Field of the invention
[0001] The present invention relates to so-called "isotropic" (i.e., non-structured) detergent
compositions comprising certain hydrophobically modified polar polymers (i.e., soil
anti-redeposition polymers) which have not previously been used in such isotropic
formulations. The hydrophobic modification allows formation of far more stable solutions
(clear versus hazy) than otherwise possible. Variables which make the compositions
more hydrophobic (i.e., use of appropriate hydrotrope; greater amounts of salt/electrolyte/builder;
less anionic relative to nonionic) are especially preferred.
Background & Prior Art
[0002] The liquid detergent art may be broken down into those detergents in which all components
of the liquid system are dissolved into one single liquid phase (e.g., the isotropic
liquids); and those which contain sufficient surfactant and/or electrolyte to form
a lamellar droplet comprising "onion" type layers dispersed in an electrolyte medium
which is capable of suspending undissolved particles in the liquid. These latter liquids
are also known as so-called duotropic or structured liquids.
[0003] One problem in the structured liquid art has been to find a balance between the stability
of the composition and the desirable viscosity of the composition. The viscosity is
dependent on volume fraction of liquid occupied by the lamellar droplets. While increasing
volume fraction is beneficial from a stability point of view, it also creates higher
viscosity which may be undesirable from the point of view of dispensing as well as
dispersion in the washing machine.
[0004] US 5,147,576 to Montague et al., where the interrelation between surfactants, electrolytes,
volume fraction etc. is discussed (and which hereby is incorporated by reference into
the subject application), relates to novel deflocculating polymers which allow incorporation
of more surfactants and/or electrolytes while still maintaining a stable, low viscosity
product.
[0005] The polymers of the Montague et al. reference comprise a hydrophilic backbone which
is generally a linear, branched or highly cross-linked molecular composition containing
one or more types of hydrophilic monomer units; and hydrophobic side chains, for example,
selected from the group consisting of siloxanes, saturated or unsaturated alkyl and
hydrophobic alkoxy groups, aryl and aryl-alkyl groups, and mixtures thereof.
[0006] These polymers were not, however, taught for use in isotropic aqueous liquids.
[0007] While the Montague et al. reference discloses at column 8, lines 26-29 that some
polymers having hydrophilic backbones and hydrophobic side chains are known (e.g.
US 4,759,868 to Clarke), there is no teaching there that decreasing the molar ratio
of hydrophilic monomers to hydrophobic side chains (e.g., to under about 20) will
result in increased solubility of the polymer, thereby leading to enhanced stability
and clear appearance of the isotropic liquid.
[0008] In fact, US 4,759,868 to Clarke suggests the effect to be opposite to that observed
in the subject invention, i.e., the reference suggests that a lower molar ratio of
hydrophilic to hydrophobic monomer (such that the polymer has more pendant side groups
and is more hydrophobic) should result in decreased solubilization. The subject invention,
by contrast, teaches greater hydrophobicity (i.e., more pendant groups) leads to enhanced
solubilization.
[0009] Furthermore, the use of a hydrotrope is not taught in either US 5,147,576 to Montague
et al. or US 4,759,868 to C-larke. Indeed, the use of hydrotrope is counterproductive
in structured, lamellar liquids to the extent that it inhibits formation of the lamellar
phase critical in such structured liquids (see column 19, line 17-24 of Montague et
al.)
[0010] By contrast, the use of a hydrotrope is essential in the isotropic liquid detergent
formulations of the subject invention because those formulations not containing the
hydrotrope have a much narrower formulation flexibility in terms of the surfactant
composition and level as well as the electrolyte level. In fact, the type and level
of hydrotrope used may critically govern the solubility of the hydrophobically modified
polymers of the type used in the subject invention. That is, while not wishing to
be bound by theory, those hydrotropes which most enhance hydrophobicity of the composition
are superior in terms of aiding solubilization of the polymer. The criticality of
the hydrotrope type used on the polymer solubility is shown in the examples.
[0011] In addition, US 4,759,868 to Clarke is limited to high nonionic surfactant compositions
whereas the system disclosed in the present application are not so limited (mixtures
of anionic and nonionic surfactants are preferred). As will also be shown in the examples,
the ratio of anionic to nonionic surfactants can play a critical role in determining
the solubility of the hydrophobically modified polymers of the type disclosed in the
present invention (i.e., compositions more nonionic in character being preferred).
[0012] US 5,308,530 to Aronson et al. also discloses certain hydrophobically modified hydrophilic
polymers. Specifically, the reference teaches a builder which is an interpolymer [A-B]
m-[C]
n where A and B are hydrophilic groups modified by hydrophobic monomer C. In this reference,
A
cannot equal B. In the polymer of the invention, by contrast, the hydrophilic chain is comprised
of acrylate monomer only (i.e., is a homopolymer). These molecules are more soluble
than those with mixtures of A and B.
[0013] Although US 5,308,530 does teach the use of hydrotropes and surfactant blends, the
criticality in terms of (1) hydrotrope type; (2) surfactants type (anionic vs. nonionic);
and (3) salt concentration in enhancing the compatibility between the polymer and
the detergent formulation is clearly not recognized. That is the reference does not
recognize different types and levels of hydrotrope can be used to significantly enhance
or reduce the solubility of these polymers in solution. Stated differently, there
is no comparison of the different solubilities of the polymer based on type and levels
of hydrotrope (indeed only one formulation, number 2 of example 3 ( see column 16,
line 51) is ever tested. So many variables are tested there is clearly no recognition
of the effect of any one variable (i.e., hydrotrope).
[0014] Further, no trend with regard to actives used in the composition or salt concentrations
used was observed in the Aronson et al. reference. Again, this contrasts with the
subject invention where effect of types of surfactant on solubility of polymer or
effect of electrolyte concentrations on solubility of polymer (i.e., electrolyte was
required) was clearly observed.
[0015] Finally, liquids of the Aronson et al. reference are not pH jump liquids and do not
contain sorbitol, such as the preferred liquids of the subject invention. The pH of
the Aronson et al. liquids is about 10 while the pH of the liquids of the invention
is about 6.0 to about 8.0.
[0016] In short, Montague et al. and Clarke are structured liquid references versus isotropic
liquid references wherein the use of hydrotropes is not prescribed; and Aronson et
al. contains polymers which are structurally different (A cannot equal B); and wherein
compositional variables for enhancing solubility are not recognized in any event.
Further, the liquids of Aronson et al. are not pH jump liquids.
[0017] A brochure from National Starch & Chemicals Company discloses use of a acrylate/styrene
copolymer (H1200) in various powder or liquid cleaners. The specific isotropic liquids
of the invention and ability to improve anti-redeposition properties are not disclosed.
Applicants further note a paper by R. Hodgetts et al. at the Seise Portum and Woschmititel
Conference (SEPAWA), of Bacl. Durchheim (Germany) on October 18-20th, 1995. This reference
does not appear to disclose use of the H1200 polymers in isotropic liquids, let alone
the specific isotropic compositions of the invention.
[0018] As will be explained in more detail hereinbelow, a preferred sub-class of composition
according to the present invention contains a hydrophobic oil.
[0019] The use of hydrocarbon oils and polymers in surfactant systems can be found, for
example, in U. S. Patent No. 4,353,806 to Canter et al. and U.S. Patent No. 4,561,991
to Herbots et al. However, the polymers disclosed in the above-mentioned art are not
the hydrophobically modified polymers of the type discussed in the present application.
Furthermore, the use of hydrotropes is not discussed in U.S. Patent No. 4,353,806
to Canter et al. The importance of the use of the hydrotrope and its criticality in
polymer solubilization has already been discussed above. Also, the oil type discussed
in U.S. Patent 4,561,991 to Herbots et al. are limited to terpenes and benzyl alcohol.
The suitable oils in the present disclosure are of a different type and will be discussed
in the specification and examples below.
[0020] WO 95/14,762 to Colgate Palmolive (abstract enclosed) teaches microemulsion composition
comprising 0,1-20% by wt. anionic; 0.1-50% by wt. cosurfactant; 0.1-10% by wt. "grease
release agent" which may be a type of hydrophobically modified copolymer having structure
defined by I (see abstract); and 0.1-10% by wt. water insoluble hydrocarbon.
[0021] The copolymer defined by formula I is hydrophobically modified on
every repeating monomeric unit, i.e., molar ratio of hydrophile to hydrophobe can be 1:1
and even less. By contrast, the ratio of the copolymers of the invention ranges from
about 10 to about 40, i.e, there are far fewer pendant hydrophobic groups. While not
wishing to be bound by theory, applicants believe the oil of the Colgate reference
must have a different function to that of the subject invention where oil is needed
to enhance hydrophobicity and thereby helps in the dissolution of polymers. The molecules
of Colgate, which are already highly hydrophobic, do not need addition of oil to further
aid in dissolution.
[0022] Finally, an article by Bagger-Jorgensen et al. in
Langmuir 11: 1934-1941 (1995) teaches a microemulsion comprising a nonionic surfactant, water
and oil system comprising hydrophobically modified polyacrylate (HMPA).
[0023] While the HMPA of the reference dissolves in their system, it would
not dissolve in a fully formulated detergent composition (i.e., which must contain at
least one anionic). That is, the reference is not concerned with and, therefore, fails
to teach or suggest that modifications must be made to solubilize polymers in detergent
compositions. Specifically, the invention teaches that there not only must be a defined
ratio of hydrophobic to hydrophilic groups, but that there is a MW ceiling (i.e.,
20,000); that hydrotropes must be present; and that oil must be present.
[0024] In addition, purely nonionic active systems do not dissolve in liquids containing
builder salts such as citrate. Also, pure nonionic systems perform poorly on particulate
soils.
[0025] In short, not all systems are the same, and there is a great deal of skill in defining
exactly which polymers and under what conditions ingredients must be used to ensure
solubility.
Brief summary of the invention
[0026] Unexpectedly, the applicants have found that in isotropic liquid compositions comprising
(1) a surfactant or mixture of surfactants (e.g., mixture of anionic and nonionic
surfactants); (2) a hydrotrope and (3) electrolyte, the use of polymer having a hydrophilic
backbone (hydrophilic backbone made of one monomer only, e.g., acrylate) wherein there
is a critical molar ratio of hydrophilic groups (e.g., the backbone) to hydrophobic
"anchors" ("tail") attached to the backbone (or in other words, molar ratio of hydrophilic
to hydrophobic monomers), yields solutions which are more stable (e.g., clearer) and
have better anti-redeposition properties than they otherwise would be if
(1) the specific polymer with these ratios were not used; and
(2) hydrotrope, and electrolyte variables (and preferred surfactant variables) were
not met.
[0027] For purposes of this invention, it has been found that "hazy" formulations are unstable
and tend to phase separate (i.e., within 7 days of preparation). Such phase separation
are generally not acceptable in product formulation.
[0028] The applicants have also found that in isotropic liquid compositions comprising (1)
a surfactant or a mixture of surfactants (e.g., mixture of anionic and nonionic surfactants
wherein at least one anionic is required); (2) a hydrotrope; and (3) an aliphatic
(saturated or unsaturated, straight or branched chained) hydrocarbon oil having specified
molecular weight and/or carbon chain length, the use of polymer having a hydrophilic
backbone wherein there is a critical molar ratio (i.e., below 40, preferably below
30, more preferably below 20) of hydrophilic group (of the backbone) to hydrophobic
"anchors" attached to the backbone (or in other words, molar ratio of hydrophilic
to hydrophobic monomers), yields solutions which are clearer than they otherwise would
be if the critical molar ratio and the oil criticalities were not met.
