BACKGROUND OF THE INVENTION
[0001] The present invention relates to an apparatus for and a process of back-bonding bookbinding
by folding a plurality of paper sheets in two with their wrong sides not bearing any
characters or drawings as the outer side and applying together the folded paper sheets
on their wrong sides.
[0002] It has been in practice to bind drawings, documents, etc. into books for the purpose
of filing. Such books are produced by various processes. For binding large size drawing
sheets such as blue prints of civil and construction concerns, back-bonding bookbinding
is adopted for producing books to be spread for observing drawings. An example of
the back-bonding bookbinding process is shown in Fig. 10. In this process, a plurality
of paper sheets 1 are folded in two with their wrong sides 2 not bearing any characters
or drawings as the outer side, and the folded paper sheets 1 are bonded together with
adhesive 3 on their wrong sides. By this process, books can be produced which are
to be spread for observing characters or the like expressed on their right sides 4.
[0003] However, the above described process involves very cumbersome and time-consuming
manual operations such as folding the paper sheets 1, applying adhesive 3, arranging
the ends of the folded paper sheets 1 and stacking the wrong sides 2 of folded paper
sheets 1 each other. In addition, since the paper sheets 1 are bonded together manually,
their bonding is inaccurate due to their inevitable deviations.
[0004] The inventor has conducted extensive researches and investigations for the purpose
of solving the above problems, and ultimately the present invention has been obtained.
BRIEF SUMMARY
[0005] The subject of the bookbinding apparatus according to the present invention is in
that an apparatus for bookbinding for back-bonding by folding a plurality of paper
sheets bearing characters or the like on their right sides in two with their wrong
sides not bearing any characters or the like as the outer side and applying together
the folded paper sheets on their wrong sides, comprising folding means for folding
the paper sheets in two with their wrong sides as the outer side, stacking means for
stacking the folded paper sheets while successively feeding the paper sheets to a
predetermined position on a plate-like member, and adhesive applying means for applying
adhesive material to the wrong sides of the paper sheets fed to the predetermined
position, and characterized in the paper sheets being successively bonded together
on their wrong sides as they are fed to the plate-like member.
[0006] The bookbinding apparatus according to the present invention comprises pressing means
for pressing together a plurality of folded paper sheets stacked by the stacking means.
[0007] The bookbinding apparatus according to the present invention comprises paper feeding
means for successively feeding paper sheets one at a time to the folding means.
[0008] The bookbinding apparatus according to the present invention comprises shifting means
for causing step-wise shifting of the plate-like member by a constant distance in
each step in the direction opposite to the direction of stacking paper sheets by the
stacking means.
[0009] The bookbinding apparatus according to the present invention comprises a guide plate
for feeding paper sheets by sliding them in order that the paper sheets can be stacked
on the plate-like member, and the guide plate being able to shift to avoid interference
with other parts.
[0010] The bookbinding apparatus according to the present invention comprises fold producing
means for producing folds in paper sheets folded in two by the folding means.
[0011] Further subject of the bookbinding apparatus according to the present invention is
in that the apparatus for bookbinding for back-bonding by folding a plurality of paper
sheets bearing characters or the like on their right sides in two with their wrong
sides not bearing any characters or the like as the outer side and applying together
the folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, stacking means for stacking
the folded paper sheets while successively feeding the paper sheets to a predetermined
position on a plate-like member, adhesive applying means for applying adhesive material
to the wrong sides of the paper sheets fed to the predetermined position, and pressing
means for pressing together a plurality of paper sheets which are stacked by the stacking
means and adhered with adhesive material by the adhesive applying means, and characterized
in the paper sheets being successively bonded together on their wrong sides as they
are fed to the plate-like member.
[0012] Further subject of the bookbinding apparatus according to the present invention is
in that the apparatus for bookbinding for back-bonding by folding a plurality of paper
sheets bearing characters or the like on their right sides in two with their wrong
sides not bearing any characters or the like as the outer side and bonding together
the folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets, folding means for folding the paper sheets fed thereto in two
with their wrong sides as the outer side, fold producing means for producing folds
in the paper sheets folded in two by the folding means, stacking means for stacking
the folded paper sheets while successively feeding the paper sheets to a predetermined
position on a plate-like member, adhesive applying means for applying adhesive material
onto the wrong sides of the paper sheets fed to the predetermined position, and pressing
means for pressing a plurality of paper sheets which are stacked by the stacking means
and adhered with adhesive material by the adhesive applying means, characterized in
the paper sheets being successively bonded together on their wrong sides as they are
fed to the plate-like member.
[0013] Further subject of the bookbinding apparatus according to the present invention is
in that the apparatus for bookbinding for back-bonding by folding a plurality of paper
sheets bearing characters or the like on their right sides in two with their wrong
sides not bearing any characters or the like as the outer side and bonding together
folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, fold producing means for
producing folds in the paper sheets folded in two by the folding means, stacking means
for stacking the folded paper sheets while successively feeding the paper sheets to
a predetermined position on a plate-like member, shifting means for causing-step-wise
shifting of the plate-like member by a constant distance in each step in the direction
opposite to the direction of stacking the paper sheets by the stacking means, and
pressing means for pressing a plurality of paper sheets which are stacked by the stacking
means and adhered with adhesive material by the adhesive applying means, and characterized
in the paper sheets being successively bonded together on their wrong sides as they
are fed to the plate-like member.
[0014] Further subject of the bookbinding apparatus according to the present invention is
in that the apparatus for bookbinding for back-bonding by folding a plurality of paper
sheets bearing characters or the like on their right sides in two with their wrong
sides not bearing any characters or the like as the outer side and applying together
the folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, fold producing means for
producing folds in the paper sheets folded in two by the folding means, a guide plate
for feeding paper sheets by sliding them in order that the paper sheets can be stacked
on the plate-like member, stacking means for stacking the folded paper sheets while
successively feeding the paper sheets to a predetermined position on a plate-like
member, adhesive applying means for applying adhesive material to the wrong sides
of the paper sheets fed to the predetermined position, and pressing means for pressing
a plurality of paper sheets which are stacked by the stacking means and adhered with
adhesive material by the adhesive applying means, and characterized in the paper sheets
being successively bonded together on their wrong sides as they are fed to the plate-like
member.
