Field of the invention
[0001] The present invention relates to a container, or a cap for a container, which comprises
a venting means. This container or cap further comprises a means which avoids a substantial
decrease of the venting capacity of said venting means.
Background of the invention
[0002] The problem of container deformation in response to pressure differences existing
between the inside of a closed container and the ambient pressure is well known in
the packaging industry. Such container deformation may be non-recoverable for certain
container materials, like some plastics or metals. Thin-walled, partially flexible
containers are particularly sensitive to the problem.
[0003] There are a number of possible factors which may lead to the existence of the pressure
differences between the interior and the exterior of the container mentioned above.
The content of the container may, for example, be chemically unstable or may be subject
to reaction with gases which may exist in the head space of the container, or alternatively,
in certain specific circumstances, may react with the container material itself. Any
chemical reactions involving the liquid contents may lead to either production of
gases, and hence to overpressure in the container, or to the absorption of any head
space gases thereby causing underpressure in the container.
[0004] Pressure differences between the pressure inside the container and the ambient atmospheric
pressure may also occur when the temperature during the filling and sealing of the
container is significantly different from external temperature during shipment, transportation
and storage. Another possibility of a pressure difference may be caused by a different
ambient pressure at the filling of the container from another ambient pressure at
a different geographical location.
[0005] The prior art has proposed several solutions using valve systems which avoid pressure
differences between the interior and the exterior of the container. Proposed solutions
also relate to various venting caps which allow pressure generated inside the container
to be released by escape of gas. For example, FR-A-2 259 026, US-4 136 796 and DE-A-2
509 258 disclose self-venting closures comprising a gas-permeable membrane covering
an orifice to the exterior. Said membranes are made of a material which is impermeable
to liquids, but permeable to gases. Therefore, containers may comprise apertures to
release gas to the exterior without losing their leak-tightness. Another example is
EP-A-593 840 which discloses containers for containing liquids which generate pressure,
said container being made of a thermoplastic material comprising a network of micro-channels.
This network of microchannels is permeable to gases, but not to liquids.
[0006] We found that should liquid product contact these membranes, or the extremity of
micro-channels, said membranes may lose at least part of their gas-permeability. Indeed,
liquid products which are viscous or which have some affinity for these membranes
may not drain away from said membrane back into the container. In this manner, it
may happen that the container loses venting capacity. This loss of venting capacity
results in a pressure difference between the exterior and the inside of said container
which may deform said container. The contact between said product and said membrane
may be caused by splashes of said product onto said membrane as the filled container
is agitated during shipment and transportation of the container. We found that the
amount of splashes normally occurring during shipment and transportation are sufficient
to completely interrupt the venting capacity of said container. Another means by which
product may contact with the membrane is during an upside down storage of the container.
We further found that other venting systems, like valves for example, may also suffer
from a similar disadvantage.
[0007] We further found that an important parameter which influences the draining away of
said product from said membrane is that the product which has contacted said membrane
may undergo phase separation. Specifically, we found that for certain type of products
draining may be improved when phase separation is enhanced. On the contrary, we further
found that phase separation induced on other different products substantially reduces
the draining away from said venting means, and consequently reduces venting capacity
of said venting means. Therefore, phase separation of the splashed product through
said membrane is an important parameter which determines the venting capacity of said
venting means.
[0008] It is therefore an object of the present invention to provide a container (10) for
a liquid product, or a cap (10) for such a container which allows venting of said
product by a venting means (20), and allows control of the phase separation of said
product which is in contact with said venting means.
Summary of the Invention
[0009] The present invention provides a container (10) for a liquid product, or a cap (10)
for such a container, said container or cap enabling the venting of said product by
a venting means (20). Said venting means allows the passage of gases between the interior
and the exterior of said container when the pressure inside said container differs
from the ambient pressure. Said venting means is permeable to gases, but impermeable
to said product. Said container or cap contains a liquid product of the first group
of liquid products, and said container or cap comprises a control means (30) which
limits the phase separation of said product contacted onto said membrane.
[0010] The present invention further provides another embodiment of a container (10) for
a liquid product, or a cap (10) for such a container, said container or cap enabling
the venting of said product by a venting means (20), which on the contrary contains
a liquid product of the second group of liquid products, and said container or cap
comprises a control means (30) which enhances the phase separation of said product
contacted onto said venting means.
