FIELD OF THE INVENTION
[0001] This invention relates in general to the hardening of hydrophilic colloids utilized
in photographic elements and in particular to the hardening of such colloids using
a hardening composition containing, as a hardening agent, a compound comprising two
or more vinyl sulfonyl groups. More specifically, this invention relates to improved
hardening compositions containing the aforesaid hardening agent and a stabilizing
agent which inhibits homopolymerization of such hardening agent.
BACKGROUND OF THE INVENTION
[0002] In the photographic arts, hydrophilic colloids, typically refined gelatin, have been
used in photographic elements to form layers,such as radiation-sensitive layers (e.g.,
silver halide emulsion layers), interlayers, subbing layers and overcoat layers. Various
addenda are conventionally incorporated in the layers, including addenda to alter
the properties of the hydrophilic colloids present therein. It has been recognized
previously in the art that without special modifiers, hydrophilic colloids such as
gelatin are easily abraded and ingest large quantities of water when brought into
contact with aqueous solutions, thereby causing an undesirable amount of swelling.
Also, unmodified colloid coatings tend to melt at relatively low temperatures, thereby
limiting their temperature range of utility. To obviate these deficiencies, certain
addenda generically designated as "hardeners" are incorporated into hydrophilic colloids
intended to be used in forming photographic element layers. Both inorganic and organic
hardeners are known. A summary of hardeners is presented in
Research Disclosure, Item 36544, September, 1994. The terms "forehardened" and "forehardener" are employed
when the hardener is associated with hydrophilic colloid in the course of manufacturing
a photographic element. The terms "prehardened" and "prehardener" are employed when
the hardener is associated with a hydrophilic colloid layer of a photographic element
in a processing solution preceding the developer bath for the element.
[0003] Among hardeners of the active olefin type, a preferred class of hardeners particularly
useful as forehardeners are compounds comprising two or more vinyl sulfonyl groups.
These compounds are hereinafter referred to as "vinyl sulfones." Compounds of this
type are described in numerous patents including, for example, U.S. Patents 3,490,911,
3,642,486, 3,841,872 and 4,171,976. Vinyl sulfone hardeners are believed to be effective
as hardeners as a result of their ability to crosslink polymers making up the colloid.
One disadvantage that has been observed in using vinyl sulfone hardeners is that these
hardeners, particularly the more active ones, such as bis(vinylsulfonyl)methane (BVSM),
will homopolymerize. Homopolymerization can occur before the hardeners are associated
with the hydrophilic colloid and it can occur as a competing reaction after association.
The tendency of the hardeners to homopolymerize is disadvantageous in requiring careful
selection of hardener preparation and handling conditions and in causing hardener
to become unavailable for the desired crosslinking reaction with the hydrophilic colloid.
The consequences of such homopolymerization include the inability to maintain the
desired concentration of hardener in the hardening solution and the plugging of delivery
lines and other equipment with the polymer that is formed, thereby necessitating frequent
downtime for cleaning and maintenance.
[0004] The problem of homopolymerization of vinyl sulfones used in compositions for hardening
of photographic gelatin has long been recognized in the photographic art. Thus, for
example, D. M. Burness et al in U.S. Patent 4,171,976, issued October 23, 1979, describes
this problem and discloses the use of certain inhibitors such as 3,5-dinitrobenzoic
acid to prevent or minimize homopolymerization of bis(vinylsulfonyl)alkane hardeners.
Similarly, Burness et al U.S. Patent 3,841,872, issued October 15, 1974, utilizes
hydroquinone as a stabilizer in the preparation of bis(vinylsulfonyl)alkane hardeners.
[0005] In the preparation and handling of hardening solutions containing a vinyl sulfone
hardening agent, it is advantageous to utilize a conductivity marker, i.e., a material
that is added to the relatively non-conductive hardening solution to assist with identification
by rendering it feasible to monitor electrical conductivity and thereby ensure delivery
of the correct hardener solution to the coating station. Thus, for example, a desirable
conductivity for a BVSM solution is 2.6 to 3.0 mhos/cm. The conductivity marker should
not adversely affect the quality or handling of the hardening solution.