[0015] Further subject of the bookbinding apparatus according to the present invention is
in that the apparatus for bookbinding for back-bonding by folding a plurality of paper
sheets bearing characters or the like on their right sides in two with their wrong
sides not bearing any characters or the like as the outside and applying together
the folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, fold producing means for
producing folds in the paper sheets folded in two by the folding means, a guide plate
for feeding paper sheets by sliding them in order that the paper sheets can be stacked
on the plate-like member, stacking means for stacking the folded paper sheets while
successively feeding the paper sheets to a predetermined position on a plate-like
member, shifting means for causing step-wise shift of the plate-like member by a constant
distance in each step in the direction opposite to the direction of stacking the paper
sheets by the stacking means, adhesive applying means for applying adhesive material
to the wrong sides of the paper sheets fed to the predetermined position, and pressing
means for pressing a plurality of paper sheets which are stacked by the stacking means
and adhered with adhesive material by the adhesive applying means, characterized in
the paper sheets being successively bonded together on their wrong sides as they are
fed to the plate-like member.
[0016] A process of bookbinding according to the present invention comprises a process of
back-bonding bookbinding by folding a plurality of paper sheets bearing characters
or the like on their right sides in two with their wrong sides not bearing any characters
or the like as the outer side and applying together the folded paper sheets on their
wrong sides, and the paper sheets being successively bonded together on their wrong
sides by the steps of folding the paper sheets in two with their wrong sides as the
outer side with folding means, and applying together the folded paper sheets on their
wrong sides by feeding the folded paper sheets to a predetermined position on a plate-like
member for stacking with stacking means while applying adhesive material to the wrong
sides of the paper sheets with adhesive applying means.
[0017] The process of bookbinding according to the present invention comprising the plate-like
member is shifted step-wise by a constant distance in each step in the direction opposite
to the direction of stacking the paper sheets by the stacking means.
[0018] The process of bookbinding according to the present invention comprising that while
the guide plate is shifted in the condition of not interfering with other parts, the
paper sheets are fed by being slid on the guide plate in order to be stacked on the
plate-like member.
[0019] In the apparatus for bookbinding according to the invention, a plurality of paper
sheets to be bonded together are successively fed to the folding means one at a time.
The paper sheets fed to the folding means are folded in two with their wrong sides
not bearing any characters or drawings as the outer side. The folded paper sheets
are successively fed to a predetermined position on the plate-like member, and stacked
on the plate-like member. The adhesive applying means applies adhesive material to
the wrong sides of the stacked paper sheets on the plate-like member. In this way,
the paper sheets fed on the plate-like member are successively bonded together on
their wrong sides by that a plurality of paper sheets are successively stacked on
the plate-like member and the wrong sides of the paper sheets are applied with adhesive
material. When the successive bonding of the wrong sides of all folded paper sheets
is completed, a book is obtained, which comprises a plurality of paper sheets folded
in two with their wrong sides as the outer side and bonded together on their wrong
sides.
[0020] In this way, a series of bookbinding operations can be performed automatically, and
the bookbinding operation which has been done manually and very cumbersome in prior
arts can be readily accomplished. In addition, with the bookbinding apparatus according
to the invention folded paper sheets can be bonded together successively while they
are stacked at a predetermined position on the plate-like member. The folded paper
sheets thus can be bonded together accurately without deviation from the register.
[0021] In addition, in the apparatus for bookbinding according to the present invention,
which features the pressing means for pressing a plurality of paper sheets stacked
by the stacking means, paper sheets bonded together on their wrong sides in a state
of being stacked on the plate-like member by the stacking means, are pressed together
by the pressing means. As the stacked paper sheets are pressed together by the pressing
means, the state of their bonding becomes firmer. It is thus possible to obtain reliable
bookbinding without causing any deviation of the stacked folded paper sheets during
the operation of bookbinding. In addition, with the pressing of the stacked folded
paper sheets by the pressing means, the folds of the paper sheets become clearer to
obtain neater bookbinding. It is thus possible to utilize the bookbinding apparatus
not only for the bookbinding of drawings and documents but also for the bookbinding
of advertisement leaflets or magazines.
[0022] In the apparatus for bookbinding according to the invention, which features paper
feeding means for successively feeding paper sheets one at a time to the folding means,
paper sheets are fed successively from the paper feeding means, in which a plurality
of paper sheets are accommodated as a stack, to the folding means one at a time. The
successive feeding of the paper sheets to the folding means one at a time precludes
the need of manual operation of feeding paper sheets one by one. Therefore, paper
sheets thus can be fed successively from the paper feeding means, in which a plurality
of paper sheets are accommodated in a stack, to the folding means one at a time. As
a result, automatic feeding of paper sheets to the folding means is realized to be
able to permit further automation of bookbinding operation.
[0023] In the apparatus for bookbinding according to the present invention, which features
shifting means for causing the shifting of the plate-like member step-wise by a constant
distance in each step in the direction opposite to the direction of stacking of paper
sheets by the stacking means, as folded paper sheets are successively fed to a predetermined
position on the plate-like member to be stacked upward on the plate-like member, step-wise
shift thereof by a constant distance in each step is caused in the direction opposite
to the stacking direction. That is, the plate-like member is downwardly shifted step-wise
by a constant distance in each step to hold constant the top level of the stacked
paper sheets on the plate-like member. With the top position of the paper sheet stack
held constant, each paper sheet that is fed successively is accurately stacked and
bonded to the top of the paper sheet stack.