Brief description of the figures
[0011] Figures 1a, 1b and 1c illustrate cross sectional side views of a container (partially
shown) or of a cap comprising a venting means.
[0012] Figures 2a to 2c show the sequence of a test made to confirm the findings of the
present invention. Figures 2d and 2f are diagrams showing the results of the test
with different levels of phase separation.
[0013] Figure 3 is a diagram illustrating the viscosity as a function of the shear rate
of a typical composition having a shear-thinning, non-newtonian flow behaviour compared
to the viscosity of the phase separated portions of said composition.
Detailed description of the invention
[0014] In the following, the drawings may refer to a portion of a container as well as a
cap as well as any structure, like a lid, attached to said container. Indeed, the
present invention may be part of a cap only, whereby said cap may be then engaged
to any container filled with gasifying liquid products. A cap of the screw-on/in or
snap-on/in type, or a flip-top, push-pull or turret cap closures may be engagement
means between said cap and said container.
[0015] In the following, Figure 1a will be described first as a container, then as a cap.
In the first case, Figure 1a shows a cross sectional side view of a container, the
container (10) (only partially shown) comprises a hollow body (11). Said hollow body
may comprise a top wall (17), a side wall (18) and a bottom wall (not shown in Figure
1a). Said hollow body is able to contain any liquid products. Preferably, said hollow
body is flexible to an extent that it may deform in response to pressure differences
arising between the inside of said container and the ambient pressure. Pouches made
of thin plastic material, for example, are also encompassed by the present invention.
Otherwise, suitable shapes of said container may include essentially cylindrical,
tapered cylindrical, oval, square, rectangular or flat-oval.
[0016] In case Figure 1a represents a cross sectional side view of a cap, the cap (10) comprises
a top wall (17) and a side wall (18). Said cap can be engaged in a leak tight manner
to the container described before. In another preferred embodiment of the present
invention, said container or cap (10) may comprise a spout. Preferably, said container
or cap is made of plastic, metal, paper, or combinations of these materials as layers,
laminates or co-extrudates. The materials may be also recycled. Preferred materials
for said hollow body include plastics such as polyethylene (high or low density),
polyvinyl chloride, polyester, polyethylene terephthalate (=PET), extrudable PET,
polypropylene, polycarbonate and nylon. These plastics may be used individually or
be combined as co-extrudates, layers or laminates.
[0017] As another essential feature, said container or cap (10) comprises a venting means
(20). Said venting means is able to equalize the pressure inside said container to
the external atmospheric pressure. Consequently, said venting means is able to avoid
overpressure as well as underpressure inside said container. Indeed, said venting
means allows the escape of gases released from the contained product from the inside
to the outside of said container, or vice versa. Said venting means is located in
the upper portion of said container above the level of said contained product, when
said container is in its upright position. Indeed, the gases causing the overpressure
or underpressure accumulate in the upper region of the container. Therefore, the passage
of gases to the exterior or interior is facilitated.
[0018] Preferably, said venting means comprises at least an orifice (21) and a membrane
(22). Said orifice connects the interior of said container with the exterior. Specifically,
said orifice (21) allows the passage of gases from the interior to the exterior of
said container, or vice versa, such that pressure inside said container is either
maintained identical to the external atmospheric pressure or at a pressure at least
below the pressure at which significant bottle deformation occurs. Said orifice may
be located on said top wall or said side wall. As another preferred option, said orifice
is part of a separate part of said hollow body (11) of said container, whereby said
part can be attached onto said hollow body. The dimension of said orifice should be
suitable for said passage of gases.
[0019] Said membrane (22) covers said orifice and is located between the content of said
hollow body (11) and said orifice (21) in the interior or exterior of said hollow
body (11). Said membrane is impermeable to liquids, but permeable to gases. Therefore,
said membrane is able to provide a liquid impermeable barrier, while allowing gas
venting. Preferably, said membrane may be liquid impermeable up to pressures differences
of 1 bar between the inside and the outside of said hollow body, preferably up to
pressures differences of 500 mbar. Said membrane may be a planar surface, at least
when viewed macroscopically. Said membrane may also comprise a network of microchannels
which is permeable to gases, but not to liquids, as described in EP-A-593 840. Said
membrane may be corrugated macroscopically, like a zigzagged surface, in which case
said membrane is defined by several planes of different inclination with respect to
the horizontal direction, connected to each other.
