[0001] The invention relates to a can-wall with beads according to the preamble of claim
1 and a can comprising such a can wall.
[0002] Such a can-wall is known from practice.
[0003] A can provided with a base and lid must fulfil certain requirements in terms of axial
and radial strength. In its unfilled state the can must be able without collapsing
to withstand an axial loading by a force of for example 2000 N, and in its filled
state a radial loading associated with an overpressure from the outside of for example
1.2 bars. In order to fulfil these requirements of stiffness and strength, the known
can is provided with beads on its can-wall. The beads provide increased axial and,
to a greater extent, radial strength. In this respect reference is made to GB 22,245
which discloses a metal barrel having a casing provided along its complete length
with closely arranged circumferential corrugations for stiffening purposes.
[0004] The search to reduce yet further the material quantity and the weight of the can
by increasingly reducing the material thickness confronts a limit whereby the above
named requirements of stiffness and strength can no longer be fulfilled.
[0005] In accordance with the invention it is now possible with smaller material thickness
by modifications to the bead geometry of the can-wall to achieve the same strength
as previously, and with the same material thickness to create a better can in terms
of stiffness and/or strength.
[0006] In accordance with the invention the can-wall is provided to that end with a bead
geometry which satisfies the conditions stated in claim 1.
[0007] Of course in principle preventing permanent deformation in the can-wall under a given
loading is achieved by selecting the correct material thickness and the correct material
properties. But it is possible in accordance with the invention to contribute to this
to a greater extent than is known by a correct selection of the bead geometry. Apart
from the undulating pattern of the bead geometry not having to display any discontinuities,
favourable parameters determining the bead geometry in accordance with the invention
are the following:
- greater bead depth Vi
- greater bead radius of curvature Ri
- greater beaded area.
[0008] These parameters are not independent however. It is clear that in the physical embodiment
in a can, an infinitely deeper bead depth is associated with a small bead radius of
curvature.
[0009] In accordance with the invention the optimum for the bead b
x most susceptible to collapsing is to select the smallest possible yet still acceptable
bead length λ
x, and to give the bead length elsewhere, depending on the lesser susceptibility to
collapsing there, a larger bead length λ
i > λ
x.
[0010] Preferably the bead length increases with the distance to the bead b
x most susceptible to collapsing.
[0011] This optimizes the material consumption in relation to the stiffness/strength of
the can. More preferably this is achieved by allowing the bead length to run off with
the susceptibility to collapsing of the can-wall. The invention is also embodied in
a can-wall with beads, which can-wall, as seen in a cross-section perpendicular to
the beads, displays a profile that, seen in one direction, comprises in succession
a first joining part for joining onto a base part, a first unbeaded part, a beaded
part with n beads b
i, i = 1, ..., n, each bead comprising a bead valley and a bead peak which extend over
a projected length λ
i and include a bead height V
i perpendicular to them between the top of the bead peak and the bottom of the bead
valley, a second unbeaded part and a second joining part for joining onto a lid part,
whereby the extremities of the bead valley and bead peak comprise a segment of a circle
with radius of curvature R
i, whereby for at least bead b
x of the profile R
x ≅ (λ
x2 + 4 V
x2) / 16 V
x. The bead geometry is then in itself optimal.
[0012] For a good stiffness and strength of the can-wall it is preferable if it at least
in the position of bead b
x, 1 < x < n, where the can-wall in the state whereby the base part and lid part join
onto them is the most susceptible to deformation by a radial loading, λ
i, i ≠ x > λ
x and the extremities of bead valley and bead peak comprise a segment of a circle with
radius of curvature R
i and that for at least bead b
x of the profile R
x ≅ (λ
x2 + 4 V
x2) / 16 V
x.
[0013] This achieves the effect that maximum stiffness and strength occur with minimum material
loss, certainly where each bead b
i fulfils the proposed geometric proportions. In practice better cans are made in terms
of stiffness and strength if the can-wall is characterized in that for each bead b
i of the profile R
i ≅ (λ
i2 + 4 V
i2) / 16 V
i applies.
[0014] In practice a good distribution of the fluctuation of the bead length is found with
a change factor c, d of 1.05 or more.
[0015] While in part the requirements of stiffness and strength are set with a view to the
withstanding of loadings of the (unfilled) can-wall, the invention is also embodied
in the finished (filled) can. After filling, the axial stiffness and strength of the
can are no longer critical, but a radial loading from the outside is critical.
[0016] The invention will now be illustrated by reference to the drawing in which
Fig. 1 shows lines of constant can weight in a three-part steel can with different
thicknesses for can-wall and base/lid.
Fig. 2 shows a collapse loading diagram for a three-part can with different thicknesses
of can-wall.
Fig. 3 gives the meanings of the parameters λ, t, R, L and V.
