BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a recording medium for ink jet recording and an
ink jet recording method using the same and more specifically an ink jet recording
medium and an ink jet recording method which enable an image to be printed on both
surface of the recording medium.
Background Art
[0002] Water-base inks are mainly used for ink jet recording method from the viewpoints
of odor, safety, and recording properties. For example, inks are used which comprise:
various water-soluble dyes dissolved in water or a solvent mixture, of water with
a water-soluble organic solvent such as a polyhydric alcohol; and optionally various
additives.
[0003] Regarding recording materials for ink jet recording, wood free papers, bond papers,
PPCs, postal cards, greeting cards, envelopes, labels, specialty papers which have
been coated with special ink-receptive layers, films for OHP (overhead projector)
have been used. In particular, widespread use of color ink jet printers has resulted
in an ever-increasing demand for simple printing on business cards and postal cards.
On the other hand, ink jet recording with higher resolution are enhancing property
requirements for recording materials, and, in particular, the following properties
are demanded for business cards and postal cards where high-resolution, high-quality
color images are required. Specifically, a color image having a quality comparable
to a photograph should be formed on one surface of the recording material with a letter
having good sharpness being formed on the other surface of the recording material
(for example, surface for address). Further, the recording material should have good
water resistance for its both surfaces, should be free from deformation of the sheet
by ink absorption, should have certain nerve, i.e., should be strong, and should have
good carriability.
[0004] Further, a recent trend is such that an increase in resolution reduces the weight
of an ink droplet per dot while the demand for a higher quality leads to increased
amount of an ink printed on the recording medium. This trend poses a problem that
when printing on both surfaces of a recording medium is performed under different
conditions, for example, when the resolution of a print formed on one surface of the
recording medium is different from that of a print formed on the other surface of
the recording medium, there is fear of creating unfavorable phenomena such as curling,
due to a difference in the amount of absorbed ink between the two surfaces, and print
through.
SUMMARY OF THE INVENTION
[0005] An object of the present invention is to provide a recording medium which enables
a good print to be formed on both surfaces thereof.
[0006] Another object of the present invention is to provide a recording medium which, when
printing on one surface thereof and printing on the other surface thereof are performed
with different resolutions, causes neither curling nor print through.
[0007] The above objects can be attained, according to the present invention, by an ink
jet recording medium comprising: a substrate having two faces; and an ink-receptive
layer or a coat layer provided on both faces of the substrate to form a first sruface
and a second surface opposite the first surface.
[0008] According to a preferred embodiment of the present invention, when a droplet of an
ink in an identical amount is deposited onto the first and second surfaces of the
recording medium, the diameter of a dot formed on the first surface is different from
that of a dot formed on the second surface.
DETAILED DESCRIPTION OF THE INVENTION
Recording Medium
[0009] According to the recording medium of the present invention, an ink-receptive layer
or a coat layer is provided on both surfaces thereof so as to enable recording on
both the surfaces. The terms "ink-receptive layer" and "coat layer" used herein mean
a layer, provided on a substrate, which functions to receive and fix an ink thereon.
Therefore, in the present invention, both the above terms are used as synonymous with
each other so far as the layers have the above function.
[0010] According to a preferred embodiment of the present invention, the ink-receptive layer
or the coat layer may be composed mainly of a pigment and a binder. Pigments usable
herein include, for example, silica, clay, mica, swellable mica, talc, kaolin, diatomaceous
earth, calcium carbonate, barium sulfate, aluminum silicate, synthetic zeolite, alumina,
zinc oxide, lithopone, satin white, and organic and inorganic colored pigments. Binders
usable herein include, for example, water-soluble resins and aqueous emulsion resins,
such as acrylic resin, polyester resin, polyurethane resin, styrene/butadiene copolymer
resin, acrylonitrile/butadiene copolymer resin, polyvinyl alcohol resin, water-soluble
polyvinyl acetal resin, polyvinyl butyral resin, and other vinyl resins, amide resin,
oxidized starch, casein, polyethylene oxide, polyvinyl pyrrolidone, silicone resin,
rosin-modified maleic resin, rosin-modified phenolic resin, alkyd resin, and coumarone-indene
resin.
[0011] According to a preferred embodiment of the present invention, the ink-receptive layer
or the coat layer contains silica. The composition of the silica-containing ink-receptive
layer or coat layer may be suitably determined from the viewpoints of ink absorption,
drying of printed ink, sharpness of a recorded image and the like. According to a
preferred embodiment of the present invention, the use of a water-soluble resin, such
as polyvinyl alcohol resin, water-soluble polyvinyl acetal resin, or polyvinyl pyrrolidone,
as the binder in combination with silica as the pigment is preferred. In this case,
the mixing ratio of the resin to silica is preferably 1 : 1 to 1 : 15, particularly
preferably 1 : 2 to 1 : 10. According to a further preferred embodiment of the present
invention, the average particle diameter of silica is preferably about 1 to 30 µm
(in terms of volume average particle diameter as measured by means of Coulter counter),
particularly preferably 5 to 25 µm.
