[0001] The present invention relates to a packet conveying assembly.
[0002] The present invention may be used to advantage on packet wrapping lines, particularly
the wrapping lines of machines for cellophaning packets of cigarettes, to which the
following description refers purely by way of example.
[0003] The wrapping lines of cellophaning machines are known to feature conveying assemblies
connected to a conveyor and for feeding respective packets along the Wrapping line.
Each assembly comprises a movable U-shaped pocket presenting a bottom surface, two
longitudinal end openings, and a lateral inlet opening facing the bottom surface and
for permitting at least partial insertion into the pocket of a packet together with
a respective sheet of wrapping material folded into a U about the packet and presenting
two opposite lateral portions projecting outwards of the packet and the respective
lateral openings of the pocket.
[0004] On the wrapping lines of cellophaning machines, each packet and respective sheet
is also retained inside the respective pocket by a retaining device normally defined
by a rigid wall extending along the path of the pocket and separated from the bottom
surface of the pocket by a distance approximately equal to but no less than the thickness
of the packet measured perpendicularly to the bottom surface of the pocket.
[0005] The above known retaining device poses problems when the cellophaning machine is
a continuous type, in which case, each conveying assembly is normally oscillated in
relation to the conveyor, at least in the region of the transfer station at which
the packet is transferred into the pocket, so as to impart a given orientation and/or
movement to the pocket.
[0006] As such, the lateral surface of the packet opposite the one contacting the bottom
wall of the pocket does not lie in a fixed plane in relation to the conveyor, and
cannot mate accurately with a rigid outer wall by which the packet must be engaged
immediately upon insertion inside the pocket. Moreover, the above known rigid wall
normally also provides, in any case, for folding the sheet and, before engaging the
packet, requires the performance of at least one initial folding operation, which,
on a continuous machine, is difficult to perform immediately upon insertion of the
packet into the pocket.
[0007] It is an object of the present invention to provide a packet conveying assembly suitable
for use on continuous machines.
[0008] More specifically, it is an object of the present invention to provide a packet conveying
assembly enabling a packet and respective sheet to be retained on the assembly immediately
upon insertion of the packet inside the respective pocket, and involving no folding
of the sheet.
[0009] According to the present invention, there is provided an assembly for conveying packets,
in particular packets of cigarettes, the assembly comprising a movable U-shaped pocket
defining a cavity presenting a bottom surface, two longitudinal lateral surfaces facing
each other, a lateral inlet opening facing the bottom surface, and two longitudinal
end openings, said cavity at least partially receiving a respective said packet together
with a respective sheet of wrapping material folded into a U about the packet and
presenting two opposite lateral portions projecting outwards of the packet and the
respective end openings of the cavity; and a retaining device for retaining the packet
and respective sheet inside the cavity; characterized in that said retaining device
comprises at least one bracket; and actuating means for moving said bracket along
a given path to and from an operating position wherein the bracket closes said lateral
opening; said path being, in use, such as not to interfere with said U-folded sheet.
[0010] According to a preferred embodiment of the above conveying assembly, said actuating
means comprise a first guide integral with said pocket and extending longitudinally
from a respective longitudinal end of the cavity, the first guide being located on
the opposite side of said bottom surface to said bracket; a first powered slide mounted
to slide along the first guide; a second guide fitted to the first slide and perpendicular
to said bottom surface; and a second powered slide mounted to slide along the second
guide; said bracket being connected to the second slide so as to move with the second
slide between an idle position wherein the bracket is located outwards of the respective
said end opening, and an operating position wherein at least part of the bracket faces
said bottom surface; said first slide having been so adjusted as to permit said second
slide to be positioned, in use and when said bracket is in the idle position, at a
distance from said end opening greater than the length of the respective lateral portion
of the respective sheet.
[0011] A non-limiting embodiment of the present invention will be described by way of example
with reference to the accompanying drawings, in which:
Figure 1 shows a schematic side view of a portion of the wrapping line of a cellophaning
machine featuring packet conveying assemblies in accordance with the teachings of
the present invention;
Figure 2 shows a section along line II-II in Figure 1;
Figure 3 shows a section along line III-III in Figure 1;
Figure 4 shows a section along line IV-IV in Figure 1.
