[0001] The present invention relates to a fluid mixing device, particularly for paint or
industrial ink.
[0002] Mixing devices for fluids such as paint or industrial ink are known, which comprise
a number of normally-closed valves having at least one fluid supply conduit (conveniently
connected to a pressurized fluid vessel) and a supply nozzle. Each valve is fitted
to a slide movable, by a respective actuating device (e.g. a pneumatic cylinder),
between an idle position, and an operating position in which the valve is connectable
to a member for at least partially opening the valve, so that the fluid flows out
of the nozzle into a mixing vessel. Mixing devices of the above type are expensive,
and have an extremely complex mechanical structure comprising a large number of component
parts (in particular, a large number of actuating devices for operating the valves).
[0003] It is an object of the present invention to provide a fluid mixing device, particularly
for paint or industrial ink, designed to overcome the drawbacks typically associated
with known devices.
[0004] According to the present invention, there is provided a fluid mixing device, particularly
for paint or industrial ink, of the type described in Claim 1.
[0005] The present invention will be described with reference to the accompanying drawings,
in which:
Figure 1 shows a partially sectioned side view of a fluid mixing device, particularly
for paint or industrial ink, in accordance with the teachings of the present invention;
Figure 2 shows a section of a central portion of the Figure 1 device;
Figure 3 shows a first detail of the Figure 1 device;
Figure 4 shows a section of the first detail along line IV-IV in Figure 3;
Figure 5 shows a section of the first detail along line V-V in Figure 3;
Figure 6 shows a top plan view of a second detail of the Figure 1 device.
[0006] Number 1 in Figure 1 indicates a fluid mixing device, particularly for paint or industrial
ink. Mixing device 1 comprises a supporting structure 3 (shown partially) in turn
comprising a central structure 5, and a number of straight supporting and guide elements
7 equally spaced angularly and extending radially from central structure 5. More specifically,
central structure 5 comprises a cylindrical tubular body 10 coaxial with an axis 11
and in turn comprising a first top end portion (not shown) fitted to a supporting
frame (not shown), and a second bottom end portion 10a fitted with an annular flange
12 extending outwards of tubular body 10. Each straight supporting element 7 comprises
a straight crosspiece 17 in turn comprising a first end portion 17a fitted to tubular
body 10 and to flange 12 by a supporting element 18, and a second end portion 17b
supporting a plate 20. Each straight supporting element 7 also comprises a straight
guide 22 (shown partially) fitted to plate 20 and extending parallel to crosspiece
17 from plate 20 to tubular body 10; and straight guides 22 are equally spaced angularly,
and extend radially from central structure 5.
[0007] A slide 24 runs along each guide 22, and comprises a substantially rectangular wall
25 from which extends integrally downwards a trapezoidal appendix 27 having an end
portion 27a supporting a known three-way valve 29.
[0008] Wall 25 is substantially coplanar with a plane through axis 11, and comprises a trapezoidal
recess 25a facing central structure 5, and at the bottom of which is formed a substantially
T-shaped seat 31.
[0009] Three-way valve 29 comprises a cylindrical casing 30, from the opposite ends of which
there extend axially a downward-facing nozzle 34 and a control rod 35 facing supporting
structure 3. More specifically, control rod 35 comprises a knob 37 having a substantially
T-shaped cross section, and the function of which is described later on. Valve 29
also comprises a fluid inlet pipe 39 conveniently supplied with pressurized fluid,
such as paint or industrial ink; and a recirculating pipe 40 communicating with a
fluid collecting tank (not shown). As described later on, each slide 24 is movable
between an idle position (shown by the continuous line in Figure 1) in which slide
24 is located at a first end of guide 22 close to plate 20, and valve 29 is located
a predetermined distance L from axis 11; and an operating position (shown by the dotted
line in Figure 1) in which slide 24 is located at a second end of guide 22 close to
tubular body 10, and valve 29 is coaxial with axis 11.
