TECHNICAL FIELD
[0001] The present invention relates to cleaning and bleaching compositions which employ
manganese complexes to boost performance. Bleaching, fabric laundering, automatic
dishwashing and sanitizing compositions with improved oxygen bleach activity are provided.
BACKGROUND OF THE INVENTION
[0002] It is common practice for formulators of cleaning compositions to include bleaching
agents such as sodium perborate or sodium percarbonate in such compositions for their
bleach effect. Such bleaches are widely recognized for their ability to remove various
stains and soils from fabrics. In like manner, formulators of automatic dishwashing
compositions have found that various bleaching agents can assist in the removal of
tea stains, proteinaceous soils, and the like, from dishware. Various fabric bleach
and/or pre-soaking compositions also comprise percarbonate or perborate bleaches.
Sanitizers for toilets, sewers and the like may also comprise various bleaches.
[0003] Unfortunately, many bleaching agents do not function optimally under all usage conditions.
As a general proposition, perborate and percarbonate bleaches are more effective in
hot water than in cold. Yet, many consumers now conduct fabric laundering and other
cleaning operations under moderate-to-cold water temperatures. To improve the performance
of perborate and percarbonate bleaches, manufacturers have turned to the so-called
"bleach activators". Such activators typically comprise organic molecules which interact
with perborate or percarbonate to release "per-acid" bleaching species. The combination
of bleach-plus-activator functions well over a wide range of water temperatures and
usage conditions.
[0004] It is also known that various transition metal cations, such as manganese, have the
potential to function as bleach activators or catalysts, presumably by virtue of their
catalytic interaction with peroxide or per-acid bleaching species. Unfortunately,
many transition metals react so readily with per-compounds that they too rapidly destroy
the bleaching species under conventional cleaning conditions. Attempts to catalyze
and improve-bleaching with manganese cations have been especially troublesome, since,
if improperly done, the deposition of unsightly brown MnO
2 stains on the surface being bleached can occur.
[0005] Various manganese bleach catalysts have been suggested. U.S. Patent 4,430,243, Bragg,
teaches bleach catalysis using various chelants and a mixture of manganese cations
and non-catalytic metal cations. Manganese gluconate catalysis is described in U.S.
4,728,455. Such prior art bleaches have not found commercial acceptance. More recently,
a series of manganese bleach catalysts involving quite complex ligands have been reported
(citations below).
[0006] It has now been discovered that compositions comprising N-acyl lactam activators
or amido-derived activators in combination with bleach catalysts, especially metal
bleach catalysts, can be used to provide effective, improved bleaching.
[0007] Accordingly, it is an object of the present invention to provide improved cleaning
and bleaching compositions using bleach activators and bleach catalysts. It is another
object herein to provide a means for removing soils and stains from fabrics and dishware
using the catalyzed bleaching systems of this invention. These and other objects are
secured herein, as will be seen from the following disclosures.
BACKGROUND ART
[0008] The use of amido-derived bleach activators in laundry detergents is described in
U.S. Patent 4,634,551. Another class of bleach activators comprises the benzoxazin-type
activators disclosed by Hodge et al in U.S. Patent 4,966,723, issued October 30, 1990.
The use of manganese with various complex ligands to enhance bleaching is reported
in the following United States Patents: 4,430,243; 4,728,455; 5,246,621; 5,244,594;
5,284,944; 5,194,416; 5,246,612; 5,256,779; 5,280,117; 5,274,147; 5,153,161; 5,227,084;
5,114,606; 5,114,611. See also: EP 549,271 A1; EP 544,490 A1; EP 549,272 A1; and EP
544,440 A2.
SUMMARY OF THE INVENTION
[0009] The present invention encompasses bleach compositions, comprising a bleaching agent,
especially a bleach which is a member selected from the group consisting of H
2O
2, perborate, percarbonate, persulfate and per-acid bleaches, one or more selected
bleach activators, and a catalytically-effective amount of one or more bleach catalysts,
especially metal bleach catalysts. Preferred compositions comprise a percarbonate
or perborate bleach, or mixtures thereof, and a bleach activator selected from N-acyl
lactam-type activators, amido-derived activators, benzoxazin-type activators, and
mixtures thereof. Additionally, the bleach compositions of this invention can further
comprise a second bleach activator or peracid selected from tetraacetylethylenediamine
(TAED), nonanoyloxybenzene sulfonate (NOBS), and magnesium monoperoxyphthalate.
[0010] The bleach activators are selected from the following:
a) an amido-derived bleach activator of the general formula:

or mixtures thereof, wherein R1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R2 is an alkylene, arylene or alkarylene group containing from 1 to 14 carbon atoms,
R5 is H or an alkyl, aryl, or alkaryl group containing from 1 to 10 carbon atoms, and
L is a leaving group;
b) benzoxazin-type bleach activators of the general formula:

wherein R1 is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R2, R3, R4, and R5 may be the same or different substituents selected from H, halogen, alkyl, alkenyl,
aryl, hydroxyl, alkoxyl, amino, alkylamino, COOR6 (wherein R6 is H or an alkyl group) and carbonyl functions;
c) N-acyl lactam bleach activators of the formula:

wherein n is from 0 to 8, preferably from 0 to 2, and R6 is H, an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbons,
or a substituted phenyl group containing from 6 to 18 carbon atoms (See copending
applications 08/064,562 and 08/082,270.); and
d) mixtures of a), b) and c).
[0011] Preferably, the molar ratio of hydrogen peroxide yielded by the peroxygen bleaching
compound to bleach activator is greater than about 1.0. Most preferably, the molar
ratio of hydrogen peroxide to bleach activator is at least about 1.5.
[0012] Preferred bleach activators of type a) are those wherein R
1 is an alkyl group containing from about 6 to about 12 carbon atoms, R
2 contains from about 1 to about 8 carbon atoms, and R
5 is H or methyl. Particularly preferred bleach activators are those of the above general
formulas wherein R
1 is an alkyl group containing from about 7 to about 10 carbon atoms and R
2 contains from about 4 to about 5 carbon atoms.
[0013] Preferred bleach activators of type b) are those wherein R
2, R
3, R
4, and R
5 are H and R
1 is a phenyl group.
[0014] The preferred acyl moieties of said N-acyl lactam bleach activators of type c) have
the formula R
6-CO- wherein R
6 is H, an alkyl, aryl, alkoxyaryl, or alkaryl group containing from about 1 to about
12 carbons, or a substituted phenyl group containing from about 6 to about 18 carbons.
In highly preferred embodiments, R
6 is a member selected from the group consisting of unsubstituted and substituted phenyl,
heptyl, octyl, nonyl, 2,4,4-trimethylpentyl, decenyl and mixtures thereof.
[0015] Highly preferred activators include benzoyl caprolactam, nonanoyl caprolactam, benzoyl
valerolactam, nonanoyl valerolactam, 3,5,5-trimethylhexanoyl caprolactam, 3,5,5-trimethylhexanoyl
valerolactam, octanoyl caprolactam, octanoyl valerolactam, decanoyl caprolactam, decanoyl
valerolactam, undecenoyl caprolactam, undecenoyl valerolactam, (6-octanamidocaproyl)oxybenzenesulfonate,
(6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzenesulfonate,
and mixtures thereof. Examples of highly preferred substituted benzoyl lactams include
methylbenzoyl caprolactam, methylbenzoyl valerolactam, ethylbenzoyl caprolactam, ethylbenzoyl
valerolactam, propylbenzoyl caprolactam, propylbenzoyl valerolactam, isopropylbenzoyl
caprolactam, isopropylbenzoyl valerolactam, butylbenzoyl caprolactam, butylbenzoyl
valerolactam, tert-butylbenzoyl caprolactam, tert-butylbenzoyl valerolactam, pentylbenzoyl
caprolactam, pentylbenzoyl valerolactam, hexylbenzoyl caprolactam, hexylbenzoyl valerolactam,
ethoxybenzoyl caprolactam, ethoxybenzoyl valerolactam, propoxybenzoyl caprolactam,
propoxybenzoyl valerolactam, isopropoxybenzoyl caprolactam, isopropoxybenzoyl valerolactam,
butoxybenzoyl caprolactam, butoxybenzoyl valerolactam, tert-butoxybenzoyl caprolactam,
tert-butoxybenzoyl valerolactam, pentoxybenzoyl caprolactam, pentoxybenzoyl valerolactam,
hexoxybenzoyl caprolactam, hexoxybenzoyl valerolactam, 2,4,6-trichlorobenzoyl caprolactam,
2,4,6-trichlorobenzoyl valerolactam, pentafluorobenzoyl caprolactam, pentafluorobenzoyl
valerolactam, dichlorobenzoyl caprolactam, dimethoxybenzoyl caprolactam, 4-chlorobenzoyl
caprolactam, 2,4-dichlororbenzoyl caprolactam, terephthaloyl dicaprolactam, pentafluorobenzoyl
caprolactam, pentafluorobenzoyl valerolactam, dichlorobenzoyl valerolactam, dimethoxybenzoyl
valerolactam, 4-chlorobenzoyl valerolactam, 2,4-dichlorobenzoyl valerolactam, terephthaloyl
divalerolactam, 4-nitrobenzoyl caprolactam, 4-nitrobenzoyl valerolactam, dinitrobenzoyl
caprolactam, dinitrobenzoyl valerolactam, and mixtures thereof.
[0016] Particularly preferred are bleach activators selected from the group consisting of
benzoyl caprolactam, benzoyl valerolactam, nonanoyl caprolactam, nonanoyl valerolactam,
4-nitrobenzoyl caprolactam, 4-nitrobenzoyl valerolactam, octanoyl caprolactam, octanoyl
valerolactam, decanoyl caprolactam, decanoyl valerolactam, undecanoyl caprolactam,
undecanoyl valerolactam, 3,5,5-trimethylhexanoyl caprolactam, 3,5,5-trimethylhexanoyl
valerolactam, dinitrobenzoyl caprolactam, dinitrobenzoyl valerolactam, terephthaloyl
dicaprolactam, terephthaloyl divalerolactam, (6-octanamidocaproyl)oxybenzenesulfonate,
(6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzenesulfonate,
and mixtures thereof.
[0017] Preferred compositions herein are those wherein the bleach catalyst is a metal-based
catalyst.