Detailed description of the invention
[0029] The present invention relates to specific class of isotropic liquids (i.e. having
specific amounts and types of hydrotrope; preferred surfactants; and minimum electrolyte)
containing specific polymers which polymers have a critical molar ratio of number
of hydrophilic "backbone" groups (single monomer hydrophilic backbone) to number of
hydrophobic "anchor" or tail groups.
[0030] When polymers having this criticality of hydrophilic to hydrophobic groups are added
to the specific isotropic compositions, unexpectedly it has been found that the compositions
are much more stable (i.e. clearer) compared to if the polymers not having this critical
molar ratio (as well as addition of hydrotrope and electrolyte) had been added. While
not wishing to be bound by theory, it is believed that the lower ratio of hydrophilic
groups to hydrophobic backbone groups makes the overall polymer more hydrophobic,
thereby allowing the polymers to more easily solubilize because of the hydrophobic
interaction with the core of the surfactant micelles (which are hydrophobic), thereby
in turn making a stable (i.e. clear) rather than hazy solution.
[0031] Use of a single monomer hydrophilic backbone group (i.e., acrylate) makes the molecule
more soluble than a mixed monomer hydrophilic backbone.
[0032] Additionally, the amount and type of hydrotrope, the ratio of anionic to nonionic
surfactants and salt concentration may govern the solubility of the polymer. Again,
while not wishing to be bound by theory, nonionic hydrotropes, lower ratio of anionic
to nonionic surfactants and higher electrolyte (encompassing both salts and builders)
concentration tend to increase the solubility of the polymers by increasing the hydrophobicity
of the micellar core and are therefore preferred. In fact, use of some hydrotropes
and some electrolyte is required.
[0033] Furthermore, within the aforementioned class of liquids according to the present
invention is a sub-class of liquids containing specific polymers having a critical
molar ratio of number of hydrophilic "backbone" groups to number of hydrophobic "anchor"
groups. Molar ratio criticality below about 40, preferably below 30, preferably below
20 (i.e., 0 to 20, preferably at or greater than about 1 to 20).
[0034] When polymers having the ratio of hydrophilic to hydrophobic groups as defined for
the sub-class are added to the specific isotropic compositions, unexpectedly it has
been found that the compositions are much more stable (i.e., clearer) compared to
if the polymers not having this critical molar ratio had been added. While not wishing
to be bound by theory, it is believed that the relatively low ratio makes the overall
polymer more hydrophobic, thereby allowing the polymers to more easily solubilize
because of the hydrophobic interaction with the core of the surfactant micelles (which
are hydrophobic) and thereby make a stable (i.e., clear) rather than hazy solution.
On the other hand, if the ratio is lower, there is no need for an oil because the
pendant hydrophobic groups would allow the molecule to solubilize anyway. Without
wishing to be bound by theory, such compositions of the subject invention are believed
to result in clarity at ratios which need not be as low (i.e., the compound need not
be as hydrophobic) as those of the companion case without oil because the oil makes
the compositions even more hydrophobic.
[0035] Thus, a first aspect of the present invention provides an isotropic liquid detergent
composition comprising:
(1) surfactant
(2) hydrotrope;
(3) electrolyte; and
(4) polymer having
(a) a hydrophilic backbone comprising monomer units selected from:
(i) one or more ethylenically unsaturated hydrophilic monomers selected from the group
consisting of unsaturated C1-6 acids, ethers, alcohols, aldehydes, ketones or esters; and/or
(ii) one or more polymerizable hydrophilic cyclic monomer units; and/or
(iii) one or more non-ethylenically unsaturated polymerizable hydrophilic monomers
selected from the group consisting of glycerol and other polyhydric alcohols;
wherein one or more of said monomers is optionally substituted with one or more amino,
amine, amide, sulphonate, sulphate, phosphonate, hydroxy, carboxyl or oxide groups;
and
(b) at least one monomer containing a pendant hydrophobic group; said polymer having
a MW of from 1,000 to 20,000;
wherein the molar ratio of the hydrophilic monomers to the pendant hydrophobic group(s)
is less than 40.
A second aspect of the present invention provides an isotropic liquid detergent composition
comprising:
(1) surfactant
(2) hydrotrope;
(3) electrolyte; and
(4) polymer having
(a) a hydrophilic backbone comprising monomer units selected from:
(i) one or more ethylenically unsaturated hydrophilic monomers selected from the group
consisting of unsaturated C1-6 acids, ethers, alcohols, aldehydes, ketones or esters; and/or
(ii) one or more polymerizable hydrophilic cyclic monomer units; and/or
(iii) one or more non-ethylenically unsaturated polymerizable hydrophilic monomers
selected from the group consisting of glycerol and other polyhydric alcohols;
wherein one or more of said monomers is optionally substituted with one or more amino,
amine, amide, sulphonate, sulphate, phosphonate, hydroxy, carboxyl or oxide groups;
and
(b) at least one monomer comprising a pendant hydrophobic group; said polymer having
a MW of 1,000 to 20,000;
wherein the molar ratio of backbone hydrophilic monomers to pendant hydrophobic groups
is less than 20.
A third aspect of the present invention provides an isotropic liquid detergent composition
comprising:
(a) surfactant
(b) hydrotrope;
(c) hydrocarbon oil having 4 to 19 carbons; and
(d) polymer having a hydrophilic backbone comprising monomer units selected from:
(a) one or more ethylenically unsaturated hydrophobic monomers selected from the group
consisting of unsaturated C1-6 acids, ethers, alcohols, aldehydes, ketones or esters; and/or
(b) one or more polymerizable hydrophilic cyclic monomer units; and/or
(c) one or more non-ethylenically unsaturated polymerizable hydrophilic monomers selected
from the group consisting of glycerol and other polyhydric alcohols;
wherein said polymer is optionally substituted with one or more amino, amine, amide,
sulphonate, sulphate, phosphonate, hydroxy, carboxyl or oxide groups; and hydrophobic
groups attached to said backbone;
(b) at least one monomer containing a pendant hydrophobic group;
wherein said polymer has a MW of 1,000 to 20,000;
wherein the molar ratio of hydrophilic monomers to pendant hydrophobic group is less
than 40.
[0036] Preferably, the total amount of surfactant in compositions according to the present
invention is from 1 to 85% by weight. Preferably the total amount of hydrotrope is
from 0.1 to 25% by weight. Preferably, the total amount of polymer is from 0.1 to
10% by weight. All these amounts are expressed as weight precentage of the composition
as a whole.
[0037] The isotropic liquids of the invention are set forth in greater detail below:
Detergent Active
[0038] The compositions of the invention contain one or more surface active agents selected
from the group consisting of anionic, nonionic, cationic, ampholytic and zwitterionic
surfactants or mixtures thereof. The preferred surfactant detergents for use in the
present invention are mixtures of anionic and nonionic surfactants although it is
to be understood that any surfactant may be used alone or in combination with any
other surfactant or surfactants.
Anionic Surfactant Detergents
[0039] Anionic surface active agents which may be used in the present invention are those
surface active compounds which contain a long chain hydrocarbon hydrophobic group
in their molecular structure and a hydrophile group, i.e. water solubilizing group
such as carboxylate, sulfonate or sulfate group or their corresponding acid form.
The anionic surface active agents include the alkali metal (e.g. sodium and potassium)
water soluble higher alkyl aryl sulfonates, alkyl sulfonates, alkyl sulfates and the
alkyl poly ether sulfates. They may also include fatty acid or fatty acid soaps. One
of the preferred groups of anionic surface active agents are the alkali metal, ammonium
or alkanolamine salts of higher alkyl aryl sulfonates and alkali metal, ammonium or
alkanolamine salts of higher alkyl sulfates. Preferred higher alkyl sulfates are those
in which the alkyl groups contain 8 to 26 carbon atoms, preferably 12 to 22 carbon
atoms and more preferably 14 to 18 carbon atoms. The alkyl group in the alkyl aryl
sulfonate preferably contains 8 to 16 carbon atoms and more preferably 10 to 15 carbon
atoms. A particularly preferred alkyl aryl sulfonate is the sodium potassium or ethanolamine
C
10 to C
16 benzene sulfonate, e.g. sodium linear dodecyl benzene sulfonate. The primary and
secondary alkyl sulfates can be made by reacting long chain alpha-olefins with sulfites
or bisulfites, e.g. sodium bisulfite. The alkyl sulfonates can also be made by reacting
long chain normal paraffin hydrocarbons with sulfur dioxide and oxygen as describe
in U. S. Patent Nos. 2,503,280, 2,507,088, 3,372,188 and 3,260,741 to obtain normal
or secondary higher alkyl sulfates suitable for use as surfactant detergents.
[0040] The alkyl substituent is preferably linear, i.e. normal alkyl, however, branched
chain alkyl sulfonates can be employed, although they are not as good with respect
to biodegradability. The alkane, i.e. alkyl, substituent may be terminally sulfonated
or may be joined, for example, to the 2-carbon atom of the chain, i.e. may be a secondary
sulfonate. It is understood in the art that the substituent may be joined to any carbon
on the alkyl chain. The higher alkyl sulfonates can be used as the alkali metal salts,
such as sodium and potassium. The preferred salts are the sodium salts. The preferred
alkyl sulfonates are the C
10 to C
18 primary normal alkyl sodium and potassium sulfonates, with the C
10 to C
15 primary normal alkyl sulfonate salt being more preferred.
[0041] Mixtures of higher alkyl benzene sulfonates and higher alkyl sulfates can be used
as well as mixtures of higher alkyl benzene sulfonates and higher alkyl polyether
sulfates. The alkali metal or ethanolamine alkyl aryl sulfonate can be used in an
amount of 0 to 70%, preferably 5 to 50% and more preferably 5 to 15% by weight.
[0042] The alkali metal or ethanolamine sulfate can be used in admixture with the alkylbenzene
sulfonate in an amount of 0 to 70%, preferably 5 to 50% by weight.
[0043] Also normal alkyl and branched chain alkyl sulfates (e.g., primary alkyl sulfates)
may be used as the anionic component.
[0044] The higher alkyl polyethoxy sulfates used in accordance with the present invention
can be normal or branched chain alkyl and contain lower alkoxy groups which can contain
two or three carbon atoms. The normal higher alkyl polyether sulfates are preferred
in that they have a higher degree of biodegradability than the branched chain alkyl
and the lower poly alkoxy groups are preferably ethoxy groups.
[0045] The preferred higher alkyl polyethoxy sulfates used in accordance with the present
invention are represented by the formula:
R
1-O(CH
2CH
2O)
p-SO
3M,
where R
1 is C
8 to C
20 alkyl, preferably C
10 to C
18 and more preferably C
12 to C
15; p is 2 to 8, preferably 2 to 6, and more preferably 2 to 4; and M is an alkali metal,
such as sodium and potassium, or an ammonium cation. The sodium and potassium salts
are preferred.