[0010] Device 1 also comprises a selecting device 42 extending axially from tubular body
10 and movable angularly about axis 11 as described later on. More specifically, tubular
body 10 (Figure 2) houses a circular plate 46 perpendicular to axis 11 and closing
end portion 10a. Plate 46 is fitted stably to tubular body 10 and annular flange 12
by means of screws 48, is connected by screws 49 to a tubular sleeve 53 extending
coaxially with axis 11 and outwards of tubular body 10, and comprises a central through
opening 55 coaxial with axis 11 and communicating with the cylindrical inner cavity
defined by tubular sleeve 53. Selecting device 42 comprises a tubular element 57 coaxial
with axis 11 and defining a cylindrical inner cavity 57k housing sleeve 53. More specifically,
sleeve 53 is connected to tubular element 57 by two ball bearings 59, 60 housed inside
cavity 57k and permitting tubular element 57 to rotate in axially-fixed manner about
sleeve 53. Tubular element 57 comprises a top end portion 57a connected stably to
a ring gear 62 facing circular plate 46 and substantially coplanar with the plane
through annular flange 12. Ring gear 62 meshes with a pinion 64 fitted to the output
shaft 66a of a hydraulic motor 66 in turn fitted to circular plate 46 and housed inside
tubular body 10. Ring gear 62 (Figure 6) comprises a first number of through holes
69 equally spaced angularly about a first circumference C1, and a second number of
through holes 71 equally spaced angularly about a second circumference C2 inwards
of first circumference C1; and each hole 69 in the first number is separated by a
constant angle α with respect to an adjacent hole 71 in the second number. Device
1 comprises an angular positioning device 73 for angularly positioning selecting device
42 about axis 11, and which comprises a first and second hydraulic actuator 76, 77
(both shown in Figure 6) fitted to plate 46, housed inside tubular body 10, and having
pins 79 movable axially to and from ring gear 62 through respective holes 81 (Figure
2) formed through plate 46. Pin 79 of hydraulic actuator 76 (or 77) engages a respective
hole 71 (or 69 in the case of actuator 77) to establish a predetermined stable angular
position of ring gear 62 (and hence tubular element 57 integral with ring gear 62)
about axis 11 and with respect to central structure 5. Tubular element 57 houses a
rod 84 coaxial with axis 11, extending through tubular sleeve 53 and opening 55, and
comprising a top end portion 84a housed inside tubular body 10 and connected by a
joint 85 to the output member 87 of an actuator 88, e.g. a pneumatic cylinder (shown
schematically in Figure 1), for moving rod 84 axially along axis 11. Joint 85 (known
type) permits rod 84 to rotate in relation to output member 87.
[0011] Rod 84 comprises a bottom end portion 84b projecting from tubular element 57 and
connected to an angular guide device 89, which comprises two flat rectangular walls
90 facing each other, connected stably to a bottom end portion 57b of tubular element
57, and extending axially from tubular element 57. One wall 90 comprises a substantially
rectangular slot 92 (Figures 1, 2, 3) extending parallel to axis 11 and housing in
rolling manner a roller 94 fitted in angularly free manner to a pin 95 extending radially
from rod 84. By virtue of the restraint defined by roller 94 and the walls of slot
92, angular guide device 89 prevents rod 84 from rotating about axis 11 in relation
to tubular body 57, but permits axial movement of rod 84. At the free bottom end opposite
the end secured to tubular element 57, walls 90 are fitted with a circular plate 97
crosswise to axis 11 and having a substantially rectangular slot 98 extending radially
from the edge to the center of plate 97 (Figures 2 and 3). The end portion of bottom
end portion 84b of rod 84 comprises a retaining seat 103 having a T-shaped cross section
and extending radially inwards of rod 84.
[0012] Selecting device 42 also comprises a pneumatic actuator 106 fitted to tubular element
57, and which in turn comprises a cylindrical body 107 projecting from tubular element
57, and a control shaft 108 extending axially from cylindrical body 107 and through
tubular element 57. More specifically, rod 84 comprises a diametrical, axially-elongated
through opening 110 (Figure 4) through which control rod 108 extends and projects
from tubular element 57 through a hole 112. Control rod 108 comprises an end portion
fitted with an engaging element 109 having a substantially T-shaped cross section
and which engages seat 31 in slide 24 as described later on.
[0013] Pneumatic actuator 106 is connected to an axial guide device 114 located on the opposite
side of tubular element 57 to cylindrical body 107, and comprising a substantially
rectangular flange 117 extending radially from tubular element 57, and a pair of idle
rollers 119 fitted to flange 117 and located on either side of control shaft 108.
