding wall (130). Said interlocking tooth is distanced and a separate
part of said surrounding wall. Again, said pushtab (123) has a greater thickness compared
to the outer skirt (122). Consequently, the pushtab has to be deflected to pass around
the interlocking tooth, as described for Figure 2a. Again the deflection of the pushtab
may be helped by the guiding ramp (131), preferably by the guiding ramp as shown in
Figure 2g. Consequently, the pushtab deflects in such a manner that the outermost
surface of the pushtab passes behind the outermost surface (119c) of the interlocking
tooth along the inclined ramp (119a), herein referred to as inward deflection. This
inward deflection is preferable, since a greater space for the deflection of the pushtab
is available. Indeed, the free space in front of the outermost surface of the interlocking
tooth is limited by the distance to the innermost surface of the surrounding wall.
Similarly as for the embodiment of Figure 2a, when said closure is turned in the closing
position, said pushtab is deflected, whereas the outer skirt passes between said surrounding
wall and the outermost surface (119c) of said interlocking tooth. To open said package,
said pushtab has to be pushed until the thickness of said pushtab overcomes said innermost
edge (119d) of said interlocking tooth, as described before in Figure 2a.
[0048] Said interlocking tooth (119) in Figure 2c is part of said surrounding wall (130).
In this case, said pushtab (123) comprises a downward extension (127) instead of the
guiding ramp (131) of Figures 2a and 2b. Said downward extension projects over the
bottom edge (128) of said outer skirt (122) and is located between said outer and
inner (121) skirt. When said closure is screwed on said container, said downward extension
is deflected as usual by said inclined wall (119a) of said interlocking tooth (119),
whereby the rest of said pushtab and said outer skirt remains above the top surface
(129) of said surrounding wall. To open said package, said downward extension has
to be inwardly pushed by depressing said pushtab until the thickness of said downward
extension overcomes said innermost edge (119d) of said interlocking tooth. Figure
2e illustrates the same embodiment of Figure 2c further comprising two opposing interlocking
teeth (119, 119'). This further opposing interlocking tooth (119') limits the movement
of said pushtab once said closure is in its closing position. We found that this limited
movement allowed in the closing position further discourages childs to open said closure.
[0049] Another preferred embodiment of a child resistant closure (300) according to the
present invention is shown in Figure 10a. As shown in Figure 10b, left half, said
pushtab (323) comprises an outer wall (Fig. 10b, 310) and an inner wall (312). Said
inner wall is connected with said outer wall. As a preferred option, said inner wall
is connected with said outer wall through a connecting portion (314). A channel (315)
is delimited by said inner wall, said outer wall and said connecting portion. When
said closure is screwed onto said container, mainly said inner wall of said pushtab
is deflected and locked by said interlocking tooth (119). Said outer wall of said
pushtab may also partially deflect being connected to said inner wall of said pushtab.
Said interlocking tooth passes between said inner and outer wall of said pushtab through
said channel (315). Another possibility is that said inner wall of said pushtab is
deflected principally upwards when pressing on said pushtab such that said inner wall
of said pushtab passes over said interlocking tooth. As a preferred option, the radial
wall (119b) of said interlocking tooth has a height which decreases towards the edge
(119d) of said radial wall. This decrease of the height of said radial wall facilitates
the disengagement of said pushtab from said interlocking tooth.
[0050] As described above, said radial wall (119b) of said interlocking tooth (119) impedes
that said inner wall (314), and consequently said pushtab (323), may rotate in the
reverse opening direction without any action on said pushtab. Indeed, to unscrew said
closure (300) from said container, once said closure is fully assembled onto said
shoulder portion (116), said pushtab must be inwardly depressed towards said dispensing
opening (118) such that said inner wall (312) disengages from said interlocking tooth.
Said pushtab must be depressed until the thickness of said inner wall overcomes the
edge (119d) of said radial wall (119b). Now it is possible to turn said closure in
the opening direction and to unscrew said closure from said container.
[0051] As a preferred option, said inner wall (314) may further comprise on its innermost
surface a lateral wall (Fig. 10b, right half, 316) on each side of said inner wall
(312). Said lateral wall is parallel to said inner wall and is located slightly behind
said inner wall towards said neck portion (117) between said interlocking tooth and
said neck portion (117) when said closure is in its closing position. Said lateral
wall ensures that said inner wall of said pushtab passes on said inclined wall (119a)
of said interlocking tooth when unscrewing said closure. Consequently, said interlocking
tooth is obliged to pass through said channel (315). This may be especially useful
when said shoulder portion (Fig. 2a, 116) does not comprise a surrounding wall (Fig.
2b, 130). Indeed, it may happen otherwise that said inner wall of said pushtab may
pass on the outermost surface (119c) of said interlocking tooth without having to
first deflect said pushtab bypassing the child resistance of said closure.