[0046] A preferred higher alkyl poly ethoxylated sulfate is the sodium salt of a triethoxy
C
12 to C
15 alcohol sulfate having the formula:
C
12-15-O-(CH
2CH
2O)
3-SO
3Na
[0047] Examples of suitable alkyl ethoxy sulfates that can be used in accordance with the
present invention are C
12-15 normal or primary alkyl triethoxy sulfate, sodium salt; n-decyl diethoxy sulfate,
sodium salt; C
12 primary alkyl diethoxy sulfate, ammonium salt; C
12 primary alkyl triethoxy sulfate, sodium salt; C
15 primary alkyl tetraethoxy sulfate, sodium salt; mixed C
14-15 normal primary alkyl mixed tri- and tetraethoxy sulfate, sodium salt; stearyl pentaethoxy
sulfate, sodium salt; and mixed C
10-18 normal primary alkyl triethoxy sulfate, potassium salt.
[0048] The normal alkyl ethoxy sulfates are readily biodegradable and are preferred. The
alkyl poly-lower alkoxy sulfates can be used in mixtures with each other and/or in
mixtures with the above discussed higher alkyl benzene, sulfonates, or alkyl sulfates.
[0049] The alkali metal higher alkyl poly ethoxy sulfate can be used with the alkylbenzene
sulfonate and/or with an alkyl sulfate, in an amount of 0 to 70%, preferably 5 to
50% and more preferably 5 to 20% by weight of entire composition.
Nonionic Surfactant
[0050] Nonionic surfactants which can be used with the invention, alone or in combination
with other surfactants are described below.
[0051] As is well known, the nonionic surfactants are characterized by the presence of a
hydrophobic group and an organic hydrophilic group and are typically produced by the
condensation of an organic aliphatic or alkyl aromatic hydrophobic compound with ethylene
oxide (hydrophilic in nature). Typical suitable nonionic surfactants are those disclosed
in U.S. Patent Nos. 4,316,812 and 3,630,929.
[0052] Usually, the nonionic surfactants are polyalkoxylated lipophiles wherein the desired
hydrophile-lipophile balance is obtained from addition of a hydrophilic poly-lower
alkoxy group to a lipophilic moiety. A preferred class of nonionic detergent is the
alkoxylated alkanols wherein the alkanol is of 9 to 18 carbon atoms and wherein the
number of moles of alkylene oxide (of 2 or 3 carbon atoms) is from 3 to 12. Of such
materials it is preferred to employ those wherein the alkanol is a fatty alcohol of
9 to 11 or 12 to 15 carbon atoms and which contain from 5 to 8 or 5 to 9 alkoxy groups
per mole.
[0053] Exemplary of such compounds are those wherein the alkanol is of 10 to 15 carbon atoms
and which contain about 5 to 9 ethylene oxide groups per mole, e.g. Neodol 25-9 and
Neodol 23-6.5, which products are made by Shell Chemical Company, Inc. The former
is a condensation product of a mixture of higher fatty alcohols averaging about 12
to 15 carbon atoms, with about 9 moles of ethylene oxide and the latter is a corresponding
mixture wherein the carbon atoms content of the higher fatty alcohol is 12 to 13 and
the number of ethylene oxide groups present averages about 6.5. The higher alcohols
are primary alkanols.
[0054] Another subclass of alkoxylated surfactants which can be used contain a precise alkyl
chain length rather than an alkyl chain distribution of the alkoxylated surfactants
described above. Typically, these are referred to as narrow range alkoxylates. Examples
of these include the Neodol-1
(R) series of surfactants manufactured by Shell Chemical Company.
[0055] Other useful nonionics are represented by the commercially well known class of nonionics
sold under the trademark Plurafac by BASF. The Plurafacs are the reaction products
of a higher linear alcohol and a mixture of ethylene and propylene oxides, containing
a mixed chain of ethylene oxide and propylene oxide, terminated by a hydroxyl group.
Examples include C
13-C
15 fatty alcohol condensed with 6 moles ethylene oxide and 3 moles propylene oxide,
C
13-C
15 fatty alcohol condensed with 7 moles propylene oxide and 4 moles ethylene oxide,
C
13-C
15 fatty alcohol condensed with 5 moles propylene oxide and 10 moles ethylene oxide
or mixtures of any of the above.
[0056] Another group of liquid nonionics are commercially available from Shell Chemical
Company, Inc. under the Dobanol or Neodol trademark: Dobanol 91-5 is an ethoxylated
C
9-C
11 fatty alcohol with an average of 5 moles ethylene oxide and Dobanol 25-7 is an ethoxylated
C
12-C
15 fatty alcohol with an average of 7 moles ethylene oxide per mole of fatty alcohol.
[0057] In the compositions of this invention, preferred nonionic surfactants include the
C
12-C
15 primary fatty alcohols with relatively narrow contents of ethylene oxide in the range
of from about 6 to 9 moles, and the C
9 to C
11 fatty alcohols ethoxylated with about 5-6 moles ethylene oxide.
[0058] Another class of nonionic surfactants which can be used in accordance with this invention
are glycoside surfactants. Glycoside surfactants suitable for use in accordance with
the present invention include those of the formula:
RO-R
1O-
y(Z)
x
wherein R is a monovalent organic radical containing from about 6 to about 30 (preferably
from about 8 to about 18) carbon atoms; R
1 is a divalent hydrocarbon radical containing from about 2 to 4 carbons atoms; O is
an oxygen atom; y is a number which can have an average value of from 0 to about 12
but which is most preferably zero; Z is a moiety derived from a reducing saccharide
containing 5 or 6 carbon atoms; and x is a number having an average value of from
1 to about 10 (preferably from about 1 1/2 to about 10).
[0059] A particularly preferred group of glycoside surfactants for use in the practice of
this invention includes those of the formula above in which R is a monovalent organic
radical (linear or branched) containing from about 6 to about 18 (especially from
about 8 to about 18) carbon atoms; y is zero; z is glucose or a moiety derived therefrom;
x is a number having an average value of from 1 to about 4 (preferably from about
1 1/2 to 4).
[0060] Nonionic surfactants which may be used include polyhydroxy amides as discussed in
U.S. Patent No. 5,312,954 to Letton et al. and aldobionamides such as disclosed in
U.S. Patent No. 5,389,279 to Au et al., both of which are hereby incorporated by reference
into the subject application.
[0061] Generally, nonionics would comprise 0-50% by wt., preferably 5 to 50%, more preferably
5 to 25% by wt. of the composition.
[0062] Mixtures of two or more of the nonionic surfactants can be used.
Cationic Surfactants
[0063] Many cationic surfactants are known in the art, and almost any cationic surfactant
having at least one long chain alkyl group of about 10 to 24 carbon atoms is suitable
in the present invention. Such compounds are described in "Cationic Surfactants",
Jungermann, 1970, incorporated by reference.
[0064] Specific cationic surfactants which can be used as surfactants in the subject invention
are described in detail in U.S. Patent No. 4,497,718, hereby incorporated by reference.
[0065] As with the nonionic and anionic surfactants, the compositions of the invention may
use cationic surfactants alone or in combination with any of the other surfactants
known in the art. Of course, the compositions may contain no cationic surfactants
at all.
Amphoteric Surfactants
[0066] Ampholytic synthetic surfactants can be broadly described as derivatives of aliphatic
or aliphatic derivatives of heterocyclic secondary and tertiary amines in which the
aliphatic radical may be straight chain or branched and wherein one of the aliphatic
substituents contains from about 8 to 18 carbon atoms and at least one contains an
anionic water-soluble group, e.g. carboxylate, sulfonate, sulfate. Examples of compounds
falling within this definition are sodium 3-(dodecylamino)propionate, sodium 3-(dodecylamino)propane-1-sulfonate,
sodium 2-(dodecylamino)ethyl sulfate, sodium 2-(dimethylamino)octadecanoate, disodium
3-(N-carboxymethyldodecylamino)propane 1-sulfonate, disodium octadecyl-imminodiacetate,
sodium 1-carboxymethyl-2-undecylimidazole, and sodium N,N-bis(2-hydroxyethyl)-2-sulfato-3-dodecoxypropylamine.
Sodium 3-(dodecylamino)propane-1-sulfonate is preferred.
[0067] Zwitterionic surfactants can be broadly described as derivatives of secondary and
tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives
of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds. The
cationic atom in the quaternary compound can be part of a heterocyclic ring. In all
of these compounds there is at least one aliphatic group, straight chain or branched,
containing from about 3 to 18 carbon atoms and at least one aliphatic substituent
containing an anionic water-solubilizing group, e.g., carboxy, sulfonate, sulfate,
phosphate, or phosphonate.
[0068] Specific examples of zwitterionic surfactants which may be used are set forth in
U.S. Patent No. 4,062,647, hereby incorporated by reference.
Detergent Active level
[0069] The amount of active used may vary from 1 to 85% by weight, preferably 10 to 50%
by weight.
[0070] As noted the preferred surfactant systems of the invention are mixtures of anionic
and nonionic surfactants.
[0071] Particularly preferred systems include, for example, mixtures of linear alkyl aryl
sulfonates (LAS) and linear alkoxylated (e.g., ethoxylated) sulfates (AES) with alkoxylated
nonionics for example in the ratio of 1:2:1 (i.e., 3:1 anionic to nonionic).
[0072] In one embodiment of the invention, applicants have increased the ratio of anionic
(such as LAS or AES) relative to nonionic. While not wishing to be bound by theory,
this appears to make the compositions less hydrophobic and, therefore, makes the compositions
less stable (e.g., polymer won't dissolve as readily into micelles, perhaps because
the micelles are less hydrophobic).
[0073] Preferably, the nonionic should comprise, as a percentage of an anionic/nonionic
system, at least 20%, more preferably at least 25%, up to about 75% of the total surfactant
system. A particularly preferred surfactant system comprises anionic:nonionic in a
ratio of 3:1.
[0074] The compositions of the invention are all unstructured, isotropic compositions.
[0075] The detergent compositions of the invention are also preferably pH jump compositions.
A pH jump heavy duty liquid (HDL) is a liquid detergent composition containing a system
of components designed to adjust the pH of the wash liquor. To achieve the required
pH regimes, a pH jump system can be employed in this invention to keep the pH of the
product low for enzyme stability in multiple enzyme systems (e.g., protease and lipase
systems) yet allow it to become moderately high in the wash for detergency efficacy.
One such system is borax 10H
2O/ polyol. Borate ion and certain cis 1,2 polyols complex when concentrated to cause
a reduction in pH. Upon dilution, the complex dissociates, liberating free borate
to raise the pH. Examples of polyols which exhibit this complexing mechanism with
borax include catechol, galacitol, fructose, sorbitol and pinacol. For economic reasons,
sorbitol is the preferred polyol.
[0076] Sorbitol or equivalent component (i.e., 1,2 polyols noted above) is used in the pH
jump formulation in an amount from about 1 to 25% by wt., preferably 3 to 15% by wt.
of the composition.
[0077] Borate or boron compound is used in the pH jump composition in an amount from about
0.5 to 10.0% by weight of the composition, preferably 1 to 5% by weight.