Rollers 119 comprise annular V-shaped grooves (Figure 3) engaged by, and for axially
guiding and preventing inflection of, control shaft 108, which is movable radially
between a first extracted position in which engaging element 109 is connectable to
seat 31 of a slide 24 in the idle position, and a withdrawn position (Figure 2) in
which engaging element 109 is adjacent to rollers 119 of axial guide device 114.
[0014] Device 1 also comprises an electronic control unit 130 (Figure 1) for controlling
motor 66, actuators 76, 77, pneumatic actuator 106, and actuator 88 activating output
member 87.
[0015] In actual use, at the start of the mixing cycle, slides 24 of device 1 are all set
to the idle position, valves 29 of device 1 are all located at distance L from axis
11, and control shaft 108 is set to the extracted position.
[0016] To select a first valve, electronic unit 130 activates motor 66 to rotate selecting
device 42 about axis 11, so that tubular body 57 rotates about axis 11, and engaging
element 109 of control shaft 108 travels along a path in the form of an arc of a circle
extending successively through the T-shaped seats 31 of adjacent slides 24 equally
spaced angularly about axis 11. When engaging element 109 is positioned at a predetermined
T-shaped seat 31, unit 103 stops motor 66, and actuator 76 or 77 is operated to insert
pin 79 inside hole 71 or 69 to lock ring gear 62 in relation to supporting structure
3 and establish a predetermined stable angular position of element 109 in relation
to slide 24. In which position (shown clearly in Figure 1), engaging element 109 is
housed inside seat 31, and, by virtue of the T shape of seat 31 and element 109, axial
displacement of control shaft 108 moves slide 24 along guide 22. Electronic unit 130
then operates pneumatic actuator 106 to move control shaft 108 into the withdrawn
position and so draw slide 24 towards central structure 5 and valve 29 towards axis
11.
[0017] Actuator 106 is arrested when valve 29 is coaxial with axis 11 (Figure 2), in which
position, control rod 35 is housed inside slot 98, and the top portion of knob 37
engages retaining seat 103. At this point, electronic unit 130 operates actuator 88
to move output member 87 axially away from plate 46 and so move rod 84 axially upwards.
The bottom portion 84a of rod 84 therefore moves away from plate 97, taking with it
knob 37, the T shape of which prevents it from withdrawing from seat 103; and axial
displacement of rod 35 of valve 29 opens the valve (partially or fully) so that fluid
flows from nozzle 34 into a mixing vessel (Figure 1). Once a predetermined amount
of fluid has been dispensed, electronic unit 130 again operates actuator 88 to move
output member 87 axially towards plate 46 and bottom portion 84a towards plate 97
to close valve 29. At which point, unit 130 operates actuator 106 to push slide 24
into the idle position, so that rod 35 withdraws from slot 98 and valve 29 moves away
from axis 11. Actuator 106 is arrested upon slide 24 reaching the idle position, at
which point, actuator 76 or 77 is operated to withdraw pin 79 from hole 71 or 69 and
so release ring gear 62 from supporting structure 3.
[0018] Electronic unit 103 then operates motor 66 to rotate selecting device 42 about axis
11, connect engaging element 109 to a further slide 24, and select a further valve
29. The operations described above are then repeated for the further slide to successively
position valve 29 coaxial with axis 11, open and close the valve, and reset slide
24 to the idle position. A number of different fluids may therefore be mixed in the
mixing vessel by repeating the above selection and open/close operations for a number
of valves.
[0019] The advantages of the present invention will be clear from the foregoing description.
By employing a single actuating device (pneumatic actuator 106) for moving all of
slides 24, and hence all of valves 29, from the idle to the operating position, mixing
device 1 comprises a limited number of component parts, and, being simpler in design,
is cheaper and more reliable as compared with known devices. Clearly, changes may
be made to device 1 as described and illustrated herein without, however, departing
from the scope of the present invention.