[0052] An example of a closure (310) according to the present invention comprising as first
and second engaging means a snapping mechanism is shown in Figures 13a to 13d The
outer shape of said closure in Figure 13a is similar to said closure shown in Figure
4a. Figure 13b illustrates said closure of Figure 13a without said outer skirt (322).
Said closure comprises said inner skirt (321), said pushtab (323), an inner wall (312)
of said pushtab similar to the inner wall described in Figures 10a 10b, a connecting
part (325) connecting said pushtab to said inner wall of said pushtab and a lug (327).
Said lug is an extension of said inner wall which interacts with said interlocking
tooth (319), shown in Figure 13c, to achieve a child resistant closure of the package
according to the present invention. Said interlocking tooth is located as before on
the upper portion of said container. Specifically, said lug interacts with said interlocking
tooth in such a manner that said closure cannot be pulled off from the corresponding
container before said pushtab is pressed. Indeed, only when pushing on said pushtab
allows said lug to get free from said interlocking tooth, and consequently to pull
off said closure from said container.
[0053] In a preferred embodiment said lug and said interlocking tooth are made as shown
in Figures 13c and 13d. Said lug comprises a lateral extension (328) comprising a
flat upper wall (329). Said extension may have a cylindrical shape. Preferably, said
extension has a semi-rounded cylindrical shape as shown in Figures 13b and 13c which
facilitates an easy snapping on of said closure on said container. Said interlocking
tooth further comprises a roof (330) extending from the upper portion of said interlocking
tooth. Said roof and said lug interact with each other in such a manner that said
lug is located under said roof when said closure is in its closed position on said
container. Consequently, in this position said closure cannot be simply pulled off
from said container. Indeed, when trying to pull off said closure with an upward movement,
said flat upper wall of said lug comes in interaction with the lower surface of said
roof. Thereby a further upward movement of said closure is prevented.
[0054] The only way to open said container is first to push on said pushtab (323), thereby
inwardly deflecting said inner wall (312) towards the inner skirt (321) of said closure.
Indeed, said inner wall is connected to said pushtab by said connecting part (325).
Consequently, also said lug (327) is pushed away from said roof (330). Said closure
can be easily pulled off once said lug is not vertically aligned, i.e. not under said
roof. We found that this provides child resistance to said closure according to the
present invention. When said closure is snapped onto said container, said lug passes
on one side of said roof. Thereby said inner wall is deflected inwardly towards said
inner skirt or outwardly away from said inner skirt. Once said lug has overpassed
said roof, said inner wall returns to the undeflected position where said lug is positioned
under said roof as shown in Figure 13c.
[0055] Another preferred embodiment of the present invention is shown in Figure 13d. In
this case at least a lug (327) is located on said closure on the lower portion of
said inner wall (312) between said pushtab (323) and said inner wall (312) and under
said connecting part (325). Said lug interlocks in between the arc (340). The arc
comprises a roof (341) limited by two colums (342). Said lug is again under said roof
in between said columns when said closure is in its closed position on said container.
To open said container the same principle as discussed before apply also in this case.
When said closure is pushed onto said container for closing, said spring deflects
inwardly towards said container, such that said lug snaps under said roof.
[0056] Another possible embodiment of a closure for said child resistant package according
to the present invention is shown in Figure 11. Said closure (400) comprises a housing
(410) and a fitment (420). Said housing comprises said outer skirt and cuts through
the thickness of said housing corresponding to the location of said two pushtabs (423).
Said fitment further comprises said inner skirt (421) and said two pushtabs. Said
fitment is inserted inside said housing to complete the closure (400) which can be
applied onto a container according to the present invention. Preferably, said housing
has an upper hole (407) and said fitment comprises a hat (421) passing at least partially
through said upper hole (407). In this case, said fitment provides the closure of
said container. Each feature described until here with the help of Figures 2 to 13
can be put in different combinations with any of the other features for a child resistant
package according to the present invention.
[0057] Preferably, said closure (120) is made of thermoplastic material. Such thermoplastic
materials have been extensively described in the art and include vinyl chloride based
resins, polymers and co-polymers derived from olefins acrylic polymers and co-polymers,
polyethylene, polypropylene, polystyrene, polyethylene terephthalate, polyethylene
terephthalate glycol, or mixtures thereof. Said closure can be made of single or multi-layer
extrusion of such materials. It can also comprise recycled thermoplastic materials.
A preferred thermoplastic material used herein is polypropylene. Different parts of
said closure, like said pushtab (123) or said spring (126), may be made of a different
thermoplastic material than said inner (121) or outer skirt (122). Parts of different
thermoplastic material may be co-injected together. Indeed, we found that said pushtab
or spring of different forms or of a different material with respect to the rest of
said closure allows to vary the flexibility of said pushtab, i.e. to vary the force
needed to be applied on said pushtab.