Hydrotropes
[0078] Another ingredient required by the subject invention is hydrotropes. In general,
addition of hydrotropes helps to incorporate higher levels of surfactants into isotropic
liquid detergents than would otherwise be possible due to phase separation of surfactants
from the aqueous phase. Hydrotropes also allow a change in the proportions of different
types of surfactants, namely anionic, nonionic, cationic and zwitterionic, without
encountering the problem of phase separation. Thus, they increase the formulation
flexibility. Hydrotropes function through either of the following mechanisms: i) they
increase the solubility of the surfactant in the aqueous phase by changing the solvent
power of the aqueous phase; short chain alcohols such as ethanol,isopropanol and also
glycerol and propylene glycol are examples in this class and ii) they prevent formation
of liquid crystalline phases of surfactants by disrupting the packing of the hydrocarbon
chains of the surfactants in the micelles; alkali metal salts of alkyl aryl sulfonates
such as xylene sulfonate, cumene sulfonate and alkyl aryl disulfonates such as DOWFAX
(R) family of hydrotropes marketed by Dow Chemicals are examples in this class.
[0079] Although normally hydrotropes of the second group mentioned (Group II) would be expected
to increase solubility of polymer, it was unexpectedly found that addition of alkyl
aryl sulfonates at concentrations usually used in liquid detergents (∼ 1 to 15 weight
percent) caused a decrease in the solubility of the hydrophobically modified polymers
of the present invention. While not wishing to be bound by theory, applicants believe
that these Group II hydrotropes actually tend to decrease the hydrophobicity of the
core of the surfactant micelles, thereby decreasing the interaction between the hydrophobic
groups of the hydrophobically modified polymer and the micelle. Thus, the more weight
efficient the hydrotrope (i.e., this second class of hydrotropes) the larger is the
decrease in the hydrophobicity of the micelles and, as a consequence, the lower the
solubility of the hydrophobically modified polymer. Thus, a more weight efficient
hydrotrope (e.g., a hydrotrope such as cumene sulfonate which, for a given surfactant
system, is a better hydrotrope) decreases the solubility of the polymer while a less
weight efficient hydrotrope (e.g., xylene sulfonate) increases the solubility.
[0080] In other words, while intuitively one of ordinary skill in the art would prefer the
weight efficient hydrotropes of Class II above, the preferred hydrotropes of this
invention are the less weight efficient, but solubility enhancing, hydrotropes of
Class I.
[0081] Preferred hydrotropes in the compositions of the present invention are polyols, which
may also act as enzyme stabilizers, such as propylene glycol, ethylene glycol, glycerol,
sorbitol, mannitol and glucose.
[0082] These would not traditionally be considered good hydrotropes but, as noted above,
these compounds do not decrease the hydrophobicity of the micelles as much thereby
allowing hydrophobically modified polymers to solubilize better.
[0083] In general, hydrotropes should be present in an amount of about 1% to 25% by wt.,
preferably 1% to 10% by wt. of the composition.
Oils
[0084] Certain compositions of the invention further contain an aliphatic hydrocarbon oil
which is believed to make the compositions more hydrophobic and so help the stability
(i.e., clarity) of the solution even when the polymer has higher ratios of number
of hydrophilic group (i.e., 10 to 40, preferably 15 to 40) to number of hydrophobic
group (i.e., rendering it not quite as hydrophobic).
[0085] The aliphatic group is a saturated or unsaturated, straight or branch chained hydrocarbon
having 5 to 19, preferably 8 to 18 carbons. The molecular weight of these oils will
generally be about 50 to about 300 .
[0086] Examples of such oil include, but are not limited to heptanes, octanes, nonanes,
decanes, etc., through C
18; olefines such as octenes, nonenes, through C
18; and all isomeric variations (e.g., isooctane) thereof.
[0087] The oil can be used at levels varying from about 0.1 to 20% by weight, preferably
0.5 to 10%, more preferably 0.5% to 5% by weight of the composition.
Builders/Electrolytes
[0088] Builders which can be used according to this invention include conventional alkaline
detergency builders, inorganic or organic, which should be used at levels from about
0.1% to about 20.0% by weight of the composition, preferably from 1.0% to about 10.0%
by weight, more preferably 2% to 5% by weight.
[0089] As electrolyte may be used any water-soluble salt. Electrolyte may also be a detergency
builder, such as the inorganic builder sodium tripolyphosphate, or it may be a non-functional
electrolyte such as sodium sulphate or chloride. Preferably the inorganic builder
comprises all or part of the electrolyte. That is the term electrolyte encompasses
both builders and salts.
[0090] Examples of suitable inorganic alkaline detergency builders which may be used are
water-soluble alkalimetal phosphates, polyphosphates, borates, silicates and also
carbonates. Specific examples of such salts are sodium and potassium triphosphates,
pyrophosphates, orthophosphates, hexametaphosphates, tetraborates, silicates and carbonates.
[0091] Examples of suitable organic alkaline detergency builder salts are: (1) water-soluble
amino polycarboxylates, e.g.,sodium and potassium ethylenediaminetetraacetates, nitrilotriacetates
and N-(2 hydroxyethyl)-nitrilodiacetates; (2) water-soluble salts of phytic acid,
e.g., sodium and potassium phytates (see U.S. Patent No. 2,379,942); (3) water-soluble
polyphosphonates, including specifically, sodium, potassium and lithium salts of ethane-1-hydroxy-1,1-diphosphonic
acid; sodium, potassium and lithium salts of methylene diphosphonic acid; sodium,
potassium and lithium salts of ethylene diphosphonic acid; and sodium, potassium and
lithium salts of ethane-1,1,2-triphosphonic acid. Other examples include the alkali
metal salts of ethane-2-carboxy-1,1-diphosphonic acid hydroxymethanediphosphonic acid,
carboxyldiphosphonic acid, ethane-1-hydroxy-1,1,2-triphosphonic acid, ethane-2-hydroxy-1,1,2-triphosphonic
acid, propane- 1,1,3,3-tetraphosphonic acid, propane-1,1,2,3 -tetraphosphonic acid,
and propane-1,2,2,3-tetraphosphonic acid; (4) water-soluble salts of polycarboxylate
polymers and copolymers as described in U.S. Patent No 3,308,067.
[0092] In addition, polycarboxylate builders can be used satisfactorily, including water-soluble
salts of mellitic acid, citric acid, and carboxymethyloxysuccinic acid, salts of polymers
of itaconic acid and maleic acid, tartrate monosuccinate, tartrate disuccinate and
mixtures thereof (TMS/TDS).
[0093] Certain zeolites or aluminosilicates can be used. One such aluminosilicate which
is useful in the compositions of the invention is an amorphous water-insoluble hydrated
compound of the formula Na
x(
yAlO
2.SiO
2), wherein x is a number from 1.0 to 1.2 and y is 1, said amorphous material being
further characterized by a Mg++ exchange capacity of from about 50 mg eq. CaCO
3/g. and a particle diameter of from about 0.01 micron to about 5 microns. This ion
exchange builder is more fully described in British Pat. No. 1,470,250.
[0094] A second water-insoluble synthetic aluminosilicate ion exchange material useful herein
is crystalline in nature and has the formula Na
z[(AlO
2)
y.(SiO2)]xH
2O, wherein z and y are integers of at least 6; the molar ratio of z to y is in the
range from 1.0 to about 0.5, and x is an integer from about 15 to about 264; said
aluminosilicate ion exchange material having a particle size diameter from about 0.1
micron to about 100 microns; a calcium ion exchange capacity on an anhydrous basis
of at least about 200 milligrams equivalent of CaCO
3 hardness per gram; and a calcium exchange rate on an anhydrous basis of at least
about 2 grains/gallon/minute/gram. These synthetic aluminosilicates are more fully
described in British Patent No. 1,429,143.
[0095] In general, the more electrolyte that is used, the more hydrophobic are the micelles
and, according to what applicants believe to be the theoretical mechanism of the invention,
the better for the hydrophobically modified polymer to dissolve.
Enzymes
[0096] One or more enzymes as described in detail below, may be used in the compositions
of the invention.
[0097] If a lipase is used, the lipolytic enzyme may be either a fungal lipase producible
by
Humicola lanuginosa and
Thermomyces lanuginosus,or a bacterial lipase which show a positive immunological cross-reaction with the
antibody of the lipase produced by the microorganism
Chromobacter viscosum var.
lipolyticum NRRL B-3673. This microorganism has been described in Dutch patent specification
154,269 of Toyo Jozo Kabushiki Kaisha and has been deposited with the Fermentation
Research Institute, Agency of Industrial Science and Technology, Ministry of International
Trade and Industry, Tokyo, Japan, and added to the permanent collection under nr.
KO Hatsu Ken Kin Ki 137 and is available to the public at the United States Department
of Agriculture, Agricultural Research Service, Northern Utilization and Development
Division at Peoria, Illinois, USA, under the nr. NRRL B-3673. The lipase produced
by this microorganism is commercially available from Toyo Jozo Co., Tagata, Japan,
hereafter referred to as "TJ lipase". These bacterial lipases should show a positive
immunological cross-reaction with the TJ lipase antibody, using the standard and well-known
immunodiffusion procedure according to Ouchterlony (Acta. Med. Scan.,
133, pages 76-79 (1950).
[0098] The preparation of the antiserum is carried out as follows:
[0099] Equal volumes of 0.1 mg/ml antigen and of Freund's adjuvant (complete or incomplete)
are mixed until an emulsion is obtained. Two female rabbits are injected with 2 ml
samples of the emulsion according to the following scheme:
day 0: antigen in complete Freund's adjuvant
day 4 : antigen in complete Freund's adjuvant
day 32: antigen in incomplete Freund's adjuvant
day 60: booster of antigen in incomplete Freund's adjuvant
[0100] The serum containing the required antibody is prepared by centrifugation of clotted
blood, taken on day 67.
[0101] The titre of the anti-TJ-lipase antiserum is determined by the inspection of precipitation
of serial dilutions of antigen and antiserum according to the Ouchterlony procedure.
A 2
5 dilution of antiserum was the dilution that still gave a visible precipitation with
an antigen concentration of 0.1 mg/ml.
[0102] All bacterial lipases showing a positive immunological cross-reaction with the TJ-lipase
antibody as hereabove described are lipases suitable in this embodiment of the invention.
Typical examples thereof are the lipase ex
Pseudomonas fluorescens IAM 1057 available from Amano Pharmaceutical Co., Nagoya, Japan, under the trade-name
Amano-P lipase, the lipase ex
Pseudomonas fragi FERM P 1339 (available under the trade-name Amano-B), the lipase ex
Pseudomonas nitroreducens var.
lipolyticum FERM P1338, the lipase ex
Pseudomonas sp. available under the trade-name Amano CES, the lipase ex
Pseudomonas cepacia, lipases ex
Chromobacter viscosum, e.g.
Chromobacter viscosum var.
lipolyticum NRRL B-3673, commercially available from Toyo Jozo Co., Tagata, Japan; and further
Chromobacter viscosum lipases from U.S. Biochemical Corp. USA and Diosynth Co., The
Netherlands, and lipases ex
Pseudomonas gladioli.
[0103] An example of a fungal lipase as defined above is the lipase ex
Humicola lanuginosa, available from Amano under the tradename Amano CE; the lipase ex
Humicola lanuginosa as described in the aforesaid European Patent Application 0,258,068 (NOVO), as well
as the lipase obtained by cloning the gene from
Humicola lanuginosa and expressing this gene in
Aspergillus oryzae, commercially available from NOVO industri A/S under the tradename "Lipolase". This
lipolase is a preferred lipase for use in the present invention.
[0104] While various specific lipase enzymes have been described above, it is to be understood
that any lipase which can confer the desired lipolytic activity to the composition
may be used and the invention is not intended to be limited in any way by specific
choice of lipase enzyme.