1. A fluid mixing device, particularly for paint or industrial ink, characterized by
comprising:
- a supporting structure (3);
- a number of guides (22) fitted to said supporting structure (3) and extending radially
from a central portion (5) of the supporting structure (3);
each guide (22) supporting a respective slide (24) running along the guide (22);
each slide (24) supporting at least a respective normally-closed valve (29) comprising
at least one fluid supply conduit (34), a fluid nozzle (34), and a control member
(35) for at least partially opening the valve (29);
- selecting means (42) fitted to said supporting structure (3); said selecting means
(42) comprising at least a rotary portion (57) movable angularly about an axis of
rotation (11) by drive means (66);
said selecting means (42) comprising an engaging device (106) fitted to said rotary
portion (57) and having an engaging member (108, 109) movable radially between a first
position and a second position;
said rotary portion (57) being settable to a number of angular positions in which
said engaging member (108, 109), set to said first position, engages a respective
slide (24) set to an idle position; said engaging member (108, 109) being movable
from said first position to said second position to move said slide (24) from said
idle position to an operating position in which said valve (29) engages valve opening
means (103) for at least partially opening the valve (29).
2. A device as claimed in Claim 1, characterized in that said valve opening means (84,
103) comprise engaging means (103) for engaging with said control member (35) of said
valve (29); said engaging means being movable axially, along said axis of rotation
(11) and by actuating means (88), between a valve closing position and a valve opening
position.
3. A device as claimed in Claim 1 or 2, characterized in that said valve opening means
comprise a rod (84) fitted to said rotary portion (57) and slidable axially along
said axis of rotation (11) by said actuating means (88); said rod (84) having an end
portion (84b) on which is formed a retaining seat (103) for said control member (35)
of said valve (29).
4. A device as claimed in Claim 3, characterized in that said rotary portion comprises
a tubular body (57) coaxial with said axis of rotation (11) and housing said rod (84)
in axially-sliding manner.
5. A device as claimed in Claim 3 or 4, characterized by comprising angular guide means
(89) connected to said rod (84) and for preventing angular rotation of the rod (84)
with respect to said rotary portion (57).
6. A device as claimed in Claim 5, characterized in that said angular guide means (89)
comprise at least a prismatic body (90) extending radially from said rod (84), and
a straight guide (92) for said prismatic body (90); said guide (92) being integral
with said rotary portion (57) and extending parallel to said axis of rotation (11).
7. A device as claimed in any one of the foregoing Claims, characterized in that said
engaging device comprises at least a linear actuator (106) fitted to said rotary portion
(57) and having a control shaft (108) extending radially from said rotary portion
(57) and movable axially between said first position and said second position; said
control shaft (108) having, on a free end, an engaging element (109) for engaging
a portion of said slide.
8. A device as claimed in Claim 7, characterized in that said engaging element (109)
comprises a body having a substantially T-shaped cross section;
each said slide having a substantially T-shaped seat (31) for housing said engaging
element (109).
9. A device as claimed in Claim 7 or 8, characterized by comprising, for said control
shaft (108), linear guide means comprising at least a pair of rollers (119) located
on either side of the control shaft (108) and fitted to an appendix (117) extending
from said rotary portion (57).
10. A device as claimed in any one of the foregoing Claims, characterized by comprising
angular positioning means (73) for establishing a number of stable angular positions
of said rotary portion (57) with respect to said supporting structure (3).
11. A device as claimed in Claim 10, characterized in that said angular positioning means
(73) comprise a number of angularly spaced holes (69, 71) formed in a wall (62) integral
with said rotary portion (57) and crosswise to said axis of rotation (11); and at
least one actuator (76, 77) fitted to said supporting structure (3) and having an
output member (79) movable axially to and from said wall (62) to individually engage
said holes (69, 71).
12. A device as claimed in Claim 10, characterized in that said angular positioning means
(73) comprise:
- a first number of angularly spaced holes (69) located about a first circumference
(C1) and formed in a wall (62) integral with said rotary portion (57) and crosswise
to said axis of rotation (11);
- a first actuator (77) fitted to said supporting structure (3) and having an output
member (79) movable axially to and from said wall (62) to individually engage said
holes (69) in said first number;
- a second number of angularly spaced holes (71) located about a second circumference
(C2) inwards of the first circumference (C1);
- a second actuator (76) fitted to said supporting structure (3) and having an output
member (79) movable axially to and from said wall (62) to individually engage said
holes (71) in said second number.
13. A device as claimed in any one of the foregoing Claims, characterized by comprising
angular motion transmission means interposed between said rotary portion (57) and
said drive means (66); said transmission means comprising a ring gear (62) extending
radially from said rotary portion (57), and a pinion (64) meshing with said ring gear
(62) and moved angularly by said drive means.