[0018] The invention also encompasses detergent compositions, especially laundry detergents,
comprising otherwise conventional surfactants and other detersive ingredients and
bleach, and a catalytically effective amount of a bleach catalyst. Again, in such
compositions the bleach preferably comprises a member selected from the group consisting
of percarbonate, perborate and mixtures thereof with bleach activators, especially
bleach activators selected from N-acyl caprolactams, N-acyl valerolactams, benzoxazin-type
activators, amido-derived activators and mixtures thereof.
[0019] The invention also encompasses detergent or bleach compositions comprising a bleach,
bleach activator, and a catalytically effective amount of a water-soluble manganese
salt.
[0020] The invention also encompasses a method for improving the bleaching performance of
oxygen or per-acid bleach compositions, comprising adding thereto a catalytically
effective amount of manganese cations in the presence of selected ligands. This provides
a method for removing stains from fabrics, comprising contacting said fabrics with
an aqueous medium comprising said compositions.
[0021] The bleach catalyst is used in a catalytically effective amount in the compositions
and processes herein. By "catalytically effective amount" is meant an amount which
is sufficient, under whatever comparative test conditions are employed, to enhance
bleaching and removal of the stain or stains of interest from the target substrate.
Thus, in a fabric laundering operation, the target substrate will typically be a fabric
stained with, for example, various food stains. For automatic dishwashing, the target
substrate may be, for example, a porcelain cup or plate with tea stain or a polyethylene
plate stained with tomato soup. The test conditions will vary, depending on the type
of washing appliance used and the habits of the user. Thus, front-loading laundry
washing machines of the type employed in Europe generally use less water and higher
detergent concentrations than do top-loading U.S.-style machines. Some machines have
considerably longer wash cycles than others. Some users elect to use very hot water;
others use warm or even cold water in fabric laundering operations. Of course, the
catalytic performance of the bleach catalyst will be affected by such considerations,
and the levels of bleach catalyst used in fully-formulated detergent and bleach compositions
can be appropriately adjusted. As a practical matter, and not by way of limitation,
the compositions and processes herein can be adjusted to provide on the order of at
least one part per ten million of the active bleach catalyst species in the aqueous
washing liquor, and will preferably provide from about 0.1 ppm to about 700 ppm, more
preferably from about 1 ppm to about 500 ppm, of the catalyst species in the laundry
liquor. To illustrate this point further, on the order of 3 micromolar manganese catalyst
is effective at 40°C, pH 10 under European conditions using perborate and a bleach
activator (e.g., benzoyl caprolactam). An increase in concentration of 3-5 fold may
be required under U.S. conditions to achieve the same results. Conversely, use of
a bleach activator and the manganese catalyst with perborate may allow the formulator
to achieve equivalent bleaching at lower perborate usage levels than products without
the manganese catalyst.
[0022] All percentages, ratios and proportions herein are by weight, unless otherwise specified.
All documents cited are, in relevant part, incorporated herein by reference.
DETAILED DESCRIPTION OF THE INVENTION
Bleach Catalyst
[0023] The bleach catalyst material used herein can comprise the free acid form, the salts,
and the like.
[0024] One type of bleach catalyst is a catalyst system comprising a heavy metal cation
of defined bleach catalytic activity, such as copper, iron or manganese cations, an
auxiliary metal cation having little or no bleach catalytic activity, such as zinc
or aluminum cations, and a sequestrant having defined stability constants for the
catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid,
ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof. Such
catalysts are disclosed in U.S. Pat. 4,430,243.
[0025] Other types of bleach catalysts include the manganese-based complexes disclosed in
U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts
include Mn
IV2(u-O)
3(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(PF
6)
2, Mn
III2(u-O)
1(u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2(ClO
4)
2, Mn
IV4(u-O)
6(1,4,7-triazacyclononane)
4(ClO
4)
4, Mn
IIIMn
IV4(u-O)
1(u-OAc)
2-(1,4,7-trimethyl-1,4,7-triazacyclononane)
2(ClO
4)
3, and mixtures thereof. Others are described in European patent application publication
no. 549,272. Other ligands suitable for use herein include 1,5,9-trimethyl-1,5,9-triazacyclododecane,
2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, 1,2,4,7-tetramethyl-1,4,7-triazacyclononane,
and mixtures thereof.
[0026] The bleach catalysts useful in machine dishwashing compositions and concentrated
powder detergent compositions may also be selected as appropriate for the present
invention. For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S.
Pat. 5,227,084.
[0027] See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such
as Mn
IV(1,4,7-trimethyl-1,4, 7-triazacyclononane)(OCH
3)
3(PF
6).
[0028] Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is a
water-soluble complex of manganese (II), (III), and/or (IV) with a ligand which is
a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups.
Preferred ligands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol,
adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.
[0029] U.S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition
metals, including Mn, Co, Fe, or Cu, with an non-(macro)-cyclic ligand. Said ligands
are of the formula:

wherein R
1, R
2, R
3, and R
4 can each be selected from H, substituted alkyl and aryl groups such that each R
1-N=C-R
2 and R
3-C=N-R
4 form a five or six-membered ring. Said ring can further be substituted. B is a bridging
group selected from O, S. CR
5R
6, NR
7 and C=O, wherein R
5, R
6, and R
7 can each be H, alkyl, or aryl groups, including substituted or unsubstituted groups.
Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole,
and triazole rings. Optionally, said rings may be substituted with substituents such
as alkyl, aryl, alkoxy, halide, and nitro. Particularly preferred is the ligand 2,2'-bispyridylamine.
Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and -bispyridylamine
complexes. Highly preferred catalysts include Co(2,2'-bispyridylamine)Cl
2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate,
Co(2,2-bispyridylamine)
2O
2ClO
4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II)
perchlorate, and mixtures thereof.
[0030] Other examples include Mn gluconate, Mn(CF
3SO
3)
2, Co(NH
3)
5Cl, and the binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands,
including N
4Mn
III(u-O)
2Mn
IVN
4)
+ and [Bipy
2Mn
III(u-O)
2Mn
IVbipy
2]-(ClO
4)
3.
[0031] The bleach catalysts of the present invention may also be prepared by combining a
water-soluble ligand with a water-soluble manganese salt in aqueous media and concentrating
the resulting mixture by evaporation. Any convenient water-soluble salt of manganese
can be used herein. Manganese (II), (III), (IV) and/or (V) is readily available on
a commercial scale. In some instances, sufficient manganese may be present in the
wash liquor, but, in general, it is preferred to add Mn cations in the compositions
to ensure its presence in catalytically-effective amounts. Thus, the sodium salt of
the ligand and a member selected from the group consisting of MnSO
4, Mn(ClO
4)
2 or MnCl
2 (least preferred) are dissolved in water at molar ratios of ligand:Mn salt in the
range of about 1:4 to 4:1 at neutral or slightly alkaline pH. The water may first
be de-oxygenated by boiling and cooled by sparging with nitrogen. The resulting solution
is evaporated (under N
2, if desired) and the resulting solids are used in the bleaching and detergent compositions
herein without further purification.
[0032] In an alternate mode, the water-soluble manganese source, such as MnSO
4, is added to the bleach/cleaning composition or to the aqueous bleaching/cleaning
bath which comprises the ligand. Some type of complex is apparently formed
in situ, and improved bleach performance is secured. In such an
in situ process, it is convenient to use a considerable molar excess of the ligand over the
manganese, and mole ratios of ligand:Mn typically are 3:1 to 15:1. The additional
ligand also serves to scavenge vagrant metal ions such as iron and copper, thereby
protecting the bleach from decomposition. One possible such system is described in
European patent application, publication no. 549,271.
[0033] While the structures of the bleach-catalyzing manganese·complexes of the present
invention have not been elucidated, it may be speculated that they comprise chelates
or other hydrated coordination complexes which result from the interaction of the
carboxyl and nitrogen atoms of the ligand with the manganese cation. Likewise, the
oxidation state of the manganese cation during the catalytic process is not known
with certainty, and may be the (+II), (+III), (+IV) or (+V) valence state. Due to
the ligands' possible six points of attachment to the manganese cation, it may be
reasonably speculated that multi-nuclear species and/or "cage" structures may exist
in the aqueous bleaching media. Whatever the form of the active Mn·ligand species
which actually exists, it functions in an apparently catalytic manner to provide improved
bleaching performances on stubborn stains such as tea, ketchup, coffee, blood, and
the like.
[0034] Other bleach catalysts are described, for example, in European patent application,
publication no. 408,131 (cobalt complex catalysts), European patent applications,
publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455
(manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application,
publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845
(aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373
(manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat.
specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing
salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations),
and U.S. 4,728,455 (manganese gluconate catalysts).
[0035] Bleaching Compounds and Bleaching Agents - It is to be appreciated that the bleach catalyst does not function as a bleach
by itself. Rather, it is used as a catalyst to enhance the performance of conventional
bleaches and, in particular, oxygen bleaches such as perborate, percarbonate, persulfate,
and the like, especially in the presence of bleach activators. Accordingly, the compositions
herein also contain bleaching agents or bleaching mixtures containing a bleaching
agent and one or more bleach activators, in an amount sufficient to provide bleaching
of the stain or stains of interest. Bleaching agents will typically be at levels of
from about 1% to about 80%, more typically from about 5% to about 20%, of the detergent
composition, especially for fabric laundering. Bleach and pre-soak compositions may
comprise from 5% to 99% of the bleaching agent. If present, the amount of bleach activators
will typically be from about 0.1% to about 60%, more typically from about 0.5% to
about 40% of the bleaching mixture comprising the bleaching agent-plus-bleach activator.
[0036] The bleaching agents used herein can be any of the bleaching agents useful for detergent
compositions in textile cleaning, hard surface cleaning, or other cleaning purposes
that are now known or become known. These include oxygen bleaches as well as other
bleaching agents. Perborate bleaches, e.g., sodium perborate (e.g., mono- or tetra-hydrate)
can be used herein.
[0037] Peroxygen bleaching agents are preferably used in the compositions. Suitable peroxygen
bleaching compounds include sodium carbonate peroxyhydrate and equivalent "percarbonate"
bleaches, sodium pyrophosphate peroxyhydrate, urea peroxyhydrate, and sodium peroxide.