[0024] In the apparatus for bookbinding according to the invention, which features a guide
for feeding folded paper sheets to be stacked on the plate-like member and capable
of sliding to avoid interference with other parts, paper sheets folded in two by the
folding means are fed onto the plate-like member along the guide. On the other hand,
when bonding of adhesive material is performed by the adhesive applying means, the
guide is slid and separated from other parts in order to avoid its interference with
these other parts. It is thus possible to automate the bonding of adhesive material
by the adhesive applying means for further automation of the bookbinding operation.
[0025] In the apparatus for bookbinding according to the present invention, which features
fold producing means for producing folds of paper sheets folded in two by the folding
means, a fold is produced clearly in each paper sheet folded in two, and the paper
sheet can be folded tight in two. The paper sheets which are provided with clear folds
and folded tight in two, are precisely stacked respectively and bonded to the top
of the folded paper sheet stack on the plate-like member.
[0026] In the process of bookbinding according to the invention, paper sheets are folded
in two with the wrong sides not bearing any characters or the like as the outer side,
and the folded paper sheets are fed successively to a predetermined position on the
plate-like member for stacking by the stacking means while adhesive material is bonded
to the wrong sides of the paper sheets by the adhesive applying means, whereby a book
is produced, in which the paper sheets are bonded together on their wrong sides not
bearing any characters or the like.
[0027] In the process of bookbinding according to the invention, which features shifting
the plate-like member step-wise by a constant distance in each step in the direction
opposite to the direction of stacking the paper sheets by the stacking means, the
plate-like member is downwardly shifted by a constant distance in each step to keep
a position of the top of the paper sheet stack constant on the plate-like member so
that each successively fed paper sheet can be accurately stacked and bonded to the
paper sheet stack.
[0028] In the process of bookbinding according to the invention, which features feeding
paper sheets by sliding them on the guide plate to be stacked on the plate-like member
with the guide plate sliding in the condition of not interfering with other parts,
though the folded paper sheets are slid on the guide plate, when applying adhesive
material, the guide plate can be slid in the condition of not interfering with other
parts such as the adhesive applying means. Thus, the bonding of adhesive material
by the adhesive applying means can be automated to permit further automation of the
bookbinding operation.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Fig. 1 is a front view showing an example of the bookbinding apparatus according
to the present invention.
[0030] Figs. 2 to 4 are fragmentary front views showing other examples of the bookbinding
apparatus according to the present invention.
[0031] Figs. 5 to 9 are fragmentary front views showing further examples of the bookbinding
apparatus according to the present invention.
[0032] Fig. 10 is a front view for explaining a conventional bookbinding process.
DETAILED DESCRIPTION OF THE INVENTION
[0033] The apparatus for and method of bookbinding according to the present invention will
now be described in detail following the drawings.
[0034] Referring to Fig. 1, reference numeral 10 designates a bookbinding apparatus embodying
the invention. The illustrated bookbinding apparatus 10 performs back-bonding bookbinding
by folding a plurality of paper sheets 12 with their right sides bearing characters,
drawings, etc. in two with their wrong sides 14 not bearing any characters as the
outer side. The apparatus comprises folding means 16 for folding paper sheets in two
with their wrong sides 14 as the outer side, stacking means 20 for successively feeding
the folded paper sheets to a predetermined position on a plate-like member 18 for
stacking, and adhesive applying means 22 for applying adhesive material to the wrong
sides 14 of the paper sheets fed to the predetermined position.
[0035] The apparatus 10 further comprises paper feeding means 24 for successively feeding
paper sheets 12 one at a time to the folding means 16, fold producing means 26 for
producing folds in the paper sheets 12 folded by the folding means 16, pressing means
28 for pressing a plurality of paper sheets 12 stacked by the stacking means 20, shifting
means 29 for shifting the plate-like member 18 by a constant distance in each step
in the direction opposite to the direction of stacking paper sheets by the stacking
means 20, and a guide plate 30 for feeding paper sheets 12 by sliding them for being
stacked on the plate-like member 18.
[0036] The folding means 16 comprises positioning means 32 for stopping paper sheets 12
fed automatically from the paper feeding means 24 at a predetermined position, and
an insert plate 36 for folding substantially the center of each paper sheet 12 stopped
at the predetermined position and inserting the folded paper sheet 12 between two
rollers 34. The positioning means 32 has a sensor 38 for detecting paper sheets 12.
The sensor 38 may be of any type; for instance, it is possible to use an optical sensor,
a supersonic sensor, etc. The insert plate 36 is moved vertically by a cylinder 40.
[0037] The fold producing means 26 for producing a fold in each paper sheet 12 folded in
two by the folding means 16, has a pressing member 50, which is pressed against a
folded end portion of the paper sheet 12 in contact with a plate 52, thus producing
a fold along which the paper sheet 12 is folded in two. The pressing member 50 can
be advanced and retreated by a cylinder 54.
[0038] The stacking means 20 includes the plate-like member 18, onto which paper sheets
12 fed by being slid on the guide plate 30 are brought, a stopper 42 for stopping
the paper sheets 12 at a predetermined position on the plate-like member 18, and a
roller 44 with a brush for slowing down the speed of paper sheets 12 which slides
down on the guide plate 30.
[0039] The pressing means 28 which presses paper sheets 12 stacked on the plate-like member
18 by the stacking means 20 includes the first pressing member 58 slid by a cylinder
56 and the second pressing member 62 slid by a cylinder 60. The first pressing member
58 presses the paper sheets 12 in the neighborhood of the folds, and the second pressing
member 62 can press the entire area of the paper sheets 12.
[0040] The shifting means 20 for shifting the plate-like member 18 in the direction opposite
to the direction of stacking of paper sheets 12 by the stacking means 20, includes
a motor 64, gears 66 and 68 being rotated by the motor 64, a screw rod 70 screwed
in the gear 68 and secured to the plate-like member 18, four posts 74 secured to a
frame 72, and slidable rods 76 slidably inserted in the posts 74. In other words,
the plate-like member 18 can be downwardly shifted by a distance corresponding to
the thickness of one paper sheet 12 in each step by causing corresponding step-wise
rotation of the motor 64.