[0012] The ink-receptive layer or the coat layer may comprise a plurality of layers. For
example, it may comprise a first layer, provided on the substrate face, responsible
mainly for the function of receiving an ink, and a second layer, provided on the surface
of the first layer, responsible mainly for the function of improving the surface glossiness
or brightness.
[0013] The ink-receptive layer or the coat layer in the recording medium according to the
present invention may contain other component(s) for improving the properties of the
recording medium. For example, a waterproofing agent, such as a melamine-formaldehyde
resin, urea-formaldehyde, an acrylamide resin, glyoxal, zirconium carbonate, or ammonium,
may be added in order to improve the water resistance of the ink-receptive layer and
to impart a function of preventing an ink from being blotted. Further, a dispersant,
a fluorescent dye, a pH adjustor, an antifoaming agent, a wetting agent, a preservative
and the like may be added from the viewpoint of further enhancing the productivity,
recording properties, or storage stability of the ink jet recording sheet.
[0014] Further embodiments of the ink-receptive layer or the coat layer in the recording
medium according to the present invention will be described.
[0015] A preferred embodiment of the ink-receptive layer provided on both surfaces of the
recording medium according to the present invention is, for example, an ink-receptive
layer, described in Japanese Patent Laid-Open No. 222281/1985, incorporated herein
by reference, wherein a fluorine-containing synthetic amorphous silica is used as
a void forming material. In the ink-receptive layer described in this publication,
regulation of the fluorine content of the synthetic amorphous silica to a value falling
within a specific range enables the dot diameter to be regulated and, at the same
time, blotting to be effectively prevented.
[0016] Another preferred embodiment of the ink-receptive layer is, for example, an ink-receptive
layer described in Japanese Patent Laid-Open No. 89082/1986, incorporated herein by
reference. The ink-receptive layer described in this publication is formed by coating
a pigment and a water-soluble binder and, in addition, a silicone emulsion or a water-soluble
silicone compound on a substrate. According to this ink-receptive layer, good development
can be achieved even when color ink compositions in ink jet recording are superimposed
in different sequences. Further, the addition of a silicone emulsion or a water-soluble
silicone compound enables the dot diameter to be regulated.
[0017] Still another embodiment of the ink-receptive layer is, for example, an ink-receptive
layer described in Japanese Patent Laid-Open No. 95285/1987, incorporated herein by
reference. In the ink-receptive layer described in this publication, amorphous silica
is used as a part of the pigment and is prepared by cast coating. This ink-receptive
layer has high smoothness and offers a print of dots having a sharp outline.
[0018] A further preferred embodiment of the ink-receptive layer is, for example, an ink-receptive
layer described in Japanese Patent Laid-Open No. 186372/1989, incorporated herein
by reference. This ink-receptive layer comprises a polyacrylamide having a molecular
weight of 10000 to 500000, a synthetic amorphous silica, and polyvinyl alcohol and
can offer a recorded image having excellent storage stability.
[0019] A still further preferred embodiment of the ink-receptive layer is described, for
example, in Japanese Patent Laid-Open Nos. 276670/1990, 139275/1990, and 297831/1994,
incorporated herein by reference. The ink-receptive layers described in these publications
have a porous layer formed of a specific alumina hydrate, and the advantages of these
ink-receptive layers are to provide high circularity of ink dots and excellent fixability
of dyes and to realize a print having high color density.
[0020] An ink-receptive layer described in Japanese Patent Laid-Open No. 151476/1988, incorporated
herein by reference, is also usable. This ink-receptive layer is formed by coating
a composition composed mainly of a pigment and a binder, semi-drying the coating,
putting a transfer sheet having a desired surface form onto the coating, drying the
laminate, and removing the transfer sheet. The advantage of this ink-receptive layer
is to offer high ink absorption and to realize a high-quality image.
[0021] Specific examples of a preferred embodiment of the coat layer provided on both surfaces
of the recording medium according to the present invention include those described
in Japanese Patent Laid-Open Nos. 82085/1982 and 135190/1982, incorporated herein
by reference. The coat layer described in these publications contains a plastic pigment
and is formed by hot calendering. This coat layer offers high resolution.