Persulfate bleach (e.g., OXONE, manufactured commercially by DuPont) can also be used.
[0038] A preferred percarbonate bleach comprises dry particles having an average particle
size in the range from about 500 micrometers to about 1,000 micrometers, not more
than about 10% by weight of said particles being smaller than about 200 micrometers
and not more than about 10% by weight of said particles being larger than about 1,250
micrometers. Optionally, the percarbonate can be coated with silicate, borate or water-soluble
surfactants. Percarbonate is available from various commercial sources such as FMC,
Solvay and Tokai Denka.
[0039] The compositions of the present invention also comprise mixtures of bleaching activators.
[0040] Peroxygen bleaching agents, the perborates, the percarbonates, etc., are preferably
combined with bleach activators, which lead to the
in situ production in aqueous solution (i.e., during the washing process) of the peroxy acid
corresponding to the bleach activator.
[0041] Amido Derived Bleach Activators - The bleach activators of type a) employed in the present invention are amide substituted
compounds of the general formulas:

or mixtures thereof, wherein R
1, R
2 and R
5 are as defined above and L can be essentially any suitable leaving group. A leaving
group is any group that is displaced from the bleaching activator as a consequence
of the nucleophilic attack on the bleach activator by the perhydroxide anion. This,
the perhydrolysis reaction, results in the formation of the peroxycarboxylic acid.
Generally, for a group to be a suitable leaving group it must exert an electron attracting
effect. It should also form a stable entity so that the rate of the back reaction
is negligible. This facilitates the nucleophilic attack by the perhydroxide anion.
[0042] The L group must be sufficiently reactive for the reaction to occur within the optimum
time frame (e.g., a wash cycle). However, if L is too reactive, this activator will
be difficult to stabilize for use in a bleaching composition. These characteristics
are generally paralleled by the pKa of the conjugate acid of the leaving group, although
exceptions to this convention are known. Ordinarily, leaving groups that exhibit such
behavior are those in which their conjugate acid has a pKa in the range of from about
4 to about 13, preferably from about 6 to about 11 and most preferably from about
8 to about 11.
[0043] Preferred bleach activators are those of the above general formula wherein R
1, R
2 and R
5 are as defined for the peroxyacid and L is selected from the group consisting of:

and mixtures thereof, wherein R
1 is an alkyl, aryl, or alkaryl group containing from about 1 to about 14 carbon atoms,
R
3 is an alkyl chain containing from 1 to about 8 carbon atoms, R
4 is H or R
3, and Y is H or a solubilizing group.
[0044] The preferred solubilizing groups are -SO
3-M
+, -CO
2-M
+, -SO
4-M
+, -N
+(R
3)
4X
- and O←N(R
3)
3 and most preferably -SO
3-M
+ and -CO
2-M
+ wherein R
3 is an alkyl chain containing from about 1 to about 4 carbon atoms, M is a cation
which provides solubility to the bleach activator and X is an anion which provides
solubility to the bleach activator. Preferably, M is an alkali metal, ammonium or
substituted ammonium cation, with sodium and potassium being most preferred, and X
is a halide, hydroxide, methylsulfate or acetate anion. It should be noted that bleach
activators with a leaving group that does not contain a solubilizing groups should
be well dispersed in the bleaching solution in order to assist in their dissolution.
[0045] Preferred bleach activators are those of the above general formula wherein L is selected
from the group consisting of:

wherein R
3 is as defined above and Y is -SO
3-M
+ or -CO
2-M
+ wherein M is as defined above.
[0046] Preferred examples of bleach activators of the above formulae include (6-octanamidocaproyl)oxybenzenesulfonate,
(6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzenesulfonate,
and mixtures thereof.
[0047] Another important class of bleach activators, including those of type b) and type
c), provide organic peracids as described herein by ring-opening as a consequence
of the nucleophilic attack on the carbonyl carbon of the cyclic ring by the perhydroxide
anion. For instance, this ring-opening reaction in type c) activators involves attack
at the lactam ring carbonyl by hydrogen peroxide or its anion. Since attack of an
acyl lactam by hydrogen peroxide or its anion occurs preferably at the exocyclic carbonyl,
obtaining a significant fraction of ring-opening may require a catalyst. Another example
of ring-opening bleach activators can be found in type b) activators, such as those
disclosed in U.S. Patent 4,966,723, Hodge et al, issued Oct. 30, 1990.
[0048] Such activator compounds disclosed by Hodge include the activators of the benzoxazin-type,
having the formula:

including the substituted benzoxazins of the type

wherein R
1 is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R
2, R
3, R
4, and R
5 may be the same or different substituents selected from H, halogen, alkyl, alkenyl,
aryl, hydroxyl, alkoxyl, amino, alkyl amino, COOR
6 (wherein R
6 is H or an alkyl group) and carbonyl functions.
[0049] A preferred activator of the benzoxazin-type is:

[0050] When the activators are used, optimum surface bleaching performance is obtained with
washing solutions wherein the pH of such solution is between about 8.5 and 10.5 and
preferably between 9.5 and 10.5 in order to facilitate the perhydrolysis reaction.
Such pH can be obtained with substances commonly known as buffering agents, which
are optional components of the bleaching systems herein.
[0051] Still another class of preferred bleach activators includes the acyl lactam activators,
especially acyl caprolactams and acyl valerolactams of the formulae:

wherein R
6 is H, an alkyl, aryl, alkoxyaryl, or alkaryl group containing from 1 to about 12
carbon atoms, or a substituted phenyl group containing from about 6 to about 18 carbons.
See also copending U.S. applications 08/064,562 and 08/082,270, which disclose substituted
benzoyl lactams. See also U.S. Patent 4,545,784, issued to Sanderson, October 8, 1985,
incorporated herein by reference, which discloses acyl caprolactams, including benzoyl
caprolactam, adsorbed into sodium perborate.
[0052] Additional Bleach Activators - Various nonlimiting examples of additional activators which may optionally comprise
the bleach compositions disclosed herein include those in U.S. Patent 4,915,854, issued
April 10, 1990 to Mao et al, and U.S. Patent 4,412,934. The nonanoyloxybenzene sulfonate
(NOBS) and tetraacetyl ethylene diamine (TAED) activators are typical, and mixtures
thereof can also be used. See also U.S. 4,634,551 for other typical bleaches and activators
useful herein.
[0053] Bleaching Agents - Another optional, yet preferable, category of bleaching agent that can be used
without restriction encompasses percarboxylic acid bleaching agents and salts thereof.
Suitable examples of this class of agents include magnesium monoperoxyphthalate hexahydrate
(INTEROX), the magnesium salt of metachloro perbenzoic acid, 4-nonylamino-4-oxoperoxybutyric
acid and diperoxydodecanedioic acid. Such bleaching agents are disclosed in U.S. Patent
4,483,781, Hartman, issued November 20, 1984, U.S. Patent Application 740,446, Burns
et al, filed June 3, 1985, European Patent Application 0,133,354, Banks et al, published
February 20, 1985, and U.S. Patent 4,412,934, Chung et al, issued November 1, 1983.
Highly preferred bleaching agents also include 6-nonylamino-6-oxoperoxycaproic acid
as described in U.S. Patent 4,634,551, issued January 6, 1987 to Burns et al.
[0054] The present invention may further optionally encompass bleaching compositions comprising
an effective amount of a substantially insoluble organic peroxyacid having the general
formula:

wherein R
1, R
2, and R
5 are as defined for the type a) bleach activator above.
[0055] The superior bleaching/cleaning action of the present compositions is achieved with
safety to natural rubber machine parts and other natural rubber articles, including
fabrics containing natural rubber and natural rubber elastic materials. The bleaching
mechanism and, in particular, the surface bleaching mechanism are not completely understood.
However, it is generally believed that the bleach activator undergoes nucleophilic
attack by a perhydroxide anion, which is generated from the hydrogen peroxide evolved
by the peroxygen bleach, to form a peroxycarboxylic acid. This reaction is commonly
referred to as perhydrolysis.
[0056] The amido-derived and lactam bleach activators herein can also be used in combination
with rubber-safe, enzyme-safe, hydrophilic activators such as TAED, typically at weight
ratios of amido-derived or caprolactam activators:TAED in the range of 1:5 to 5:1,
preferably about 1:1.
Adjunct Ingredients
[0057] The compositions herein can optionally include one or more other detergent adjunct
materials or other materials for assisting or enhancing cleaning performance, treatment
of the substrate to be cleaned, or to modify the aesthetics of the detergent composition
(e.g., perfumes, colorants, dyes, etc.). Preferably, the adjunct ingredients should
have good stability with the bleaches employed herein. Preferably, the detergent compositions
herein should be boron-free and phosphate-free. Additionally, dishcare formulations
are preferably chlorine-free. The following are illustrative examples of such adjunct
materials.
[0058] Builders - Detergent builders can optionally be included in the compositions herein to assist
in controlling mineral hardness. Inorganic as well as organic builders can be used.
Builders are typically used in fabric laundering compositions to assist in the removal
of particulate soils.
[0059] The level of builder can vary widely depending upon the end use of the composition
and its desired physical form. When present, the compositions will typically comprise
at least about 1% builder. Liquid formulations typically comprise from about 5% to
about 50%, more typically about 5% to about 30%, by weight, of detergent builder.
Granular formulations typically comprise from about 10% to about 80%, more typically
from about 15% to about 50% by weight, of the detergent builder. Lower or higher levels
of builder, however, are not meant to be excluded.
[0060] Examples of silicate builders are the alkali metal silicates, particularly those
having a SiO
2:Na
2O ratio in the range 1.6:1 to 3.2:1 and layered silicates, such as the layered sodium
silicates described in U.S. Patent 4,664,839, issued May 12, 1987 to H. P. Rieck.