[0012] Number 1 in the accompanying drawings indicates a continuous cellophaning machine
comprising a line 2 for supplying and wrapping a succession of packets 3 of cigarettes.
[0013] As shown in Figure 1, line 2 comprises a conveyor 4 presenting a succession of pockets
5, each for receiving a packet 3 to be overwrapped with a respective sheet 6 of overwrapping
material and laid flat inside pocket 5; and a wrapping conveyor wheel 7 substantially
tangent to conveyor 4 at a pickup station 8 and for wrapping sheets 6 about respective
packets 3.
[0014] Wheel 7 comprises a number of conveying pockets 9 equally spaced with a spacing P,
which may be varied to impart a given orientation and/or a given movement to pockets
9. For which purpose, each pocket 9 is connected integral with one end of a respective
arm 10 presenting an axis 11 extending substantially radially in relation to wheel
7, and which is oscillated in known manner by a known actuating device (not shown)
about a respective axis 12 parallel to the axis of wheel 7 and crosswise to the travelling
direction 13 of conveyor 4.
[0015] More specifically, and as shown in Figure 1, each pocket 9 is oscillated about respective
axis 12 so that axis 11 is perpendicular to direction 13 as pocket 9 travels in the
region of pickup station 8.
[0016] On the side facing radially outwards of wheel 7, each pocket 9 is defined by a cylindrical
surface portion 14, which defines a suction seat 15 for a respective sheet 6, and
is coaxial with an axis (not shown) of wheel 7 when respective axis 11 is positioned
radially in relation to wheel 7. Seat 15 is broken, at an intermediate portion, by
a cavity 16 substantially in the form of a rectangular parallelepipedon and for partially
receiving a respective packet 3, and presents a length shorter than that of sheet
6 when measured parallel to its travelling direction 17. More specifically, the length
of seat 15 is substantially equal to the length of a rear portion of sheet 6, the
remaining front portion of which presents a length substantially equal to the distance
between the front edge of cavity 16 and the front edge of seat 15.
[0017] As used above, the term "substantially equal" means that, if a sheet 6 is placed
with its rear portion fully contacting seat 15 and astride cavity 16, and its front
portion is folded backwards, i.e. in the opposite direction to direction 17, over
the rear portion to form, on sheet 6, a curved intermediate portion projecting frontwards
of seat 15, the front edge of sheet 6 is positioned substantially coincident with,
but in any case frontwards of, the front edge of cavity 16.
[0018] Cavity 16 is substantially U-shaped, presents a longitudinal axis (not shown) extending
parallel to the axis of wheel 7, and is defined by a bottom surface 18 perpendicular
to axis 11, and by two longitudinal lateral surfaces 19 substantially perpendicular
to surface 18 and defining a lateral opening 20 facing surface 18 and enabling insertion
of a packet 3 and respective sheet 6 inside cavity 16. Together with surface 18, surfaces
19 also define two longitudinal end openings 21 enabling respective lateral end portions
22 of a respective sheet 6 folded into a U inside cavity 16 and interposed between
respective packet 3 and surfaces 18 and 19 to project from cavity 16.
[0019] An intermediate portion of bottom surface 18 of cavity 16 presents a recess 23 for
receiving the head 24 of a pusher 25, which is movable, in a direction parallel to
axis 11 and by a spring 25a, between a withdrawn position wherein head 24 is housed
entirely inside recess 23, and an extracted position wherein a curved outer surface
26 of head 24 coincides with surface 14 of pocket 9.
[0020] Each pocket 9 forms part of a respective conveying assembly 27 for picking up a respective
packet 3 off conveyor 4 at station 8, and which, in addition to pocket 9, also comprises
a retaining device 28 for retaining packet 3 and sheet 6 inside cavity 16.
[0021] As shown in Figure 2, retaining device 28 comprises two substantially flat brackets
29, each of which is maintained parallel to bottom surface 18 of respective cavity
16 by a respective actuating device 30 interposed between bracket 29 and pocket 9.