[0020] Preferably, said membrane (22) is any material capable of being formed into a thin
layer which may be used to cover said orifice (21). Said membrane must be permeable
to gas flow, also in response to small pressure differences. Preferably, said membrane
should allow gas flow with pressure differences as low as 50 mbar, more preferably
as low as 5 mbar. The thickness of said membrane is a matter of choice, but preferably
would be in the region of 0.2 mm to 2 mm. Said membrane can comprise essentially any
material which may be formed into thin layers such as plastics, paper or metal having
micropores. Preferred materials for said membrane include microporous plastic films.
The size of the micropores of said membrane should be such so as to allow the passage
of gases at low pressure differences and at the same time to provide a high level
of liquid impermeability. Preferably, the micropores will be in the range of 0.1 µm
to 5 µm, more preferably between 0.2 µm to 1 µm. Preferably, said membrane has a rounded
shape. But other shapes, such as rectangular, triangular or else, may be also foreseen
to adapt it in a container or cap and/or improve the aesthetics of the container or
cap itself.
[0021] Preferred microporous plastic films for this application are:
- non-woven plastic films, especially the non-woven spun bounded polyethylene film material
sold under the trade name TYVEK by the Du Pont Company, of which TYVEK, Style 10,
which is fluorocarbon treated to achieve high fluid impermeability;
- an acrylic copolymer cast on a non-woven support (nylon or PET) with a fluoro-monomer
post-treatment hydrophobicity, sold under the trade name, VERSAPOR, by the Gelman
Sciences Company, 600, South Wagner Road, Ann Arbor, MI 48106, US.
[0022] The microporous film material of said membrane (22) may be treated to reduce its
surface energy and therefore to improve the impermeability to liquids of said film
material. The lowering of the surface energy of said film material is particularly
necessary to improve its impermeability when said container (10) contains products
comprising surfactant components. Preferably in this case, the specific surface energy
of said film material should be lower than that of the surfactant-containing product
to achieve a substantially complete impermeability to the product contents.
[0023] Fluorocarbon treatment, which involves fixation of a fluorocarbon material, on a
micro scale, to the surface of the film material is a specific example of a treatment
which provides such reduced surface energy. Indeed, the fluorination treatment reduces
the susceptibility of the microporous film material of said membrane to wetting by
the liquid product contents. However, when used to treat said microporous film material
of said membrane according to the present invention, this fluorocarbon treatment should
not compromise the gas permeability of said membrane. For example, a possible fluorocarbon
material for use in the fluorocarbon treatment according to the present invention
is sold under the trade name SCOTCHBAN, by the 3M Company.
[0024] Said membrane (22) may be applied and located inside or outside said hollow body
(11) between the content and said orifice (21) in any way maintaining its liquid-impermeability
and gas-permeability according to the present invention. The means of application
may therefore include the use of adhesives, or heat-sealing of said membrane onto
the area around said orifice or mechanical means such as clamping or hot-stamping,
or insertion of said membrane during molding of said container. As said before, the
application means employed should not significantly compromise the venting ability
of the membrane. For this reason, it is preferred that any adhesive used is also permeable
to gases, or does not fill up the pores of the membrane.
[0025] As described in co-pending European application No. 94870161.0, the membrane (22)
may be also fitted in a homing. Housings whose dimensions are particularly compatible
for use in a container or a cap according to the present invention are commercially
available from GVS, Via Roma 50, 40069, Zola Predosa (BO), Italy. In a highly preferred
embodiment, the manufacture of said housing and the fitting of said membrane (22)
in said housing can be achieved by an "insert molding operation", where:
- a sheet of membrane is fed into an apparatus; the sheet of membrane is advantageously
fed from a roll of membrane material;
- in said apparatus, at least one membrane is cut from said sheet and is placed into
a mold wherein said housing will be formed;
- then, the housing is molded substantially around said membrane in a manner which secures
said membrane in said housing. As "substantially around" it is meant herein that once
completed, this step should generate a housing with its fitted membrane, where both
surfaces of the membrane are accessible to air, but said membrane is tightly maintained
in the housing.