[0041] The guide plate 30 for feeding paper sheets 12 by sliding them for being stacked
on the plate-like member 18, is slid by a cylinder 78. In other words, for feeding
a paper sheet 12 to the plate-like member 18, the guide plate 30 is drawn up to the
neighborhood of the plate-like member 18. On the other hand, for applying adhesive
with the adhesive applying means 22 and also pressing paper sheets 12 with the pressing
means 28, the guide plate 30 is retreated in the opposite direction to be separated
from the adhesive applying means 22, etc.
[0042] The adhesive applying means 22 includes a spray 46 for spraying and applying adhesive
on an end portion of each paper sheet 12 adjacent to the fold, and a spray 48 for
spraying and coating adhesive on a paper sheet end portion adjacent to the other end.
These sprays 46 and 48 respectively spray adhesive in liquid when a spray head is
pushed by an air cylinder (not shown in the figure). They can be moved along the ends
of the paper sheet 12 while spraying adhesive so as to be able to apply adhesive over
the entire paper (entire width). The adhesive in liquid suitably does not only have
strong adhesion with respect to the paper sheet 12 but also does not soak into or
permeate the paper sheet 12. Particularly, such an adhesive is selected for use as
not causing expansion or flexing of the paper sheet 12 when it is-sprayed thereon.
Although not limitative, it is preferable to use such an adhesive as is relatively
quickly dried after it has been sprayed, i.e., dried to bond the next stacked paper
sheet 12.
[0043] The cylinders mentioned in the above structure are not particularly limited; they
may be air cylinders or oil hydraulic cylinders. The motor 64 also is not particularly
limited so long as it can be rotated step-wise by a constant distance in each step;
it may be a stepping motor, a servo motor, etc.
[0044] The folding means 16, stacking means 20, adhesive applying means 22, paper feeding
means 24, fold producing means 26, pressing means 28, shifting means 29 and a guide
30 described above are driven while being controlled by a single controller (control
means) to be able to perform a series of operations. The controller is not particularly
limited; it may be a microcomputer board, a sequencer, etc.
[0045] In the operation of the bookbinding apparatus 10 having the above construction, a
plurality of paper sheets 12 that are to be bound together, are stored in the paper
feeding means 24 with their right sides bearing characters or the like as the upper
side. The paper sheets 12 stored in the paper feeding means 24 are fed to the folding
means 16 one at a time by the rotation of a roller 80.
[0046] Each paper sheet 12 fed to the folding means 16 is stopped and positioned by the
positioning means 32 and detected by the sensor 14. When a paper sheet 12 is detected
by the sensor 14, the cylinder 40 is driven to slide the insert plate 36 downward.
By the downward sliding of the insert plate 36, the paper sheet 12 is folded to be
forced between the two rollers 34. When the paper sheet 12 is forced between the two
rollers 34, the sliding of the insert plate 36 by the cylinder 40 is stopped to hold
the paper sheet 12 with the folded end thereof in contact with the plate 52. When
the paper sheet 12 is thus held, the pressing member 50 is advanced by the cylinder
54 and pressed against the paper sheet 12 in contact with the plate 52 in the neighborhood
of the folded end of the paper sheet 12. With the pressing of the pressing member
50 against the paper sheet 12 in the neighborhood of the folded end, a fold, along
which the paper sheet 12 is folded in two, is produced clearer. In addition, the insert
plate 36 may be retreated and removed from the folded paper sheet 12 right before
the advancement of the pressing member 50, or it may be held in the folded paper sheet
12 when the paper sheet 12 is pressed by the pressing member 56. As a further alternative,
the insert plate 36 may be removed from the folded paper sheet 12 while the paper
sheet 12 is pressed by the pressing member 50.
[0047] After the pressing member 50 has been retreated, the paper sheet 12 is fed further
downward by the rotating rollers 34 to fall onto the guide plate 30. At this time,
the guide plate 30 has been advanced up to the neighborhood of the plate-like member
18 by the cylinder 78, so that the paper sheet 12 can be slid along the guide plate
30 to be fed onto the plate-like member 18. In addition, the paper sheet 12 is slowed
down by the roller 44 with a brush as it is fed onto the plate-like member 18. The
paper sheet 12 fed onto the plate-like member 18 strikes against and is stopped by
the stopper 42.
[0048] Then, the guide plate 30 is retreated by the cylinder 78 from the neighborhood of
the plate-like member 12. With the retreat of the guide plate 30, the paper sheet
12 falls onto and is set on the plate-like member 18. When the paper sheet 12 is set
on the plate-like member 18, adhesive is applied to the paper sheet 12 by the sprays
46 and 48. At this time, the sprays 46 and 48 are moved in directions at right angles
to the plane of the paper sheet. Every time one paper sheet 12 is set on the plate-like
member 18, the motor 64 is driven for rotation by a constant amount to cause downward
shift of the plate-like member 18 by a distance corresponding to the thickness of
the folded paper sheet 12.
[0049] Following the above process, a plurality of paper sheets 12 are stacked and bonded
together while they are successively set in the folded state on the plate-like member
18 and receive adhesive applied by the sprays 46 and 48. When the paper sheets 12
are stacked and bonded together, they are pressed by the pressing member 58 or 62.
The pressing by the pressing member 58 or 62 may be performed whenever a paper sheet
12 is stacked or when all the paper sheets 12 have been stacked. As a further alternative,
the pressing of paper sheets 12 only in the neighborhood of the fold with the pressing
member 58 may be performed whenever a paper sheet 18 is stacked on the plate-like
member 18, whereas it may perform to press over the entire area of the paper sheet
12 with the pressing member 62 when all the paper sheets 12 have been stacked.
[0050] Following the above process, as a plurality of paper sheets 12 are successively stacked,
bonded and pressed, a book is produced, in which the paper sheets 12 are bonded together
on their wrong sides 14 not bearing any characters or the like. The book thus obtained
is desirably trimmed along its edges to obtain a neat shape.