More specifically, brackets 29 - one of which may be dispensed with - are located
on either side of pocket 9 and perpendicular to direction 17, and each actuating device
30 moves respective bracket 29 along a given path between an idle position (Figure
2) and an operating position (Figures 3 and 4).
[0022] In the idle position, each bracket 29 is located radially outwards of surface 14
and at a distance from surface 18 greater than the thickness of packet 3, and is located
longitudinally (i.e. in a direction parallel to axis 12) outwards of respective portion
22. Conversely, in the operating position, each bracket 29 is located radially outwards
of surface 14 and at a distance from surface 18 approximately equal to but no more
than the thickness of packet 3, and presents an end portion directly facing surface
18. In said operating position, therefore, brackets 29 provide for closing cavity
16 and preventing any movement of packet 3 through opening 20.
[0023] As shown in Figures 2 to 4, each actuating device 30 comprises a guide 31 integral
with respective pocket 9, extending longitudinally, in a direction parallel to axis
12, from a respective longitudinal end of cavity 16, and located on the opposite side
of bottom surface 18 to respective bracket 29; a powered slide 32 fitted so as to
slide along guide 31; a further guide 33 fitted to slide 32 and perpendicular to bottom
surface 18; and a further powered slide 34 fitted so as to slide along guide 33. Slide
34 is fitted with an L-shaped arm 35, one portion of which is connected to slide 34,
and a further portion of which extends parallel to axis 11 and outwards in relation
to wheel 7, and is connected integrally, at its free end, to the outer end of respective
bracket 29.
[0024] Actuating device 30 is so designed to prevent respective bracket 29 from interfering,
in the idle position, with respective lateral portion 22 of a sheet 6 as this is inserted
inside cavity 16, and to enable respective bracket 29 to move between said idle and
operating positions without interfering with respective lateral portion 22 of the
sheet 6 housed, in use, inside cavity 16. More specifically, slide 32 is so adjusted
that, when bracket 29 is in the operating position, respective arm 35 is located a
minimum distance from respective end opening 21, but at a distance greater than the
length of respective lateral portion 22.
[0025] Pusher 25 forms part of a clamping device 36 fitted to each pocket 9 and which, in
use, provides for clamping respective sheet 6 in relation to packet 3 when this is
inserted inside respective cavity 16. As shown particularly in Figures 2 to 4, in
addition to pusher 25, clamping device 36 also comprises at least one arm 37 (in the
example shown, two pairs of opposed arms 37) housed inside a cavity 38 formed in pocket
9 and communicating with cavity 16 through a respective surface 19. Arm 37 is fitted
to a shaft 39, which is fitted in rotary manner to pocket 9, parallel to axis 12,
and is powered in known manner (not shown) so as to oscillate arm 37 between a withdrawn
idle position (Figure 2) wherein arm 37 is housed completely inside cavity 38, and
a forward operating position (Figures 3 and 4) wherein a free end portion of arm 37
penetrates inside cavity 16 to press a portion of sheet 6, located in use inside cavity
16, against a respective outer surface of packet 3 also located, in use, inside cavity
16.
[0026] Operation of one conveying assembly 27 will now be described relative to one packet
3 fed towards station 8 by conveyor 4.
[0027] As shown in Figure 1, as pocket 9 approaches station 8, arm 10 is rotated about axis
12 so that axis 11 is perpendicular to the travelling direction 13 of conveyor 4 at
station 8; and the speed of conveyor 4 is so controlled that packet 3 is synchronized
with pocket 9 in the region of station 8. As such, when the distance between surface
14 of pocket 9 and conveyor 4 equals the thickness of packet 3, packet 3 begins to
penetrate inside cavity 16 and so fold into a U the sheet 6 contacting seat 15 of
pocket 9. The insertion of packet 3 and respective sheet 6 inside cavity 16 is accompanied
by pusher 25, the head 24 of which presses sheet 6 against packet 3 with the aid of
spring 25a to prevent sheet 6 from moving in relation to packet 3.
