[0001] The present invention relates to a protective shield with a coolant fluid distributor
for the wheel of a grinding machine, and particularly to the associated mechanism
for moving it.
PRIOR ART
[0002] In US-4619078 (GB- 2144510), the nozzles that discharge the coolant fluid are carried
by the protective shield and are targeted permanently on the contact between the wheel
and the part being machined in order to compensate the reduction in the diameter of
the wheel. The shield is tipped in controlled form by a motor around the shaft of
the wheel but according to the outline of the part to be machined, which may sometimes
have a complex surface. This angular movement of the shield is transmitted to the
coolant nozzles by means of a worm spindle and mesh, also depending on the part to
be machined.
[0003] The solution disclosed in US-4619078 for targeting the coolant onto the machined
area of the component is to move the nozzles radially in relation to the wheel with
a second motor, e.g. an electric motor, driven by the signals from the optical sensors
of the wheel diameter. If it is the protective shield rather than the nozzles which
moves radially in this way, the nozzles are secured firmly to the shield which is
moved by the second motor.
[0004] This grinder solves the problem of the movement of the coolant distributor as the
wheel diameter is worn down, permanently targeting the nozzles on the machining area.
However, two motors are required, one to move the shield and the other to move the
nozzles, with their respective controls, since the movement of the shield depends
on the outline of the part to be machined while that of the nozzles depends on the
wear to the wheel.
[0005] In US-4,365,446, the coolant nozzle is supported by the visor-shaped guard of the
wheel, but together, and both can be moved depending on the wear to the wheel, though
they both move at the same time and the guard does not tip, the movement being performed
manually by the operator. This displacement is guided by a roller that moves along
a runner slot.
DISCLOSURE OF THE INVENTION
[0006] The object of the present invention is a protective shield for the wheel of a grinding
machine and a associated mechanism for the simultaneous displacement of the coolant
fluid distributor to which the fluid taps and nozzles are fixed, in order to ensure
the regulation of a limited distance between the shield and the surface of the wheel
as it is worn, while at the same time maintaining the aim of the coolant jets targeted
to the machining area, but using the drive and control components of the shield to
displace the coolant distributor and nozzles, depending on the shield angular movement.
[0007] The protective shield and coolant distributor that is the object of the invention
comprises:
- a protective shield partly surrounding the grinder wheel above and on both sides,
supported by a machine frame panel, and having means for automatically making it to
tip over the wheel around its own shaft different from that of the wheel, being kept
below a limit value the separation distance from the perimeter of the wheel as it
wears;
- a coolant fluid distributor comprising a hollow distributor bar housing the fluid
taps and a number of fluid nozzles extending downwards to permanently target the machining
area, a linearly displaceable casing associated to the automatic tipping of the protective
shield and supporting the distributor bar;
- a transmission mechanism associated to the shield that impels the distributor casing
to displace the coolant distributor linearly in a guided manner in relation to the
wheel wear;
[0008] The advantage of the protective shield and associated transmission mechanism moving
the coolant distributor that is the object of the invention is the exclusive dependence
on the tipping of the shield without the use of drive means or sensors for the coolant
distributor.
DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 is a side view of the protective shield of the wheel in a grinding machine
and the associated coolant distributor which is the object of the invention .
[0010] FIG. 2 is a cross-section view of the shield and associated distributor movement
mechanism, along II-II in figure 1.
PREFERRED EMBODIMENT OF THE INVENTION
[0011] With reference to figures 1 and 2 which show an embodiment of the invention, the
wheel 1 of a grinding machine rotates around a shaft 2 and is protected with a visor-shaped
shield 3 with side walls supported on the grinder structure; the coolant distributor
5 consists of a number of taps 5
a situated along a hollow bar 5
b extending transversally to the plane of the wheel 1, and the coolant is targeted
by the nozzles 15 toward the machining area. The protective shield 3 tips as indicated
by the arrow 8 around its own shaft 10 to approach the edge of the wheel as it wears,
e.g. from an initial perimeter or diameter 1
a to a reduced diameter 1
b as shown in figure 1, to ensure a limited distance 4 between them, automatically
propelled by the rod 9.
[0012] The bar 5
b of the distributor 5 is rigidly supported on a hollow rectangular casing 5
c placed to form a square with the bar 5
b on one side of the shield 3 and adjacent to it. the casing 5
c contains the displacement rod 11 which is secured at one end to the front wall of
the casing 5
c, pulling the distributor 5 toward the wheel 1. The displacement rod 11 is directed
as it slides between two linear guides 13 and 14 which are spaced and supported by
an intermediate plate 7 fixed to the frame panel 6 forming part of the machine.
[0013] The transmission mechanism 5
c, 7, 11, 16, 17 that links the tipping of the shield 3 and the movement of the distributor
5 comprises in addition to the displacement rod 11 housed into the casing 5
c, a roller 16 forming part of the side wall of the shield 3, the other end of which
moves along the runner slot of the casing 5
c adjacent to the shield 3, inclined from the horizontal so that said movement leads
to the horizontal displacement of the distributor 5 as indicated by the arrow 18,
thus bringing the coolant nozzles 15 toward the wheel 1 and ensuring that they are
targeted toward the machining area.
[0014] The casing 5
c of the distributor has a side wall with a profile formed by a straight part juxtaposed
to the shield 3, and a V-shaped part in front of the wheel to raise the distributor
bar 5
b over the machining area. The runner slot 17 is located at a side wall of the casing
5
c which is juxtaposed to the shield 3 and is L-shaped, the longer arm inclined against
the horizontal displacement rod 11, while the short arm acts as a stop for the roller
16 for a rest position for the shield 3 and distributor 5 when the grinder is stopped.
1. Protective shield and coolant distributor for a wheel grinding machine, the shield
(3) having drive means (9) for make it to tip (8) automatically around its own shaft
(10) for keeping a limited distance (4) from the wheel perimeter (1b) depending on
its wear, and the coolant distributor (5) including a distributor bar (5b) fixing
the coolant nozzles (15), a support (5c) for the distributor bar (5b), and means (5c,7,11,16,17)
for moving the distributor bar (5b) in relation to the wheel (1), so as the nozzles
(15) are permanently targeting the machining area, characterized in that the means
(5c,7,11,16,17) for moving the coolant distributor (5) automatically, are only associated
to the tipping (8) of the protective shield (3), through a transmission mechanism
(7,11,16,17) that impels the coolant distributor (5) linearly.
2. The protective shield and coolant distributor of claim 1, wherein said means (5c,7,11,16,17)
for moving the coolant distributor (5) include a distributor casing (5c) supporting
the distributor bar (5b), that is placed adjacent to the shield (3) and extended horizontally,
and the transmission mechanism (7,11,16,17) comprises a displacement rod (11) inside
the distributor casing (5c) and secured to it at one end, an intermediate support
plate (7) for the displacement rod (11) fixed to the machine frame (6), a roller (16)
attached to the tipping shield (3) whose protruding end is housed in a runner slot
(17) inclined from the horizontal belonging the distributor casing (5c).