[0051] The bookbinding apparatus 10 and bookbinding process as shown above according to
the invention permit a series of automatic bookbinding operations of successively
folding a plurality of paper sheets 12 in two with their wrong sides as the outer
side and successively stacking the folded paper sheets on the plate-like member 18
while applying adhesive to each stacked paper sheet 12. It is thus possible to obtain
a bookbinding operation which has been a very cumbersome operation in the prior art.
In addition, the paper sheets 12 can be bonded together as they are stacked at a predetermined
position on the plate-like member 18. It is thus possible to obtain accurate bonding
of paper sheets 12 without deviation thereof and thus obtain a high quality book.
[0052] A further obtainable effect is that with the provision of the pressing means 28,
which presses a plurality of paper sheets 12 stacked on the plate-like member 18 by
the stacking means 20 and bonded together on the wrong sides, the paper sheets 12
can be more firmly bonded together. Therefore, reliable bookbinding is obtainable
without possibility of deviation of the paper sheets 12 during the bookbinding operation.
Besides, the pressing of the paper sheets 12 with the pressing means 28 makes the
folds in the paper sheets 12 clearer to obtain neater bookbinding.
[0053] A still further obtainable effect is that with the provision of the paper feeding
means 24 which feeds successively paper sheets 12 one at a time, paper sheets 12 can
be automatically fed to the folding means 16, so that further automation of the bookbinding
operation is obtainable. A yet further obtainable effect is that with the provision
of the shifting means 29, which causes step-wise shift of the plate-like member 18
by a constant distance in each step in the downward direction, i.e., the direction
opposite to the direction of stacking, every time a paper sheet 12 fed to the plate-like
member 18 is stacked on the same, it is possible to hold constant the level of the
top of the stacked paper sheets 12 on the plate-like member 18. Thus, each paper sheet
12 can be accurately stacked on and bonded to the top of the stacked paper sheets
12.
[0054] A still another obtainable effect is that with the provision of the slidable guide
30, when operating the adhesive applying means to apply adhesive to each paper sheet
12, the guide 30 is slid away so that it will not interfere with other parts such
as the adhesive applying means 22. It is thus possible to automate the application
of adhesive by the adhesive applying means 22.
[0055] A yet another obtainable effect is that with the provision of the fold producing
means 32 the fold in the paper sheet 12 folded in two can be produced clearer. Thus,
the fold can be produced accurately, and the folded paper sheet 12 can be accurately
stacked on and bonded to the top of the stacked paper sheets 12 on the plate-like
member 18.
[0056] While one example of the present invention has been described, it is possible to
provide the apparatus for and methods for bookbinding according to the invention in
other various ways as well.
[0057] Fig. 2 shows one modification of the above bookbinding apparatus 10. This modification
comprises folding means 82 for folding paper sheets 12 fed from the paper feeding
means 24 in two. The folding means 82 includes a plurality of rollers 84a to 84d for
feeding paper sheets 12 and a box-like member 86 for receiving and stopping paper
sheet 12.
[0058] With the rotation of the rollers 84a to 84b, a paper sheet 12 is fed into the box-like
member 86, and the paper sheet 12 is stopped when about one half from the leading
end of the paper sheet 12 is fed into the box-like member 86. After the paper sheet
12 is stopped with about one half of the paper sheet 12 received in the box-like member
86, the remaining one half of it is further fed forcibly with continual rotation of
the rollers 84a and 84b. With the forced feeding of the remaining one half of the
paper sheet 12 while the preceding one half thereof held stationary in the box-like
member 86, the paper sheet 12 is folded in two, and the paper sheet 12 is fed from
its folded end through the space between the rollers 84c and 84d onto the guide plate
30. In this way, each paper sheet 12 is folded in two.
[0059] Fig. 3 shows a different modification of the bookbinding apparatus 10. This modification
comprises pressing means 88. In this pressing means 88, the plate-like member 18 is
adapted to be slid obliquely back-and forth along a frame 72, and the pressing members
58 and 62 effect pressing at different positions. Specifically, the pressing of paper
sheets 12 in the neighborhood of the folds by the pressing member 58 is performed
whenever a paper sheet 12 is fed onto the plate-like member 18, while the pressing
of paper sheets 12 over the entire area thereof by the pressing member 62 is performed
after all the paper sheets 12 dealt with have been stacked and the plate-like member
18 is obliquely slid. With this pressing means 88, which effects pressing of paper
sheets at different positions with the pressing members 58 and 62, a position in the
neighborhood of the folds pressed by the pressing member 58 can be pressed once again
by the pressing member 62. Thus, the paper sheets 12 can be more firmly bonded together.
[0060] Fig. 4 shows a further modification of the bookbinding apparatus 10. This modification
comprises pressing means 90, which includes two pressing members 58, one for pressing
only the end part of paper sheets 12 in the neighborhood of the folds and the other
for pressing paper sheets 12 only in the neighborhood of the other end. Such pressing
means permit somewhat firmer bonding of the paper sheets 12. As a still further modification,
while paper sheets 12 are held pressed on the end in the neighborhood of the folds
by one pressing member 58, a roller-like pressing member (not shown in the figure)
may be caused to roll over the paper sheet stack while pressing thereof from the neighborhood
of the fold end toward the other end. As shown, the pressing means can be constructed
variously.
[0061] Fig. 5 shows a further bookbinding apparatus 92 according to the invention. This
bookbinding apparatus 92 comprises folding means 94 for folding paper sheets 12 in
two with their wrong sides as the outer side, stacking means 98 for successively feeding
the folded paper sheets 12 to a predetermined position on a plate-like member 96 for
stacking, and a spray (or adhesive applying means) 100 for applying adhesive to the
wrong sides of the paper sheets 12. This bookbinding apparatus 92 comprises minimum
constituent elements necessary for the present invention.