[0006] A compound that has been commonly used as a conductivity marker in photographic hardening
compositions is potassium nitrate. However, the use of potassium nitrate is disadvantageous
in that it contributes to and accelerates the formation of homopolymer in vinyl sulfone
hardening solutions when ferric ion is present in levels of only a few parts per million.
Such levels of ferric ion are commonly encountered, with a major source being the
iron oxides formed on the surfaces of iron pipes and other equipment used to convey
the hardening solution and a minor source being iron present in the vinyl sulfone
monomer from its synthesis. Thus, when using potassium nitrate as a conductivity marker,
it is difficult to meet required quality specifications and the homopolymerization
which occurs results in clogged delivery lines and frequent interruptions in the photographic
manufacturing process.
[0007] It is toward the objective of providing a highly effective class of inhibitors of
homopolymerization of vinyl sulfones that this invention is directed.
SUMMARY OF THE INVENTION
[0008] In accordance with this invention, it has been discovered that citric acid and salts
thereof are highly effective inhibitors of homopolymerization in vinyl sulfone hardening
compositions. Useful salts for this purpose include ammonium salts of citric acid,
alkali metal salts of citric acid such as lithium, sodium or potassium salts, and
alkaline earth metal salts of citric acid such as magnesium salts. The use of alkali
metal salts is preferred and the use of the trisodium salt of citric acid is particularly
preferred.
[0009] For convenience, the term "citric stabilizer" is used hereinafter to refer to citric
acid or an ammonium, alkali metal or alkaline earth metal salt thereof.
[0010] In the practice of this invention, vinyl sulfone hardeners are inhibited against
homopolymerization without interfering with their utility as hardeners, i.e., hydrophilic
colloid crosslinking agents, by combining with the hardener a homopolymerization-inhibiting
amount of a citric stabilizer.
[0011] In one embodiment, this invention is directed to a hardening composition that is
useful in hardening a hydrophilic colloid which is incorporated in a layer of a photographic
element, said hardening composition comprising a vinyl sulfone hardening agent and
a sufficient amount of a stabilizer to inhibit homopolymerization of the vinyl sulfone
hardening agent, wherein the stabilizer is a citric stabilizer, as hereinbefore defined.
[0012] An aqueous coating composition which is useful as a layer of a photographic element
comprises a hydrophilic colloid at least partially forehardened with a vinyl sulfone
hardener. The composition comprises a citric stabilizer in an amount sufficient to
inhibit homopolymerization of the hardener.
[0013] In another embodiment, this invention therefore is directed to a process of hardening
an aqueous coating composition useful as a layer of a photographic element comprising
adding a vinyl sulfone hardener to a hydrophilic colloid. The improvement comprises
inhibiting homopolymerization of the hardener with a citric stabilizer.
[0014] A process of hardening a hydrophilic colloid-containing layer of a photographic element
by adding a vinyl sulfone hardener to a coating composition containing the hydrophilic
colloid and coating the composition onto a photographic support is also included.
The improvement comprises inhibiting homopolymerization of the hardener with a citric
stabilizer.
[0015] In an additional embodiment, this invention is directed to a photographic element
comprising a support and, coated on the support, one or more layers, at least one
of which is radiation-sensitive and at least one of which contains a hydrophilic colloid
at least partially forehardened with a vinyl sulfone hardening agent, the improvement,
wherein the at least one layer containing the vinyl sulfone hardening agent also comprises
a citric stabilizer, as hereinbefore defined, in an amount sufficient to inhibit homopolymerization
of the vinyl sulfone hardening agent.
[0016] A photographic hardener composition which comprises a vinyl sulfone hardener, in
an amount sufficient to inhibit homopolymerization of the hardener of a citric stabilizer,
may include a sulfate in an amount sufficient to act as a conductivity marker. Useful
sulfates for employment as conductivity markers include ammonium sulfate, alkali metal
sulfates such as lithium, sodium or potassium sulfate, and alkaline earth metal sulfates
such as magnesium sulfate. The use of alkali metal sulfates is preferred and the use
of sodium sulfate is particularly preferred.
[0017] In the foregoing embodiments, the vinyl sulfone hardener is preferably of the formula:
(H
2C=CH-SO
2)
n - Z
wherein n is an integer with a value of 2 to 6 and Z is an organic linking group with
a valence equal to n.
