[0001] The present invention relates to a control valve for a pump provided with at least
one pump element capable of making a pumping movement, which control valve comprises
a slide, which is movable between two switch positions, an operating rod and a coupling
between the slide and the operating rod, wherein the slide is slidable parallel to
the operating rod and at a fixed distance away from the operating rod and wherein
the operating rod can be connected to the at least one pump element so as to be movable
to and fro in the longitudinal direction during the pumping movement of the at least
one pump element.
[0002] A control valve of this type for a double diaphragm pump is disclosed in German "Offenlegungsschrift"
3 310 131. In the case of this control valve for a double diaphragm pump, the operating
rod is an axially slidable rod which extends through the control valve housing. Said
operating rod operates in both axial directions of movement via an axially oriented
compression spring which is compressible in the axial direction and has spring cups
on the slide, which is held in its end positions by locking balls under spring force
until the force of the spring applied coaxially to the operating rod is greater than
the locking force. As soon as this is the case, the slide accelerates under the influence
of the spring force of the coaxial spring in the direction counter to the axial direction
of movement of the control rod, as a result of which reversal of the diaphragm movement
takes place. In this way the slide is moved to and fro between two positions. With
this construction the slide is provided with two hollow cavities, within which the
cups movable along the operating rod are located, the axial spring being arranged
between said cups. In order to be able to mount a slide of this type on the operating
rod, the slide must consist of two parts, which can lead to sealing problems since
the parts have to bc joined together so as to produce a seal. This construction has
the further disadvantage that at very low pump capacities, at which the diaphragms
move only slowly in tandem, the slide can easily remain stuck in a position located
between the two end positions. At very high pump capacities, at which the diaphragms
moving in tandem move rapidly to and fro, the spring mechanism can start to chatter,
as a result of which the accuracy of the valve control is adversely affected. The
spring mechanism is subjected to severe stresses and has a relatively short life,
which, as a result of the relatively difficult assembly and the associated high assembly
costs, leads to an increase in operating costs. Operation of the double diaphragm
pump disclosed in said German "Offenlegungsschrift" 3 310 131 is generally not possible
at drive fluid pressures of below about 2 bar, since the load on the control valve
at lower pressures is insufficient to cause this to switch.
[0003] European Patent EP B1 0 480 192 also discloses a control valve for a double diaphragm
pump, with which the coupling between the slide and the operating rod is effected
by means of magnets. To this end a magnet is arranged both in the slide and in the
operating rod. Said magnets exert attractive and repellent forces on one another,
depending on the distance between them. When said magnets pass by one another, the
slide will, as a consequence of the repellent effect between said magnets, accelerate
away in a direction opposite to the direction of movement of the operating rod. A
control valve of this type which operates with the aid of magnets has the major disadvantage
that it cannot be used under all operating conditions. The magnetism of the required
relatively strong magnets exerts an interfering effect on electronics arranged in
the vicinity of the diaphragm pump. Furthermore, it can arise that the medium to be
pumped contains magnetisable material which is magnetised under the influence of the
magnetic fields generated in the control valve by the magnets. This can again lead
to problems, such as blockage problems, during subsequent use of the medium to be
pumped.
[0004] The aim of the present invention is to provide a mechanically acting control valve
for a pump, which is preferably driven by a fluid and which is provided with at least
one pump element capable of pumping movement, which control valve is able to function
in a reliable manner under very diverse operating conditions, the slide not remaining
stuck between the two end positions or switch positions.
[0005] A further aim of the invention is to overcome the disadvantages inherent to known
pumps, such as double-acting diaphragm pumps.
[0006] This aim is achieved according to the invention in that the coupling comprises at
least one arm which at a first hinge point can be carried along by the operating rod
and which at a second hinge point can be carried along by the slide, and in that the
coupling further comprises at least one resilient element which stores spring force
on movement of the operating rod relative to the slide when the first and second hinge
points move towards one another, towards the dead point, in the longitudinal direction
of the operating rod and releases the stored spring force on passing beyond the dead
point, such that the slide is moved in the direction opposite to the direction of
movement of the operating rod. In this context the dead point is understood to be
the point in time at which the first and the second hinge point are located on a straight
line perpendicular to the longitudinal direction of the operating rod. The advantage
of a construction of this type is that no additional spring elements are needed in
order to hold the slide in one of the two outermost positions. The slide is held in
the desired position by the resilient element just until the dead point is passed.