[0026] Housings may also be manufactured by heat sealing, ultrasonic sealing or gluing said
membrane (22) into said housing. Furthermore, housings may be manufactured by mechanically
holding the membrane between two separate pieces whereby said pieces are clipped together.
[0027] We found that the venting performance of said venting means (20) may be substantially
reduced when the contained liquid product contacts said membrane (22). As explained
above, said membrane is the most exposed part of said venting means towards the contained
product. The contacting between said product and said membrane inside a container
may mainly occur through splashes during shipment and transportation with agitation
of said container. As used herein "splashing" means a non-continuous and brief contact
of a liquid substance upon a surface when said liquid is agitated within the container.
The splashing of the contained liquid product occurs mainly during shipment and transportation,
when the risk of agitation of said container is higher.
[0028] We found that these membranes may lose their gas-permeability when the contained
liquid product contacts said membrane (22). Indeed, we found that liquid product or
part of said product may not sufficiently drain away from said membrane. In this manner,
said membrane or part thereof may be covered by the product, i.e. the venting performance
of said membrane is reduced for any part of said membrane covered by the product which
has not drained away. Consequently, the venting capacity of the container is reduced
or effectively lost.
[0029] This is particularly the case for liquid products which are viscous, or which have
some affinity for the membrane. We found that products having viscosities of at least
5 cps when measured using a Brookfield viscosity meter at 60 rpm, spindle 3 and 20°
Celsius demonstrate poor drainage away from said membrane. Other examples are liquids
exhibiting shear thinning, non-newtonian flow behaviour or liquids having a low surface
energy (< 30 dyne/cm
2). For example, liquids comprising surfactants exhibit typically a shear-thinning
flow behaviour. As used herein, a "shear thinning" product is a product which presents
a high viscosity when the shear rate is low, and vice versa its viscosity is low when
the shear rate is high. A shear thinning product exhibits poor drainage away from
said membrane. We believe that, due to the product flow characteristics observed during
drainage, the shear rate of product directly adjacent to the membrane is low. Consequently,
the final layer of product adjacent to the membrane exhibits an intrinsically high
viscosity. Therefore, the drainage of the final layer of product away from the membrane
is impeded.
[0030] The contacting between said contained liquid product and said membrane (22) occurs
mainly during shipment and transportation of the container. Indeed, said liquid product
splashes onto said membrane within said container when said container is agitated.
We found that the amount of splashes normally occurring during shipment and transportation
are sufficient to completely interrupt the venting capacity of said container. Another
means by which product may contact with the membrane is during an upside down storage
of the container. We further found that other venting systems, like valves for example,
may also suffer from a similar disadvantage. Consequently, the present invention provides
a container for a liquid product, or a cap for such a container which improves the
drainage of said splashed product away from said membrane.
[0031] A possible way to remove the splashed product from the membrane is to scrape the
surface of the membrane splashed by said product. We found that the venting capacity
of said membrane recovered sufficiently to prevent significant bottle deformation
once said splashed product was scraped from the surface of said membrane. The scraping
of said surface may be achieved with a device having the form of a shovel, for example.
Although this solution solves the problem of the present invention, it has two major
disadvantages. Firstly, the scraping action has to be carried out either manually
by the user, which is inappropriate, or by a mechanical moving device within the container,
which may be complex and expensive. Secondly, the action of scraping said splashed
product from said membrane may damage said membrane. Indeed, especially the impermeability
of said membrane to liquids may be easily lost through scraping.
[0032] The co-pending European Patent Application No.95104281.1 provides a container or
a cap in which said splashed product is enabled or compelled to drain away from said
membrane automatically without any scraping of said membrane. This means may comprise
the positioning of said venting means in an inclined or vertical plane with respect
to the supporting plane upon which said container stands in its upright position.
This is shown, for example, in Figure 1b, whereby said membrane (22) is vertical.