DETAILED DESCRIPTION OF THE INVENTION
[0018] Any hydrophilic colloid which can be hardened by a vinyl sulfone hardening agent
can be employed in the practice of this invention.
[0019] The use of film-forming hydrophilic colloids in photographic elements, including
photographic films and photographic papers, is very well known. The most commonly
used of these is gelatin and gelatin is a particularly preferred material for use
in this invention. Useful gelatins include alkali-treated gelatin (cattle bone or
hide gelatin), acid-treated gelatin (pigskin gelatin) and gelatin derivatives such
as acetylated gelatin, phthalated gelatin and the like. Other hydrophilic colloids
that can be utilized alone or in combination with gelatin include dextran, gum arabic,
zein, casein, pectin, collagen derivatives, collodion, agar-agar, arrowroot, albumin,
and the like. Still other useful hydrophilic colloids are water-soluble polyvinyl
compounds such as polyvinyl alcohol, polyacrylamide, poly(vinylpyrrolidone), and the
like.
[0020] The photographic elements of the present invention can be simple black-and-white
or monochrome elements comprising a support bearing a layer of light-sensitive silver
halide emulsion or they can be multilayer and/or multicolor elements.
[0021] Color photographic elements of this invention typically contain dye image-forming
units sensitive to each of the three primary regions of the spectrum. Each unit can
be comprised of a single silver halide emulsion layer or of multiple emulsion layers
sensitive to a given region of the spectrum. The layers of the element, including
the layers of the image-forming units, can be arranged in various orders as is well
known in the art.
[0022] A preferred photographic element according to this invention comprises a support
bearing at least one blue-sensitive silver halide emulsion layer having associated
therewith a yellow image dye-providing material, at least one green-sensitive silver
halide emulsion layer having associated therewith a magenta image dye-providing material
and at least one red-sensitive silver halide emulsion layer having associated therewith
a cyan image dye-providing material, the element containing in at least one layer
thereof a hydrophilic colloid that has been hardened with a hardening composition
containing a vinyl sulfone hardening agent and a stabilizing amount of a citric stabilizer
that inhibits homopolymerization of the vinyl sulfone hardening agent.
[0023] In addition to emulsion layers, the elements of the present invention can contain
auxiliary layers conventional in photographic elements, such as overcoat layers, spacer
layers, filter layers, interlayers, antihalation layers, pH lowering layers (sometimes
referred to as acid layers and neutralizing layers), timing layers, opaque reflecting
layers, opaque light-absorbing layers and the like. The support can be any suitable
support used with photographic elements. Typical supports include polymeric films,
paper (including polymer-coated paper), glass and the like. Details regarding supports
and other layers of the photographic elements of this invention are contained in
Research Disclosure, Item 36544, September, 1994.
[0024] The light-sensitive silver halide emulsions employed in the photographic elements
of this invention can include coarse, regular or fine grain silver halide crystals
or mixtures thereof and can be comprised of such silver halides as silver chloride,
silver bromide, silver bromoiodide, silver chlorobromide, silver chloroiodide, silver
chorobromoiodide, and mixtures thereof. The emulsions can be, for example, tabular
grain light-sensitive silver halide emulsions. The emulsions can be negative-working
or direct positive emulsions. They can form latent images predominantly on the surface
of the silver halide grains or in the interior of the silver halide grains. They can
be chemically and spectrally sensitized in accordance with usual practices. The emulsions
typically will be gelatin emulsions although other hydrophilic colloids can be used
in accordance with usual practice. Details regarding the silver halide emulsions are
contained in
Research Disclosure, Item 36544, September, 1994, and the references listed therein.
[0025] The photographic silver halide emulsions utilized in this invention can contain other
addenda conventional in the photographic art. Useful addenda are described, for example,
in
Research Disclosure, Item 36544, September, 1994. Useful addenda include spectral sensitizing dyes, desensitizers,
antifoggants, masking couplers, DIR couplers, DIR compounds, antistain agents, image
dye stabilizers, absorbing materials such as filter dyes and UV absorbers, light-scattering
materials, coating aids, plasticizers and lubricants, and the like.