As the dead point is passed, the force which the resilient clement exerts on the slide
changes direction, as a result of which the slide moves. An advantage in positioning
the arms such that a direct coupling between operating rod and the slide is provided
is that the slide will be moved over a relatively large distance by a small movement
of the shaft. This means that the channels used in the slide can be relatively large,
so that the resistance forces to which fluids are subjected in the channels will be
relatively low.
[0007] As a consequence of the arm being hingeable at a first hinge point with respect to
the operating rod and at a second hinge point with respect to the slide, a construction
is achievable with which the dead point forms a very brief instant of unstable balance.
Said labile balance can be destroyed by a very small force, acting in the longitudinal
direction, on the operating rod or the slide. Once the unstable/labile balance has
been disturbed, the energy stored in the resilient element ensures that the second
hinge point is forcibly driven away from the dead point.
[0008] A spring can be used as the resilient element, but it is equally possible, and more
preferable, to use a body made of a resilient, compressible material such as natural
or synthetic rubber, elastomer or plastic, it being possible for said materials to
be of either massive (optionally with one or more recesses) or of foamed construction.
Such a resilient, compressible body made of rubber or plastic generally has a relatively
high fatigue limit, which benefits the operational reliability, especially at relatively
high switching frequencies. Should a metal resilient element be used, the risk of
fatigue problems at high switching frequencies is then much higher.
[0009] The theoretical arm, which is formed by the straight connecting line between the
first and the second hinge, will, although the range is theoretically 90°, preferably
move within the range of about 45°, for example 25° to about 35°, about the so-called
dead point or labile balance point during switching from the one position to the other
position of the slide. In this way it can be ensured that the force of reaction in
the arm at all times has a component in the longitudinal direction of the operating
rod which is smaller than the component in the direction perpendicular to the operating
rod. In this context it must be borne in mind that a low operating or actuating force
for the operating shaft is desired in order easily to effect switching. A small range
of the theoretical arm(s) results in a relatively small switching force at a relatively
high actuating force. However, a certain minimum range (or certain minimum angle)
is needed to store sufficient spring force in the resilient element. To guarantee
good switching of the valve, a certain minimum acceleration for the slide will be
required when designing the valve.
[0010] The, preferably compressible, resilient element can be accommodated either in the
arm (that is to say between the first and the second hinge point) or can be accommodated
between the first hinge point and the operating rod and/or between the second hinge
point and the slide.
[0011] According to the invention, the coupling can be made with small dimensions if the
first and/or the second hinge point comprise (comprises) a knife-edge hinge. In this
context the knife-edge hinge is understood to be a hinge which comprises a sharp knife
edge and is positioned such that it is rotatable about the sharp knife edge in a groove.
A knife-edge hinge of this type can be made with very small dimensions. A knife-edge
hinge of this type furthermore has a hinge axis of very small width formed by the
contact line between the knife edge and the groove, which increases the instability
about the dead point. In order to guarantee the contact between the knife edge and
the groove with a knife-edge hinge of this type, it is advantageous, with this arrangement,
according to the invention if the compressible, resilient element is pretensioned.
Preferably, both the first and the second hinge point will be a knife-edge hinge.
[0012] The dimensions of the coupling in the direction perpendicular to the longitudinal
direction of the operating rod, and thus the distance between the slide and the operating
rod, can advantageously be minimised according to the invention if the coupling comprises
at least two parallel arms each having a first and a second hinge and if a yoke is
arranged between the first or second hinge points, which yoke comprises a recess extending
between the arms in which the at least one compressible, resilient element is accommodated
such that said element, on compression, exerts, on the one hand, a force of reaction
on the yoke and, on the other hand, a force of reaction on, respectively, the slide
or the operating rod. The compressible, resilient element can in this way be partially
arranged between the arms, with the effect that the dimensions of the coupling in
the direction pcrpendicular to the longitudinal direction of the operating rod can
be minimised.