[0022] Further, coat layers described in Japanese Patent Laid-Open Nos. 264391/1988, 113986/1990,
and 274587/1990, incorporated herein by reference, may be preferably used. These coat
layers are formed by coating a mixture of a pigment, an aqueous binder, and a silicone
emulsion or a water-soluble silicone compound on a substrate. They are excellent in
ink absorption and surface gloss and smoothness.
[0023] Furthermore, a coat layer, as described in Japanese Patent Laid-Open No. 79967/1994,
incorporated herein by reference, also may be preferably used wherein an ink-receiving
layer as the outermost layer has been pressed in a wet state against a heated specular
surface to dry the layer.
[0024] Furthermore, ink-receptive layers formed by casting as described in Japanese Patent
Laid-Open Nos. 158084/1987, 305237/1994, 89220/1995, and 117335/1995, incorporated
herein by reference, also may be preferably utilized.
[0025] In addition, an ink-receptive layer, having high glossiness, described in Japanese
Patent Laid-Open No. 189985/1986, incorporated herein by reference, and an ink-receptive
layer, which is glossy and offers high print density and excellent resistance to cracking
on bending, described in Japanese Patent Laid-Open No. 101142/1995, incorporated herein
by reference, also may be preferably utilized.
[0026] Further, ink-receptive layers having a crack on its surface, for example, those described
in Japanese Patent Laid-Open Nos. 198250/1985, 198251/1985, and 198252/1985, incorporated
herein by reference, also may be preferably utilized.
[0027] Any of the ink-receptive layer and the coat layer may have a surface which has been
treated to render it glossy. For example, a composition containing silica or a resin,
which is dissolved in or swollen with an ink, may be coated to impart gloss. Silica
is generally available as colloidal silica. The form of silica, however, is not particularly
limited so far as the effect of the present invention is provided. The colloidal silica
is usually in the form of an anionic colloidal dispersion which is a stable dispersion
of ultrafine particles of silicic anhydride (silica) in water and may be produced,
for example, by the following method. At the outset, an aqueous sodium silicate solution
is passed through an cation exchange resin layer to prepare a sol having an SiO
2/Na
2O ratio of 60 to 130. The sol is then heated and fired at 60°C or above to grow particles
into discrete dispersed particles, and a sol which has been passed through an ion
exchange resin is added thereto to conduct polymerization deposition. Thus, colloidal
silica can be prepared as a stable sol of which the particles have been grown to an
average diameter of 3 nm to 200 nm. In the present invention, commercially available
colloidal silica may be used, and examples thereof include Ludox manufactured by Du
Pont, Syton manufactured by Monsanto, Nalcoag manufactured by Nalco, and Snowtex manufactured
by Nissan Chemical Industry Ltd. According to a preferred embodiment of the present
invention, the glossiness on the surface having a higher ink absorption capacity is
higher than that on the surface having a lower ink absorption capacity. This construction
can enhance the quality of an image formed on the surface that realizes higher resolution.
Further, it offers an additional advantage that the first surface can be easily distinguished
from the second surface. The glossiness on the surface having a higher ink absorption
capacity is preferably not less than 30 in terms of 60° specular glossiness specified
in any one of JIS Z 8741, ISO 2813, ASTM D 523, and DIN 67530.
[0028] For both the ink-receptive layer and the coat layer, the surface brightness is preferably
high. The high brightness can be realized by incorporating, for example, a fluorescent
dye or a fluorescent pigment as a white dye or pigment into the ink-receptive layer.
According to a preferred embodiment of the present invention, the brightness on the
surface having a higher ink absorption capacity is higher than that on the surface
having a lower ink absorption capacity. This construction can enhance the quality
of an image formed on the surface that realizes higher resolution. Further, it offers
an additional advantage that the first surface of the recording medium can be easily
distinguished from the second surface of the recording medium. The brightness on the
surface having a higher ink absorption capacity is preferably not less than 80 as
measured by the procedure set forth in any one of Brightness by Hunter JIS P 8123,
ISO Brightness JIS P 8148, and ISO 2470-1977.
[0029] The substrate for the recording medium of the present invention is not particularly
limited so far as it can support the ink-receptive layer or the coat layer and has
satisfactory strength to be usable in the recording medium, and preferred examples
thereof include papers and plastic films. In order to effectively prevent the so-called
"print through" of the image and other unfavorable phenomena, the substrate preferably
has a basis weight of about 80 to 200 g/m
2. The thickness of paper as a preferred substrate is about 90 to 220 µm. In the case
of a plastic film, the thickness is preferably about 75 to 200 µm.