NaSKS-6 is the trademark for a crystalline layered silicate marketed by Hoechst (commonly
abbreviated herein as "SKS-6"). Unlike zeolite builders, the Na SKS-6 silicate builder
does not contain aluminum. NaSKS-6 has the delta-Na
2SiO
5 morphology form of layered silicate. It can be prepared by methods such as those
described in German DE-A-3,417,649 and DE-A-3,742,043. SKS-6 is a highly preferred
layered silicate for use herein, but other such layered silicates, such as those having
the general formula NaMSi
xO
2x+1·yH
2O wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and
y is a number from 0 to 20, preferably 0 can be used herein. Various other layered
silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the alpha, beta and
gamma forms. As noted above, the delta-Na
2SiO
5 (NaSKS-6 form) is most preferred for use herein. Other silicates may also be useful
such as for example magnesium silicate, which can serve as a crispening agent in granular
formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds
control systems.
[0061] Examples of carbonate builders are the alkaline earth and alkali metal carbonates
as disclosed in German Patent Application No. 2,321,001 published on November 15,
1973.
[0062] Aluminosilicate builders are useful in the present invention. Aluminosilicate builders
are of great importance in most currently marketed heavy duty granular detergent compositions,
and can also be a significant builder ingredient in liquid detergent formulations.
Aluminosilicate builders include those having the empirical formula:
M
z(zAlO
2)
y]·xH
2O
wherein z and y are integers of at least 6, the molar ratio of z to y is in the range
from 1.0 to about 0.5, and x is an integer from about 15 to about 264.
[0063] Useful aluminosilicate ion exchange materials are commercially available. These aluminosilicates
can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates
or synthetically derived. A method for producing aluminosilicate ion exchange materials
is disclosed in U.S. Patent 3,985,669, Krummel, et al, issued October 12, 1976. Preferred
synthetic crystalline aluminosilicate ion exchange materials useful herein are available
under the designations Zeolite A, Zeolite P (B), Zeolite MAP and Zeolite X. In an
especially preferred embodiment, the crystalline aluminosilicate ion exchange material
has the formula:
Na
12[(AlO
2)
12(SiO
2)
12]·xH
2O
wherein x is from about 20 to about 30, especially about 27. This material is known
as Zeolite A. Dehydrated zeolites (x = 0 - 10) may also be used herein. Preferably,
the aluminosilicate has a particle size of about 0.1-10 microns in diameter.
[0064] Organic detergent builders suitable for the purposes of the present invention include,
but are not restricted to, a wide variety of polycarboxylate compounds. As used herein,
"polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably
at least 3 carboxylates. Polycarboxylate builder can generally be added to the composition
in acid form, but can also be added in the form of a neutralized salt. When utilized
in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium
salts are preferred.
[0065] Included among the polycarboxylate builders are a variety of categories of useful
materials. One important category of polycarboxylate builders encompasses the ether
polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S. Patent 3,128,287,
issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18,
1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al,
on May 5, 1987. Suitable ether polycarboxylates also include cyclic compounds, particularly
alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163;
4,158,635; 4,120,874 and 4,102,903.
[0066] Citrate builders, e.g., citric acid and soluble salts thereof (particularly sodium
salt), are polycarboxylate builders of particular importance for detergent formulations
due to their availability from renewable resources and their biodegradability. Citrates
can be used in liquids or in granular compositions, especially in combination with
aeolite and/or layered silicate builders. Oxydisuccinates are also especially useful
in such compositions and combinations.
[0067] Fatty acids, e.g., C
12-C
18 monocarboxylic acids, can also be incorporated into the compositions alone, or in
combination with the aforesaid builders, especially citrate and/or the succinate builders,
to provide additional builder activity. Such use of fatty acids will generally result
in a diminution of sudsing, which should be taken into account by the formulator.
[0068] In situations where phosphorus-based builders can be used, and especially in the
formulation of bars used for hand-laundering operations, the various alkali metal
phosphates such as the well-known sodium tripolyphosphates, sodium pyrophosphate and
sodium orthophosphate can be used.
[0069] Chelating Agents - Although builders can be used, the detergent compositions herein preferably do
not contain those manganese chelating agents which abstract the manganese from the
bleach catalyst complex. In particular, phosphonates, phosphates, and the aminophosphonate
chelating agents such as DEQUEST are preferably not used in the compositions. However,
nitrogen-based manganese chelating agents, such as ethylenediamine-N,N'-disuccinate
(EDDS), are useful.
[0070] Detersive Surfactants - Nonlimiting examples of surfactants useful herein typically at levels from about
1% to about 55%, by weight, include the conventional C
11-C
18 alkyl benzene sulfonates ("LAS") and primary, branched-chain and random C
10-C
20 alkyl sulfates ("AS"), the C
10-C
18 secondary (2,3) alkyl sulfates of the formula CH
3(CH
2)
x(CHOSO
3-M
+)CH
3 and CH
3(CH
2)
y(CHOSO
3-M
+)CH
2CH
3 where x and (y + 1) are integers of at least about 7, preferably at least about 9,
and M is a water-solubilizing cation, especially sodium, unsaturated sulfates such
as oleyl sulfate, the C
10-C
18 alkyl alkoxy sulfates ("AE
xS"; especially EO 1-7 ethoxy sulfates), C
10-C
18 alkyl alkoxy carboxylates (especially the EO 1-5 ethoxycarboxylates), the C
10-18 glycerol ethers, the C
10-C
18 alkyl polyglycosides and their corresponding sulfated polyglycosides, and C
12-C
18 alpha-sulfonated fatty acid esters. If desired, the conventional nonionic and amphoteric
surfactants such as the C
12-C
18 alkyl ethoxylates ("AE") including the so-called narrow peaked alkyl ethoxylates
and C
6-C
12 alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C
12-C
18 betaines and sulfobetaines ("sultaines"), C
10-C
18 amine oxides, and the like, can also be included in the overall compositions. The
C
10-C
18 N-alkyl polyhydroxy fatty acid amides can also be used. Typical examples include
the C
12-C
18 N-methylglucamides. See WO 9,206,154. Other sugar-derived surfactants include the
N-alkoxy polyhydroxy fatty acid amides, such as C
10-C
18 N-(3-methoxypropyl) glucamide. The N-propyl through N-hexyl C
12-C
18 glucamides can be used for low sudsing. C
10-C
20 conventional soaps may also be used. If high sudsing is desired, the branched-chain
C
10-C
16 soaps may be used. Mixtures of anionic and nonionic surfactants are especially useful.
Other conventional useful surfactants are listed in standard texts.
[0071] Suitable nonionic surfactants particularly suitable for dishcare are the low-foaming
or non-foaming ethoxylated straight-chain alcohols such as Plurafac™ RA series, supplied
by Eurane Co., Lutensol™ LF series, supplied by BASF Co., Triton™ DF series, supplied
by Rohm & Haas Co., and Synperonic™ LF series, supplied by ICI Co.
[0072] Clay Soil Removal/Anti-redeposition Agents - The compositions of the present invention can also optionally contain water-soluble
ethoxylated amines having clay soil removal and antiredeposition properties. Granular
detergent compositions which contain these compounds typically contain from about
0.01% to about 10.0% by weight of the water-soluble ethoxylates amines; liquid detergent
compositions typically contain about 0.01% to about 5%.
[0073] The most preferred soil release and anti-redeposition agent is ethoxylated tetraethylenepentamine.
Exemplary ethoxylated amines are further described in U.S. Patent 4,597,898, VanderMeer,
issued July 1, 1986. Another group of preferred clay soil removal-antiredeposition
agents are the cationic compounds disclosed in European Patent Application 111,965,
Oh and Gosselink, published June 27, 1984. Other clay soil removal/antiredeposition
agents which can be used include the ethoxylated amine polymers disclosed in European
Patent Application 111,984, Gosselink, published June 27, 1984; the zwitterionic polymers
disclosed in European Patent Application 112,592, Gosselink, published July 4, 1984;
and the amine oxides disclosed in U.S. Patent 4,548,744, Connor, issued October 22,
1985. Other clay soil removal and/or anti redeposition agents known in the art can
also be utilized in the compositions herein. Another type of preferred antiredeposition
agent includes the carboxy methyl cellulose (CMC) materials. These materials are well
known in the art.
[0074] Polymeric Dispersing Agents - Polymeric dispersing agents can advantageously be utilized at levels from about
0.1% to about 7%, by weight, in the compositions herein, especially in the presence
of zeolite and/or layered silicate builders. Suitable polymeric dispersing agents
include polymeric polycarboxylates and polyethylene glycols, although others known
in the art can also be used. It is believed, though it is not intended to be limited
by theory, that polymeric dispersing agents enhance overall detergent builder performance,
when used in combination with other builders (including lower molecular weight polycarboxylates)
by crystal growth inhibition, particulate soil release peptization, and anti-redeposition.
[0075] Polymeric polycarboxylate materials can be prepared by polymerizing or copolymerizing
suitable unsaturated monomers, preferably in their acid form. Unsaturated monomeric
acids that can be polymerized to form suitable polymeric polycarboxylates include
acrylic acid, maleic acid (or maleic anhydride), fumaric acid, itaconic acid, aconitic
acid, mesaconic acid, citraconic acid and methylenemalonic acid. The presence in the
polymeric polycarboxylates herein or monomeric segments, containing no carboxylate
radicals such as vinylmethyl ether, styrene, ethylene, etc. is suitable provided that
such segments do not constitute more than about 40% by weight.
[0076] Particularly suitable polymeric polycarboxylates can be derived from acrylic acid.
Such acrylic acid-based polymers which are useful herein are the water-soluble salts
of polymerized acrylic acid. The average molecular weight of such polymers in the
acid form preferably ranges from about 2,000 to 10,000, more preferably from about
4,000 to 7,000 and most preferably from about 4,000 to 5,000. Water-soluble salts
of such acrylic acid polymers can include, for example, the alkali metal, ammonium
and substituted ammonium salts. Soluble polymers of this type are known materials.
Use of polyacrylates of this type in detergent compositions has been disclosed, for
example, in Diehl, U.S. Patent 3,308,067, issued march 7, 1967.
[0077] Acrylic/maleic-based copolymers may also be used as a preferred component of the
dispersing/anti-redeposition agent. Such materials include the water-soluble salts
of copolymers of acrylic acid and maleic acid. The average molecular weight of such
copolymers in the acid form preferably ranges from about 2,000 to 100,000, more preferably
from about 5,000 to 75,000, most preferably from about 7,000 to 65,000. The ratio
of acrylate to maleate segments in such copolymers will generally range from about
30:1 to about 1:1, more preferably from about 10:1 to 2:1. Water-soluble salts of
such acrylic acid/maleic acid copolymers can include, for example, the alkali metal,
ammonium and substituted ammonium salts. Soluble acrylate/maleate copolymers of this
type are known materials which are described in European Patent Application No. 66915,
published December 15, 1982.
