Field of the Invention
[0001] This invention relates to a method of filling a packaging container according to
the features of the precharacterizing part of claim 1.
Background and Summary
[0002] Conventional packaging containers formed of a resin are often charged with a liquid,
e.g., a liquid food, and the filled container is then sealed with a lid. A filling
apparatus of a rotary type is generally used for this purpose. Such filling apparatus
include a turntable on which the container is placed and is displaced by rotation
of the turntable. The filling apparatus also includes a charging station and a sealing
station. In the charging station, a liquid food is charged in the container through
a top opening of the container. In the sealing portion, the top end of the container
is sealed with a lid.
[0003] The container on the turntable, after having been filled with the liquid food in
the charging station, is displaced to the sealing station with the top end remaining
opened. Since the turntable rotates at a relatively high speed to accelerate the filling
operation, the liquid food contained in the container is sometimes spilled from the
opening due to vibration, etc.
[0004] To avoid spillage and related problems, it is a general practice to use a container
having a top end that is located at a predetermined height above the level of the
liquid food charged in the container so that a head space is defined in an upper portion
of the container. It is typical to use an intruding lid member, i.e., a lid having
a portion that intrudes into the packaging container, to effect full filling.
[0005] In the above-described conventional method for filling a packaging container, however,
a high charging accuracy is required to perform the full filling. Additionally, in
sealing the container with the intruding lid member in the full filled state, the
pressure inside the container is increased by the liquid food which is urged to overflow.
Moreover, during sealing with the intruding lid member, the resin forming the container
is often melted so that the volume of the container is reduced. This also results
in the increase of the internal pressure of the container. As a consequence, great
forces are imposed on the sealed portion and the rest of the container.
[0006] US-A-3,590,557 discloses a method of filling a packaging container with the features
of the precharacterising part of claim 1. It discloses an apparatus for closing packaging
containers with elastically deformable walls. Such a packaging container is filled
with a liquid and push-in rollers are used for raising the level of the liquid filled
in the container. Overflow should be avoided. By the push-in roller a container wall
is deformed to temporarily reduce the volume of the container and to reduce the content
of oxygen.
[0007] The deformation or depression of the container wall is maintained, at least in part,
concurrently with the heat-sealing step in which step a heat seal device produces
a seal seam when the temporary depression of the packaging container has reached an
upper limit. After the push-in rollers have been turned away, a slight under pressure
in the container effects that during the cooling of the closing seam the cover rim
is also pressed against the container rim.
[0008] JP 01070305 discloses a sealing method and device for a container. The bending portion
as part of a bottom of the container is deformed inwardly. Accordingly, the inside
volume of the container body is decreased compared with the original form. In such
condition the container body is sealed by a lid. When the container body is taken
out a decompressed condition in its inside results because of recovery to the original
form due to the restoring force of the formally inwardly bent portion.
[0009] With respect to US-A-3,590,557 it is an object of the present invention to provide
a method of filling the packaging container which can reduce costs and which does
not cause excessive force to be applied to the sealed portion and to the whole of
the container and which provides a means for checking if the sealing works properly.
[0010] This object is solved by a method as outlined in the precharacterising part of claim
1 with the additional features of its characterising part. According to the invention
the deformable wall portion includes a bellows portion preferably in the form of a
plurality of curved wave forms or a plurality of saw teeth wave forms and the deformation
of the deformable wall portion includes inwardly pressing a substantially flat portion
of the container which is provided inside of the deformable wall portion.
[0011] Correspondingly, mechanical stress is not applied to portions of the walls not possessing
the deformable portion. Further, because only a portion of the container wall constitutes
this deformable portion, it can be relatively easily deformed. Additionally, the rather
clear or apparent deformation of the deformable portion makes it possible to easily
determine whether or not the sealing of the container is proper. The realisation of
the deformable portion by a bellows portion in the form of a plurality of wave forms
reduces the costs and at the same time no excessive force must be applied for deforming
this portion.
[0012] During sealing the deformable portion of the container is deformed to elevate the
surface of the liquid food to a level adjacent to the top end of the container.
[0013] When the container is disposed at a filling station of a turntable and is filled
with for example a liquid food the deformable portion has not been deformed to decrease
the volume of the container, for example by pushing upward a substantially flat portion
in the bottom of the container, a space is defined between the liquid level of the
liquid food and the top end of the container. The container is then displaced on the
turntable to a sealing station where the top end of the container is sealed with a
lid. Since the space defined between the liquid level of the liquid food and the top
end of the container is retained during the displacement of the container from the
filling station to the sealing station, the liquid food does not overflow from the
opening by vibration etc., even when the turntable is rotated at a relatively high
speed. As a consequence, the overall filling operation can be performed at a high
speed.
[0014] In the sealing stage, the deformable portion is deformed, for example pushed upward,
and thereby elevates the level of the liquid food to a level adjacent to the top end
of the container, and is also urged in the opposite direction, for example downward,
as the container is sealed with the lid. However, since a negative pressure is created
in the container, the deformable portion is maintained in the deformed position, for
example the bottom portion is maintained in the upwardly displaced position. When
the container is not completely sealed with the lid, the negative pressure in the
container is lost so that the deformable portion is moved to the undeformed position,
for example the bottom portion is moved to a lowered position. Thus, whether the container
is properly sealed can be determined by checking whether or not the deformable portion
is in the deformed position, for example the bottom portion is the upwardly displaced
position.