[0105] The lipases of this embodiment of the invention are included in the liquid detergent
composition in such an amount that the final composition has a lipolytic enzyme activity
of from 100 to 0.005 LU/ml in the wash cycle, preferably 25 to 0.05 LU/ml when the
formulation is dosed at a level of about .1-10, more preferably .5-7, most preferably
1-2 g/liter.
[0106] A Lipase Unit (LU) is that amount of lipase which produces 1/µmol of titratable fatty
acid per minute in a pH stat under the following conditions: temperature 30°C; pH
= 9.0; substrate is an emulsion of 3.3 wt.% of olive oil and 3.3% gum arabic, in the
presence of 13 mmol/l Ca
2+ and 20 mmol/l Nacl in 5 mmol/l Tris-buffer.
[0107] Naturally, mixtures of the above lipases can be used. The lipases can be used in
their non-purified form or in a purified form, e.g. purified with the aid of well-known
absorption methods, such as phenyl sepharose absorption techniques.
[0108] If a protease is used, the proteolytic enzyme can be of vegetable, animal or microorganism
origin. Preferably, it is of the latter origin, which includes yeasts, fungi, molds
and bacteria. Particularly preferred are bacterial subtilisin type proteases, obtained
from e.g. particular strains of B. subtilis and B licheniformis. Examples of suitable
commercially available proteases are Alcalase, Savinase, Esperase, all of NOVO Industri
a/S; Maxatase and Maxacal of Gist-Brocades; Kazusase of Showa Denko; BPN and BPN'
proteases; Optimase from Solvay and so on. The amount of proteolytic enzyme, included
in the composition, ranges from 0.05-50,000 GU/mg. preferably 0. to 50 GU/mg, based
on the final composition. Naturally, mixtures of different proteolytic enzymes may
be used.
[0109] While various specific enzymes have been described above, it is to be understood
that any protease which can confer the desired proteolytic activity to the composition
may be used and this embodiment of the invention is not limited in any way be specific
choice of proteolytic enzyme.
[0110] In addition to lipases or proteases, it is to be understood that other enzymes such
as cellulases, oxidases, amylases, peroxidases and the like which are well known in
the art may also be used with the composition of the invention. The enzymes may be
used together with cofactors required to promote enzyme activity, i.e., they may be
used in enzyme systems, if required. It should also be understood that enzymes having
mutations at various positions (e.g., enzymes engineered for performance and/or stability
enhancement) are also contemplated by the invention. One example of an engineered
commercially available enzyme is Durazym
(R) from Novo.
[0111] The enzyme stabilization system may comprise calcium ion; boric acid, propylene glycol
and/or short chain carboxylic acids. The composition preferably contains from about
0.01 to about 50, preferably from about 0. to about 30, more preferably from about
1 to about 20 millimoles of calcium ion per liter.
[0112] When calcium ion is used, the level of calcium ion should be selected sos that there
is always some minimum level available for the enzyme after allowing for complexation
with builders, etc., in the composition. Any water-soluble calcium salt can be used
as the source of calcium ion, including calcium chloride, calcium formate, calcium
acetate and calcium propionate. A small amount of calcium ion, generally from about
0.05 to about 2.5 millimoles per liter, is often also present in the composition due
to calcium in the enzyme slurry and formula water.
[0113] Another enzyme stabilizer which may be used in propionic acid or a propionic acid
salt capable of forming propionic acid. When used, this stabilizer may be used in
an amount from about 0.1% to about 15% by weight of the composition.
[0114] Another preferred enzyme stabilizer is polyols containing only carbon, hydrogen and
oxygen atoms. They preferably contain from 2 to 6 carbon atoms and from 2 to 6 hydroxy
groups. Examples include propylene glycol (especially 1,2 propane diol which is preferred),
ethylene glycol, glycerol, sorbitol, mannitol and glucose. The polyol generally represents
from about 0.1 to 25% by weight, preferably about 1.0% to about 15%, more preferably
from about 2% to about 8% by weight of the composition.
[0115] The composition herein may also optionally contain from about 0.25% to about 5%,
most preferably from about 0.5% to about 3% by weight of boric acid. The boric acid
may be, but is preferably not, formed by a compound capable of forming boric acid
in the composition. Boric acid is preferred, although other compounds such as boric
oxide, borax and other alkali metal borates (e.g., sodium ortho-, meta- and pyroborate
and sodium pentaborate) are suitable. Substituted boric acids (e.g., phenylboronic
acid, butane boronic acid and a p-bromo phenylboronic acid) can also be used in place
of boric acid.
[0116] One preferred stabilization system is a polyol in combination with boric acid. Preferably,
the weight ratio of polyol to boric acid added is at least 1, more preferably at least
about 1.3.
[0117] Another preferred stabilization system is the pH jump system such as is taught in
U.S. Patent No. 5,089,163 to Aronson et al., hereby incorporated by reference into
the subject application.
Optional Ingredients
[0118] In addition to the enzymes mentioned above, a number of other optional ingredients
may be used.
[0119] Alkalinity buffers which may be added to the compositions of the invention include
monoethanolamine, triethanolamine, borax and the like.
[0120] Other materials such as clays, particularly of the water-insoluble types, may be
useful adjuncts in compositions of this invention. Particularly useful is bentonite.
This material is primarily montmorillonite which is a hydrated aluminum silicate in
which about 1/6th of the aluminum atoms may be replaced by magnesium atoms and with
which varying amounts of hydrogen, sodium, potassium, calcium, etc. may be loosely
combined. The bentonite in its more purified form (i.e. free from any grit, sand,
etc.) suitable for detergents contains at least 50% montmorillonite and thus its cation
exchange capacity is at least about 50 to 75 meq per 100g of bentonite. Particularly
preferred bentonites are the Wyoming or Western U.S. bentonites which have been sold
as Thixo-jels 1, 2, 3 and 4 by Georgia Kaolin Co. These bentonites are known to soften
textiles as described in British Patent No. 401, 413 to Marriott and British Patent
No. 461,221 to Marriott and Guam.
[0121] In addition, various other detergent additives or adjuvants may be present in the
detergent product to give it additional desired properties, either of functional or
aesthetic nature.
[0122] Improvements in the physical stability and anti-settling properties of the composition
may be achieved by the addition of a small effective amount of an aluminum salt of
a higher fatty acid, e.g., aluminum stearate, to the composition. The aluminum stearate
stabilizing agent can be added in an amount of 0 to 3%, preferably 0.1 to 2.0% and
more preferably 0.5 to 1.5%.
[0123] There also may be included in the formulation, minor amounts of soil suspending or
anti-redeposition agents, e.g. polyvinyl alcohol, fatty amides, sodium carboxymethyl
cellulose, hydroxy-propyl methyl cellulose. A preferred anti-redeposition agent is
sodium carboxylmethyl cellulose having a 2:1 ratio of CM/MC which is sold under the
tradename Relatin DM 4050.
[0124] Optical brighteners for cotton, polyamide and polyester fabrics can be used. Suitable
optical brighteners include Tinopal LMS-X, stilbene, triazole and benzidine sulfone
compositions, especially sulfonated substituted triazinyl stilbene, sulfonated naphthotriazole
stilbene, benzidene sulfone, etc., most preferred are stilbene and triazole combinations.
A preferred brightener is Stilbene Brightener N4 which is a dimorpholine dianilino
stilbene sulfonate.
[0125] Anti-foam agents, e.g. silicon compounds, such as Silicane L 7604, can also be added
in small effective amounts.
[0126] Bactericides, e.g. tetrachlorosalicylanilide and hexachlorophene, fungicides, dyes,
pigments (water dispersible), preservatives, e.g. formalin, ultraviolet absorbers,
anti-yellowing agents, such as sodium carboxymethyl cellulose, pH modifiers and pH
buffers, color safe bleaches, perfume and dyes and bluing agents such as Iragon Blue
L2D, Detergent Blue 472/572 and ultramarine blue can be used.
[0127] Also, soil release polymers and cationic softening agents may be used.
Polymer
[0128] The polymer of the invention is one which, as noted above, has previously been used
in structured (i.e., lamellar) compositions such as those described in U.S. Patent
No. 5,147,576 to Montague et al., hereby incorporated by reference into the subject
application. This is because the polymer allows the incorporation of greater amounts
of surfactants and/or electrolytes than would otherwise be compatible with the need
for a stable, low-viscosity product as well as the incorporation, if desired, of greater
amounts of other ingredients to which lamellar dispersions are highly stability-sensitive.
[0129] In general, the polymer comprises a "backbone" component which is a monomer (single
monomer) as discussed below and a "tail" portion which is a second monomer which is
hydrophobic in nature (e.g., lauryl methacrylate or styrene).
[0130] The hydrophilic backbone generally is a linear, branched or highly cross-linked molecular
composition containing one type of relatively hydrophobic monomer unit wherein the
monomer is preferably sufficiently soluble to form at least a 1% by weight solution
when dissolved in water. The only limitation to the structure of the hydrophilic backbone
is that a polymer corresponding to the hydrophilic backbone made from the backbone
monomeric constituents is relatively water soluble (solubility in water at ambient
temperature and at pH of 3.0 to 12.5 is preferably more than 1 g/l). The hydrophilic
backbone is also preferably predominantly linear, e.g., the main chain of backbone
constitutes at least 50% by weight, preferably more than 75%, most preferably more
than 90% by weight.
[0131] The hydrophilic backbone is composed of one monomer unit selected from a variety
of units available for polymer preparation and linked by any chemical links including

[0132] Preferably the hydrophobic side chains are part of a monomer unit which is incorporated
in the polymer by copolymerizing hydrophobic monomers and the hydrophilic monomer
making up the backbone. A "tail" group preferably comprises a monomer unit comprising
the hydrophobic side chains which are incorporated in the "tail" monomer. The polymer
is made by copolymerizing hydrophobic monomers (tail group comprising hydrophobic
groups) and the hydrophilic monomer making up the backbone. The hydrophobic side chains
preferably include those which when isolated from their linkage are relatively water
insoluble, i.e., preferably less than 1 g/l, more preferred less than 0.5 g/l, most
preferred less than 0.1 g/l of the hydrophobic monomers, will dissolve in water at
ambient temperature at pH of 3.0 to 12.5.
[0133] Preferably, the hydrophobic moieties are selected from siloxanes, saturated and unsaturated
alkyl chains, e.g., having from 5 to 24 carbons, preferably 6 to 18, most preferred
8 to 16 carbons, and are optionally bonded to hydrophilic backbone via an alkoxylene
or polyalkoxylene linkage, for example a polyethoxy, polypropoxy, or butyloxy (or
mixtures of the same) linkage having from 1 to 50 alkoxylene groups. Alternatively,
the hydrophobic side chain can be composed of relatively hydrophobic alkoxy groups,
for example, butylene oxide and/or propylene oxide, in the absence of alkyl or alkenyl
groups. Another preferred hydrophobic group include styrene.
[0134] Monomer units which make up the hydrophilic backbone include:
(1) unsaturated, preferably mono-unsaturated, C1-6 acids, ethers, alcohols, aldehydes, ketones or esters such as monomers of acrylic
acid, methacrylic acid, maleic acid, vinyl-methyl ether, vinyl sulphonate or vinylalcohol
obtained by hydrolysis of vinyl acetate, acrolein;
(2) cyclic units, unsaturated or comprising other groups capable of forming inter-monomer
linkages, such as saccharides and glucosides, alkoxy units and maleic anhydride;
(3) glycerol or other saturated polyalcohols.