[0058] As a preferred option, said package (100) according to the present invention may
further comprise a pilferproof system. The pilfer-proof system enables the user to
check when buying the package according to the present invention filled with a product
that said package has not been opened before by someone else. Said pilferproof system
may be achieved with break-off spurs (140) or with a pull-out ring (145). Said break-off
spurs attach said closure (120) to said shoulder portion (116). This attachment achieved
with said break-off spurs is easily broken off when said package is opened for the
first time. Said pull-out cover is a cover over said opening (112) or reduced opening
(151). Consequently, the access to the content of said package can be achieved only
after uncovering said opening from said pull-off cover. As a preferred option, said
pull-off cover further comprises a ring extending from said pull-off cover. Said ring
facilitates the uncovering of said opening from said pull-off cover. Indeed, the user
may insert a finger in said ring, and consequently pull-off said cover.
[0059] Said package (100) according to the present invention is suitable for storing and
dispensing potentially dangerous products. Potentially dangerous products are products
which may hurt the health of children and adults when not used in a conscious manner
and with the correct dosage. Medicaments and cleaning products are, for example, such
products. These products may be in solid, tablet, granular, powdered, semi-solid,
paste or liquid form. Preferably, said package according to the present invention
contains liquid cleaning products, like a hard surface cleaner or a toilet bowl cleaner.
1. A child-resistant package (100) comprising a container (110) and a closure (120),
said package being suitable for storing and dispensing potentially dangerous products,
said container comprising an upper portion (115), said upper portion comprising a
first engaging means (118) for releasably securing said closure to said container,
said closure comprising an inner skirt (121) which comprises second engaging means
(118a) corresponding to said first engaging means of said upper portion for releasably
securing said closure to said container, said closure further comprising an outer
skirt (122), generally concentrically aligned with said inner skirt, characterized in that said upper portion of said container further comprises at least an interlocking tooth
(119), and said closure further comprises at least one resiliently deformable pushtab
(123), and at least a part of said pushtab is inwardly movable when a squeezing force
is applied to said inwardly movable part of said pushtab, said pushtab having an exposed
surface contour which generally conforms to the exterior surface contour of the adjacent
portions of said outer skirt, said interlocking tooth and said pushtab being so formed
and positioned to prevent removing of said closure from said container to open said
package unless said pushtab is first depressed to disengage said pushtab from said
interlocking tooth before said container is opened, and at least part of said pushtab
faces the innermost surface of said interlocking tooth when said closure is disengaged
from said container.
2. A package according to claim 1 characterized in that said upper portion (115) comprises
a neck portion (117) and a shoulder portion (116), said neck portion comprising an
opening (112), said shoulder portion comprising at least said interlocking tooth (119).
3. A package according to claim 2 characterized in that said shoulder portion (116) further
comprises a surrounding wall (130), said interlocking tooth (119) being located between
the innermost surface of said surrounding wall and said neck portion (117).
4. A package according to claim 3 characterized in that said shoulder portion (116) further
comprises a surrounding wall (130), said surrounding wall (130) further comprising
at least an interlocking tooth on the innermost surface of said surrounding wall.
5. A package according to claim 4 characterized in that said pushtab comprises a guiding
ramp (131) or a downward extension (127).
6. A package according to claim 2 characterized in that said shoulder portion (116) further
comprises a surrounding wall (130), said surrounding wall (130) further comprising
at least a cut through the thickness of said surrounding wall, said cut being dimensioned
to fully accommodate said pushtab (123).
7. A package according to any of the claims 2 to 6 characterized in that said shoulder
portion (116) is a transition piece attached to said container.
8. A package according to any of the preceding claims characterized in that said interlocking
tooth (119) comprises an inclined ramp (119a) and a radial wall (119b).
9. A package according to any of the preceding claims characterized in that said pushtab
(123) is connected with a spring (126) to said inner (121) and/or outer skirt (122)
of said closure (120).
10. A package according to claim 9 characterized in that said spring (326) comprises a
lug (327) and said interlocking tooth comprises a roof (330).
11. A package according to any of the preceding claims characterized in that said pushtab
(323) comprises an inner wall (312) and an outer wall (310).
12. A package according to claim 11 characterized in that said inner wall (312) further
comprises a lateral wall (316) which is located slightly behind said inner wall towards
said neck portion (117) between said interlocking tooth and said neck portion (117)
when said closure is in its closing position.
13. A package according to any of the preceding claims characterized in that said pushtab
(123') is preloaded.
14. A package according to claim 13 characterized in that said pushtab (123') and/or said
outer skirt (122) comprises lateral wings (225), which will maintain said pushtab
locked within said outer skirt.
15. A package according to any of the preceding claims characterized in that said closure
comprises two pushtabs opposite to each other.
16. A package according to claim 15 characterized in that said closure (400) comprises
a housing (410) and a fitment (420), said housing comprising said outer skirt and
cuts through the thickness of said housing corresponding to the location of two pushtabs
(423), and said fitment is inserted inside said housing, said fitment further comprising
said inner skirt (421) and said two pushtabs.
17. A package according to claim 16 characterized in that said housing has an upper hole
(407) and said fitment passes at least partially through said hole, said fitment providing
the closure of said container.