[0062] In this bookbinding apparatus 92, a paper sheet 12 is manually fed onto a slide plate
102. The paper sheet 12 fed onto the slide plate 102 is folded in two by the folding
means 94 to be fed onto a guide 104. The paper sheet 12 fed onto the guide 104 slides
along the guide 104 to be entered into a case 106. The inside dimensions of the case
106 and the dimensions of the folded paper sheets 12 are set to be the same to permit
the paper sheet 12 to be stored in the case 106 without room. The paper sheet 12 in
the case 106 is applied with adhesive on the wrong side thereof by the spray 100 operated.
[0063] Thus, while applied with adhesive, the paper sheets 12 are stacked successively to
adhere the paper sheets 12 to bind a book. In addition, in the bookbinding operation
according to the bookbinding apparatus 92, after the adhesion of all paper sheets
12 are finished, it is preferable to manually or in other way press a plurality of
the paper sheets 12. The book thus obtained is desirably trimmed along its edges to
obtain a neat shape.
[0064] Fig. 6 shows a still further bookbinding apparatus 108 according to the present invention.
This bookbinding apparatus 108 comprises paper feeding means 24 for successively feeding
a plurality of paper sheets 12 with their right sides thereof bearing characters or
the like, folding means 16 for folding the paper sheets 12 in two with their wrong
sides 14 not bearing any characters or the like as the outer side, stacking means
20 for feeding the folded paper sheets 12 to a predetermined position on the plate-like
member 18 for stacking, adhesive applying means 22 for applying adhesive (adhesive
material) to the wrong sides 14 of the paper sheets fed to the predetermined position,
and pressing means 28 for pressing the plurality of paper sheets stacked by the stacking
means 20 and received adhesive applied by the adhesive applying means 22. In addition,
reference numeral 110 designates a guide plate for guiding the folded paper sheets
12 onto the plate-like member 18 of the stacking means 20. The guide plate 110 is
secured to a frame.
[0065] The bookbinding apparatus 108 may further comprise fold producing means 26 for producing
folds in the paper sheets 12 folded in two by the folding means 16.
[0066] Fig. 7 shows a further bookbinding apparatus 112 according to the present invention.
This apparatus comprises paper feeding means 24 for successively feeding a plurality
of paper sheets 12 with their right sides bearing characters, drawings, etc., folding
means 16 for folding the paper sheets in two with their wrong sides not bearing any
characters or the like as the outer side, fold producing means 26 for producing folds
in the paper sheets folded in two by the folding means 16, stacking means 20 for stacking
the folded paper sheets 12 with folds by successively feeding them to a predetermined
position on the plate-like member 18, shifting means for causing step-wise shift of
the plate-like member 18 by a constant distance in each step in the direction opposite
to the direction of stacking paper sheets 12 by the stacking means 20, adhesive applying
means 22 for applying adhesive (adhesive material) on the wrong sides 14 of the paper
sheets 12 fed to the predetermined position, and pressing means 28 for pressing the
plurality of paper sheets 12 stacked by the stacking means 20 and received adhesive
applied by the adhesive applying means 22. Reference numeral 110 is a guide for guiding
the folded paper sheets 12 onto the plate-like member 18 of the stacking means 20.
The guide plate 110 is secured to a frame.
[0067] Fig. 8 shows a still further bookbinding apparatus 114 according to the invention.
This bookbinding apparatus 114 comprises paper feeding means 24 for successively feeding
a plurality of paper sheets one at a time with their right sides bearing characters,
drawings, etc., folding means 16 for folding the paper sheets in two with their wrong
sides not bearing any characters or the like as the outer side, fold producing means
26 for producing folds in the paper sheets 12 folded in two by the folding means 16,
a guide 30 for feeding the paper sheets 12 by sliding them in order that the paper
sheets are stacked on the plate-like member 19, stacking means 20 for stacking the
folded paper sheets 12 with folds to a predetermined position on the plate-like member
18 by successively feeding them, adhesive applying means 22 for applying adhesive
to the wrong sides 14 of the paper sheets 14 fed to the predetermined position, and
pressing means 28 for pressing the plurality of paper sheets 12 stacked by the stacking
means 20 and received adhesive applied by the adhesive applying means.
[0068] Fig. 9 shows a still further bookbinding apparatus 116 according to the invention.
This bookbinding apparatus 116 comprises paper feeding means 118 for successively
feeding a plurality of paper sheets one at a time, folding means 120 for folding the
paper sheets in two with their wrong sides not bearing any characters or the like
as the outer side, fold producing means 122 for producing folds in the paper sheets
12 folded in two by the folding means 120, a guide plate 126 in circular arc for feeding
the paper sheets 12 by sliding them in order that the paper sheets are stacked on
the plate-like member 124, stacking means 128 for stacking the folded paper sheets
12 with folds to a predetermined position on the plate-like member 124 by successively
feeding them, adhesive applying means 130 and 131 for applying adhesive to the wrong
sides of the paper sheets fed to the predetermined position.
[0069] Paper feeding means 118 according to the present invention comprises that paper feeding
can be performed by that the paper sheets 12 are absorbed and clung with an acetablum
132, by feeding the paper sheets 12 one at a time to the predetermined position and
by cancelling the absorption. Folding means 120 comprises insert plate 36 driven by
a cylinder or the like, slit member 134 through which the insert plate 36 and folded
paper sheets 12 pass, a pair of rollers 34 and pressing roller 136. Therefore, after
the paper sheet 12 is fed to the predetermined position with the pressing roller 136,
it is stopped. Following it, insert plate 36 comes down to the paper sheet 12. While
folding the paper sheet 12, the insert plate 36 passes through the slit 134 to the
space between a pair of rolls 34 with the paper sheet 12 folded at least at the top
part of the insert plate 36. At that time a pair of rollers 34 are rotated, and the
paper sheet 12 inserted between the rollers 34 is fed successively. On the other hand,
the insert plate 36 is retreated. The paper sheet 12 fed by a pair of rollers 34 is
stopped at the position of fold producing means 122. The folded part of the paper
sheet 12 is pressed by a pressing means 138 having elasticity, and the pressing means
138 is moved along the folded part of the paper sheet 12. Thus a fold is produced
on the paper sheet 12. Following this, a pair of rollers 34 are rotated and the paper
sheet 12 with a fold is dropped.