[0135] Monomeric units comprising both the hydrophilic backbone and hydrophobic side chain
may be substituted with groups such as amino, amine, amide, sulphonate, sulphate,
phosphonate, phosphate, hydroxy, carboxyl and oxide groups.
[0136] The hydrophilic backbone is composed of one unit. The backbone may also contain small
amounts of relatively hydrophilic units such as those derived from polymers having
a solubility of less than 1 g/l in water provided the overall solubility of the polymer
meets the requirements discussed above. Examples include polyvinyl acetate or polymethyl
methacrylate.

wherein: z is 1; x:z (i.e., hydrophilic backbone to hydrophobic tail) is less than
20, preferably less than 17, more preferably less than 10; in which the monomer units
may be in random order; and n is at least 1: R
1 represents -CO-O-, -O-, -O-CO-, -CH
2-, -CO-NH- or is absent;
R2 represents from 1 to 50 independently selected alkyleneoxy groups preferably ethylene
oxide or propylene oxide groups, or is absent, provided that when R3 is absent and R4 represents hydrogen or contains no more than 4 carbon atoms, then R2 must contain an alkyleneoxy group with at least 3 carbon atoms;
R3 represents a phenylene linkage, or is absent;
R4 represents hydrogen or a C1-24 alkyl or C2-24 alkenyl group, with the provisos
a) when R1 represents -O-CO-, R2 and R3 must be absent and R4 must contain at least 5 carbon atoms;
b) when R2 is absent, R4 is not hydrogen and when R3 is absent, then R4 must contain at least 5 carbon atoms;
R5 represents hydrogen or a group of formula -COOA;
R6 represents hydrogen or C1-4 alkyl; and A is independently selected from hydrogen,
alkali metals, alkaline earth metals, ammonium and amine bases and C1-4.
[0137] Alternatively, the

group (defined by z) can be substituted benzene group such as, for example styrene.
The present invention is directed to the observation that, when polymers such as those
described above (known as deflocculating or decoupling polymers in the "structured
liquid" art) are used in isotropic liquids and further when there is a criticality
of hydrophilic groups to hydrophobic groups, (as well as required hydrotrope and electrolyte
levels; and preferred hydrotropes and surfactants used) the liquids are far more stable
(i.e., they do not phase separate and become hazy, but rather stay clear) than if
these required or preferred variables had not been met.
[0138] More particularly, when the molar ratio of hydrophilic to hydrophobic monomer is
less than about 20 (i.e., 0 to 20), preferably less than about 10 (i.e., 0.5 to 10),
most preferably, less than about 7 to about 1 (i.e., preferably greater than or equal
to 1), an isotropic liquid which would otherwise be unstable (less clear) hazy becomes
clear.Minimal amounts of hydrotrope and electrolytes are required.Although applicants
have not achieved optimal clarity except wherein the molar ratio was below about 10,
it is possible to achieve such clarity when conditions are appropriately manipulated.
[0139] While not wishing to be bound by theory, it is believed that there is a dependence
on the hydrophobicity (which is related to the charge density) of the micelles which
is governed by the type of surfactant and hydrotrope system used, as well as the electrolyte
level.Higher anionic to nonionic ratios of surfactants (higher LAS or AES vs. alcohol
ethoxylate) as well as hydrotropes (higher cumene sulfonate versus propylene glycol)
tend to make the micelle less hydrophobic (more charged) thereby reducing the solubility
of the hydrophobically modified polymer.Furthermore, decreasing the salt level increases
the charge on the micelle (by providing less counter ions to neutralize the charge
on the micelles) thereby making it more hydrophilic and in turn reducing the solubility
of the polymer.
[0140] The second aspect of the present invention is based on the observation that, when
such polymers (known as deflocculating or decoupling polymers in the "structured liquid"
art) are used in isotropic liquids and further when there is a criticality of hydrophilic
group to hydrophobic groups and oil is added, the liquids are for more stable (i.e.,
they do not phase separate and become hazy, but rather stay clear) than if this criticality
had not been met.
[0141] More particularly, when the molar ratio is in the range of below about 40, preferably
below about 30, more preferably below about 20, an isotropic liquid which would otherwise
be unstable (less clear) becomes clear.
[0142] The polymer should be used in an amount comprising 0.1 to 10% by wt., preferably
0.25% to 5% by wt. of the composition.
[0143] The following examples are intended to clarify the invention further and are not
intended to limit the invention in any way.
[0144] All percentages are intended to be percentages by weight, unless stated otherwise.
Materials
[0145] Surfactants:Linear alkylbenzene sulfonic acid (LAS acid) was purchased from Vista
Chemicals; alcohol ethoxy sulfate (AES Neodol 25-3 S) and ethoxylated alcohols (Neodol
25-9) were purchased from Shell Chemicals.
[0146] Polymers:Hydrophobically modified acrylate and acrylate/lauryl methacrylate based
polymers (decoupling polymers) of different molecular weights and containing different
ratios of hydrophobic groups with tails per molecule were synthesized and characterized
at National Starch and Chemicals; and hydrophobically modified acrylate styrene based
polymers such as H100 and H1200 from National Starch and Chemicals.
[0147] Hydrotropes:Sodium Cumene sulfonate (SCS) and sodium xylene sulfonate (SXS) were
supplied by Stepan Chemicals and propylene glycol was purchased from Fisher Scientific.
[0148] Oils: Hydrocarbon oils are supplied by Fisher Scientific and Aldrich; and Shell Sol 71
is C
12-C
14 saturated hydrocarbon oil from Shell.
[0149] Other Reagents:Sorbitol was supplied as a 70 wt.% aqueous solution by ICI Americas,
sodium borate 10 aq., sodium citrate 2 aq. and glycerol were purchased from Fisher
Scientific.
[0150] Methods: The formulations were prepared by adding to water, sodium citrate, sorbitol,
borate, hydrotrope and sodium hydroxide in a beaker and stirred at 35 - 50°C until
the solution became clear. This was followed by the addition of LAS acid and Neodol25-9.The
mixture was then cooled to 25°C and the desired amount of Neodol 25-3 S (59% AES)
was added.Required amount of polymer was then added to the base formulation at room
temperature (18 - 23°C).
[0151] The following base formulation was used in the examples 1 - 10 of the invention.

Example 1
[0152] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing 2.5
wt.% Citrate; Propylene Glycol; and LAS, LES and Neodol 25-9 in the Ratio of 1:2:1.
Polymer |
Hydrophobic Anchors/Molecule |
MW Daltons |
Molar ratio of backbone group (e.g., acrylate) to monomer with tail group (e.g., lauryl
methacrylate) |
Concn. Wt.% |
Appearance |
Decoupling |
0.9 |
9150 |
105.4 |
0.78 |
Hazy |
Polymer* |
|
|
|
1.30 |
Hazy |
Decoupling |
2.0 |
7500 |
37.2 |
1.0 |
Hazy |
Polymer |
|
|
|
|
|
Decoupling |
1.3 |
3800 |
28.4 |
1.00 |
Hazy |
Polymer |
|
|
|
|
|
Decoupling |
1.8 |
3560 |
18.3 |
0.9 |
Hazy |
Polymer |
|
|
|
1.5 |
Hazy |
Decoupling |
3.4 |
6100 |
16.4 |
0.83 |
Hazy |
Polymer |
|
|
|
1.38 |
Hazy |
Decoupling |
2.8 |
2370 |
6.3 |
0.99 |
Clear |
Polymer |
|
|
|
1.65 |
Clear |
*Acrylate/lauryl methacrylate |
[0153] This example shows that the clarity of the liquid depends on the molar ratio between
the number of hydrophilic backbone monomers and hydrophobic tail groups (also attached
to monomers). Polymer having a ratio below 10, preferably below 7, produce clear liquid
while those having a ratio above 20 produce a hazy liquid.The lower the value of the
above defined molar ratio, more hydrophobic is the polymer.While not wishing to be
bound by theory, it is believed that polymers that are more hydrophobic produce clear
liquids because they are more easily solubilized due to hydrophobic interaction with
the ore of the surfactant micelles, which are also hydrophobic.
Example 2
[0154] Solubility of Hydrophobically Modified Polymers in Base Formulation Same as Example
1, but Containing3.75 wt. % Citrate
Polymer |
Hydrophobic Anchors/Molecule |
MW Daltons |
Molar ratio of backbone group (e.g., acrylate) to monomer with tail group (e.g.,lauryl
methacrylate) |
Concn. Wt.% |
Appearance |
Decoupling |
0.9 |
9150 |
105.4 |
0.78 |
Hazy |
Polymer |
|
|
|
1.30 |
Hazy |
Decoupling |
2.0 |
7500 |
37.2 |
0.75 |
Hazy |
Polymer |
|
|
|
1.25 |
Hazy |
Decoupling |
1.3 |
3800 |
28.4 |
1.00 |
Hazy |
Polymer |
|
|
|
1.67 |
Hazy |
Decoupling |
1.8 |
3560 |
18.3 |
0.9 |
Hazy |
Polymer |
|
|
|
1.5 |
Hazy |
Decoupling |
3.4 |
6100 |
16.4 |
0.83 |
Hazy |
Polymer |
|
|
|
1.38 |
Hazy |
Decouping |
2.8 |
2370 |
6.3 |
0.99 |
Clear |
Polymer |
|
|
|
1.65 |
Clear |
[0155] As in Example 1, the clarity of the liquid depends on the ratio between the number
of hydrophilic backbone monomers and hydrophobic tail groups.As in formulations containing
only 2.5 weight sodium citrate 2 aq., in formulations containing 3.75 wt.% sodium
citrate polymer having hydrophilic to tail ratio below 10, preferably below 7 are
clear, and, those above 10 are unclear.
Example 3
[0156] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing 2.5
wt.% Citrate and Cumene Sulfonate ("classic" hydrotrope); and LAS, LES and Neodol
in ratio of 1:2:1
Polymer |
Hydrophobic Anchors/Molecule |
MW Daltons |
Molar ratio of backbone group (e.g., acrylate) to monomer with tail group (e.g., lauryl
methacrylate) |
Concn Wt.% |
Appearance |
|
|
|
|
|
4 Wt. % |
2.5%S CS |
1%SC S |
Decoupling |
0.9 |
9150 |
105.4 |
0.78 |
Hazy |
|
|
Polymer |
|
|
|
1.30 |
Hazy |
|
|
Decoupling |
1.3 |
3800 |
28.4 |
1.00 |
Hazy |
|
|
Polymer |
|
|
|
1.67 |
Hazy |
|
|
Decoupling |
1.8 |
3560 |
18.3 |
0.9 |
Hazy |
|
|
Polymer |
|
|
|
1.5 |
Hazy |
|
|
Decoupling |
3.4 |
6100 |
16.4 |
0.83 |
Hazy |
|
|
Polymer |
|
|
|
1.38 |
Hazy |
|
|
Decoupling |
2.8 |
2370 |
6.3 |
0.99 |
Hazy |
Hazy |
Clear |
Polymer |
|
|
|
1.65 |
Hazy |
Hazy |
Clear |
[0157] In formulations containing cumene sulfonate rather than propylene glycol (compare
to Example 1) polymers having a molar ratio between number of hydrophilic backbone
monomers and number of hydrophobic tail groups per molecule of less than 20, preferably
less than 17) produce an unstable/hazy liquid above a cumene sulfonate concentration
of 1.0 wt.%.It should be noted that in formulation containing 2.5 wt.% sodium citrate,
2 aq. and propylene glycol (instead of cumene sulfonate, see Example 1), polymer having
the above defined ratio value of below 10, preferably below 7 produced a clear liquid.