[0030] According to a preferred embodiment of the present invention, when a droplet of an
ink in an identical amount is deposited onto the first and second surfaces of the
recording medium, the diameter of a dot formed on the first surface is different from
that of a dot formed on the second surface. One preferred means for regulating the
dot diameter is to regulate the ink absorption capacity of the ink-receptive layer
or the coat layer provided on the first and second surfaces of the recording medium.
The term "ink absorption capacity" used herein means, for example, ink absorption
capacity in the thicknesswise direction of the recording medium or the maximum amount
of the ink absorbed which causes neither feathering nor bleeding.
[0031] According to an embodiment of the present invention, the ink absorption capacity
means the rate at which a surface of the recording medium absorbs an ink composition.
In particular, the rate at which one surface of the recording medium absorbs an ink
composition is made larger than that at which the other surface of the recording medium
absorbs the ink composition. As a result, even when a droplet of an ink in an identical
amount is deposited onto the first and second surfaces of the recording medium, the
diameter of a dot formed on the first surface is different from that of a dot formed
on the second surface. When an ink droplet is deposited on the surface having a higher
ink absorption capacity, the ink is immediately absorbed in the thicknesswise direction
of the recording medium, forming a relatively small dot. On the other hand, when an
ink droplet is deposited on the other surface having a lower ink absorption capacity,
the time taken for the ink to be absorbed is longer than that for the surface having
a higher ink absorption capacity, causing the ink composition to be spread in the
lateral direction on the surface of the recording medium, resulting in the formation
of a relatively larger dot than the dot formed on the surface having a higher ink
absorption capacity. According to a preferred embodiment of the present invention,
the diameter of the dot formed on the surface having a higher ink absorption capacity
is 50 to 90 µm, with the diameter of the dot formed on the surface having a lower
ink absorption capacity being 90 to 120 µm. Further, preferably, the above dot diameter
is obtained in an ink droplet weight of about 0.01 to 0.05 µg.
[0032] Further, the present invention would advantageously improve the carriability of the
recording medium in a printer. Preferably, the coefficient of friction also is regulated
for the ink-receptive layer and the coat layer on both surfaces of the recording medium.
[0033] According to the present invention, the ink-receptive layer or the coat layer provided
on both surface of the recording medium contributes to the strength of the recording
medium to some extent, advantageously creating greater freedom in selection of the
substrate for the recording medium.
[0034] Further, according to a preferred embodiment of the present invention, the maximum
amount of an ink absorbed which causes neither feathering nor bleeding on the surface
having a higher ink absorption capacity is 3 to 60 µl/mm
2. The maximum amount of an ink absorbed which creates neither feathering nor bleeding
on the surface having a lower ink absorption capacity is 1 to 20 µl/mm
2.
[0035] In the recording medium according to the present invention, the ink-receptive layer
or the coat layer may be formed on each surface by a standard method for the formation
of the ink-receptive layer or the coat layer. According to a preferred embodiment
of the present invention, the ink-receptive layer or the coat layer on the first surface
of the recording medium and the ink-receptive layer or the coat layer on the second
surface of the recording medium may be separately formed (the so-called "off-machine)
or alternatively may be simultaneously formed (the so-called "on-machine). Further,
two media each having an ink-receptive layer or a coat layer formed on one surface
thereof may be laminated onto each other to form the recording medium of the present
invention.
[0036] When the ink-receptive layer is formed by coating of a precursor composition, the
coverage may be suitably determined by taking into consideration the ingredients of
the precursor composition, desired ink absorption and the like. Preferably, however,
the coverage of the ink-receptive layer on the surface having a lower ink absorption
capacity is 1 to 10 g/m
2, the coverage of the ink-receptive layer on the surface having a higher ink absorption
capacity is 10 to 30 g/m
2, and the thickness of the substrate is 100 to 200 µm.
[0037] The recording medium according to the present invention may be used in various forms.
Specifically, it may be used as a standard-size recording medium, and, in addition,
may be used in the form of postal cards and business card sheets on which perfect
printing (printing on both surfaces thereof) may be performed.
Ink Jet Recording Method
[0038] According to another aspect of the present invention, there is provided an ink jet
recording method using the above-described recording medium, that is, an ink jet recording
method which permits printing to be made on both surfaces of the recording medium.
[0039] A preferred embodiment of the present invention, printing may be made so that the
resolution of an image printed on one surface of the recording medium is different
from that of an image printed on the other surface of the recording medium. Specifically,
an image with a higher resolution is printed on the surface having a higher ink absorption
capacity and an image with a lower resolution is printed on the surface having a lower
ink absorption capacity. According to the recording medium of the present invention,
even when the amount of the ink deposited on one surface of the recording medium is
identical to that of the ink deposited on the other surface of the recording medium,
the diameter of the dot formed on the surface having a higher ink absorption capacity
is smaller than that of the dot formed on the surface having a lower ink absorption
capacity. Thus, two images with two respective resolutions can be advantageously realized
by using an identical recording head and varying only the resolution without varying
the amount of the ink deposited. In this connection, it is needless to say that, in
the recording medium according to the present invention, the regulation of the amount
of ink deposited results in the formation of more advantageously regulated dots.