[0070] The paper sheet 12 is sled down along the guide plate 126 in circular arc and fed
to the predetermined position on the plate-like member 124 of the stacking means 128.
The end of the paper sheet 12 strikes the stopper plate 140 and the paper sheet 12
is placed neatly, thus paper sheets 12 are stacked successively. The adhesive applying
means 130 near the stopper plate 140 between adhesive applying means 130 and 131 for
applying adhesive to the paper sheets 12 stacked on the plate-like member 124 comprises
a lifting hook 142 for lifting the end of the paper sheets 12, a nozzle 144 for spraying
adhesive and a guide barrel 146 for preventing the sprayed adhesive from diffusing.
On the other hand, the adhesive applying means 131 near the guide plate 126 comprises
a movable plate 148 which plays a part of a guide for the paper sheets 12 sliding
down the guide plate 126 and is for stabilizing the spraying of adhesive agent, and
a nozzle 144 for spraying adhesive agent. Accordingly, after the paper sheet 12 fed
onto the plate-like member 124 is positioned, the end of the paper sheets 12 is lifted
by the lifting hook 142 and adhesive agent sprayed from the nozzle 144 is applied
onto the end of the paper sheet 12. After that the lifting hook 142 is released, and
the paper sheet 12 applied with adhesive agent is adhered with another lower paper
sheet 12. On the other hand, the end of the paper sheet 12 is on the movable plate
148, and adhesive agent is sprayed and applied onto the paper end from the nozzle
144. Then the movable plate 148 is drawn away to drop the end of the paper sheet 12.
At that time because the end of the lower paper sheet 12 is applied with adhesive
agent, the upper paper sheet 12 and the lower paper sheet 12 are bonded. Though the
end of the upper paper sheet 12 is applied with adhesive agent, the upper paper sheet
12 is not bonded with another folded paper 12 which is sliding down successively,
because the movable plate 148 is proceeded. Further, because upper part of the end
of the paper sheet 12 on the side of the stopper plate 140 is not applied with adhesive
agent, it is not adhered.
[0071] From the above operation paper sheets 12 are back-bonded successively, and concerning
the last paper sheet 12, the end part thereof on the movable plate 148 is not applied
with adhesive agent.
[0072] With the various bookbinding apparatuses described above, substantially the same
functions and effects are obtainable, and it is further possible to construct various
other bookbinding apparatuses.
[0073] While various examples of the present invention have been described, the present
invention is not limited to the above examples. For example, it is possible to provide
cutting means for cutting edges of a book produced on the plate-like member 18. Also,
it is possible to provide an air fan (drier) for drying the adhesive by supplying
air to the paper sheets 12 bonded on the plate-like member 18.
[0074] As for the bonding together of a plurality of paper sheets 12, the application of
a liquid adhesive is not limitative; for instance, it is possible to use a powdery
adhesive or an adhesive tape as well. For example, a powdery adhesive is sprayed like
the liquid adhesive in the above examples to bond together the folded paper sheets
12. In this case, the pressing means is provided with a heater, for instance an iron
heater, to heat the stacked paper sheets 12 while pressing the same to cause fusing
of the powdery adhesive and thus effect the bonding. Likewise, the paper sheets 12
may be heated for bonding with a heater after sandwiching an adhesive sheet between
two paper sheets. By using such a dry adhesive, it is possible to bond paper sheets
after positioning the end of stacked paper sheets. Accordingly, this arrangement is
particularly useful for the example shown in Fig. 5, for instance. In addition, the
pressing means with a heater need only bond together stacked paper sheets with a thermally
fusing powdery adhesive or an adhesive sheet, and may not have a sufficient function
as pressing means.
[0075] Furthermore, the fold producing means may have such a structure as a roller or a
slide member being caused to roll or slide along the fold while it is pressed. It
is further possible to dispense with the fold producing means by providing the pressing
means with a function and an effect like those of the fold producing means.
[0076] Moreover, it is possible to appropriately combine the above embodiments and various
constituent elements shown in the embodiments or omit some constituent elements which
may be unnecessary. It is further possible to make other various changes and modifications
on the basis of the knowledge of those who are skilled in the art without departing
from the spirit and scope of the present invention.
[0077] The present invention provides an apparatus for and a process of bookbinding, which
permit automatic back-bonding bookbinding by folding a plurality of paper sheets in
two with their wrong sides not bearing any characters or drawings as the outer side
and applying together the folded paper sheets on their wrong sides.
[0078] A bookbinding apparatus 10 according to the present invention comprises folding means
16 for folding each paper sheet 12 in two with the wrong side as the outer side, stacking
means 20 for stacking the folded paper sheets 12 by feeding successively the paper
sheets to a predetermined position on a plate-like member 18, and adhesive applying
means 22 for applying adhesive material to the wrong side of each folded paper sheet
12 fed to the predetermined position. The folded paper sheets 12 fed to the plate-like
member 18 are thus bonded successively together on their wrong sides.
1. An apparatus for bookbinding for back-bonding by folding a plurality of paper sheets
bearing characters or the like on their right sides in two with their wrong sides
not bearing any characters or the like as the outer side and bonding together the
folded paper sheets on their wrong sides, comprising folding means for folding the
paper sheets in two with their wrong sides as the outer side, stacking means for stacking
the folded paper sheets while successively feeding the paper sheets to a predetermined
position on a plate-like member, and adhesive applying means for applying adhesive
material to the wrong sides of the paper sheets fed to the predetermined position,
and characterized in the paper sheets being successively bonded together on their
wrong sides as the paper sheets are fed to the plate-like member.
2. The apparatus for bookbinding according to claim 1, which further comprises pressing
means for pressing together a plurality of folded paper sheets stacked by the stacking
means.
3. The apparatus for bookbinding according to one of claims 1 and 2, which further comprises
paper feeding means for successively feeding paper sheets one at a time to the folding
means.