[0026] Depending upon the dye-image-providing material employed in the photographic element,
it can be incorporated in the silver halide emulsion layer or in a separate layer
associated with the emulsion layer. The dye-image-providing material can be any of
a number known in the art, such as dye-forming couplers, bleachable dyes, dye developers
and redox dye-releasers, and the particular one employed will depend on the nature
of the element, and the type of image desired.
[0027] Dye-image-providing materials employed with conventional color materials designed
for processing with separate solutions are preferably dye-forming couplers; i.e.,
compounds which couple with oxidized developing agent to form a dye. Preferred couplers
which form cyan dye images are phenols and naphthols. Preferred couplers which form
magenta dye images are pyrazolones and pyrazolotriazoles. Preferred couplers which
form yellow dye images are benzoylacetanilides and pivalylacetanilides.
[0028] Any of the vinyl sulfone hardeners known to the art can be utilized in the practice
of this invention. As hereinabove described, a preferred class of vinyl sulfone hardeners
for use in this invention are compounds of the formula:
(H
2C=CH-SO
2)
n - Z
wherein n is an integer with a value of 2 to 6 and Z is an organic linking group with
a valence equal to n. Suitable examples of the organic linking group represented by
Z include alkyl, alkylene, aryl, arylene, aralkyl and alkaryl groups. As a further
example Z can be a heteroatom such as a nitrogen atom or an ether oxygen atom.
[0029] In the above formula Z is preferably
-A-
-A-O-A,
-O-A-O- , or
-D-
where A is an alkylene group containing 1 to 8 carbon atoms which may be unsubstituted
or substituted and the alkylene chain may be interrupted by one or more hetero atoms
or organic groups, or an arylene group, which may be substituted or unsubstituted,
and D is a trivalent alkylene group, a trivalent arylene group which may be substituted
with one or more additional CH
2=CH-SO
2- groups, a trivalent cyclic alkylene group which may be substituted with one or more
CH
2=CH-SO
2- groups, or a trivalent heterocyclic group which may be substituted with one or more
CH
2=CH-SO
2- groups. Preferred substituents for A include -OH, phenyl, aralkyl, such as phenethyl,
or CH
2=CH-SO
2- groups. The aryl moiety of the aralkyl group may be sulfonated. The alkylene group
may be interrupted by one or more of the following: oxygen atoms, arylene groups,
cycloalkyl groups, -NHCONH-, or -N-R, where R is an alkyl group containing 1 to 8
carbon atoms.
[0030] A particularly preferred class of vinyl sulfone hardeners for use in this invention
are bis(vinylsulfonyl)alkane hardeners of the formula:
CH
2=CH-SO
2-(CH
2)
x-SO
2-CH=CH
2
where x is an integer with a value of from 1 to 3.
[0031] A preferred vinyl sulfone hardener for use in this invention is bis(vinylsulfonyl)methane
(BVSM) which has the formula:
CH
2=CH-SO
2-CH
2-SO
2-CH=CH
2
[0032] Another preferred vinyl sulfone hardener for use in this invention is bis(vinylsulfonylmethyl)ether
(BVSME) which has the formula:
CH
2=CH-SO
2-CH
2-O-CH
2-SO
2-CH=CH
2
[0033] Specific examples of other vinyl sulfone hardening agents that are useful in this
invention include the following:
CH2=CHSO2CH2CH2SO2CH=CH2
CH2=CHSO2(CH2)5SO2CH=CH2
CH2=CHSO2OCH2OSO2CH=CH2
CH2=CHSO2CH2CH2OCH2CH2NHCONHCH2CH2-OCH2CH2SO2CH=CH2
CH2=CHSO2CH2CH2OCH2CH2OCH2CH2S02CH=CH2
CH2=CHSO2CH2CH2OCH2CH2CH2CH2OCH2CH2SO2CH=CH2

[0034] To be effective in inhibiting homopolymerization of the vinyl sulfone hardener, the
citric stabilizer is associated with the hardener while all or a portion of the hardener
remains in its unreacted monomeric form. The citric stabilizer and the hardener can
be brought together in any convenient manner. For example, the citric stabilizer can
be blended with the hydrophilic colloid to be hardened so that upon addition of the
hardener the citric stabilizer is already present. It is generally preferred that
the citric stabilizer be blended with the hardener before the hardener is blended
with the hydrophilic colloid.