Alternatively or in combination, said means comprises a draining means (23) extending
from and connected to said venting means, as illustrated in Figure 1c. Said draining
means is preferably inclined or vertical with respect to the supporting plane upon
which said container stands in its upright position. The co-pending European Patent
Application mentioned before describes that this means improving the drainage of the
product splashed onto said membrane ensures an effective venting of said venting means.
[0033] We now further found that the draining away of the splashed product from said membrane
is influenced by the phase separation of said liquid product on said membrane (22).
Indeed, we found that the phase separation of said product on said membrane can either
limit or enhance the drainage of product away from said membrane, depending on the
type of the liquid product. Indeed, we distinguished two different groups of liquid
products. The distinguishing feature between these two groups is the change in viscosity
after phase separation of said liquid product on said membrane. In the following,
"liquid product" is a composition which comprises at least a liquid phase having a
viscosity of at least 5 cps when measured using a Brookfield viscosity meter at 60
rpm, spindle 3 and 20° Celsius. "Phase separation" means that said liquid product
separates into at least two distinct portions of matter, whereby said matters may
be in liquid state, gaseous state, dry solid state or mixture thereof.
[0034] The first group comprises liquid products which have at least one phase separated
portion of matter having an increased viscosity with respect to the viscosity of the
liquid product before its phase separation. On the contrary, the second group comprises
liquid products which have all phase separated portions of matter of decreased viscosity
with respect to the viscosity of the liquid product before its phase separation. We
observed that the first group comprises liquid products having a substantially newtonian
flow behaviour, compared to the second group which comprises liquid products having
a substantially shear-thinning, non-newtonian flow behaviour. As used herein, a product
having a newtonian flow behaviour" is a product of substantially constant viscosity
over a wide range of shear rate. On the contrary, a product having having shear thinning,
non-newtonian flow behaviour is shown, for example, in Figure 3, whereby the curve
connecting the filled squares is before phase separation, and the line connecting
the empty squares is after phase separation.
[0035] Consequently, a phase separation of a liquid product of the said first group (hereinafter
called "first liquid product") on said membrane (22) should be at least limited or
completely avoided. Indeed, the portion which is phase separated from said first liquid
product, has an increased viscosity in respect to said first liquid product. This
means that this portion has even lower tendency to drain away from said membrane.
Therefore, this portion partially covers or clogs said membrane reducing the venting
capacity of said membrane. On the contrary, a phase separation of a liquid product
of said second group (hereinafter called "second liquid product") on said membrane
should be encouraged. Indeed, the portions which are phase separated from said second
liquid product, have a lower viscosity in respect to said second liquid product. Therefore,
these portions of said second liquid product drain more easily away from said from
membrane avoiding to cover and to reduce the venting capacity of said membrane.
[0036] Examples of a first liquid products are non-emulsified liquid products, like the
following composition used for the treatment of laundry in hand washing and/or in
washing machine. In the following, "minors" are optional ingredients of the compositions
or products such as stabilisers, chelating agents, radical scavengers, surfactants,
bleach activators, builders, soil suspenders, dye transfer agents, solvents, brighteners,
perfumes, foam suppressors and dyes.
EXAMPLE I
[0037]
| INGREDIENTS |
WEIGHT PERCENT |
| Hydrogen peroxide |
14.00 |
| Sodium hydroxide |
10.00 |
| 1,2 propane diol |
9.00 |
| C12-C14-alcohol ethoxylate, 7 E0 |
11.00 |
| linear alkylbenzene sulphonate |
18.75 |
| fatty acid |
7.50 |
| water + minors |
balance |
[0038] We found that the portion which is phase separated from said first liquid product
of Example I gels onto said membrane, permanently masking said membrane if said gel
portion is not mechanically removed from said membrane. In the following, "gel" refers
to heavily viscous solutions. Therefore, said membrane loses at least partially its
venting capacity.