[0078] Another polymeric material which can be included is polyethylene glycol (PEG). PEG
can exhibit dispersing agent performance as well as act as a clay soil removal-antiredeposition
agent. Typical molecular weight ranges for these purposes range from about 500 to
about 100,000, preferably from about 1,000 to about 50,000, more preferably from about
1,500 to about 10,000.
[0079] Polyaspartate and polyglutamate dispersing agents may also be used, especially in
conjunction with zeolite builders. Dispersing agents such as polyaspartate preferably
have a molecular weight (avg.) of about 10,000.
[0080] Enzymes - Enzymes can be included in the formulations herein for a wide variety of fabric
laundering purposes, including removal of protein-based, carbohydrate-based, or triglyceride-based
stains, for example, and for the prevention of refugee dye transfer, and for fabric
restoration. The enzymes to be incorporated include proteases, amylases, lipases,
cellulases, and peroxidases, as well as mixtures thereof. Other types of enzymes may
also be included. They may be of any suitable origin, such as vegetable, animal, bacterial,
fungal and yeast origin. However, their choice is governed by several factors such
as pH-activity and/or stability optima, thermostability, stability versus active detergents,
builders and so on. In this respect bacterial or fungal enzymes are preferred, such
as bacterial amylases and proteases, and fungal cellulases.
[0081] Enzymes are normally incorporated at levels sufficient to provide up to about 5 mg
by weight, more typically about 0.01 mg to about 3 mg, of active enzyme per gram of
the composition. Stated otherwise, the compositions herein will typically comprise
from about 0.001% to about 5%, preferably 0.01%-1% by weight of a commercial enzyme
preparation. Protease enzymes are usually present in such commercial preparations
at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per
gram of composition.
[0082] Suitable examples of proteases are the subtilisins which are obtained from particular
strains of B. subtilis and B. licheniforms. Another suitable protease is obtained
from a strain of Bacillus, having maximum activity throughout the pH range of 8-12,
developed and sold by Novo Industries A/S under the registered trade name ESPERASE.
The preparation of this enzyme and analogous enzymes is described in British Patent
Specification No. 1,243,784 of Novo. Proteolytic enzymes suitable for removing protein-based
stains that are commercially available include those sold under the tradenames ALCALASE
and SAVINASE by Novo Industries A/S (Denmark) and MAXATASE by International Bio-Synthetics,
Inc. (The Netherlands). Other proteases include Protease A (see European Patent Application
130,756, published January 9, 1985) and Protease B (see European Patent Application
Serial No. 87303761.8, filed April 28, 1987, and European Patent Application 130,756,
Bott et al, published January 9, 1985).
[0083] Amylases include, for example, α-amylases described in British Patent Specification
No. 1,296,839 (Novo), RAPIDASE, International Bio-Synthetics, Inc. and TERMAMYL, Novo
Industries.
[0084] The cellulase usable in the present invention include both bacterial or fungal cellulase.
Preferably, they will have a pH optimum of between 5 and 9.5.
[0085] Suitable lipase enzymes for detergent usage include those produced by microorganisms
of the Pseudomonas group, such as Pseudomonas stutzeri ATCC 19.154, as disclosed in
British Patent 1,372,034. See also lipases in Japanese Patent Application 53,20487,
laid open to public inspection on February 24, 1978. This lipase is available from
Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano,"
hereinafter referred to as "Amano-P." Other commercial lipases include Amano-CES,
lipases ex Chromobacter viscosum, e.g. Chromobacter viscosum var. lipolyticum NRRLB
3673, commercially available from Toyo Jozo Co., Tagata, Japan; and further Chromobacter
viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands,
and lipases ex Pseudomonas gladioli. The LIPOLASE enzyme derived from Humicola lanuginosa
and commercially available from Novo (see also EPO 341,947) is a preferred lipase
for use herein.
[0086] Peroxidase enzymes are used in combination with oxygen sources, e.g., percarbonate,
perborate, persulfate, hydrogen peroxide, etc. They are used for "solution bleaching,"
i.e. to prevent transfer of dyes or pigments removed from substrates during wash operations
to other substrates in the wash solution. Peroxidase enzymes are known in the art,
and include, for example, horseradish peroxidase, ligninase, and haloperoxidase such
as chloro- and bromo-peroxidase. Peroxidase-containing detergent compositions are
disclosed, for example, in PCT International Application WO 89/099813, published October
19, 1989, by O. Kirk, assigned to Novo Industries A/S.
[0087] A wide range of enzyme materials and means for their incorporation into synthetic
detergent compositions are also disclosed in U.S. Patent 3,553,139, issued January
5, 1971 to McCarty et al. Enzymes are further disclosed in U.S. Patent 4,101,457,
Place et al, issued July 18, 1978, and in U.S. Patent 4,507,219, Hughes, issued March
26, 1985, both. Enzyme materials useful for liquid detergent formulations, and their
incorporation into such formulations, are disclosed in U.S. Patent 4,261,868, Hora
et al, issued April 14, 1981. Enzymes for use in detergents can be stabilized by various
techniques. Enzyme stabilization techniques are disclosed and exemplified in U.S.
Patent 3,600,319, issued August 17, 1971 to Gedge, et al, and European Patent Application
Publication No. 0 199 405, Application No. 86200586.5, published October 29, 1986,
Venegas. Enzyme stabilization systems are also described, for example, in U.S. Patent
3,519,570.
[0088] Enzyme Stabilizers - The enzymes employed herein may be stabilized by the presence of water-soluble
sources of calcium and/or magnesium ions in the finished compositions which provide
such ions to the enzymes. (Calcium ions are generally somewhat more effective than
magnesium ions and are preferred herein if only one type of cation is being used.)
Additional stability can be provided by the presence of various other art-disclosed
stabilizers, especially borate species: see Severson, U.S. 4,537,706. Typical detergents,
especially liquids, will comprise from about 1 to about 30, preferably from about
2 to about 20, more preferably from about 5 to about 15, and most preferably from
about 8 to about 12, millimoles of calcium ion per liter of finished composition.
This can vary somewhat, depending on the amount of enzyme present and its response
to the calcium or magnesium ions. The level of calcium or magnesium ions should be
selected so that there is always some minimum level available for the enzyme, after
allowing for complexation with builders, fatty acids, etc., in the composition. Any
water-soluble calcium or magnesium salt can be used as the source of calcium or magnesium
ions, including, but not limited to, calcium chloride, calcium sulfate, calcium malate,
calcium maleate, calcium hydroxide, calcium formate, and calcium acetate, and the
corresponding magnesium salts. A small amount of calcium ion, generally from about
0.05 to about 0.4 millimoles per liter, is often also present in the composition due
to calcium in the enzyme slurry and formula water. In solid detergent compositions
the formulation may include a sufficient quantity of a water-soluble calcium ion source
to provide such amounts in the laundry liquor. In the alternative, natural water hardness
may suffice.
[0089] It is to be understood that the foregoing levels of calcium and/or magnesium ions
are sufficient to provide enzyme stability. More calcium and/or magnesium ions can
be added to the compositions to provide an additional measure of grease removal performance.
Accordingly, as a general proposition the compositions herein will typically comprise
from about 0.05% to about 2% by weight of a water-soluble source of calcium or magnesium
ions, or both. The amount can vary, of course, with the amount and type of enzyme
employed in the composition.
[0090] The compositions herein may also optionally, but preferably, contain various additional
stabilizers, especially borate-type stabilizers. Typically, such stabilizers will
be used at levels in the compositions from about 0.25% to about 10%, preferably from
about 0.5% to about 5%, more preferably from about 0.75% to about 3%, by weight of
boric acid or other borate compound capable of forming boric acid in the composition
(calculated on the basis of boric acid). Boric acid is preferred, although other compounds
such as boric oxide, borax and other alkali metal borates (e.g., sodium ortho-, meta-
and pyroborate, and sodium pentaborate) are suitable. Substituted boric acids (e.g.,
phenylboronic acid, butane boronic acid, and p-bromo phenylboronic acid) can also
be used in place of boric acid.
[0091] Brightener - Any optical brighteners or other brightening or whitening agents known in the art
can be incorporated at levels typically from about 0.05% to about 1.2%, by weight,
into the detergent compositions herein. Commercial optical brighteners which may be
useful in the present invention can be classified into subgroups, which include, but
are not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic
acid, methinecyanines, dibenzothiphene-5,5-dioxide, azoles, 5- and 6-membered-ring
heterocycles, and other miscellaneous agents. Examples of such brighteners are disclosed
in "The Production and Application of Fluorescent Brightening Agents", M. Zahradnik,
Published by John Wiley & Sons, New York (1982).
[0092] Specific examples of optical brighteners which are useful in the present compositions
are those identified in U.S. Patent 4,790,856, issued to Wixon on December 13, 1988.
These brighteners include the PHORWHITE series of brighteners from Verona. Other brighteners
disclosed in this reference include: Tinopal UNPA, Tinopal CBS and Tinopal 5BM; available
from Ciba-Geigy; Artic White CC and Artic White CWD, available from Hilton-Davis,
located in Italy; the 2-(4-stryl-phenyl)-2H-napthol[1,2-d]triazoles; 4,4'-bis- (1,2,3-triazol-2-yl)-stilbenes;
4,4'-bis(stryl)bisphenyls; and the aminocoumarins. Specific examples of these brighteners
include 4-methyl-7-diethyl- amino coumarin; 1,2-bis(-venzimidazol-2-yl)ethylene; 1,3-diphenyl-phrazolines;
2,5-bis(benzoxazol-2-yl)thiophene; 2-strylnapth-[1,2-d]oxazole; and 2-(stilbene-4-yl)-2H-naphtho-
[1,2-d]triazole. See also U.S. Patent 3,646,015, issued February 29, 1972 to Hamilton.
Anionic brighteners are preferred herein.
[0093] Suds Suppressors - Compounds for reducing or suppressing the formation of suds can be incorporated
into the compositions of the present invention. Suds suppression can be of particular
importance in the so-called "high concentration cleaning process" and in front-loading
European-style washing machines.