[0035] The vinyl sulfone hardeners described herein can be used in any effective amount
in hardening hydrophilic colloids. Suitable amounts are typically in the range of
from about 0.5 to about 10 percent by weight, based on the weight of hydrophilic colloid,
and more preferably in the amount of from about 1 to about 3 percent by weight.
[0036] The citric stabilizer can be used as a homopolymerization inhibitor over a wide range
of concentrations. Suitable concentrations of the citric stabilizer are typically
in the range of from about 0.01 to about 3 moles per mole of vinyl sulfone hardening
agent, more preferably in the range of from about 0.05 to about 1 moles per mole of
vinyl sulfone hardening agent, and most preferably in the range of from about 0.1
to about 0.5 moles per mole of vinyl sulfone hardening agent. The time required for
polymer to form in the hardening composition increases with increase in the molar
ratio of citric stabilizer to vinyl sulfone.
[0037] As hereinabove described, it is advantageous to utilize a sulfate as a conductivity
marker in conjunction with the use of the citric stabilizer. The use of the sulfate
as a conductivity marker is for the purpose of facilitating identification of the
hardening solution. Electrical conductivity is much easier to monitor than other characteristics
of such solutions and by using the sulfate in an appropriate concentration, a desired
level of electrical conductivity can be readily established. Suitable concentrations
of the sulfate are typically in the range of from about 0.05 to about 0.6 moles per
mole of vinyl sulfone hardening agent, and more preferably in the range of from about
0.1 to about 0.4 moles per mole of vinyl sulfone hardening agent.
[0038] Vinyl sulfones are usually prepared from the corresponding haloethylsulfonyl compounds
by dehydrohalogenation using a strong organic base such as triethylamine. One of the
problems involved in synthesizing such compounds, particularly the more active ones,
such as BVSM, is that they tend to homopolymerize in the presence of the strong base.
This problem can be alleviated by combining the citric stabilizer with the haloethylsulfonyl
precursor compound. In this way, the citric stabilizer is associated with the vinyl
sulfone hardener from its inception.
[0039] An important feature of the present invention is the ability of the citric stabilizer
to protect against homopolymerization in the presence of trace amounts of ferric ion,
e.g., 2 to 20 ppm. It is extremely difficult to avoid such levels of iron in production
equipment and the invention makes it unnecessary to take special precautions to reduce
iron levels. It is believed that the citric stabilizer may interact with ferric ion
and effectively "remove" it from the solution and thereby help to inhibit or delay
homopolymerization of the vinyl sulfone.
[0040] Vinyl sulfones are believed to be able to undergo homopolymerization through a number
of different mechanisms, e.g., radical ion (ether cationic or anionic) as well as
base-catalyzed polymerization, with the tendency for homopolymerization to occur being
in part dependent on the synthesis procedure. The polymer formed can be of high molecular
weight and can also be highly crosslinked. In vinyl sulfone hardening solutions which
are particularly prone to undergo homopolymerization, a heavy precipitate will settle
out quite quickly, for example within a few hours. The extent of precipitation is
affected by a number of factors such as, for example, the pH of the composition.
[0041] It should be noted that the sulfate can interact with ferric ion to form a yellow-colored
precipitate composed, at least in part, of Fe
3O
4 and FeO(OH). However, the amount of such precipitate which is formed is slight and
it does not present problems of plugging of delivery lines and other equipment to
anywhere near the extent that can result from the homopolymerization of the vinyl
sulfone hardener. The formation of such precipitates does not appear to occur to the
same extent as a result of interaction of the citric stabilizer with ferric ion.
[0042] The invention is further illustrated by the following examples of its practice. In
these examples, the solutions were inspected for polymer formation after specified
periods of storage. Upon inspection, if the solution was clear, i.e., no observable
precipitate, it was rated "CL." The presence of haze was rated "H" while a solution
that was cloudy but with no precipitate was rated "C." The presence of polymeric precipitate
was rated "PPT."
Example 1
[0043] An aqueous solution of BVSME was prepared, maintained at room temperature and inspected
for polymer formation after periods of storage ranging from one hour to three months.