[0028] The folding of sheet 6 is terminated by the time pocket 9 reaches station 8, where
packet 3 presses sheet 6 against the bottom surface 18 of cavity 16. At this point,
both shafts 39 and actuating devices 30 are activated, so that arms 37 clamp sheet
6 on to the respective lateral surfaces of packet 3, and slides 32 and 34 (Figure
3) move brackets 29 from the idle to the operating position wherein an end portion
of each bracket 29 presses on the surface of packet 3 facing conveyor 4, so as to
close opening 20, retain packet 3 inside cavity 16 and pocket 9, and so enable wheel
7 to remove packet 3 from conveyor 4 (Figure 4) as pocket 9 moves away from station
8.
[0029] In connection with the above, it should be pointed out that, at least at a given
portion of each pocket 5, conveyor 4 is narrower than the length of packet 3 to enable
brackets 29 in the operating position to engage packet 3 while it is still resting
on conveyor 4 in station 8.
[0030] Moreover, actuating devices 30 are so designed that, as brackets 29 are moved from
the idle to the operating position, not only brackets 29 but also any other parts
of actuating devices 30 are prevented from interfering with sheet 6, and more specifically
with lateral portions 22.
1. An assembly (27) for conveying packets (3), in particular packets (3) of cigarettes,
the assembly (27) comprising a movable U-shaped pocket (9) defining a cavity (16)
presenting a bottom surface (18), two longitudinal lateral surfaces (19) facing each
other, a lateral inlet opening (20) facing the bottom surface (18), and two longitudinal
end openings (21), said cavity (16) at least partially receiving a respective said
packet (3) together with a respective sheet (6) of wrapping material folded into a
U about the packet (3) and presenting two opposite lateral portions (22) projecting
outwards of the packet (3) and the respective end openings (21) of the cavity (16);
and a retaining device (28) for retaining the packet (3) and respective sheet (6)
inside the cavity (16); characterized in that said retaining device (28) comprises
at least one bracket (29); and actuating means (30) for moving said bracket (29) along
a given path to and from an operating position wherein the bracket (29) closes said
lateral opening (20); said path being, in use, such as not to interfere with said
U-folded sheet (6).
2. An assembly as claimed in Claim 1, characterized by also comprising clamping means
(36) which cooperate with a portion of said sheet (6) inside said cavity (16) to clamp
the sheet (6) in position in relation to the respective packet (3).
3. An assembly as claimed in Claim 1 or 2, characterized in that said actuating means
(30) comprise a first guide (31) integral with said pocket (9) and extending longitudinally
from a respective longitudinal end of the cavity (16), the first guide (31) being
located on the opposite side of said bottom surface (18) to said bracket (29); a first
powered slide (32) mounted to slide along the first guide (31); a second guide (33)
fitted to the first slide (32) and perpendicular to said bottom surface (18); and
a second powered slide (34) mounted to slide along the second guide (33); said bracket
(29) being connected to the second slide (34) so as to move with the second slide
(34) between an idle position wherein the bracket (29) is located outwards of the
respective said end opening (21), and an operating position wherein at least part
of the bracket (29) faces said bottom surface (18); said first slide (32) having been
so adjusted as to permit said second slide (34) to be positioned, in use and when
said bracket (29) is in the idle position, at a distance from said end opening (21)
greater than the length of the respective lateral portion (22) of the respective sheet
(6).
4. An assembly as claimed in one of the foregoing Claims, characterized by comprising
two said brackets (29) presenting respective said actuating means (30); said brackets
(29) being located at opposite longitudinal ends of said cavity (16).
5. An assembly as claimed in any one of the foregoing Claims from 2 to 4, characterized
in that said clamping means (36) comprise at least a first pressing member (37) fitted
to said pocket (9) and movable through a respective said lateral surface (19) of said
cavity (16).
6. An assembly as claimed in Claim 5, characterized in that said clamping means (36)
comprise at least two opposed said pressing members (37) movable through respective
said lateral surfaces (19) of said cavity (16).
7. An assembly as claimed in one of the foregoing Claims from 2 to 6, characterized in
that said clamping means (36) comprise a second pressing member (25) fitted to said
pocket (9) and movable through said bottom surface (18).