[0013] With a view to balanced loading, in particular balanced lateral loading, of the operating
rod, it is advantageous according to the invention if the coupling is symmetrical
with respect to the operating rod. The coupling will then therefore comprise at least
one arm having a first and a second hinge point and at least one compressible, resilient
element, on either side of the operating rod. The reason for this is that embodiments
which are of asymmetrical construction have the disadvantage that large frictional
forces are produced on movement of the slide, which forces increase the risk of jamming
around the dead point and also increase the minimum pressure at which the pump is
able to operate.
[0014] In order to facilitate assembly of the control valve, it is advantageous according
to the invention if the slide has a passage in which the operating rod extends and
is movable and in which the coupling is housed, and if an auxiliary frame is provided
which encloses the operating rod and coupling in the circumferential direction of
the operating rod in order to position the coupling relative to the operating rod
in such a way that the operating rod and coupling can be introduced as a whole into
the passage. The coupling and operating rod can then be assembled separately from
the slide in order then to be introduced as a whole into the slide.
[0015] In order further to facilitate assembly of the control valve with this arrangement,
it is advantageous according to the invention if the passage has an essentially rectangular
cross-section and if the auxiliary frame can be divided, for example into a U-shaped
part and a plate-shaped part or into two identical U-shaped parts. A U-shaped part
can then be placed with its body section joining the legs on a substrate, aftcr which
the operating rod and the coupling parts can be assembled inside the legs of the U-shaped
part in order then to close the auxiliary frame by fitting the plate-shaped part or
second U-shaped part over the free ends of the legs of the one U-shaped part. The
use of two identical U-shaped parts offers the advantage from the production engineering
standpoint that a single mould can suffice.
[0016] In order to fix the frame, and thus the coupling, to the slide, it is advantageous,
with this arrangement, if the frame is provided with stop ridges which are able to
engage with the slide. Such stop ridges can engage with cavities formed in the passage
in the slide. However, the stop ridges will equally well, and with a view to disassembly
more advantageously, engage with the front outer edges of the passage in the slide.
With this arrangement, the stop ridges can optionally be arranged on bearers which
extend from the frame in the longitudinal direction of the operating rod.
[0017] The invention further relates to a pump provided with a control valve according to
the invention. A pump of this type preferably comprises at least one drive chamber,
which can be actuated by a pressurised fluid, such as compressed air, and at least
one pump chamber, the pump chamber and drive chamber being separated from one another
by a pump element. A pump of this type can be a so-called single-acting pump, but
also a so-called double-acting pump. Both types of pump can advantageously be equipped
with a control valve according to the invention. However, the control valve according
to the invention can highly advantageously be used in a double-acting pump which comprises
two cavities which are each divided by a pump element into a pump chamber and a drive
chamber and wherein the pump elements are joined to one another so as to be movable
in tandem with a pumping action.
[0018] Both with single-acting pumps and with double-acting pumps, the control valve according
to the invention can be used with so-called plunger pumps, so-called diaphragm pumps,
so-called piston pumps and so-called bellows pumps. With pumps of this type the pump
element is formed by, respectively, a plunger, a diaphragm, a piston or a bellows.
[0019] Pumps according to the invention equipped with a control valve according to the invention
can be used as pumps which have to operate highly accurately, such as, for example,
metering pumps, but also as pumps which have to be able to pump large volumes, such
as tank pumps with which a tank has to be emptied.
[0020] In the case of a double-acting pump, the control valve according to the invention
can highly advantageously be accommodated in the connection between the pump elements
for tandem movement thereof, in which case the connection for the tandem movement
of the pump elements then comprises the connecting rod for the control valve. A control
valve according to the invention can also be fitted in other ways such as are known
per se in practice. The control valve can thus, for example, also be arrangcd eccentrically
with respect to the connecting rod.