The solution consisted of 0.0088 moles of BVSME in 100 milliliters of water (2% by
weight BVSME). This solution is referred to herein as Control Solution 1. A second
solution, referred to as Control Solution 2, was prepared in which the only difference
was the addition of ferric ion at a concentration of 20 ppm. A third solution, referred
to as Example 1, was the same as Control Solution 2 except that 0.0022 moles of citric
acid was added. The results obtained are summarized in Table 1 below.

[0044] As shown by the data in Table 1, no precipitation of polymer occurred in Control
Solution 1 which was free of ferric ion. The presence of ferric ion at a concentration
of 20 ppm in Control Solution 2 caused rapid precipitation of polymer in that precipitate
was observed after only one hour of storage. With the addition of citric acid in Example
1, there was no precipitation even after three months of storage. This was the case
even though a high concentration of 20 ppm of ferric ion was employed in Example 1.
These results demonstrate the effectiveness of citric acid in preventing homopolymerization
of BVSME in the presence of ferric ion.
Example 2
[0045] In order to determine the effect of concentration of citric acid, Example 1 was repeated
at varying levels of citric acid content as summarized in Table 2 below. In each case,
ferric ion was present at 20 ppm.

[0046] As indicated by the data in Table 2, citric acid in amounts of 250 parts per million
or more protected against precipitate formation for the entire 22-day duration of
the test. With an amount of 50 parts per million, precipitate formed after 24 hours.
An amount of 10 parts per million was insufficient to provide protection against precipitate
formation.
Example 3
[0047] In this example, citric acid was employed in combination with sodium sulfate. The
concentration of ferric ion was 20 ppm, the same as in Examples 1 and 2. The levels
of citric acid and sodium sulfate employed are summarized in Table 3 below.

[0048] As indicated by the data in Table 3, sodium sulfate can be used as a conductivity
marker in the presence of citric acid as a polymerization retardant.
Example 4
[0049] Example 1 was repeated except that 0.0022 moles of the trisodium salt of citric acid
was used in place of the 0.0022 moles of citric acid employed in Example 1. The results
were the same as in Example 1, i.e., there was no precipitation after three months
of storage.
Example 5
[0050] In this example, a 2% by weight solution of BVSM was used in place of the 2% by weight
solution of BVSME employed in Example 1. The ferric ion concentration was 20 ppm.
Citric acid, sodium sulfate or combinations of citric acid and sodium sulfate were
employed as the stabilizer. The results obtained are summarized in Table 4.
Table 4
Na2SO4 Concentration (moles) |
Citric Acid Concentration (moles) |
Time |
|
|
1 hour |
2 hours |
4 hours |
24 hours |
48 hours |
12 days |
0.00085 |
0 |
H |
C |
C |
PPT |
PPT |
PPT |
0.0017 |
0 |
H |
H |
H |
H |
H |
H |
0.0017 |
0.00013 |
CL |
CL |
CL |
CL |
CL |
CL |
0.0017 |
0.000026 |
CL |
CL |
CL |
CL |
H |
H |
0.0017 |
0.000010 |
CL |
CL |
CL |
H |
H |
H |
0.0017 |
0.000005 |
CL |
CL |
CL |
PPT |
PPT |
PPT |
0 |
0.00013 |
CL |
CL |
CL |
CL |
CL |
NR* |
0 |
0.000026 |
CL |
CL |
CL |
CL |
CL |
NR |
0 |
0.000010 |
CL |
CL |
CL |
PPT |
PPT |
NR |
0 |
0.000005 |
CL |
CL |
CL |
PPT |
PPT |
NR |
[0051] As indicated by the data in Table 4, citric acid is an effective stabilizer for use
with BVSM and combinations of citric acid and sodium sulfate are effective to serve
as both a stabilizer and conductivity marker.