Fig. 4 shows a collapse loading diagram for a three-part can with different top lengths
L.
Fig. 5 shows a collapse loading diagram for a three-part can of different qualities
of packaging steel.
Fig. 6 shows a collapse loading diagram for a three-part can with different numbers
of beads N.
Fig. 7 indicates graphically how the optimum bead geometry is found in accordance
with the invention.
Fig. 8 shows an impression of a can with 24 equidistant beads whereby the beads have
the optimum geometry in accordance with the invention.
Fig. 9 shows an impression of a can with 16 beads whereby, besides each having an
optimum geometry, the beads in accordance with the invention also have a falling bead
length.
[0017] In Fig. 1 the relationship between the thickness of the base and the lid, is expressed
in mm vertically, and the thickness of the can-wall, is expressed in mm horizontally
with the weight of a can ∅ 73 x 100 (mm x mm) indicated by lines of constant weight
of 40, 45, 50, 55, 60 g. For such a can approximately 2/3 of the weight of the can
is formed by the can-wall and 1/3 by lid and base. Therefore it is certainly worthwhile
to reduce the thickness of the can-wall if it is desired to reduce the weight of a
can as indicated by the arrow which is drawn from a starting point selected here as
reference point for the known can.
[0018] Figs. 2, 4, 5 and 6 always show horizontally the radial strength of a can-wall in
bars, and vertically the axial strength in N. Each of the collapse diagrams indicates
with a thick line 2060 N as critical axial strength, and 1.2 bars as critical radial
strength. In the quadrant at the top right the can-wall geometry involved fulfils
requirements.
[0019] Fig. 2 shows what the important effect is of changing the thickness of the can-wall
t and the bead height V.
[0020] Here the number of beads was N = 20, the bead length λ = 3.22 mm, the top length
(see Fig. 3) L = 0 and the material quality DR 580 packaging steel.
[0021] Fig. 3 indicates with λ the bead length, with t the thickness of the can-wall, with
R the radius of curvature with which the bead peak and bead valley are entered and
left respectively, with L the top length and with V the bead height.
[0022] Fig. 4 shows that in accordance with the invention the top length L = 0 must be selected.
[0023] Fig. 5 shows that preference is given to use of packaging steel with a quality indicated
as DR 580.
[0024] Fig. 6 shows that the number of beads N must preferably be great, and the bead height
V relatively small. This applies for a can-wall in unassembled state, that is one
which lacks support from base and lid.
[0025] Fig. 7 shows schematically how λ, V and R are related in the case of a relatively
smooth bead (left) and a sharp bead (right).
[0026] Fig. 8 shows an impression of a can-wall with a relatively large number of beads
N = 24 and a relatively small bead length λ = 2.68 mm, whereby the bead geometry fulfils
the relationship named earlier between λ, V and R: V = 0.35 mm, R = 1.58 mm.
[0027] By selecting V between 0.3 and 0.4 mm the can-wall strength is the least dependent
on variations in the bead height which always occur in the practice of manufacturing.
[0028] Finally Fig. 9 shows an impression of a can-wall with 16 beads N = 16 whereby λ falls
off by a factor c = d = 1.11323 such that λ
x = 2.68 and λ
i = λ
16 = 5.68 and V = 0.35 mm and R
i fulfils the relationship named earlier.
[0029] Particularly in this last can-wall an optimum compromise is found in terms of stiffness
and strength with in addition a surprisingly new appearance for a finished can.
1. Can-wall comprising in succession a first joining part for joining onto a base part,
a first unbeaded part, a beaded part, a second unbeaded part and a second joining
part for joining onto a lid part, wherein the beaded part has n consecutively numbered
beads bi, i = 1, ..,x,..., n, each bead comprising a bead valley and a bead peak which
extend over a projected length λi characterized in that for the bead bx most susceptible to collapsing a relatively small bead length is
selected and in that the bead length elsewhere depending on the lesser susceptibility to collapsing there,
is given a larger bead length λi,i≠x > λx.
2. Can-wall in accordance with Claim 1 characterized in that λi > λi+1 for i = 1, ..., x-1 and λi+1 > λi for i = x + 1, ..., n.
3. Can-wall in accordance with Claim 1 or 2 characterized in that λi =d λi+1 for i = 1, ..., x-1 and λi+1 ≅ c λi for i = x + 1, ..., n, where d and c are factors which are determined by the fluctuation
of the susceptibility to deformation by the radial loading over the beaded part i
< x and i ≥x, wherein c ≅ d ≥ 1.05.
4. Can-wall in accordance with any of the preceding claims, characterized in that the extremities of the bead valley and bead peak comprise a segment of a circle with
a radius of curvature Ri, and in that for at least bead bx, Rx ≅ (λx2 + 4Vx2) / 16Vx, wherein Vi is the bead height between the top of the bead peak and the bottom of the bead valley.