[0021] The present invention will be explained in more detail below with reference to illustrative
embodiments shown in the drawing. In the drawing:
Fig. 1 shows, highly diagrammatically, a double-acting diaphragm pump which, if fitted
with the control valve according to the invention, can be a diaphragm pump according
to the invention;
Fig. 2 shows, diagrammatically, a longitudinal section of a control valve according
to the invention for a pump according to the invention;
Fig. 3 shows, diagrammatically, a perspective view with dismantled components, of
the control valve from Fig. 2; and
Figs 4a-4c show, diagrammatically, the operating principle of the control valve on
the basis of a highly simplified illustrative embodiment of another construction variant;
and
Fig. 5 shows, diagrammatically, an operating principle of a double, double-acting
plunger pump fitted with a control valve according to the invention;
Fig. 6 shows, diagrammatically, an operating principle of a single-acting plunger
pump which is fitted with a control valve according to the invention; and
Fig. 7 shows, diagrammatically, an operating principle of a piston pump which is fitted
with a control valve according to the invention.
[0022] Fig. 1 shows, highly diagrammatically, a double diaphragm pump having two cavities
1 and 2, each of which is subdivided by a diaphragm into a pump chamber and a drive
chamber. Cavity 1 is subdivided by diaphragm 7 into a pump chamber 3 and a drive chamber
4, and cavity 2 is subdivided by diaphragm 8 into a pump chamber 6 and a drive chamber
5. Thus, in this case the diaphragms 7 and 8 form the so-called pump elements. Fluid
or medium to be pumped is drawn towards the pump chambers via lines 9 and 10 in order
then to be discharged from the pump chambers via lines 11 and 12. Drive fluid, such
as compressed air or a liquid, is fed to the control valve 20 via line 13. The control
valve 20 is connected, via line 15, with the drive chamber 4 and, via line 16, with
the drive chamber 5. The control valve 20 is further provided with a return line 17
for drive fluid. The diaphragms 7 and 8 are connected to one another by means of a
rod 14 to enable them to move in tandem. By moving the rod 14 alternately to the right
and to the left it is possible to achieve alternate pumping of fluid from the one
cavity 1 whilst fluid is drawn into the other cavity 2. Figure 1 shows the diaphragms
in the position where they have been moved fully to the right. In this position the
pump chamber 3 has been emptied as far as possible by driving off the fluid contained
therein, via line 12, whilst the pump chamber 6 is completely filled by drawing in
fluid to be pumped, via line 9. When the rod 14 is now moved to the left by filling
the drive chamber 5 with drive fluid via line 16, the fluid contained in the pump
chamber 6 is pumped via line 11, whilst the drive fluid present in the drive chamber
4 is able to escape via line 15 and line 17 and fluid to be pumped is drawn into the
pump chamber 3 via line 10. When the rod 14 is moved to the right again, fluid will
be pumped via line 12 and the drive chamber 4 will be filled with drive fluid via
line 15, drive fluid will escape from the drive chamber 5 via lines 16 and 17 and
fluid to be pumped will be drawn into the pump chamber 6 via line 9. The switching
valve 20 used with this arrangement can be a switching valve as disclosed in German
"Offenlegungsschrift" DE 3 310 131 or EP B1 0 480 192. Switching valves of this type
are provided with a slide which, via a coupling with the rod 14, is movable to and
fro between two end positions such that when the rod 14 is moved to the right line
13 is connected to line 15 and line 16 is connected to line 17 until, on reaching
the right-hand end position, the slide is automatically switched over, after which
line 13 is connected to line 16 and line 15 is connected to line 17. As a consequence
of this switching, the movement of the rod 14 will now be reversed and take place
to the left until the rod 14 approaches the left-hand end position, the slide again
being automatically switched over such that line 13 is connected to line 15 and line
16 is connected to line 17. In principle, this is a wholly mechanical, automatic switching
process. However, the known switching valves display a number of disadvantages. They
are not usable under diverse operating conditions from very low to very high switching
frequencies and/or they are not usable in every environment.
[0023] As a result of the use of a control valve according to the invention in a double
diaphragm pump, the double diaphragm pump according to the invention which is thus
obtained is usable in a reliable manner at both low and high switching frequencies
and in very diverse environments.