[0040] The above embodiment of the present invention, which, despite the deposition of an
ink in an identical amount, permits the diameter of the dot formed on the first surface
of the recording medium to be made different from that of the dot formed on the second
surface of the recording medium, can be realized, for example, by selecting the ink
composition and the recording medium according to the following criteria and using
the selected ink composition in combination with the selected recording medium. Specifically,
an ink composition having a static contact angle with the recording medium, as measured
5 sec after dropping of the ink composition on the recording medium, of not more than
10° in terms of the contact angle of the ink composition with one surface of the recording
medium and more than 10° in terms of the contact angle of the ink composition with
the other surface of the recording medium. In such a combination of the ink composition
with the recording medium, the ink composition is rapidly absorbed into the one surface
of the recording medium while it is slowly absorbed into the other surface of the
recording medium. The diameter of dots formed on the surface with the ink composition
being rapidly absorbed is smaller than the diameter of dots formed on the surface
with the ink composition being slowly absorbed.
[0041] According to a preferred embodiment of the present invention, the resolution of a
print on the surface having a higher ink absorption capacity is about 600 to 1440
dpi, while the resolution of a print on the surface having a lower ink absorption
capacity is about 300 to 600 dpi.
[0042] The ink composition used in the ink jet recording method according to the present
invention may comprise conventional colorant and organic solvent and the like.
[0043] Suitable solvents used in the present invention include ion-exchanged water with
the contents of Ca and Mg ions being not more than 5 ppm and high-boiling, low-volatile
polyhydric alcohols such as glycerin, ethylene glycol, triethylene glycol, propylene
glycol, dipropylene glycol, hexylene glycol, polyethylene glycol, polypropylene glycol,
1,3-propane diol, and 1,5-pentanediol. It is also possible to use lower alkyl ethers
of polyhydric alcohols, such as diethylene glycol monobutyl ether and triethylene
glycol monobutyl ether, and nitrogen-containing organic solvents, such as N-methyl-2-pyrrolidone,
1,3-dimethyl-2-imidazolidinone, monoethanolamine, diethanolamine, and triethanolamine.
Further, the utilization of highly hygroscopic additives, such as urea and saccharides,
is also preferred from the viewpoint of preventing nozzles of a recording head from
being clogged. Although the amount of the polyhydric alcohol or the lower alkyl ether
of polyhydric alcohol may be suitably determined, it is preferably about 4 to 30%
by weight, more preferably about 7 to 20% by weight.
[0044] Further, according to a preferred embodiment of the present invention, the ink composition
contains a surfactant for regulating the penetration of the ink into the recording
medium. Preferred surfactants usable herein include, for example, acetylene glycols,
and those commercially available from the Nisshin Chemical Industry Co., Ltd. under
the tradename designations Surfynol 465, TG, 104, and 82.
[0045] The term "ink composition" used herein means a black ink composition in the case
of monochrome printing and, in the case of color printing, color ink compositions,
specifically a yellow ink composition, a magenta ink composition, a cyan ink composition
and, in some cases, a black ink composition. Further, the recording medium according
to the present invention may be used in a recording method using ink compositions
of six colors in total, specifically a yellow ink composition, two magenta ink compositions
different from each other in color density, two cyan ink compositions different from
each other in color density, and a black ink composition. A combination of the above
ink compositions of six colors with the recording medium of the present invention
can realize a printed image, comparable to a photograph, having excellent gradation
and free from particulate spots. In an area where the image density is low, particulate
spots are often observed. The use of an ink composition having a high color density
in combination with an ink composition having a low color density for each of a magenta
ink composition and a cyan ink composition can effectively prevent the creation of
the particulate spots and, at the same time, can realize a print with excellent gradation.
According to a preferred embodiment of the present invention, the colorant concentration
of the ink composition having a low color density is preferably 5 to 50% by weight,
more preferably about 10 to 30% by weight, of the colorant concentration of the ink
composition having a high color density. The use of the ink composition having a high
color density in combination with the ink composition having a low color density can
realize an image with better gradation.
EXAMPLES
[0046] The present invention will be described in more detail with reference to the following
examples and comparative examples, though it is not limited to these examples only.
In the following examples and comparative examples, all "parts" are by weight unless
otherwise specified.