This is believed to be true because the core of the micelles formed in the presence
of cumene sulfonate are less hydrophobic than those formed in presence of propylene
glycol. Thus propylene glycol is preferred.
Example 4
[0158] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing 2.5
wt.% Citrate, Xylene Sulfonate (SXS); and LAS, LES and Neodol in ratio of 1:2:1
Polymer |
Hydrophobic Anchors/Molecule |
MW Daltons |
Molar ratio of backbone group (e.g., acrylate) to monomer with tail group (e.g., lauryl
methacrylate) |
Conc. Wt.% |
Appearance |
|
|
|
|
|
4wt.% SXS |
2.5wt% SXS |
1wt.% SXS |
Decoupling |
0.9 |
9150 |
105.4 |
0.78 |
Hazy |
|
|
Polymer |
|
|
|
1.30 |
Hazy |
|
|
Decoupling |
1.3 |
3800 |
28.4 |
1.00 |
Hazy |
|
|
Polymer |
|
|
|
1.67 |
Hazy |
|
|
Decoupling |
1.8 |
3560 |
18.3 |
0.9 |
Hazy |
|
|
Polymer |
|
|
|
1.5 |
Hazy |
|
|
Decoupling |
3.4 |
6100 |
16.4 |
0.83 |
Hazy |
|
|
Polymer |
|
|
|
1.38 |
Hazy |
|
|
Decoupling |
2.8 |
2370 |
6.3 |
0.99 |
Hazy |
Clear |
Clear |
Polymer |
|
|
|
1.65 |
Hazy |
Hazy |
Clear |
[0159] In the case of xylene sulfonate instead of cumene sulfonate (compare Example 3),
the composition began to clarify even at 2.5 wt.% xylene sulfonate.
[0160] While not wishing to be bound by theory, this is believed to be because cumene sulfonate
being a more "weight efficient" hydrotrope (i.e., better hydrotrope), actually acts
to make the solution less hydrophobic.This in turn results in poorer solubility because
the hydrophobically modified polymer prefers greater hydrophobicity. The xylene sulfonate,
being less efficient, keeps the solution more hydrophobic and, therefore, makes polymer
more soluble.
Example 5
[0161] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing Propylene
glycol and LAS,LES and Neodol 25 in the ratio of 1:2:1:
[0162] Polymer: Decoupling type of MW = 2370 Daltons; Hydrophobic Anchors/Molecule = 2.8;
Hydrophilic Backbone: tail = 6.3
Citrate Concentration Wt. % |
Appearance |
0.0 |
Hazy |
2.5 |
Clear |
3.75 |
Clear |
[0163] This example is to show that, if no electrolyte (citrate) had been used in Examples
1 and 2 (2.5% & 3.75% by wt. used respectively in these examples), then the composition
would have been hazy (i.e., polymers not dissolve therein).
[0164] Thus, the example shows that some electrolyte is required.
Example 6
[0165] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing Propylene
Glycol, 0.0 wt.% Citrate and LAS, AES and Neodol 25-9 in the Ratio of 1:1:8
Polymer |
Hydrophobic Anchors/Molecule |
MW Daltons |
Conc. Wt.% |
Appearance |
Decoupling |
0.9 |
9150 |
0.78 |
Hazy |
Polymer |
|
|
1.30 |
Hazy |
Decoupling |
2.0 |
7500 |
0.75 |
Hazy |
Polymer |
|
|
1.25 |
Hazy |
Decoupling |
1.3 |
3800 |
1.00 |
Hazy |
Polymer |
|
|
1.67 |
Hazy |
Decoupling |
1.8 |
3560 |
0.9 |
Hazy |
Polymer |
|
|
1.5 |
Hazy |
Decoupling |
3.4 |
6100 |
0.83 |
Hazy |
Polymer |
|
|
1.38 |
Hazy |
Decoupling |
2.8 |
2370 |
0.99 |
Clear |
Polymer |
|
|
1.65 |
Hazy |
[0166] This example shows that when ratio of nonionic is increased, then clarity can be
obtained even where it would not otherwise be possible.
[0167] While not wishing to be bound by theory, this is believed to be because compositions
with high levels of nonionic are more hydrophobic than compositions with high levels
of anionic.This in turn makes hydrophobically modified polymer more soluble.
Example 7
[0168] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing Propylene
Glycol, 0.0 wt.% Citrate and LAS,LES and Neodol 25-9 in the Ratio 8:1:1
Polymer |
Hydrophobic Anchors/Molecule |
MW Daltons |
Molar ratio of backbone group (e.g., acrylate) to monomer with tail group (e.g., lauryl
methacrylate) |
Concn. Wt% |
Appearance |
Decoupling |
0.9 |
9150 |
105.4 |
0.78 |
Hazy |
Polymer |
|
|
|
1.30 |
Hazy |
Decoupling |
2.0 |
7500 |
37.2 |
0.75 |
Hazy |
Polymer |
|
|
|
1.25 |
Hazy |
Decoupling |
1.3 |
3800 |
28.4 |
1.67 |
Hazy |
Polymer |
|
|
|
|
|
Decoupling |
1.8 |
3560 |
18.3 |
0.9 |
Hazy |
Polymer |
|
|
|
1.5 |
Hazy |
Decoupling |
3.4 |
6100 |
16.4 |
0.83 |
Hazy |
Polymer |
|
|
|
1.38 |
Hazy |
Decoupling |
2.8 |
2370 |
6.3 |
0.99 |
Hazy |
Polymer |
|
|
|
1.65 |
Hazy |
[0169] While not wishing to be bound by theory, applicants believe that, in contrast to
Example 6, high levels of anionic do not increase hydrophobicity of composition and,
therefore, compositions remain hazy.
Example 8
[0170] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing 0.0
Wt. Citrate and LAS, LES and Neodol 25-9 in the Ratio of 1:8:1
Polymer |
Hydrophobic Anchors/Molecule |
MW Daltons |
Molar ratio of backbone group (e.g., acrylate) to monomer with tail group (e.g.,lauryl
methacrylate) |
Concn. Wt.% |
Appearance |
Decoupling |
0.9 |
9150 |
105.4 |
0.78 |
Hazy |
Polymer |
|
|
|
1.30 |
Hazy |
Decoupling |
2.0 |
7500 |
37.2 |
0.75 |
Hazy |
Polymer |
|
|
|
1.25 |
Hazy |
Decoupling |
1.3 |
3800 |
28.4 |
1.00 |
Hazy |
Polymer |
|
|
|
1.67 |
Hazy |
Decoupling |
1.8 |
3560 |
18.3 |
0.9 |
Hazy |
Polymer |
|
|
|
1.5 |
Hazy |
Decoupling |
3.4 |
6100 |
16.4 |
0.83 |
Hazy |
Polymer |
|
|
|
1.38 |
Hazy |
Decoupling |
2.8 |
2370 |
6.3 |
0.99 |
Hazy |
Polymer |
|
|
|
1.65 |
Hazy |
[0171] As in Example 7, solutions with higher levels of anionic are not believed to be as
hydrophobic and, accordingly, polymers do not readily dissolve.
Example 9
[0172] Formulations with and without acrylate/lauryl methacrylate copolymer (MW 4500, acrylate/lauryl
methacrylate ratio = 18.3) were evaluated for performance on dirty motor oil stains
for stain removal.
[0173] Formulations used in the evaluation are listed in table below:
Ingredient |
Formulation 1 |
Formulation 2 |
Alcohol ethoxy sulfate, C12-C15, 3EO |
14.0 |
14.0 |
Sodium alkyl benzene sulfonate, C11-C15 |
8.0 |
8.0 |
Alcohol ethoxylate, C12-C15, 9EO |
8.0 |
8.0 |
Sodium citrate dihydrate |
5.0 |
5.0 |
Propylene glycol |
4.0 |
4.0 |
Sodium borate pentahydrate |
3.1 |
3.1 |
Sorbitol |
4.5 |
4.5 |
Ethanol |
2.3 |
2.3 |
Glycerol |
2.7 |
2.7 |
Enzymes |
1.1 |
1.1 |
Acrylate/lauryl methacrylate copolymer |
0.0 |
2.0 |
Minors (fluorescer, perfume, colorant, preservative) |
>0.5 |
>0.5 |
Water |
to 100% |
to 100% |
[0174] Swatches were prewashed in a dye free commercial liquid laundry detergent five times
to age the material, remove spinning oils, and increase absorbency of the cloth.Cotton
swatches were type TIC429 (Textile Innovators, Inc.); 50/50 polyester/cotton blend
swatches were type TIC7403 (Textile Innovators,Inc.); polyester swatches were type
TF730 (Textile Fabrics, Inc.)
[0175] Four replicate swatches were stained per fabric, per formulation, making a total
of eight swatches per fabric. A measured quantity of dirty motor oil (10 drops per
cotton swatch, 11 per polyester/cotton blend swatch and 25 per polyester swatch) was
applied to the swatches in a 2" diameter circle at the center of the swatch.Care was
taken to ensure that the oil uniformly coated the entire circle area. The stains were
then allowed to age for one hour.
[0176] 6.5 g of each formulation was applied per stained swatch and allowed to stand for
30 minutes.
[0177] The test formulations were then added (0.4 cup) to a filled (95°F, 120 ppm, 2:1 Ca:Mg)
standard top-loading washing machine (Lady Kenmore model 80 heavy duty washer by Sears,
Roebuck, and Co.) and allowed it to mix for one minute.The machine was then stopped
and soiled test cloths treated with test formulation were added (4 each of cotton,
50/50 cotton/polyester blend, and polyester).The cloths then continued washing on
the cotton/sturdy cycle of the washing machine, then were dried in a static dryer.
[0178] The stain removal was evaluated by comparing the L,a,b readings before staining and
after washing.Readings were taken on a Gardner reflectometer with no ultraviolet light.The
results are expressed as stain removal indices, where the stain removal index (SRI)
is calculated as:

where the subscripts c and w represent clean swatches (before staining) and washed
stained swatches, respectively.
L = Lightness index difference
a, b = Chromaticity index difference
[0179] (Colorguard System 2000 Colorimeter Operators Manual - BYK Gardner Inc., Silver Springs,
Maryland, U.S. 20910)
[0180] Results for the two formulations are as follows:
Formulation# |
Stain Removal Index |
|
Cotton |
Cot./poly. blend |
Polyester |
1 |
67.77 |
57.65 |
37.91 |
2 |
69.30 |
60.00 |
37.99 |
Least sig. diff. (95%) confidence interval) |
0.38 |
0.89 |
1.87 |
Stain removal benefit of polymer |
2.53 |
2.35 |
0.08 |
[0181] Thus, formulation 2, which contains acrylate/lauryl methacrylate copolymer, clearly
removes the stain better than does the formulation without polymer on cotton and on
the poly/cotton blend.
Example 10
[0182] The following formulae were tested for antiredeposition performance.The polymer tested
was an acrylate/styrene copolymer with MW 3500 and an acrylate/styrene ratio of 1.5.