[0094] A wide variety of materials may be used as suds suppressors, and suds suppressors
are well known to those skilled in the art. See, for example, Kirk Othmer Encyclopedia
of Chemical Technology, Third Edition, Volume 7, pages 430-447 (John Wiley & Sons,
Inc., 1979). One category of suds suppressor of particular interest encompasses monocarboxylic
fatty acid and soluble salts therein. See U.S. Patent 2,954,347, issued September
27, 1960 to Wayne St. John. The monocarboxylic fatty acids and salts thereof used
as suds suppressor typically have hydrocarbyl chains of 10 to about 24 carbon atoms,
preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such
as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
[0095] The detergent compositions herein may also contain non-surfactant suds suppressors.
These include, for example: high molecular weight hydrocarbons such as paraffin, fatty
acid esters (e.g., fatty acid triglycerides), fatty acid esters of monovalent alcohols,
aliphatic C
18-C
40 ketones (e.g., stearone), etc. Other suds inhibitors include N-alkylated amino triazines
such as tri- to hexa-alkylmelamines or di- to tetra-alkyldiamine chlortriazines formed
as products of cyanuric chloride with two or three moles of a primary or secondary
amine containing 1 to 24 carbon atoms, propylene oxide, and monostearyl phosphates
such as monostearyl alcohol phosphate ester and monostearyl di-alkali metal (e.g.,
K, Na, and Li) phosphates and phosphate esters. The hydrocarbons such as paraffin
and haloparaffin can be utilized in liquid form. The liquid hydrocarbons will be liquid
at room temperature and atmospheric pressure, and will have a pour point in the range
of about -40°C and about 50°C, and a minimum boiling point not less than about 110°C
(atmospheric pressure). It is also known to utilize waxy hydrocarbons, preferably
having a melting point below about 100°C. The hydrocarbons constitute a preferred
category of suds suppressor for detergent compositions. Hydrocarbon suds suppressors
are described, for example, in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo
et al. The hydrocarbons, thus, include aliphatic, alicyclic, aromatic, and heterocyclic
saturated or unsaturated hydrocarbons having from about 12 to about 70 carbon atoms.
The term "paraffin," as used in this suds suppressor discussion, is intended to include
mixtures of true paraffins and cyclic hydrocarbons.
[0096] Another preferred category of non-surfactant suds suppressors comprises silicone
suds suppressors. This category includes the use of polyorganosiloxane oils, such
as polydimethylsiloxane, dispersions or emulsions of polyorganosiloxane oils or resins,
and combinations of polyorganosiloxane with silica particles wherein the polyorganosiloxane
is chemisorbed or fused onto the silica. Silicone suds suppressors are well known
in the art and are, for example, disclosed in U.S. Patent 4,265,779, issued May 5,
1981 to Gandolfo et al and European Patent Application No. 89307851.9, published February
7, 1990, by Starch, M. S.
[0097] Other silicone suds suppressors are disclosed in U.S. Patent 3,455,839 which relates
to compositions and processes for defoaming aqueous solutions by incorporating therein
small amounts of polydimethylsiloxane fluids.
[0098] Mixtures of silicone and silanated silica are described, for instance, in German
Patent Application DOS 2,124,526. Silicone defoamers and suds controlling agents in
granular detergent compositions are disclosed in U.S. Patent 3,933,672, Bartolotta
et al, and in U.S. Patent 4,652,392, Baginski et al, issued March 24, 1987.
[0099] An exemplary silicone based suds suppressor for use herein is a suds suppressing
amount of a suds controlling agent consisting essentially of:
(i) polydimethylsiloxane fluid having a viscosity of from about 20 cs. to about 1,500
cs. at 25°C;
(ii) from about 5 to about 50 parts per 100 parts by weight of (i) of siloxane resin
composed of (CH3)3SiO1/2 units of SiO2 units in a ratio of from (CH3)3 SiO1/2 units and to SiO2 units of from about 0.6:1 to about 1.2:1; and
(iii) from about 1 to about 20 parts per 100 parts by weight of (i) of a solid silica
gel.
[0100] In the preferred silicone suds suppressor used herein, the solvent for a continuous
phase is made up of certain polyethylene glycols or polyethylene-polypropylene glycol
copolymers or mixtures thereof (preferred), or polypropylene glycol. The primary silicone
suds suppressor is branched/crosslinked and preferably not linear.
[0101] To illustrate this point further, typical liquid laundry detergent compositions with
controlled suds will optionally comprise from about 0.001 to about 1, preferably from
about 0.01 to about 0.7, most preferably from about 0.05 to about 0.5, weight % of
said silicone suds suppressor, which comprises (1) a nonaqueous emulsion of a primary
antifoam agent which is a mixture of (a) a polyorganosiloxane, (b) a resinous siloxane
or a silicone resin-producing silicone compound, (c) a finely divided filler material,
and (d) a catalyst to promote the reaction of mixture components (a), (b) and (c),
to form silanolates; (2) at least one nonionic silicone surfactant; and (3) polyethylene
glycol or a copolymer of polyethylene-polypropylene glycol having a solubility in
water at room temperature of more than about 2 weight %; and without polypropylene
glycol. Similar amounts can be used in granular compositions, gels, etc. See also
U.S. Patents 4,978,471, Starch, issued December 18, 1990, and 4,983,316, Starch, issued
January 8, 1991, 5,288,431, Huber et al., issued February 22, 1994, and U.S. Patents
4,639,489 and 4,749,740, Aizawa et al at column 1, line 46 through column 4, line
35.
[0102] The silicone suds suppressor herein preferably comprises polyethylene glycol and
a copolymer of polyethylene glycol/polypropylene glycol, all having an average molecular
weight of less than about 1,000, preferably between about 100 and 800. The polyethylene
glycol and polyethylene/polypropylene copolymers herein have a solubility in water
at room temperature of more than about 2 weight %, preferably more than about 5 weight
%.
[0103] The preferred solvent herein is polyethylene glycol having an average molecular weight
of less than about 1,000, more preferably between about 100 and 800, most preferably
between 200 and 400, and a copolymer of polyethylene glycol/polypropylene glycol,
preferably PPG 200/PEG 300. Preferred is a weight ratio of between about 1:1 and 1:10,
most preferably between 1:3 and 1:6, of polyethylene glycol:copolymer of polyethylene-polypropylene
glycol.
[0104] The preferred silicone suds suppressors used herein do not contain polypropylene
glycol, particularly of 4,000 molecular weight. They also preferably do not contain
block copolymers of ethylene oxide and propylene oxide, like PLURONIC L101.
[0105] Other suds suppressors useful herein comprise the secondary alcohols (e.g., 2-alkyl
alkanols) and mixtures of such alcohols with silicone oils, such as the silicones
disclosed in U.S. 4,798,679, 4,075,118 and EP 150,872. The secondary alcohols include
the C
6-C
16 alkyl alcohols having a C
1-C
16 chain. A preferred alcohol is 2-butyl octanol, which is available from Condea under
the trademark ISOFOL 12. Mixtures of secondary alcohols are available under the trademark
ISALCHEM 123 from Enichem. Mixed suds suppressors typically comprise mixtures of alcohol
+ silicone at a weight ratio of 1:5 to 5:1.
[0106] For any detergent compositions to be used in automatic laundry washing machines,
suds should not form to the extent that they overflow the washing machine. Suds suppressors,
when utilized, are preferably present in a "suds suppressing amount. By "suds suppressing
amount" is meant that the formulator of the composition can select an amount of this
suds controlling agent that will sufficiently control the suds to result in a low-sudsing
laundry detergent for use in automatic laundry washing machines.
[0107] The compositions herein will generally comprise from 0% to about 5% of suds suppressor.
When utilized as suds suppressors, monocarboxylic fatty acids, and salts therein,
will be present typically in amounts up to about 5%, by weight, of the detergent composition.
Preferably, from about 0.5% to about 3% of fatty monocarboxylate suds suppressor is
utilized. Silicone suds suppressors are typically utilized in amounts up to about
2.0%, by weight, of the detergent composition, although higher amounts may be used.
This upper limit is practical in nature, due primarily to concern with keeping costs
minimized and effectiveness of lower amounts for effectively controlling sudsing.
Preferably from about 0.01% to about 1% of silicone suds suppressor is used, more
preferably from about 0.25% to about 0.5%. As used herein, these weight percentage
values include any silica that may be utilized in combination with polyorganosiloxane,
as well as any adjunct materials that may be utilized. Monostearyl phosphate suds
suppressors are generally utilized in amounts ranging from about 0.1% to about 2%,
by weight, of the composition. Hydrocarbon suds suppressors are typically utilized
in amounts ranging from about 0.01% to about 5.0%, although higher levels can be used.
The alcohol suds suppressors are typically used at 0.2%-3% by weight of the finished
compositions.
[0108] Fabric Softeners - Various through-the-wash fabric softeners, especially the impalpable smectite clays
of U.S. Patent 4,062,647, Storm and Nirschl, issued December 13, 1977, as well as
other softener clays known in the art, can optionally be used typically at levels
of from about 0.5% to about 10% by weight in the present compositions to provide fabric
softener benefits concurrently with fabric cleaning. Clay softeners can be used in
combination with amine and cationic softeners as disclosed, for example, in U.S. Patent
4,375,416, Crisp et al, March 1, 1983 and U.S. Patent 4,291,071, Harris et al, issued
September 22, 1981.
[0109] Dye Transfer Inhibiting Agents - The compositions of the present invention may also include one or more materials
effective for inhibiting the transfer of dyes from one fabric to another during the
cleaning process. Generally, such dye transfer inhibiting agents include polyvinyl
pyrrolidone polymers, polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone
and N-vinylimidazole, manganese phthalocyanine, peroxidases, and mixtures thereof.
If used, these agents typically comprise from about 0.01% to about 10% by weight of
the composition, preferably from about 0.01% to about 5%, and more preferably from
about 0.05% to about 2%.