[0039] Examples of second liquid products are shear-thinning, non-newtonian emulsions. These
emulsions are described, for example, in the co-pending European patent application
No. 92870188.7, in which a hydrophobic liquid ingredient is emulsified in the composition
by using a specific non-ionic surfactant mixture. Following are other specific examples
of second liquid products:
EXAMPLE II
[0040]
| INGREDIENT |
WEIGHT PERCENT |
| hydrogen peroxide |
7.5 |
| acetyl triethyl citrate |
7.0 |
| Dobanol® 23-3 |
6.4 |
| Dobanol® 45-7 |
8.6 |
| sodium alkyl sulphate |
2.0 |
| H2SO4 |
up to pH 4 |
| water + minors |
balance |
EXAMPLE III
[0041]
| INGREDIENT |
WEIGHT PERCENT |
| hydrogen peroxide |
6.0 |
| acetyl triethyl citrate |
3.5 |
| Neodol® 45-7 |
8.1 |
| Lutensol® T03 |
6.9 |
| sodium alkyl sulphate |
2.0 |
| H2SO4 |
up to pH 4 |
| water + minors |
balance |
[0042] In this case, the portions which are phase separated from a second liquid product
do not gel onto said membrane. On the contrary, the separated portions have individual
viscosities which are lower in comparison with the viscosity of initial second liquid
product. Indeed, the viscosity of said second liquid product of Example II is typically
between 1200 cps and 1800 cps measured using a Brookfield viscosity-meter at 50 rpm,
spindle 3 at 20°C. However, the viscosities of the corresponding phase separated portions
are typically smaller than 100 cps measured using the same test parameters as before.
We further found that said phase separated portions exhibit less non-newtonian behaviour
than the initial composition of Example II. Consequently, the separated phases are
more able to drain away from said membrane, thus allowing venting through said membrane.
The same effect has been observed with the second liquid product of Example III, whose
viscosity before phase separation is typically between 1000 cps and 1400 cps measured
using a Brookfield viscosity-meter at 50 rpm, spindle 3 at 20°C.
[0043] We found that the phase separation of the first and second liquid product at the
membrane may be achieved by two distinct mechanisms: evaporation and/or hydrophobicity.
These two mechanisms may be also combined with each other to achieve an enhanced effect.
If certain components within said liquid product evaporate through said membrane (22)
and said orifice (21), said liquid product phase separates. Indeed, without being
bound by any theory, we believe that the porous material of said membrane connected
to said orifice allows certain components to evaporate through said membrane, thus
breaking down said liquid product in physically distinct portions of matter onto said
membrane. The evaporation is enhanced by maximizing the open area of said membrane
(22). Said open area of said membrane is the amount of area of said membrane exposed
to the exterior of said container or cap. Thus, said open area may depend on the dimension
and the number of orifices (21) which connect said membrane to the exterior of said
container or cap. Therefore, a maximized open area increases the evaporation of certain
components of said liquid product, and consequently enhances the phase separation
of said liquid product.
[0044] This is demonstrated by the following tests results. As depicted in Figures 2a to
2c, a membrane of the type Versapor® V800R closes one open end of a cylindrical tube
(41). Thus said membrane comprises an inner surface (42) directed towards the inside
of said cylindrical tube, whereas the opposite outer surface (43) is completely exposed
to the outside of said cylindrical tube being also the open area of said membrane.
The open area of said outer surface (43) may be reduced by covering said outer surface
with a polyethylene film comprising a pin hole. This membrane undergoes repeated splashes
(Fig. 2a) with a liquid product (44), whereby said liquid product stays on said inner
surface for 1 minute. Afterwards, said splashed liquid product is let to drain away
from said membrane for 24 hours by turning said inner surface upside down. Finally,
the venting pressure is measured after 24 hours drainage using a bubble point method.
This whole process has been repeated three times.
[0045] The "bubble point method", mentioned above, comprises the following steps:
- placing a thin layer of water over the outer surface (43) of the membrane closing
one open end of the cylindrical tube (41);
- increasing the pressure in said tube at a rate of 100 mbar per minute;
- recording the pressure at which air bubbles are seen to come through said membrane.
This detected pressure defines said venting pressure above.