[0024] It will be clear with reference to Fig. 1 that a control valve according to the invention
can also be used highly advantageously in a so-called double-acting piston pump and
in a so-called double-acting bellows pump. In the case of a piston pump the pump elements
7, 8 (which in the case of Fig. 1 are formed by diaphragms in a diaphragm pump) must
be replaced by pistons, which are movable to and fro in the cavities 1 and 2. The
cavities 1 and 2 in this case form the cylinders of double-acting piston pumps. A
so-called bellows pump is obtained by replacing the pump elements 7 and 8 in diaphragm
form in Fig. 1 by bellows.
[0025] In the case of the switching valve according to the invention, use is made of a coupling
between the operating rod 14 and the slide, which coupling consists of at least one,
preferably rigid, arm and at least one resiliently compressible element. The arm has
a first hinge point which can be carried along by the operating rod 14 and a second
hinge point which can be carried along by the slide. The distance between the operating
rod and the slide, viewed perpendicular to the longitudinal direction of the operating
rod, remains unchanged. With this arrangement, tilting of the arm extending between
the first and the second hinge point is rendered possible by the compressible, resilient
element. This principle can be illustrated highly diagrammatically with reference
to Figures 4a to 4c.
[0026] In Figures 4a-4c, 14 is the operating rod, 21 the first hinge, 22 the second hinge,
which in this example is fixed relative to the slide, which is not shown, 23 is the
arm and 24 is a compressible, resilient element. In this example the compressible,
resilient element 24 is accommodated in the arm between the first and the second hinge,
which arm 23 is preferably rigid in its transverse direction. As will become clear
later with reference to Figs 2 and 3, said resilient element 24 can also be arranged
between the first hinge point 21 and the operating rod 14 and/or between the second
hinge point 22 and the slide. Instead of using a compressible element 24, it is also
certainly conceivable to construct the arm such that it is itself deformable, for
example compressible or bendable.
[0027] Starting from the situation in Fig. 4a, the slide, which is not shown, is in the
right-hand end position and the operating rod 14 is moved to the right in accordance
with arrow A. In this situation the second hinge point 22 remains in place and the
first hinge point 21 is moved to the right until said first hinge point 21 is lying
below the second hinge point 22. This situation is shown in Fig. 4b. Figure 4b shows
the point in time at which the so-called dead point is reached, at which dead point
the first hinge point 21 and the second hinge point 22 are on one line, which is perpendicular
to the longitudinal direction or direction of movement of the operating rod 14. As
can be seen from Figs. 4a and 4b, the vertical distance between the first and the
second hinge point, that is to say the distance viewed perpendicularly to the direction
of movement of the operating rod 14, is unchanged. This is possible because in this
illustrative embodiment the arm 23 becomes shorter as a consequence of the compression
of the compressible, resilient element 24. However, it will be clear that the same
effect with regard to the distance between the slide and the operating rod can be
achieved if the resilient, compressible element 24 were to be arranged between the
first hinge point 21 and the operating rod 14. When the operating rod 14 moves even
a little further towards the right, the unstable balance position shown in Fig. 4b
is disturbed and the compressed, resilient element 24 is able to relax. As a consequence
of this, the second hinge point 22 is moved to the left with respect to the first
hinge point 21, in the direction of arrow B. From that point in time further movement
of operating rod 14 to the right (arrow A) will be blocked. As a consequence of the
relaxation of the compressed, resilient element, the slide will rapidly be moved in
the direction of arrow B, which renders rapid, reliable switching possible.
[0028] The above description of the switching mechanism according to the invention with
reference to Figures 4a-4c has been given with, throughout, reference to one arm and
one resilient, compressible element. However, as is indicated in Figures 4a-4c, it
will be clear that use can equally well be made of a coupling which is symmetrical
with respect to the operating rod 14 and has at least one arm and at least one compressible,
resilient element on either side of the switching rod. This offers the additional
advantage that the energy stored in the elements 24 has no resultant force in the
transverse direction on the operating rod 14.