4. The apparatus for bookbinding according to one of claims 1 to 3, which further comprises
shifting means for causing step-wise shift of the plate-like member by a constant
distance in each step in the direction opposite to the direction of stacking paper
sheets by the stacking means.
5. The apparatus for bookbinding according to one of claims 1 to 4, which further comprises
a guide plate for feeding paper sheets by sliding them in order that the paper sheets
can be stacked on the plate-like member, and the guide plate shifting in the condition
of not interfering with other parts.
6. The apparatus for bookbinding according to one of claims 1 to 5, which further comprises
fold producing means for producing folds in the paper sheets folded in two by the
folding means.
7. An apparatus for bookbinding for back-bonding by folding a plurality of paper sheets
bearing characters or the like on their right sides in two with their wrong sides
not bearing any characters or the like as the outer side and bonding together the
folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, stacking means for stacking
the paper sheets with folds while successively feeding the paper sheets to a predetermined
position on a plate-like member, adhesive applying means for applying adhesive material
to the wrong sides of the paper sheets fed to the predetermined position, and pressing
means for pressing together a plurality of paper sheets which are stacked by the stacking
means and adhered with adhesive material by the adhesive applying means, and characterized
in the paper sheets being successively bonded together on their wrong sides as the
paper sheets are fed to the plate-like member.
8. An apparatus for bookbinding for back-bonding by folding a plurality of paper sheets
bearing characters or the like on their right sides in two with their wrong sides
not bearing any characters or the like as the outer side and bonding together the
folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, fold producing means for
producing folds in the paper sheets folded in two by the folding means, stacking means
for stacking the paper sheets with folds while successively feeding the paper sheets
to a predetermined position on a plate-like member, adhesive applying means for applying
adhesive material to the wrong sides of the paper sheets fed to the predetermined
position, and pressing means for pressing a plurality of paper sheets which are stacked
by the stacking means and adhered with adhesive material by the adhesive applying
means, characterized in the paper sheets being successively bonded together on their
wrong sides as they are fed to the plate-like member.
9. An apparatus for bookbinding for back-bonding by folding a plurality of paper sheets
bearing characters or the like on their right sides in two with their wrong sides
not bearing any characters or the like as the outer side and bonding together folded
paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets, folding means for folding the paper sheets fed thereto in two
with their wrong sides as the outer side, fold producing means for producing folds
in the paper sheets folded in two by the folding means, stacking means for stacking
the paper sheets with folds while successively feeding the paper sheets to a predetermined
position on a plate-like member, shifting means for causing step-wise shift of the
plate-like member by a constant distance in each step in the direction opposite to
the direction of stacking the paper sheets by the stacking means, adhesive applying
means for applying adhesive material to the wrong sides of the paper sheets fed to
the predetermined position, and pressing means for pressing a plurality of paper sheets
which are stacked by the stacking means and adhered with adhesive material by the
adhesive applying means, and characterized in the paper sheets being successively
bonded together on their wrong sides as the paper sheets are fed to the plate-like
member.
10. An apparatus for bookbinding for back-bonding by folding a plurality of paper sheets
bearing characters or the like on their right sides in two with their wrong sides
not bearing any characters or the like as the outer side and bonding together the
folded paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, fold producing means for
producing folds in the paper sheets folded in two by the folding means, a guide plate
for feeding paper sheets by sliding them in order that the paper sheets can be stacked
on the plate-like member, stacking means for stacking the paper sheets with folds
while successively feeding the paper sheets to a predetermined position on a plate-like
member, adhesive applying means for applying adhesive material to the wrong sides
of the paper sheets fed to the predetermined position, and pressing means for pressing
a plurality of paper sheets which are stacked by the stacking means and adhered with
adhesive material by the adhesive applying means, and characterized in the paper sheets
being successively bonded together on their wrong sides as the paper sheets are fed
to the plate-like member.
11. An apparatus for bookbinding for back-bonding by folding a plurality of paper sheets
bearing characters or the like on their right sides in two with their wrong sides
not bearing any characters or the like as the outside and bonding together the folded
paper sheets on their wrong sides, comprising paper feeding means for successively
feeding paper sheets one at a time, folding means for folding the paper sheets fed
thereto in two with their wrong sides as the outer side, fold producing means for
producing folds in the paper sheets folded in two by the folding means, a guide for
feeding paper sheets by sliding them in order that the paper sheets can be stacked
on the plate-like member, stacking means for stacking the paper sheets with folds
while successively feeding the paper sheets to a predetermined position on a plate-like
member, shifting means for causing step-wise shift of the plate-like member by a constant
distance in each step in the direction opposite to the direction of stacking the paper
sheets by the stacking means, adhesive applying means for applying adhesive material
to the wrong sides of the paper sheets fed to the predetermined position, and pressing
means for pressing a plurality of paper sheets which are stacked by the stacking means
and adhered with adhesive material by the adhesive applying means, characterized in
the paper sheets being successively bonded together on their wrong sides as they are
fed to the plate-like member.
12. A process of back-bonding bookbinding by folding a plurality of paper sheets bearing
characters or the like on their right sides in two with their wrong sides not bearing
any characters or the like as the outer side and bonding together the folded paper
sheets on their wrong sides, comprising the paper sheets being successively bonded
together on their wrong sides by the steps of folding the paper sheets in two with
their wrong sides as the outer side with folding means, and applying together the
folded paper sheets on their wrong sides by feeding the folded paper sheets to a predetermined
position on a plate-like member for stacking with stacking means while applying adhesive
to the wrong sides of the paper sheets with adhesive applying means.
13. The process of bookbinding according to claim 10, wherein the plate-like member is
shifted step-wise by a constant distance in each step in the direction opposite to
the direction of stacking the paper sheets by the stacking means.
14. The process of bookbinding according to claim 10 or claim 11, wherein while the guide
plate is shifted in the condition of not interfering with other parts, the paper sheets
are fed by being slid on the guide plate in order to be stacked on the plate-like
member.