[0046] Figure 2d represents the venting pressure after one, two and three splashes of a
first liquid product as exemplified in Example I. When the outer surface (43) is not
covered by said polyethylene film comprising a pin hole, said venting pressure increases
with every splash (empty squares). This means that the venting capacity of said membrane
is decreased when said first liquid product contacts said membrane. On the contrary,
when the outer surface (43) of said membrane is covered by said polyethylene film,
no substantial increase in venting pressure can be observed (filled squares). The
venting capacity of this protected membrane is substantially held intact. This means
that by limiting the open area of said outer surface (43) the venting capacity through
said membrane is not jeopardized. Therefore, the drainage away of the first liquid
product from said inner surface is encouraged when the evaporation through said membrane
is limited. We found that this is true for any liquid product being within said group
of first liquid products as defined above.
[0047] Instead, Figure 2e represents the venting pressure after one, two and three splashes
of a second liquid product as exemplified by the composition of Example II. When the
outer surface (43) is entirely exposed to the outside of said tube (41), no substantial
increase in venting pressure can be observed (empty squares). The venting capacity
of this protected membrane is substantially held intact. On the contrary, when the
outer surface (43) of said membrane is covered by said polyethylene film, said venting
pressure increases with every splash (filled squares). This means that the venting
capacity of said membrane is decreased when said second liquid product contacts said
membrane. This means that by limiting the open area of said outer surface (43) the
venting capacity through said membrane is substantially jeopardized. Therefore, the
drainage away of the second liquid product from said inner surface of said membrane
is encouraged when the evaporation through said membrane is maximized.
[0048] This is further shown in Figure 2f. The first two spalshes are made when said membrane
is covered by said polyethylene film with hole. As before the venting pressure increases.
But before the last splash, said polyethylene film is removed, and an immediate drop
in venting pressure after a further splash is achieved. The same result has been observed
with the composition of Example III, and this is true for any liquid product being
within said group of second liquid products as defined above.
[0049] Thus, an essential feature of the present invention is a control means (30) which
controls the phase separation of said product on said membrane (22). This control
means can either increase or decrease the phase separation on said membrane. As described
above, when said container contains a first liquid product said control means should
limit or impede phase separation of said first liquid product on said membrane by
reducing the open area of said membrane. As a preferred option, said control means
is provided by limiting the total size of said orifice (21). Indeed, the size of said
orifice itself determines said open area. As an alternative, the size of said orifice,
and therefore of said open area, may be reduced by further attaching a lid onto said
orifice. Indeed, said lid, which at least partially covers said orifice, is able to
reduce the open area of said membrane. Said lid may be a separate or integral part
of said container or cap (10).
[0050] As another preferred option for said first liquid product, said control means (30)
is covering said membrane with a polyethylene film comprising a pin hole at least
on the surface of said membrane nearest to said orifice. The size of said pin hole
should be such that phase separation of said first product on said membrane is limited
or avoided. Preferably, the size of said open area of said membrane when said container
contains liquid products of said first group is limited as a maximum to about 30%
of the surface of said membrane nearest to said orifice, more preferably said open
area is less than 20% of the surface of said membrane nearest to said orifice. We
further found that another control means is the distance between said membrane and
said orifice. Indeed, a greater distance between said membrane and said orifice reduces
the phase separation of said first product on said membrane with respect to a membrane
which has a smaller distance from said orifice. As a further control means, we found
that a membrane not directly exposed to said orifice also exhibits a reduced phase
separation of said first liquid product. For example, the overlapping walls (31, 31')
over said membrane with a free passage (32) may be a way to reduce the exposure of
said membrane to said orifice.
[0051] On the contrary, when said container contains a second liquid product, said control
means (30) should enhance the phase separation of said splashed product on said membrane.
Therefore, a control means is exposing completely a surface of said membrane to the
outside of said container. Preferably, the size of said orifice is maximized for said
second liquid product to enlarge said open area. Therefore, at least a partial evaporation,
and consequently a phase separation of said splashed product is enhanced on said membrane.
As said before, this enhances the draining away of said splashed product from said
membrane. The maximum size of said orifice is limited by the dimension of said container
or cap. Preferably, the size of said open area when said container contains liquid
products of said second group is at least 30 % of the surface of said membrane nearest
to said orifice, more preferably at least 50 % of the surface of said membrane nearest
to said orifice.