Example 1 and Comparative Examples 1 and 2:Preparation of recording media
[0047] A recording paper having a basis weight of 180 g/m
2 was provided as a substrate, and the following ink-receptive layers were formed respectively
on the front and back sides.
Side A:
[0048] A coating liquid having the following composition was prepared.
Synthetic amorphous silica |
100 parts |
Polyvinyl alcohol |
30 parts |
Colloidal silica |
30 parts |
Cationic dye fixing agent |
20 parts |
[0049] The coating liquid was diluted with water to a solid content of 15% by weight and
then coated by means of an air knife coater on one side (side A) of the substrate
to form a coat layer at a coverage on a dry weight basis of 12 g/m
2.
[0050] Thereafter, a coating liquid having the following composition was prepared.
Organic particles of styrenic polymer resin |
100 parts |
Styrene-butadiene latex |
30 parts |
Release agent |
2 parts |
[0051] The coating liquid was diluted with water to a solid content of 25% by weight and
then cast coated on the dried coat layer to form a coat layer at a coverage on a dry
weight basis of 3 g/m
2.
Side B:
[0052] A coating liquid having the following composition was prepared.
Kaolin |
100 parts |
Polyvinyl alcohol |
5 pars |
Styrene-butadiene latex |
20 parts |
Waterproofing agent |
2 parts |
[0053] This coating liquid was coated on the other side (side B) of the substrate, and the
coating was dried to form an ink-receptive layer at a coverage on a dry basis of 5
g/m
2.
[0054] The recording medium thus obtained was cut into size A4 and a size of a postal card.
This recording medium will be hereinafter referred to as "Example 1."
[0055] A comparative recording medium was prepared in the same manner as described above,
except that only one side of the substrate was treated as described above in connection
with the treatment of the side A. Another comparative recording medium was prepared
in the same manner as described above, except that only one side of the substrate
was treated as described above in connection with the treatment of the side B. These
comparative recording media were cut into size A4 and a size of a postal card. The
comparative recording medium with only the side A being treated and the comparative
recording medium with only the side B being treated will be hereinafter referred to
as "Comparative Example 1" and "Comparative Example 2," respectively.
Example 2
[0056] A wood-free paper having a basis weight of 90 g/m
2 was provided as a substrate, and the following ink-receptive layer was formed on
the front and back sides of the substrate.
Side A:
[0057] A coating liquid, for a first ink-receptive layer, having the following composition
was coated on one side (side A) of the substrate, and the coating was dried to from
an ink-receptive layer at a coverage on a dry basis of 15 g/m
2.
Silica (average particle diameter: 5.3 µm) |
150 parts |
Polyvinyl alcohol (10% dissolved) |
500 parts |
Melamine crosslinking agent (solid content 80%) |
4 parts |
Fluorescent dye |
5 parts |
[0058] A coating liquid, for a second ink-receptive layer, having the following composition
was then coated on the first ink-receptive layer, and the coating was dried to form
an ink-receptive layer at a coverage on a dry basis of 7 g/m
2.
Silica (average particle diameter: 19.3 µm) |
150 parts |
Polyvinyl alcohol (10% dissolved) |
400 parts |
Polyvinyl pyrrolidone (10% dissolved) |
600 parts |
Fluorescent dye |
10 parts |
Side B:
[0059] A coating liquid having the following composition was prepared.
Amorphous silica |
100 parts |
Polyvinyl alcohol |
80 parts |
Polyamide epoxy resin |
10 parts |
Waterproofing agent |
10 parts |
[0060] This coating liquid was coated on the other side (side B) of the substrate, and the
coating was dried to form an ink-receptive layer at a coverage on a dry basis of 5
g/m
2.
Example 3
[0061] A coating liquid, for a gloss layer, composed of 250 parts of colloidal silica (Snowtex
C, solid content 20%, manufactured by Nissan Chemical Industry Ltd.) and 50 parts
of polyvinyl alcohol (Gosenol T330, 10% dissolved, manufactured by Nippon Synthetic
Chemical Industry Co., Ltd.) was coated on a polyethylene film, and the coated polyethylene
film was laminated onto the recording medium prepared in Example 2 so that the coated
side of the polyethylene film faced the second ink-receptive layer. After the coating
for a gloss layer was fully dried, the polyethylene film was peeled off followed by
further drying to prepare a recording medium having a gloss layer, at a coverage on
a dry basis of 5 g/m
2, the surface of which had a 60° specular glossiness of 30.
Printing test
[0062] The following ink composition was prepared and used for a printing test.