[0029] An advantageous embodiment of a switching valve according to the invention is shown
diagrammatically in Figures 2 and 3. With a view to clarity, the lines 13, 15, 16,
17 and the operating rod 14 have been given the same reference numerals in these figures
as in Fig. 1. The switching valve 20 consists of a casing 31 with a slide 32 therein
which is slidable to and fro between two end positions. The right-hand end position
is delimited by a stop 33 and the left-hand end position is delimited by a stop 34.
In the right-hand position of the slide 32, which is shown, line 13 is connected via
the cavity 35, delimited by the slide 32 and the casing 31, to line 15. In this position,
line 16 is connected via the casing to line 17. It will be clear that when the slide
32 is in its left-hand position delimited by the stop 34, line 13 is connected to
line 16 and line 15 is connected to line 17.
[0030] The operating rod 14 is provided with grooved notches 36 at two points on either
side. The bases of each groove 37 act as a support point for a knife edge 38 on an
arm 39, which is preferably essentially rigid. The groove base 37 and knife edge 38
together form the first hinge point of the arm 39. The second hinge point of the arm
39 is formed by a knife edge 40 and groove 41, which is formed in a yoke 42. The yoke
42 is provided with a recess 43, which extends between two parallel arms 39. A compressible,
resilient element 44 is accommodated in said recess 43. Each yoke 42 and compressible,
resilient element 44 is fixed in the axial direction C with respect to the slide 32.
[0031] Referring back to the description of the principle with reference to Figures 4a-4c,
it will be clear that when the operating rod 14 is moved to the right the first hinge
point 37, 38 is brought to below the second hinge point 40, 41, this being the so-called
dead point, that the dead point is then passed by on very slight further movement
of the operating rod 14 to the right, after which the slide is driven, under the influence
of the spring force stored in the compressed element, to the left into the left-hand
end position delimited by the stop 34. The effect of this is that instead of the one
drive chamber the other drive chamber is now actuated by drive fluid. In the embodiment
shown, the arms can hinge over a range of 30°.
[0032] As can be seen in particular from Fig. 3, assembly of the operating rod 14 and the
coupling (which consists of the arms 39, the yokes 42 and the compressible, resilient
elements 44) in the slide 32 is appreciably facilitated by means of an auxiliary frame
which consists of a U-shaped frame section 50 and a plate-shaped frame section 51.
After the operating rod 14 and the components of the coupling have been placed in
the U-shaped frame section 50, the plate-shaped frame section 51 can be fixed on top
of the free ends of the legs of the U-shaped frame section 50. With this assembly
the compressible, resilient elements 44 come to lie against the inside of the legs
of the U-shaped section 50, the yoke components come to lie with a recess around the
element 44 and the operating shaft 14 comes to lie between the yoke components. The
arms 39 can then be slid into the grooves 37 and 41, after which the coupling is complete.
[0033] The cover section 51 of the frame is then placed over the U-shaped frame section.
The shape of the outer periphery of the assembled frame 50, 51 corresponds to the
shape of the inner periphery of the recess 53 in the slide 32. The assembled whole
comprising operating shaft, coupling and frame can be slid into the recess 53 until
the stop ridges 54 and 55 on the frame 50, 51 engage behind the edges 56 on the front
ends of the passage 53. In order to prevent unintentional detaching of the frame from
the slide 32, it can be advantageous to construct the stop ridge at one end only,
that is to say the stop ridge 54
or the stop ridge 55, as a snap-fit ridge, for example by constructing the bearers 60
or bearers 51 such that they give.
[0034] When a frame made up of two identical U-shaped parts is used for the auxiliary frame,
the leading ends of the legs of each part will be placed against one another.