[0110] More specifically, the polyamine N-oxide polymers preferred for use herein contain
units having the following structural formula: R-A
x-P; wherein P is a polymerizable unit to which an N-O group can be attached or the
N-O group can form part of the polymerizable unit or the N-O group can be attached
to both units; A is one of the following structures: -NC(O)-, -C(O)O-, -S-, -O-, -N=;
x is 0 or 1; and R is aliphatic, ethoxylated aliphatics, aromatics, heterocyclic or
alicyclic groups or any combination thereof to which the nitrogen of the N-O group
can be attached or the N-O group is part of these groups. Preferred polyamine N-oxides
are those wherein R is a heterocyclic group such as pyridine, pyrrole, imidazole,
pyrrolidine, piperidine and derivatives thereof.
[0111] The N-O group can be represented by the following general structures:

wherein R
1, R
2, R
3 are aliphatic, aromatic, heterocyclic or alicyclic groups or combinations thereof;
x, y and z are 0 or 1; and the nitrogen of the N-O group can be attached or form part
of any of the aforementioned groups. The amine oxide unit of the polyamine N-oxides
has a pKa <10, preferably pKa <7, more preferred pKa <6.
[0112] Any polymer backbone can be used as long as the amine oxide polymer formed is water-soluble
and has dye transfer inhibiting properties. Examples of suitable polymeric backbones
are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, polyimides, polyacrylates
and mixtures thereof. These polymers include random or block copolymers where one
monomer type is an amine N-oxide and the other monomer type is an N-oxide. The amine
N-oxide polymers typically have a ratio of amine to the amine N-oxide of 10:1 to 1:1,000,000.
However, the number of amine oxide groups present in the polyamine oxide polymer can
be varied by appropriate copolymerization or by an appropriate degree of N-oxidation.
The polyamine oxides can be obtained in almost any degree of polymerization. Typically,
the average molecular weight is within the range of 500 to 1,000,000; more preferred
1,000 to 500,000; most preferred 5,000 to 100,000.
[0113] The most preferred polyamine N-oxide useful in the detergent compositions herein
is poly(4-vinylpyridine-N-oxide) which as an average molecular weight of about 50,000
and an amine to amine N-oxide ratio of about 1:4.
[0114] Copolymers of N-vinylpyrrolidone and N-vinylimidazole polymers (referred to as a
class as "PVPVI") are also preferred for use herein. Preferably the PVPVI has an average
molecular weight range from 5,000 to 1,000,000, more preferably from 5,000 to 200,000,
and most preferably from 10,000 to 20,000. (The average molecular weight range is
determined by light scattering as described in Barth, et al.,
Chemical Analysis, Vol 113. "Modern Methods of Polymer Characterization", the disclosures of which
are incorporated herein by reference.) The PVPVI copolymers typically have a molar
ratio of N-vinylimidazole to N-vinylpyrrolidone from 1:1 to 0.2:1, more preferably
from 0.8:1 to 0.3:1, most preferably from 0.6:1 to 0.4:1. These copolymers can be
either linear or branched.
[0115] The present invention compositions also may employ a polyvinylpyrrolidone ("PVP")
having an average molecular weight of from about 5,000 to about 400,000, preferably
from about 5,000 to about 200,000, and more preferably from about 5,000 to about 50,000.
PVP's are known to persons skilled in the detergent field; see, for example, EP-A-262,897
and EP-A-256,696, incorporated herein by reference. Compositions containing PVP can
also contain polyethylene glycol ("PEG") having an average molecular weight from about
500 to about 100,000, preferably from about 1,000 to about 10,000. Preferably, the
ratio of PEG to PVP on a ppm basis delivered in wash solutions is from about 2:1 to
about 50:1, and more preferably from about 3:1 to about 10:1.
[0116] The detergent compositions herein may also optionally contain from about 0.005% to
5% by weight of certain types of hydrophilic optical brighteners which also provide
a dye transfer inhibition action. If used, the compositions herein will preferably
comprise from about 0.01% to 1% by weight of such optical brighteners.
[0117] The hydrophilic optical brighteners useful in the present invention are those having
the structural formula:

wherein R
1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R
2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino,
chloro and amino; and M is a salt-forming cation such as sodium or potassium.
[0118] When in the above formula, R
1 is anilino, R
2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic
acid and disodium salt. This particular brightener species is commercially marketed
under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is
the preferred hydrophilic optical brightener useful in the detergent compositions
herein.
[0119] When in the above formula, R
1 is anilino, R
2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener
is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid disodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
[0120] When in the above formula, R
1 is anilino, R
2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid, sodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
[0121] The specific optical brightener species selected for use in the present invention
provide especially effective dye transfer inhibition performance benefits when used
in combination with the selected polymeric dye transfer inhibiting agents hereinbefore
described. The combination of such selected polymeric materials (e.g., PVNO and/or
PVPVI) with such selected optical brighteners (e.g., Tinopal UNPA-GX, Tinopal 5BM-GX
and/or Tinopal AMS-GX) provides significantly better dye transfer inhibition in aqueous
wash solutions than does either of these two detergent composition components when
used alone. Without being bound by theory, it is believed that such brighteners work
this way because they have high affinity for fabrics in the wash solution and therefore
deposit relatively quick on these fabrics. The extent to which brighteners deposit
on fabrics in the wash solution can be defined by a parameter called the "exhaustion
coefficient". The exhaustion coefficient is in general as the ratio of a) the brightener
material deposited on fabric to b) the initial brightener concentration in the wash
liquor. Brighteners with relatively high exhaustion coefficients are the most suitable
for inhibiting dye transfer in the context of the present invention.
[0122] Of course, it will be appreciated that other, conventional optical brightener types
of compounds can optionally be used in the present compositions to provide conventional
fabric "brightness" benefits, rather than a true dye transfer inhibiting effect. Such
usage is conventional and well-known to detergent formulations.
[0123] Other Ingredients - A wide variety of other ingredients useful in detergent compositions can be included
in the compositions herein, including other active ingredients, carriers, hydrotropes,
processing aids, dyes or pigments, solvents for liquid formulations, solid fillers
for bar compositions, etc. If high sudsing is desired, suds boosters such as the C
10-C
16 alkanolamides can be incorporated into the compositions, typically at 1%-10% levels.
The C
10-C
14 monoethanol and diethanol amides illustrate a typical class of such suds boosters.
Use of such suds boosters with high sudsing adjunct surfactants such as the amine
oxides, betaines and sultaines noted above is also advantageous. If desired, soluble
magnesium salts such as MgCl
2, MgSO
4, and the like, can be added at levels of, typically, 0.1%-2%, to provide additional
suds and to enhance grease removal performance.
[0124] Various detersive ingredients employed in the present compositions optionally can
be further stabilized by absorbing said ingredients onto a porous hydrophobic substrate,
then coating said substrate with a hydrophobic coating. Preferably, the detersive
ingredient is admixed with a surfactant before being absorbed into the porous substrate.
In use, the detersive ingredient is released from the substrate into the aqueous washing
liquor, where it performs its intended detersive function.
[0125] To illustrate this technique in more detail, a porous hydrophobic silica (trademark
SIPERNAT D10, Degussa) is admixed with a proteolytic enzyme solution containing 3%-5%
of C
13-15 ethoxylated alcohol (EO 7) nonionic surfactant. Typically, the enzyme/surfactant
solution is 2.5 X the weight of silica. The resulting powder is dispersed with stirring
in silicone oil (various silicone oil viscosities in the range of 500-12,500 can be
used). The resulting silicone oil dispersion is emulsified or otherwise added to the
final detergent matrix. By this means, ingredients such as the aforementioned enzymes,
bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers,
fabric conditioners and hydrolyzable surfactants can be "protected" for use in detergents,
including liquid laundry detergent compositions.
[0126] Liquid detergent compositions can contain water and other solvents as carriers. Low
molecular weight primary or secondary alcohols exemplified by methanol, ethanol, propanol,
and isopropanol are suitable. Monohydric alcohols are preferred for solubilizing surfactant,
but polyols such as those containing from 2 to about 6 carbon atoms and from 2 to
about 6 hydroxy groups (e.g., 1,3-propanediol, ethylene glycol, glycerine, and 1,2-propanediol)
can also be used. The compositions may contain from 5% to 90%, typically 10% to 50%
of such carriers.
[0127] The detergent compositions herein will preferably be formulated such that, during
use in aqueous cleaning operations, the wash water will have a pH of between about
6.5 and about 11, preferably between about 7.5 and 10.5. Automatic dishwashing product
formulations preferably have a pH between about 8 and about 11. Laundry products are
typically at pH 9-11. Techniques for controlling pH at recommended usage levels include
the use of buffers, alkalis, acids, etc., and are well known to those skilled in the
art.
[0128] The following examples illustrate compositions according to the invention, but are
not intended to be limiting thereof.
EXAMPLE I
[0129] A dry laundry bleach is as follows:
| Ingredient |
% (wt.) |
| Sodium Percarbonate |
20.0 |
| Benzoyl caprolactam activator |
10.0 |
| Mn·catalyst* |
0.1 |
| Water-soluble filler** |
Balance |
| *MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2(PF6)2, as described in U.S. Pat. Nos. 5,246,621 and 5,244,594. |
| **Sodium carbonate, sodium silicate mixture (1:1). |
[0130] In the foregoing composition, the sodium percarbonate can be replaced by an equivalent
amount of perborate.
[0131] In the foregoing composition, the bleach catalyst can be replaced by an equivalent
amount of the following catalysts:
Mn
III2(u-O)
1(u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2(ClO
4)
2;
Mn
IV4(u-O)
6(1,4,7-triazacyclononane)4(ClO
4)
4; Mn
IIIMn
IV4(u-O)
1(u-OAc)
2 (1,4,7-trimethyl-1,4,7-triazacyclononane)
2(ClO
4)
3; Mn
IV(1,4,7-trimethyl-1,4,7-triazacyclononane(OCH
3)
3(PF
6); Co(2,2'-bispyridylamine)Cl
2; Di(isothiocyanato)bispyridylamine-cobalt (II); trisdipyridylamine-cobalt(II) perchlorate;
Co(2,2-bispyridylamine)
2O
2ClO
4; Bis-(2,2'-bispyridylamine) copper(II) perchlorate; tris(di-2-pyridylamine) iron(II)
perchlorate; Mn gluconate; Mn(CF
3SO
3)
2; Co(NH
3)
5Cl; binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands, including
N
4Mn
III(u-O)
2Mn
IVN
4)
+ and [Bipy
2Mn
III(u-O)
2Mn
IVbipy
2]-(ClO
4)
3 and mixtures thereof.