[0052] The insoluble and intractable polymers formed as a result of homopolymerization of
vinyl sulfone hardener solutions in manufacturing delivery lines are known to induce
liquid flow disruptions or flow discontinuities during the coating of photographic
products. The flow disruption arises due to partial occlusion of the delivery lines
(control valves, strainers and/or pumps), while the flow discontinuities are caused
by total occlusion of the delivery lines or delivery line components. This has been
a major problem which has long plagued the photographic manufacturing process and
solutions to the problem proposed heretofore have been generally ineffective. Thus,
for example, while the nitro-substituted aromatic compounds of U.S. Patent 4,171,976
provide effective protection in the synthesis stage of vinyl sulfone manufacture and
use they are not as effective as desired in the stages involved in preparation and
coating of gelatin or other hydrophilic colloid compositions.
[0053] The citric stabilizers have been found to be surprisingly effective as stabilizers
which prevent homopolymerization of vinyl sulfone hardeners. By their use, the concentration
of vinyl sulfone hardener in solution does not significantly change from the point
of manufacture to the point of use. Stringent specifications can thus be maintained
for solution concentration. The integrity of the delivery system is not compromised
due to plugging by polymer and the burdens of maintenance and cleaning are greatly
reduced. The citric stabilizers can be effectively employed in combination with a
sulfate which serves as a conductivity marker.
1. A hardening composition that is useful in hardening a hydrophilic colloid which is
incorporated in a layer of a photographic element, said hardening composition comprising
a vinyl sulfone hardening agent and a sufficient amount of a stabilizer to inhibit
homopolymerization of said vinyl sulfone hardening agent, characterized in that said
stabilizer is selected from the group consisting of citric acid and the ammonium,
alkali metal and alkaline earth metal salts of citric acid.
2. A hardening composition as claimed in claim 1, wherein said vinyl sulfone hardening
agent is represented by the formula:
(H2C=CH-SO2)n - Z
wherein n is an integer with a value of 2 to 6 and Z is an organic linking group with
a valence equal to n.
3. A hardening composition as claimed in claim 2, wherein Z is a heteroatom or an alkyl,
alkylene, aryl, arylene, aralkyl or alkaryl group.
4. A hardening composition as claimed in claim 1, wherein said vinyl sulfone hardening
agent is represented by the formula:
CH2=CH-SO2-(CH2)x-SO2-CH=CH2
wherein x is an integer with a value of from 1 to 3.
5. A hardening composition as claimed in claim 1, wherein said vinyl sulfone hardening
agent is bis(vinylsulfonyl)methane.
6. A hardening composition as claimed in claim 1, wherein said vinyl sulfone hardening
agent is bis(vinylsulfonylmethyl)ether.
7. A hardening composition as claimed in any of claims 1 to 6, wherein said stabilizer
is citric acid.
8. A hardening composition as claimed in any of claims 1 to 6, wherein said stabilizer
is an alkali metal salt of citric acid.
9. A hardening composition as claimed in any of claims 1 to 6, wherein said stabilizer
is the trisodium salt of citric acid.
10. A hardening composition as claimed in any of claims 1 to 9, wherein said stabilizer
is present therein in an amount of from about 0.05 to about 1 mole per mole of vinyl
sulfone hardening agent.
11. A hardening composition as claimed in any of claims 1 to 10, additionally containing
a sufficient amount of ammonium sulfate, an alkali metal sulfate or an alkaline earth
metal sulfate to act as a conductivity marker.
12. In a process of hardening an aqueous coating composition that is useful in forming
a layer of a photographic element comprising the step of adding a vinyl sulfone hardening
agent to a hydrophilic colloid, the improvement comprising inhibiting homopolymerization
of said vinyl sulfone hardening agent by use of citric acid or an ammonium, alkali
metal or alkaline earth metal salt thereof.
13. A process as claimed in claim 12, wherein said hydrophilic colloid is gelatin, said
vinyl sulfone hardening agent is bis(vinylsulfonylmethyl)ether and said homopolymerization
is inhibited by the use of the trisodium salt of citric acid.
14. In a photographic element comprising a support having one or more layers coated thereon
at least one of which is radiation-sensitive and at least one of which contains a
hydrophilic colloid at least partially forehardened with a vinyl sulfone hardening
agent, the improvement wherein said at least one layer containing said vinyl sulfone
hardening agent also contains a stabilizer in an amount sufficient to inhibit homopolymerization
of said vinyl sulfone hardening agent, said stabilizer being selected from the group
consisting of citric acid and the ammonium, alkali metal and alkaline earth metal
salts of citric acid.