[0035] Fig. 5 shows, highly diagrammatically, an operating principle of a so-called double,
double-acting plunger pump. Since the functioning of said double, double-acting plunger
pump corresponds in broad terms to that of the double-acting diaphragm pump according
to Fig. 1, the same numbers have been used for corresponding reference numerals, with
the suffix a. Thus, with respect to the functioning reference can be made essentially
to Fig. 1. Only a brief explanation of the differences will be given here. In the
case of Fig. 5, the pump elements 7a and 8a are formed by plungers, which are movable
to and fro in accordance with arrow C in respective cylinders 2a and 1a. The plungers
7a and 8a are rigidly coupled to one another by a connecting rod 70a, with the operating
rod 14a for the control valve 20a fixed thereto. The operating rod 14a will in this
case be movable to and fro together with the pumping movement of the plungers. Since
the plungers are rigidly coupled, they will move in the same direction in this case.
This means that when the drive chamber of the one cylinder is actuated in order to
pump empty the pump chamber of said cylinder, the drive chamber of the other cylinder
is not actuated, so that the drive fluid can be driven therefrom and the pump chamber
belonging to the other cylinder can, as a result of the suction action, be filled
with fluid to be pumped.
[0036] Fig. 6 shows, highly diagrammatically, an operating principle of a single plunger
pump, provided with a control valve according to the invention. Since in this case
as well the functioning in broad terms corresponds to that of the double diaphragm
pump according to Fig. 1, here again the same reference numerals are used with the
suffix b. In the case of the embodiments according to Fig. 5 and Fig. 1, the one pump
element is always brought back to its initial position in accordance with pumping
by actuation of the drive chamber for the other pump element. In the case of Fig.
6, and also in the case of Fig. 7, which is still to be discussed, however, the second
drive chamber is lacking. In order nevertheless to be able to drive the pump element
back, a spring 71b (or 71c in the case of Fig. 7) is provided in these cases. It will
also be clear that the control valve 20b in this case does not have to switch between
two drive chambers, but has alternately to actuate and to relieve only one drive chamber.
Therefore a line equivalent to line 16 in Fig. 1 can be dispensed with. The plunger
7b is connected, via a rod 70b rigidly attached thereto, to the operating rod 14b
for the control valve 20b. When the plunger 7b moves to and fro in accordance with
arrow C, the operating rod 14b for the control valve 20b will also move to and fro
in accordance with arrow C. The operation in Fig. 6 can be summarised very briefly
as follows: control valve 20b actuates drive chamber 4b (line 13b and line 15b are
then connected to one another), the plunger 7b is driven to the right and pumps the
pump chamber 3b empty via line 12b. When plunger 7b has moved a certain, adjustable
distance to the right, the switching valve 20b will shut line 13b and connect line
15b to line 17b. The drive chamber 4b is then relieved and the spring 71b will drive
back the plunger 7b, during which operation, in the meantime, the pump chamber 3b
is filled with fluid to be pumped by suction via line 10b. As soon as plunger 7b has
moved a specific, adjustable distance to the left, the control valve 20b will be switched
over again. Line 13b will then be connected to line 15b again, after which the cycle
just described can repeat.
[0037] Fig. 7 shows a single-acting piston pump provided with a control valve according
to the invention. The functioning of said single-acting piston pump is completely
identical to that of the plunger pump according to Fig. 6. The reference numerals
are therefore identical, except that the letter b has been replaced by letter c for
differentiation. The operating rod 14c is in this case integrated with the piston
rod for the piston 7c, which in this case forms the pump element. It will also be
clear with reference to Fig. 7 that the piston 7c can very readily be replaced by
a diaphragm or a bellows. A diaphragm pump or a bellows pump will then be obtained.
[0038] It will be clear that numerous variants of the control valve and diaphragm pump according
to the invention are conceivable within the scope of the invention. For instance,
instead of two parallel arms it is also possible to provide three or more parallel
arms. Reference has always been made above to one arm 39 with a knife edge 40 which
engages in a groove base 37. It is also possible to provide the yoke with a protrusion
which engages in a groove on the end of the arm. It is also conceivable to fix the
element 44 with respect to the operating rod instead of with respect to the slide.
It is also conceivable to construct the yokes 42 such that they are resiliently bendable,
in which case the elements 44 can then be dispensed with. Furthermore, it is conceivable
to replace the yokes 42 by, for example, flat strips, to dispense with the elements
44 and to use as resilient elements one or more draw springs, which extend through
a slot made in the operating rod 14 and join two strips, which are located opposite
one another and are preferably under pretension, to one another.