[0052] As another option for said second liquid product, is a control means (30) which exposes
said membrane (22) to the air flow outside said container or cap. This may be achieved,
for example, by having said membrane located above said top wall (17) of said container
or cap. In this case, at least part of said membrane extends above said top wall through
said orifice (21). To protect said membrane from being damaged during storing, transportation
and handling said membrane may be covered by a cover. Said cover may then further
comprise at least an orifice to get the air flow through the inside of said cover
to said membrane. We found that this air flow further enhances the phase separation
of said second liquid product on said membrane.
[0053] An alternative control means (30) for said second group liquids to control the phase
separation on said membrane is a hydrophobic membrane. In the following, a "hydrophobic
membrane" is a membrane (22) as described above having at least one surface directed
towards the liquid product inside said container which is more hydrophobic than said
liquid product. Said hydrophobic membrane may have all the external surfaces being
hydrophobic. Indeed, we found that said hydrophobic membrane may encourage phase separation
of said splashed liquid product onto said hydrophobic membrane. Without being bound
by any theory, we believe that the different components which make up the product
may have different surface tensions. Therefore, the inner surface (42) repels these
different components differently, thus encouraging phase separation. This is especially
true for the thin layer of liquid product which remains on the inner membrane surface
after gross liquid product drainage has occurred. We found that the phase separation
with a hydrophobic membrane has an important effect on the second liquid product group
comprising oil-emulsions. Whereas hydrophobicity has substantially no effect on the
first liquid products. Therefore, said hydrophobic membrane may be used in combination
with the evaporation to encourage the draining away of said splashed product from
said membrane.
1. A container (10) for a liquid product, or a cap (10) for such a container, said container
or cap enabling the venting of said product by a venting means (20), said venting
means allowing passage of gases between the interior and the exterior of said container
when the pressure inside said container differs from the ambient pressure, said venting
means being permeable to gases, but impermeable to said product, characterized in that said container contains a liquid product of the first group of liquid products, said
container or cap comprises a control means (30) which limits the phase separation
of said product contacted onto said venting means.
2. A container or a cap according to claim 1 characterized in that said venting means
(20) comprises an orifice (21) connecting the interior with the exterior of said container,
and a membrane (23) covering said orifice which permits the passage of gases, but
prevents the passage of liquid products, and said control means (30) is controlling
the size of the open area of said membrane (22).
3. A container or cap according to any of claim 2 characterized in that said open area
is limited by a lid attached onto said orifice.
4. A container or cap according to any of claims 2 and 3 characterized in that at least
the surface of said membrane exposed towards said orifice is covered by a film made
of polyethylene, said polyethylene film comprising a pin hole.
5. A container or cap according to any of claims 2 to 4 characterized in that said open
area of said membrane is from about 0% to about 30% of the surface of said membrane
being exposed said orifice.
6. A container (10) for a liquid product, or a cap (10) for such a container, said container
or cap enabling the venting of said product by a venting means (20), said venting
means allowing passage of gases between the interior and the exterior of said container
when the pressure inside said container differs from the ambient pressure, said venting
means being permeable to gases, but impermeable to said product, characterized in that said container contains a liquid product of the second group of liquid products,
and said container or cap comprises a control means (30) which enhances the phase
separation of said product contacted onto said venting means.
7. A container or a cap according to claim 6 characterized in that said venting means
(20) comprises an orifice (21) connecting the interior with the exterior of said container,
and a membrane (23) covering said orifice which permits the passage of gases, but
prevents the passage of liquid products, and said control means is enlarging the open
area of said membrane, preferably by enlarging the size of said orifice (21).
8. A container or cap according to any of claims 6 and 7 characterized in that the size
of said open area is at least 30 % of the surface of said membrane being exposed to
said orifice.
9. A container or cap according to any of claims 6 to 8 characterized in that said membrane
(22) has at least one surface directed towards the liquid product inside said container
which is more hydrophobic than said liquid product.
10. A container or cap according to any of the preceding claims characterized in that
said venting means (20) and/or membrane (22) of said venting means is positioned in
a plane inclined with respect to the supporting plane upon which said container stands
in its upright position.
11. A container or a cap (10) according to any of the preceding claims characterized in
that venting means further comprises a draining means (23) extending from and connected
to said venting means and/or membrane, and said draining means extends in an inclined
or vertical direction with respect to the supporting plane upon which said container
stands in its upright position.