5. Can-wall in accordance with Claim 4 characterized in that for each bead bi, Ri ≅ (λi2 + 4Vi2) / 16Vi applies.
6. Can comprising a can-wall in accordance with one of the preceding Claims.
1. Dosenwand, die in Aufeinanderfolge aufweist: einen ersten Fügeteil zum Fügen an einen
Basisteil, einen ersten Teil ohne Wulst, einen Wulstteil, einen zweiten Teil ohne
Wulst und einen zweiten Fügeteil zum Fügen an einen Deckelteil, wobei der Wulstteil
n fortlaufend numerierte Wülste bi hat, i = 1, ..., x, ..., n, wobei jeder Wulst ein Wulsttal und einen Wulstgipfel
aufweist, die sich über eine projizierte Länge λi erstrecken, dadurch gekennzeichnet, daß für den Wulst bx, der für Einknicken am anfälligsten ist, eine relativ geringe Wulstlänge ausgewählt
ist, und daß die Wulstlänge woanders in Abhängigkeit von der geringeren Anfälligkeit
für Einknicken dort eine größere Wulstlänge erhält: λi, i ≠ x > λx.
2. Dosenwand nach Anspruch 1, dadurch gekennzeichnet, daß λi > λi+1 für i = 1, ..., x -1 und λi+1 > λi für i = x + 1, ..., n.
3. Dosenwand nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß λi ≅ d λi+1 für i = 1, ... , x - 1 und λi+1 ≅ c λi für i = x + 1, ..., n, wo d und c Faktoren sind, die von der Fluktuation der Anfälligkeit
gegenüber Verformung durch die radiale Belastung über den Wulstteil i < x und i ≥
x bestimmt sind, wobei c ≅ d ≥ 1,05.
4. Dosenwand nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Extrema des Wulsttales und des Wulstgipfels ein Kreissegment mit einem Krümmungsradius
Ri aufweisen, und daß wenigstens für bx Rx ≅ (λx2 + 4Vx2)/16Vx, wobei Vi die Wulsthöhe zwischen dem Oberteil des Wulstgipfels und dem Boden des Wulsttales
ist.
5. Dosenwand nach Anspruch 4, dadurch gekennzeichnet, daß für jeden Wulst bi gilt: Ri ≅ (λi2 + 4Vi2)/16Vi.
6. Dose mit einer Dosenwand nach einem der vorhergehenden Ansprüche.
1. Paroi de conteneur métallique comprenant, successivement, une première partir d'assemblage
pour assembler avec une partie basale, une première partie sans bourrelets, une partie
avec bourrelets, une seconde partie sans bourrelets et une seconde partie d'assemblage
à assembler avec une partie formant couvercle, dans laquelle la partie à bourrelets
comporte n bourrelets successivement numérotés bi, i = 1, ..,x,..., n, chaque bourrelet comportant un creux de bourrelet et une crête
de bourrelet qui s'étendent sur une longueur projetée λi, caractérisée en ce que, pour que le bourrelet bx soit le plus susceptible de s'écraser, une longueur relativement petite des bourrelets
est choisie et en ce qu'à la longueur des bourrelets, dépendant ailleurs de la moindre susceptibilité à l'écrasement,
est donnée une plus grande longueur de bourrelets λi,i≠x > λx.
2. Paroi de conteneur métallique selon la revendication 1, caractérisée en ce que λi > λi + 1 pour i = 1, ..., x-1 et λi + 1 > λi pour i = x + 1, ..., n.
3. Paroi de conteneur métallique selon la revendication 1 ou 2, caractérisée en ce que λi ≅ d λi+1 pour i = 1, ..., x-1 et λi+1 ≅ c λi pour i = x + 1, ..., n, d et c étant
des facteurs déterminés par la fluctuation de la tendance à la déformation par les
contraintes radiales sur la partie filetée i < x et i ≥ x où c ≅ d ≥ 1,05.
4. Paroi de conteneur métallique selon l'une quelconque des revendications précédentes,
caractérisée en ce que les extrémités du creux d'un bourrelet et de la crête d'un bourrelet constituent
un segment de cercle à rayon de courbure Ri et en ce que, au moins pour le bourrelet bx, Rx ≅ (λx2 + 4Vx2) / 16Vx, où Vi désigne la hauteur des bourrelets entre le haut de la crête du bourrelet
et le bas du fond du bourrelet.
5. Paroi de conteneur métallique selon la revendication 4, caractérisée en ce que pour chaque bourrelet bi s'applique la relation Ri ≅ (λi2 + 4Vi2) / 16Vi.
6. Conteneur métallique comprenant une paroi de container selon l'une quelconque des
revendications précédentes.