Colorant |
2% by weight |
Glycerin |
10% by weight |
Diethylene glycol monobutyl ether |
10% by weight |
Ion-exchanged water |
77.2% by weight |
Surfynol TG |
0.8% by weight |
Colorant:
[0063]
Yellow ink composition - C.I. Direct Yellow 86
Magenta ink composition - C.I. Acid Red 52
Cyan ink composition - C.I. Direct Blue 199
Black ink composition - C.I. Direct Black 19
[0064] Printing was carried out using an ink jet recording printer MJ700V2C (manufactured
by Seiko Epson Corporation).
[0065] The recording media were evaluated for the following items and according to the following
criteria.
Test 1: Print through
[0066] An identical image was printed on the recording media, having size A4 of Examples
1, 2 and 3 and Comparative Examples 1 and 2. For the side A, the image was printed
with a resolution of 720 dpi, and, for the side B, the image was printed with a resolution
of 360 dpi. The recording media were then inspected for the so-called "print through"
which is a phenomenon wherein the printed image is seen also through the backside
of the medium. As a result, no print through phenomenon was observed for the recording
media of Examples 1, 2 and 3, whereas the print through phenomenon was observed for
both the recording media of Comparative Examples 1 and 2.
Test 2: Anticurling property
2-1. Environment curling
[0067] The prints obtained in the test 1 were allowed to stand under conditions of temperature
10°C and humidity 20% and under conditions of temperature 32°C and humidity 80%. The
recording media with the ink-receptive layer provided on only one side thereof were
allowed to stand with the surface of the ink-receptive layer up. Twenty four hr after
the initiation of standing, the height of the four corners of each of the recording
medium from a plane, that is, the degree of upward warpage, was measured. The results
were as follows.
Table 1
Degree of upward warpage (mm) |
|
10°C/20% humidity |
32°C/80% humidity |
Example 1 |
0 |
0 |
Example 2 |
0 |
0 |
Example 3 |
0 |
0 |
Comparative Example 1 |
10 |
8 |
Comparative Example 2 |
8 |
6 |
2-2. Curling upon printing
[0068] An identical image was printed on the recording media having size A4 of Example 1
and Comparative Examples 1 and 2 over the whole printable area. For the side A, the
image was printed with a resolution of 720 dpi, and, for the side B, the image was
printed with a resolution of 360 dpi. Upon printing, the height of the four corners
of each of the recording medium from a plane, that is, the degree of upward warpage,
was measured. The results were as follows.
Table 2
Degree of upward warpage (mm) |
Example 1: |
|
Printed on both sides |
0 |
Printed on side A alone |
1 - 2 |
Printed on side B alone |
0 - 1 |
Example 2: |
|
Printed on both sides |
0 |
Printed on side A alone |
0 |
Printed on side B alone |
0 |
Example 3: |
|
Printed on both sides |
0 |
Printed on side A alone |
0 |
Printed on side B alone |
0 |
Comparative Example 1: |
|
Printed on both sides |
6 |
Printed on side A alone |
8 |
Printed on side B alone |
7 |
Comparative Example 2: |
|
Printed on both sides |
5 |
Printed on side A alone |
7 |
Printed on side B alone |
5 |
Test 3: Carriability
3-1. Evaluation under low temperature and low humidity conditions
[0069] Fifty sheets of the recording medium were continuously passed through a printer under
an environment of temperature 10°C and humidity 20%. When none of double feed, non-feed,
and a failure of the front end of the sheet to be successfully delivered were observed
for all the sheets, the carriability was evaluated as "○", and, when at least one
of the above phenomena was observed for at least one sheet, the carriability was evaluated
as "X."
3-2. Evaluation under high temperature and high humidity conditions
[0070] Fifty sheets of the recording medium were continuously passed through a printer under
an environment of temperature 32°C and humidity 80%. When none of double feed, non-feed,
and a failure of the front end of the sheet to be successfully delivered were observed
for all the sheets, the carriability was evaluated as "○", and, when at least one
of the above phenomena was observed for at least one sheet, the carriability was evaluated
as "X." The results were as tabulated in the following Table 3.
Table 3
|
10°C/20% humidity |
32°C/80% humidity |
Example 1 |
○ |
○ |
Example 2 |
○ |
○ |
Example 3 |
○ |
○ |
Comparative Example 1 |
X |
X |
Comparative Example 2 |
X |
X |
Test 4: Static contact angle of recording medium with ink composition
[0071] The above black ink composition was dropped on each of the side A and the side B
of the recording media of Examples 1 to 3 to determine the static contact angle. The
contact angle was measured 5 sec after dropping of a droplet of the black ink composition
onto the recording medium in an environment of 25°C by a droplet method using a contact
angle goniometer (model CA-Z contact angle goniometer, manufactured by Kyowa Interface
Science Co., Ltd.). The results were as tabulated in the following Table 4.