[0132] Additionally, in the foregoing composition, the bleach activator can be replaced
by an equivalent amount of the following activators:
benzoyl valerolactam, nonanoyl caprolactam, nonanoyl valerolactam, 4-nitrobenzoyl
caprolactam, 4-nitrobenzoyl valerolactam, octanoyl caprolactam, octanoyl valerolactam,
decanoyl caprolactam, decanoyl valerolactam, undecanoyl caprolactam, undecanoyl valerolactam,
3,5,5-trimethylhexanoyl caprolactam, 3,5,5-trimethylhexanoyl valerolactam, dinitrobenzoyl
caprolactam, dinitrobenzoyl valerolactam, terephthaloyl dicaprolactam, terephthaloyl
divalerolactam, (6-octanamidocaproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxybenzenesulfonate,
(6-decanamidocaproyl)oxybenzenesulfonate, and mixtures thereof.
[0133] The compositions of Example I can be used
per se as a bleach, or can be added to a pre-soak or surfactant-containing detergent composition
to impart a bleaching benefit thereto.
[0134] In the laundry detergent compositions hereinafter, the abbreviated component identifications
have the following meanings:
LAS - Sodium C12 alkyl benzene sulfonate
TAS - Sodium tallow alkyl sulfate
TAEn - Tallow alcohol ethoxylated with n moles of ethylene oxide per mole of alcohol.
25EY - A C12-15 predominantly linear primary alcohol condensed with an average of Y moles of ethylene
oxide.
TAED - Tetraacetyl ethylene diamine
NOBS - Nonanoyloxybenzenesulfonate
Silicate - Amorphous sodium silicate (SiO2:Na2O ratio normally follows) NaSKS-6 - Crystalline layered silicate
Carbonate - Anhydrous sodium carbonate
CMC - Sodium carboxymethyl cellulose
Zeolite A - Hydrated sodium aluminosilicate having a primary particle size in the
range from 1 to 10 micrometers.
Polyacrylate - Homopolymer of acrylic acid of MWt 4000
Citrate - Tri-sodium citrate dihydrate
Ma/AA - Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 80,000.
Enzyme - Mixed proteolytic and amylolytic enzyme sold by Novo Industries AS.
Brightener - Disodium 4,4'-bis(2-morpholino-4-anilino-s-triazin-6-ylamino) stilbene-2:2'-disulfonate.
Suds Suppressor - 25% paraffin wax Mpt 50°C, 17% hydrophobic silica, 58% paraffin
oil.
Sulfate - Anhydrous sodium sulfate
[0135] In use for fabric cleaning, the compositions are employed in conventional manner
and at conventional concentrations. Thus, in a typical mode, the compositions are
placed in an aqueous liquor at levels which may range from about 100 ppm to about
10,000 ppm, depending on soil load and the stained fabrics are agitated therewith.
EXAMPLE II
[0136] The following detergent compositions are prepared (parts by weight).
| |
A |
B |
C |
D |
E |
| LAS |
7.71 |
7.71 |
7.71 |
7.71 |
-- |
| AS |
-- |
-- |
-- |
-- |
6.80 |
| N-Glucosamide |
-- |
-- |
-- |
-- |
1.50 |
| TAS |
2.43 |
2.43 |
2.43 |
2.43 |
2.43 |
| TAE11 |
1.10 |
1.10 |
1.10 |
1.10 |
1.10 |
| 25E3 |
3.26 |
3.26 |
3.26 |
3.26 |
3.26 |
| Zeolite A |
19.50 |
19.50 |
19.50 |
13.00 |
13.00 |
| Citrate |
6.50 |
6.50 |
6.50 |
-- |
-- |
| MA/AA |
4.25 |
4.25 |
4.25 |
4.25 |
4.25 |
| NaSKS-6 |
-- |
-- |
-- |
10.01 |
10.01 |
| Citric Acid |
-- |
-- |
-- |
2.73 |
2.73 |
| TAE50 |
-- |
-- |
-- |
0.26 |
0.26 |
| Carbonate |
11.14 |
11.14 |
6.00 |
9.84 |
4.00 |
| Perborate |
16.00 |
16.00 |
18.00 |
16.00 |
16.00 |
| Benzoyl caprolactam |
10.00 |
3.00 |
10.00 |
5.00 |
15.00 |
| TAED |
-- |
-- |
0.00 |
5.00 |
0.00 |
| NOBS |
-- |
3.00 |
-- |
-- |
-- |
| Mn·Catalyst* |
0.50 |
1.00 |
0.22 |
0.02 |
0.22 |
| CMC |
0.48 |
0.48 |
0.48 |
0.48 |
0.48 |
| Suds Suppressor |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
| Brightener |
0.24 |
0.24 |
0.24 |
0.24 |
0.24 |
| Enzyme |
1.4 |
1.4 |
1.4 |
1.4 |
1.4 |
| Silicate (2.0 ratio) |
4.38 |
4.38 |
4.38 |
-- |
-- |
| MgSO4 |
0.43 |
0.43 |
0.43 |
0.43 |
0.43 |
| Perfume |
0.43 |
0.43 |
0.43 |
0.43 |
0.43 |
| Sulfate |
4.10 |
4.10 |
4.10 |
11.67 |
11.67 |
| Water and miscellaneous to balance. |
|
|
|
|
|
| *MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2(PF6)2, |
[0137] The above compositions can be modified by the addition of lipase enzymes.
[0138] The above compositions can further be modified by replacing the bleach catalyst with
an equivalent amount of the bleach catalysts identified in Example I.
[0139] The above compositions can also be modified by replacing the benzoyl caprolactam
with an equivalent amount of the bleach activators identified in Example I.
[0140] The above compositions can also be modified by replacing the TAED with an equivalent
amount of NOBS or by leaving the TAED out of the formulation.
[0141] The above compositions can also be modified by replacing the perborate with an equivalent
amount of percarbonate.
EXAMPLE III
[0142] A laundry bar with bleach is prepared by standard extrusion processes and comprises:
C
12-13 LAS (20%); sodium tripolyphosphate (20%); sodium silicate (7%); sodium perborate
monohydrate (10%); (6-decanamidocaproyl)oxybenzenesulfonate (10%); Mn
IV2(u-O)
3(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(PF
6)
2, (1.0%); MgSO
4 or talc filler; and water (5%).
[0143] The above compositions can be modified by the addition of lipase enzymes.
[0144] The above compositions can further be modified by replacing the bleach catalyst with
an equivalent amount of the bleach catalysts identified in Example I.
[0145] The above compositions can also be modified by replacing the (6-decanamidocaproyl)oxybenzenesulfonate
bleach activator with an equivalent amount of the bleach activators identified in
Example I.
[0146] The above compositions can also be modified by replacing the perborate with an equivalent
amount of percarbonate.
EXAMPLE IV
[0147] An automatic dishwashing composition is as follows.
| Ingredient |
% (Wt.) |
| Trisodium Citrate |
15 |
| Sodium Carbonate |
20 |
| Silicate1 |
9 |
| Nonionic Surfactant2 |
3 |
| Sodium Polyacrylate (m.w. 4000)3 |
5 |
| Termamyl Enzyme (60T) |
1.1 |
| Savinase Enzyme (12T) |
3.0 |
| Sodium perborate monohydrate |
10 |
| Benzoyl caprolactam |
2 |
| Mn·catalyst4 |
0.03 |
| Minors |
Balance |
| 1BRITESIL, PQ Corporation |
| 2Polyethyleneoxide/polypropyleneoxide low sudser |
| 3ACCUSOL, Rohm and Haas |
| 41:1 mole ratio of Mn cation and ligand to form MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2(PF6)2, in situ |
[0148] In the above composition, the perborate can be replaced by an equivalent amount of
percarbonate.
[0149] In the above composition, the bleach catalyst can be replaced by an equivalent amount
of preformed bleach catalyst, as identified in Example I, or with metal cations and
ligands to form the bleach catalysts identified in Example I.
[0150] The above compositions can also be modified by replacing the benzoyl caprolactam
with an equivalent amount of the bleach activators identified in Example I.
[0151] In the above composition, the surfactant may be replaced by an equivalent amount
of any low-foaming, nonionic surfactant. Example include low-foaming or non-foaming
ethoxylated straight-chain alcohols such as Plurafac™ RA series, supplied by Eurane
Co., Lutensol™ LF series, supplied by BASF Co., Triton™ DF series, supplied by Rohm
& Haas Co., and Synperonic™ LF series, supplied by ICI Co.
[0152] Automatic dishwashing compositions may be in granular, tablet, bar, or rinse aid
form. Methods of making granules, tablets, bars, or rinse aids are known in the art.
See, for instance, U.S. Pat. Serial Nos. 08/106,022, 08/147,222, 08/147,224, 08/147,219,
08/052,860, 07/867,941.
[0153] All of the foregoing granular compositions may be provided as spray-dried granules
or high density (above 600 g/l) granules or agglomerates. If desired, the Mn·catalyst
may be adsorbed onto and into water-soluble granules to keep the catalyst separate
from the balance of the compositions, thus providing additional stability on storage.
Such granules (which should not contain oxidizable components) can comprise, for example,
water-soluble silicates, carbonates and the like.
[0154] Although the foregoing compositions are typical of those useful herein, it is most
preferred that: (1) the compositions not contain STPP builder; (2) that the nonionic:anionic
surfactant ratio be greater than 1:1, preferably at least 1.5:1; and (3) that at least
1% perborate or other chlorine scavenger be present in the compositions to minimize
formation of MnO
2 in use.
[0155] While the foregoing examples illustrate the use of the present technology in cleaning/bleaching
compositions designed for use in laundering and dishcare, it will be appreciated by
those skilled in the art that the catalyzed bleaching systems herein can be employed
under any circumstance where improved oxygen bleaching is desired. Thus, the technology
of this invention may be used, for example, to bleach paper pulp, to bleach hair,
to cleanse and sanitize prosthetic devices such as dentures, in dentifrice compositions
to clean teeth and kill oral bacteria, and in any other circumstances where bleaching
is advantageous to the user.