1. Control valve for a pump provided with at least one pump element capable of pumping
movement, which control valve comprises a slide, which is movable between two switch
positions, an operating rod and a coupling between the slide and the operating rod,
wherein the slide is slidable parallel to the operating rod and at a fixed distance
away from the operating rod and wherein the operating rod can be connected to the
at least one pump element so as to be movable to and fro in the longitudinal direction
during the pumping movement of the at least one pump element, characterised in that the coupling comprises at least one arm which at a first hinge point can be carried
along by the operating rod and which at a second hinge point can be carried along
by the slide, and in that the coupling further comprises at least one resilient element
which stores spring force on movement of the operating rod relative to the slide when
the first and second hinge points move towards one another, towards the dead point,
in the longitudinal direction of the operating rod and releases the stored spring
force on passing beyond the dead point, such that the slide is moved in the direction
opposite to the direction of movement of the operating rod.
2. Control valve according to Claim 1, characterised in that the first and/or the second hinge point comprise/comprises a knife-edge hinge and
in that the resilient element is preferably pretensioned.
3. Control valve according to one of the preceding claims, characterised in that the at least one resilient element is a resilient compressible element.
4. Control valve according to one of the preceding claims, characterised in that the coupling comprises at least two parallel arms, each with a first and a second
hinge, and in that a yoke is arranged between the first or second hinge points, which
yoke comprises a recess which extends between the arms and in which the at least one
compressible, resilient element is accommodated such that said element, on compression,
exerts, on the one hand, a force of reaction on the yoke and, on the other hand, a
force of reaction on the slide or the operating rod, respectively.
5. Control valve according to one of the preceding claims, characterised in that the coupling comprises, on either side of the operating rod, at least one arm with
first and second hinge points and at least one compressible, resilient element.
6. Control valve according to Claim 5, characterised in that the slide has a passage in which the operating rod extends and is movable and in
which the coupling is housed, and in that an auxiliary frame is provided which encloses
the operating rod and the coupling in the circumferential direction of the operating
rod in order to position the coupling relative to the operating rod in such a way
that the operating rod and coupling can be introduced as a whole into the passage.
7. Control valve according to Claim 6, characterised in that the passage has an essentially rectangular cross-section and in that the auxiliary
frame can be divided into a U-shaped part and a plate-shaped part or into two, preferably
identical, U-shaped parts.
8. Control valve according to Claim 6 or 7, characterised in that the frame is provided with stop ridges, wherein the stop ridges are able to engage
with the slide in such a way that the unit comprising frame, coupling means and operating
rod can be fixed to the slide.
9. Control valve according to one of the preceding claims, characterised in that the connecting line between the first and second hinge points of an arm is movable
within a range of about 45° about the dead point on moving from the one end position
to the other end position.
10. Pump provided with a control valve according to one of the preceding claims.
11. Pump according to Claim 10, comprising at least one drive chamber, which can be actuated
by a pressurised fluid, such as compressed air, and at least one pump chamber, wherein
the pump chamber and drive chamber are separated from one another by a pump element.
12. Pump according to Claim 10 or 11, wherein the pump is a double-acting pump which comprises
two cavities, each of which is subdivided by a pump element into a pump chamber and
a drive chamber, and wherein the pump elements are connected to one another in order
to be movable in tandem with a pumping action.
13. Pump according to Claim 12, wherein the connection for movement of the pump elements
in tandem comprises the connecting rod of the control valve.
14. Pump according to one of Claims 10-13, wherein the pump is a plunger pump and wherein
the pump element comprises the plunger.
15. Pump according to one of Claims 10-13, wherein the pump is a diaphragm pump and wherein
the pump element comprises the diaphragm.
16. Pump according to one of Claims 10-13, wherein the pump is a piston pump and wherein
the pump element comprises the piston.
17. Pump according to one of Claims 10-13, wherein the pump is a bellows pump and wherein
the pump element comprises the bellows.