Ingredient |
Formulation 1 |
Formulation 2 |
Alcohol ethoxy sulfate, C12-C15, 3EO |
14.0 |
14.0 |
Sodium alkyl benzene sulfonate, C11-C15 |
8.0 |
8.0 |
Alcohol ethoxylate, C12-C15, 9EO |
8.0 |
8.0 |
Sodium citrate dihydrate |
5.0 |
5.0 |
Propylene glycol |
6.7 |
6.7 |
Sodium borate pentahydrate |
3.1 |
3.1 |
Sorbitol |
4.5 |
4.5 |
Ethanol |
1.5 |
1.5 |
Enzymes |
1.1 |
1.1 |
Acrylate/styrene copolymer |
0.0 |
2.0 |
Minors (fluorescer, perfume, colorant, preservative) |
>0.5 |
>0.5 |
Water |
to 100% |
to 100% |
[0183] Both formulations were clear and stable.
[0184] Soiled swatches were made as described above.Unsoiled swatches were of the same materials
described for soiled swatches and were prewashed before usage by the same method used
for soiled swatches.
[0185] The test formulations were added (0.4 cup) to a filled (95°F, 120 ppm hardness, 2:1
Ca:Mg) standard top-loading washing machine (Lady Kenmore model 80 heavy duty washer
by Sears, Roebuck, and Co.) and allowing it to mix for one minute.The machine was
then stopped and test cloths (soiled by the procedure described in the previous example)
were added (4 each of cotton, 50/50 cotton/polyester blend, and polyester).The washer
was restarted and allowed to agitate for 90 seconds; then the unsoiled cloths were
added (3 each of cotton, blend, and polyester; cotton first, then blend, then polyester)
without stopping the machine. The cloths then continued to wash on the cotton/sturdy
cycle of the washing machine, then were dried in a static dryer.
[0186] Because deposition of the oil onto clean fabric was uneven, it could not be quantified
by the reflectance procedure described in the previous example.Instead, the deposition
of oil onto the cloths was judged visually and a "score" assigned to swatches washed
in each produc.tThe "score" was a number between 0 (no deposition) to 5 (extensive
deposition).The "scores" reported are averages of all the cloths of the fabric per
test formulation.Little deposition was found on cotton or poly/cotton blend swatches
for either formulation.For the polyester swatches, the scores were:
Formulation # |
Deposition score on polyester |
1 |
3 |
2 |
1 |
[0187] The results indicate that Formulation 2, with the acrylate/styrene copolymer,has
improved anti-redeposition properties over the formulation without the polymer (Formulation
1).Both formulations are clear and stable; thus the polymer, which has an acrylate/styrene
ratio of 1.5, can be stabilized in this formulation.
[0188] The following base formulation was used in the examples 11 - 17 of the invention.

Example 11
[0189] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing 2.5
wt.% Citrate and Propylene Glycol and LAS, AES and Neodol 25-9 in the Ratio of 1:2:1.

[0190] This example shows that the clarity of the liquid (i.e., stability) depends on the
molar ratio between the number of hydrophilic monomers and hydrophobic anchors/monomers.
Polymer having a ratio below 10 produce clear liquid (whether oil added or not) while
those having a ratio above 20 produce a hazy liquid. The lower the value of the above
defined ratio, more hydrophobic is the polymer. While not wishing to be bound by theory,
it is believed that polymers that are more hydrophobic produce clear liquids because
they are more easily solubilized due to hydrophobic interaction with the core of the
surfactant micelles which are also hydrophobic.
[0191] This example shows that oil improved the clarity where, at relatively low ratios,
the composition was hazy. Thus, even at ratio of 10 to 20, for example, addition of
the oil began to start clarification, while this clearly did not begin when no oil
was used until ratio of below 10.
Example 12
[0192] Solubility of Hydrophobically Modified Polymers in Base Formulation, Same as Example
11, but Containing 3.75 wt. % Citrate and Propylene Glycol

[0193] As in Example 11, the clarity of the liquid depends on the molar ratio between the
number of hydrophilic monomers and the number of hydrophobic anchors per molecule.
As in formulations containing 2.5 weight percent sodium citrate 2 aq., formulations
containing polymer having the above defined ratio of lower than about 10 are clear
and those containing polymers having ratio above about 20 are unclear.
[0194] Also, this example again shows that addition of oil began clarification at much lower
ratio than would otherwise be needed if there were no oil. In this case, the Shell
Sol 71 was clearly superior to n-heptane since haziness reappeared with the n-heptane
at 16.4 ratio.
Example 13
[0195] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing 3.75
wt.% Citrate (like Example 12), but Cumene Sulfonate Instead of Propylene Glycol

[0196] In formulations containing cumene sulfonate instead of propylene glycol (PPG), even
polymers having a molar ratio between number of hydrophilic monomers and number of
hydrophobic anchors per molecule of less than 10 produce a hazy (unstable) liquid.
In formulation containing 3.75 wt.% sodium citrate 2 aq. and propylene glycol (instead
of cumene sulfonate), polymer having the above defined ratio value of below 10 produced
a clear liquid. This is believed to be true because the core of the micelles formed
in the presence of cumene sulfonate are less hydrophobic than those containing propylene
glycol.
[0197] However, again, when oils were added, clarity was obtained at ratios below 10, even
using the less hydrophobic cumene sulfonate instead of propylene glycol (for both
n-heptane and Shell Sol 71). Further use Shell Sol 71 brought clarity even at ratios
at levels of 16.4. Again, the general superiority of oil addition is clearly shown.
Example 14
[0198] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing Propylene
Glycol, 0.0 wt.% Citrate and LAS, AES and Neodol 25-9 in the Ratio 8:1:1

[0199] In this example, the polymer having a molar ratio between the number of hydrophilic
monomers and the number of hydrophobic anchors per molecule below 10 produced hazy
liquid although the liquid containing propylene glycol and LAS, AES and Neodol 25-9
in the ratio of 1:2:1 produced a clear liquid when polymers having the above defined
ratio of below 10 was added (see Example 11). Analogous to the example of the composition
containing cumene sulfonate (Example 13), the micelles containing high
LAS concentration are less hydrophobic (and, therefore, presumably do not interact well
with hydrophobic polymer).
[0200] As for oil addition, while n-heptane did not improve clarity, addition of Shell-Sol
clearly enhanced clarity, even at ratios as high as 18.3.
Example 15
[0201] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing 0.0
wt.% Citrate and LAS, AES and Neodol 25-9 in the Ratio of 1:8:1

[0202] In this example, the polymer having a molar ratio between the number of hydrophilic
monomers and the number of hydrophobic anchors per molecule below 10 produced hazy
liquid although the liquid containing propylene glycol and LAS, AES and Neodol 25-9
in the ratio of 1:2:1 produced a clear liquid when polymers having the above defined
ratio of below 10 was added (same as Example 14). This is again believed to be because
the micelles containing high
AES concentration are less hydrophobic.
[0203] Regarding oil addition, in this example, addition of heptane improved clarity (i.e.,
at ratio of below about 10.
Example 16
[0204] Solubility of Hydrophobically Modified Polymers in Base Formulation Containing Propylene
Glycol, 0.0 wt.% Citrate and LAS, AES and Neodol 25-9 in the Ratio of 1:1:8

[0205] This formulation is similar to that of the formulation containing LAS, AES and Neodol
25-9 in the ratio of 1:2:1 (Example 11) in that it even produced a clear liquid upon
addition of polymers having a molar ratio between the number of the hydrophilic monomers
and the number of hydrophobic anchors per molecule of below 10. This is again due
to the fact that micelles containing high levels of nonionic surfactants (Neodol 25-9)
are more hydrophobic than those containing high levels of anionic surfactants. The
more hydrophobic the micelles are, the higher will be the interaction between the
micelle and the hydrophobically modified polymer and the better is the chance of producing
a clear liquid.
[0206] The addition of oil here helped only at ratio of 6.3 and concentration level of 1.65.
Example 17
[0207]
Base Formulation |
Component |
Wt.% |
|
LAS acid |
2.6 - 21.0 |
Anionic Surfactant |
Neodol 25-3 (AES) |
4.7 - 38.0 |
Anionic Surfactant |
Neodol 25-9 |
2.6 - 23.0 |
Nonionic Surfactant |
Sodium hydroxide (50% active) |
0.65 - 5.3 |
Alkali |
Sodium Citrate 2 aq. |
0 - 7 |
Builders |
Sodium Borate 10 aq. |
4.0 |
Enzyme Stabilizer |
Sorbitol (70% active) |
6.4 |
Enzyme Stabilizer |
Glycerol |
2.7 |
Enzyme Stabilizer |
Propylene Glycol/Cumene Sulfonate |
4.0 |
Hydrotrope |
Polymer (Hydrophobically Modified) |
0.0 - 2.0 |
Anti-Redeposition Agent |
Oil |
0.0 - 3.0 |
Polymer Solubilizing |
Deionized Water |
Balance |
Agent |
Notes: i) Total surfactants concentration - 28 wt.%
ii) Alkali is added to neutralize LAS acid; alkali (50% aq. solutions) to LAS acid
ratio is maintained at 0.25. |
SPECIFIC FORMULATION
[0208]
Component |
Wt. % |
LAS Acid |
7.5 |
Neodol 25-3 (AES 25-3S) |
23.7 |
Neodol 25-9 |
8.0 |
Sodium Hydroxide (50% aq.) |
1.9 |
Sodium Citrate 2 aq. |
5.0 |
Sodium Borate 10 aq. |
4.0 |
Sorbitol (70% aq.) |
6.4 |
Glycerol |
2.7 |
Propylene Glycol |
4.0 |
Oil |
0.0 - 3.0 |
Deionized Water |
Balance |
[0209] Applicants then tested various oils in the specific formulations as shown below.
Name |
Oil Chain Length |
Type |
Amount, Wt.% |
|
|
|
1.0 |
2.0 |
3.0 |
n-Heptane |
C7 |
Aliphatic - saturated |
Sol. |
Sol. |
Insol. |
Toluene |
C7 |
Aromatic |
Sol. |
Insol. |
Insol. |
1-Octene |
C8 |
Aliphatic - unsaturated |
Sol. |
Sol. |
Sol. |
Octane |
C8 |
Aliphatic - saturated |
Sol. |
Sol. |
Sol. |
Dodecane |
C12 |
Aliphatic - saturated |
Sol. |
Sol. |
Sol. |
Shellsol 71 |
C12-14 |
Aliphatic - saturated |
Sol. |
Sol. |
Sol. |
Tetradecane |
C14 |
Aliphatic - saturated |
Sol. |
Sol. |
Sol. |
Hexadecane |
C16 |
Aliphatic - saturated |
Sol. |
Sol. |
Sol. |
Octadecane |
C18 |
Aliphatic - saturated |
Sol. |
Sol. |
Sol. |
Eicosane |
C20 |
Aliphatic - saturated |
Insol. |
Insol. |
Insol. |
Docosane |
C22 |
Aliphatic - saturated |
Insol. |
Insol. |
Insol. |
Soybean oil |
C12-C18 Fatty acids |
Fatty acid |
Insol. |
Insol. |
Insol. |
[0210] This Example shows that only aliphatic hydrocarbons in the range of C
7-C
18 are soluble.