Table 4
|
Static contact angle (° ) |
|
Side A |
Side B |
Example 1 |
0 |
15 |
Example 2 |
5 |
20 |
Example 3 |
0 |
20 |
Test 5: Dot diameter
[0072] For the images formed in the test 1, the equivalent circular diameter per dot was
measured for 100 samples. The results were as tabulated in the following Table 5.
Table 5
|
Dot diameter (µm) |
|
Side A |
Side B |
Example 1 |
75 |
110 |
Example 2 |
80 |
120 |
Example 3 |
85 |
120 |
Test 6: Brightness
[0073] The brightness of the recording media prepared in Examples 1 to 3 were measured with
a brightness meter (manufactured by Kumagai Riki Kogyo Co., Ltd.) according to ISO-2470.
The results were tabulated in the following Table 6.
Table 6
|
Brightness |
|
Side A |
Side B |
Example 1 |
82 |
78 |
Example 2 |
85 |
82 |
Example 3 |
88 |
82 |
1. An ink jet recording medium, comprising: a substrate having two faces; and an ink-receptive
layer or a coat layer provided on both faces of the substrate to form a first sruface
and a second surface opposite the first surface.
2. The recording medium according to claim 1, wherein when a droplet of an ink in an
identical amount is deposited onto the first and second surfaces of the recording
medium, the diameter of a dot formed on the first surface is different from that of
a dot formed on the second surface.
3. The recording medium according to claim 2, wherein the ink absorption capacity for
the first surface is different from that for the second surface.
4. The recording medium according to claim 3, wherein the ink absorption capacity of
the surface, on which a dot having a smaller diameter is to be formed, is higher than
that of the surface on which a dot having a larger diameter is to be formed.
5. The recording medium according to claim 3 or 4, wherein the maximum amount of an ink
which does not create feathering or bleeding on the surface having a higher ink absorption
capacity is 3 to 60 µl/mm2 and the maximum amount of an ink which does not create feathering or bleeding on
the surface having a lower ink absorption capacity is 1 to 20 µl/mm2.
6. The recording medium according to any one of claims 1 to 5, wherein the ink-receptive
layer or coat layer provided on the surface having a higher ink absorption capacity
contains fluorine or a silicone compound.
7. The recording medium according to any one of claims 1 to 5, wherein the ink-receptive
layer or coat layer provided on the surface having a higher ink absorption capacity
has cracks on its surface.
8. The recording medium according to any one of claims 1 to 7, wherein the glossiness
on the surface having a higher ink absorption capacity is 30 or more in terms of 60°
specular glossiness.
9. The recording medium according to any one of claims 1 to 8, wherein the brightness
on the surface having a higher ink absorption capacity is higher than that on the
surface having a lower ink absorption capacity.
10. The recording medium according to claim 9, wherein the brightness on the surface having
a higher ink absorption capacity is 80 or more.
11. An ink jet recording method comprising the steps of: forming droplets of an ink composition;
and depositing the droplets onto a recording medium to perform printing,
wherein the recording medium is one according to any one of claims 1 to 10 and
an image with a higher resolution is printed on the surface having a higher ink
absorption capacity and an image with a lower resolution is printed on the surface
having a lower ink absorption capacity.
12. The ink jet recording method according to claim 11, wherein the ink composition used
has a static contact angle, as measured 5 sec after dropping of the ink composition
onto the recording medium, of not more than 10° in terms of the contact angle of the
ink composition with one surface of the recording medium and more than 10° in terms
of the contact angle of the ink composition with the other surface of the recording
medium.
13. The ink jet recording method according to claim 11 or 12, wherein the ink composition
contains acetylene glycol.
14. The ink jet recording method according to any one of claims 11 to 13, wherein the
higher resolution is 600 to 1440 dpi and the lower resolution is 300 to 600 dpi.
15. The ink jet recording method according to any one of claims 11 to 14, wherein a yellow
ink composition, a magenta ink composition, a cyan ink composition, and optionally
a black ink composition are used as the ink composition.
16. The ink jet recording method according to any one of claims 11 to 14, wherein ink
compositions of six colors in total which are a yellow ink composition, a high color
density magenta ink composition, a low color density magenta ink composition, a high
color density cyan ink composition, a low color density cyan ink composition, and
a black ink composition, are used.
17. The ink jet recording method according to claims 1 to 6, wherein the colorant concentration
of the low color density magenta ink composition is 5 to 50% by weight of that of
the high color density magenta ink composition with the colorant concentration of
the low color density cyan ink composition being 5 to 50% by weight of that of the
high color density cyan ink composition.