[0001] The present invention relates to a sampling device for units for dyeing textile materials.
[0002] It is known that during operations for dyeing textile materials it is necessary to
monitor the progress of the dyeing operations in order to check whether the various
textile materials have assumed the intended color.
[0003] Sampling devices for performing these checks are already known and are constituted
in practice by a chamber that lies outside the dyeing unit, is affected by the dyeing
bath, and contains a sample of the same kind as the textile material being dyed, which
can be removed to monitor the progress of the dyeing operations.
[0004] The operations for dyeing textile materials are very often performed by moving the
items around in the dyeing bath; accordingly, the sample, which is instead static
inside the chamber of the sampling device, can be dyed differently and furthermore
tends to act like a plug or filter at the outlet duct of the sampling device, consequently
leaving crease marks and producing a very poor optical effect with color mismatch.
[0005] In order to try and obviate this drawback, other solutions have also already been
used which in practice place the sample of textile material in a drum located inside
the dyeing unit.
[0006] This embodiment, which has the advantage of giving the sample a color and a treatment
that is fully similar to the remaining part of the textile materials, nonetheless
has the drawback that in order to inspect the sample it is necessary to discharge
the dyeing bath at least partially and to open the machine, which very often is pressurized
and at high temperature, with obvious difficulties in removing the sample.
[0007] The aim of the invention is indeed to solve the above described problems, providing
a sampling device for dyeing units for textile materials that allows to perform on
the sample of textile material the same treatment to which the textile materials being
dyed are subjected, without however having to directly access the inside of the machine
to remove the sample.
[0008] Within the scope of this aim, a particular object of the invention is to provide
a sampling device that can be used to treat any type of textile material, always providing
a safe indication of the progress of the treatment.
[0009] Another object of the present invention is to provide a sampling device that can
be applied to any type of dyeing apparatus and always has optimum effects, with a
sample that does not suffer from crease marking effects and without color differences
with respect to the textile materials being treated.
[0010] Another object of the present invention is to provide a sampling device which by
virtue of its particular constructive characteristics is capable of giving the greatest
assurances of reliability and safety in use.
[0011] This aim, these objects, and others that will become apparent hereinafter are achieved
by a sampling device for units for dyeing textile materials, characterized in that
it comprises a sampling chamber that is affected by the circulation of at least one
portion of a dyeing bath of a unit for dyeing textile materials, means for moving
a sample of the textile material being processed being provided in said chamber.
[0012] Further characteristics and advantages will become apparent from the description
of a preferred but not exclusive embodiment of a sampling device for units for dyeing
textile materials, according to the invention, illustrated only by way of non-limitative
example in the accompanying drawings, wherein:
figure 1 is a schematic sectional view of the sampling device according to the invention;
figure 2 is a sectional view of the sampling chamber, taken along a plane that lies
at right angles to the sectional plane of figure 1.
[0013] With reference to the above figures, the sampling device for units for dyeing textile
materials, according to the invention, which is generally designated by the reference
numeral 1, comprises a sampling chamber 2 that is formed inside a cylindrical box-like
body 3 that is closed at the front by a cover 4 that can be applied hermetically and
is locked by means of a nut 5 or the like connected to a shaft 6 that protrudes from
the bottom of the box-like body.
[0014] Said chamber 2 is affected by the circulation of the dyeing bath of the dyeing unit,
which is produced by means of an intake duct 10 that draws the bath directly from
the duct 11 for the circulation of the dyeing bath of the dyeing unit and by a return
duct 12 that leads out of the chamber 2 and returns the bath into the circulation
duct 11.
[0015] The duct 10 is controlled by an intake cutoff valve 15 and the duct 12 is controlled
by a discharge cutoff valve 16.
[0016] A drain valve 17 is also provided between the chamber 2 and the valve 15.
[0017] An important particularity of the invention is constituted by the fact that means
for moving the sample 20 of the textile material being processed are provided in the
chamber 2.
[0018] The movement means are constituted, for example, by a rotating drum 21 provided with
radial fins 22 which, by utilizing the circulation of the bath, move the drum, which
rotates and accordingly always keep the sample 20 in motion.
[0019] Inside the drum 21, which is supported so that it can rotate about the shaft 6, there
are agitator means constituted, for example, by protrusions 30 on the internal surface
of the drum; during the rotation of the drum, said protrusions cause an additional
movement of the sample 20, which is therefore subjected to the same treatment as the
textile material inside the dyeing unit.
[0020] In order to inspect the sample, it is sufficient to close the valves 15 and 16, interrupting
the connection to the circulation duct, and after opening the drain valve that discharges
the dyeing bath contained in the chamber 2, it is possible to easily remove the sample
to check the state of the process.
[0021] With the described arrangement it is therefore possible to subject the sample to
the same type of treatment as the textile materials inside the dyeing unit, since
said sample is kept moving; moreover, there is the advantage that the movement is
produced directly by the circulation of the dyeing bath, without having to provide
special mechanisms for rotating the drum.
[0022] Another important aspect is furthermore constituted by the fact that it is possible
to remove the sample without having to remove the bath from the dyeing unit.
[0023] The invention thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the inventive concept.
[0024] All the details may furthermore be replaced with other technically equivalent elements.
[0025] In practice, the materials employed, as well as the contingent shapes and dimensions,
may be any according to the requirements.
[0026] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. Sampling device for units for dyeing textile materials, characterized in that it comprises
a sampling chamber (2) that is affected by the circulation of at least one portion
of a dyeing bath of a unit for dyeing textile materials, means (21) for moving a sample
(20) of the textile material being processed being provided in said chamber (2).
2. Sampling device according to claim 1, characterized in that said movement means (21)
are actuated by the circulation of said at least one portion of the dyeing bath.
3. Sampling device according to the preceding claims, characterized in that said sampling
chamber (2) is formed by a cylindrical box-like body (3) that is closed at the front
by a cover (4), a drum (21) being rotatably supported in said chamber (2) and constituting
said movement means.
4. Sampling device according to one or more of the preceding claims, characterized in
that said drum (21) is peripherally provided with radial fins (22).
5. Sampling device according to one or more of the preceding claims, characterized in
that it comprises an intake cutoff valve (15), which is arranged on the intake duct
(10) that branches off from the dyeing bath circulation duct (11), and a discharge
cutoff valve (16) that is arranged on the return duct (12) in said dyeing bath circulation
duct (11).
6. Sampling device according to one or more of the preceding claims, characterized in
that it comprises a drain valve (17) that is arranged between said intake cutoff valve
(15) and said discharge cutoff valve (16).
7. Sampling device according to one or more of the preceding claims, characterized in
that it comprises means (30) for agitating said sample (20), said means (30) being
arranged inside said drum (21).
8. Sampling device according to one or more of the preceding claims, characterized in
that said agitator means are constituted by protrusions (30) provided on the inner
surface of said drum (21).