[0015] Further, the creation of the negative pressure in the container can prevent an excessive
force to be applied to the sealed portion and to the container upon the sealing of
the lid to the container, such as where resins are fused.
[0016] Advantageous embodiments of the invention are disclosed by the subclaims.
Brief Description of the Drawings
[0017] The features and advantages of the present invention are well understood by reading
the following detailed description in conjunction with the drawings in which like
numerals indicate similar elements and in which:
FIG. 1 is a perspective view of a step of sealing a container with a lid according
to a first embodiment of the present invention;
FIG. 2 is an exploded, perspective view of a packaging container according to an embodiment
of the present invention;
FIG. 3 is a perspective view of a packaging container according to an embodiment of
the present invention;
FIG. 4 is a sectional view of a bottom portion of a packaging container according
to an embodiment of the present invention. in which a deformable portion is formed
in the bottom portion;
FIG. 5 is a view of a liquid food charging step according to the first embodiment
of the present invention;
FIG. 6 is a partially sectional view of a lid setting step according to the first
embodiment of the present invention;
FIG. 7 is a partially sectional view of a first stage of the step of sealing the container
with the lid according to the first embodiment of the present invention;
FIG. 8 is a partially sectional view of a second stage of the step of sealing with
the container with the lid according to the first embodiment of the present invention;
FIG. 9 is a partially sectional view of a container according to the first embodiment
of the present invention;
FIG. 10 is a sectional view of a bottom portion of a packaging container according
to a second embodiment of the present invention;
FIG. 11 is a sectional view of a bottom portion of a packaging container according
to a third embodiment of the present invention;
FIG. 12 is a sectional view of a bottom portion of a packaging container according
to a fourth embodiment of the present invention;
FIG. 13 is a sectional view of a bottom portion of a packaging container according
to a fifth embodiment of the present invention; and
FIGS. 14A-14C and 15A-15C are schematic views of steps in the method of filling a
packaging container according to embodiments of the present invention in which packaging
container according to different embodiments of the invention are filled.
Detailed Description
[0018] A packaging container according to a preferred embodiment of the present invention
is shown in FIGS. 2-4 and includes a container 11 that may be used for containing,
e.g, a liquid food. The container 11 is preferably formed of a transparent thermoplastic
material having good gas barrier properties and having a cup-like shape which is open
at its upper end. The container 11 is preferably formed by deforming a multilayer
resin sheet by a tip expanding method (Cuspation Dilation forming method) involving
thermal molding of the sheet into the cup-like shape. The container 11 is preferably
bonded to a substantially cylindrical sleeve 12 during the tip expansion forming of
the container. The multilayer sheet is formed by an appropriate method such as coextrusion
molding, blown film molding, etc. The container 11 is preferably composed of a body
portion 11a having a cylindrical cross-section, a radially outwardly extending flange
portion 11b provided at an upper end of the body portion 11a and a bottom portion
11c formed at a lower end of the body portion 11a. The container 11 preferably has
a wall provided with a deformable portion so that the inside volume thereof can be
changed. In the embodiment shown in FIG. 4, the bottom portion 11c includes a bellows
portion P1 formed at a position adjacent to the lower end of the body portion 11a
and a flat portion P2 formed at a position radially inward of the bellows portion
P1. Thus, by deforming the bellows portion P1, the inside volume of the container
11 may be changed.
[0019] The bellows portion P1 includes curved wave forms P1a and P1b which extend obliquely
such that the curved wave form on the radially inward side is positioned at a level
higher than the radially outward side wave form. As a consequence, when sealing of
the container 11 with a lid 13 is completed, the position of the flat portion P2 is
higher than that of the lower end of a sleeve 12 defining a lowest point of the packaging
container. Therefore, when the packaging container is placed on a table (not shown)
or other flat surface, there is defined a heat insulating space between the bottom
portion 11c and the table.
[0020] In the above-described tip expansion method, the multilayer sheet is preferably molded
after having been heated to about 180°C, which is higher than the melting point of
at least one layer of the sheet. It is therefore not necessary to sterilize the container
11 before filling the liquid food therein. Further. the container 11 is not shrunk
or deformed due to molecular orientation during the retort stage. The thermal molding
method is any suitable method such as a vacuum blow molding method or a pressure blow
molding method. The structure of the multilayer sheet may be, for example, as shown
below:
PP(polypropylene)/adhesive layer/EVOH (copolymer of ethylene vinyl alcohol)/adhesive
layer/regenerated PP.
[0021] Alternatively, the following structures may also be adopted:
PP/regenerated PP/adhesive layer/EVOH/adhesive layer/ regenerated PP/PP;
PP/regenerated PP/adhesive layer/EVOH/adhesive layer/APET (amorphous polyethylene
teraphthalate);
EVA/EVOH/EVA;
PS (polystyrene) /EVOH/PE(polyethylene);
PS/EVOH/PS;
PP/EVOH/PP.
[0022] The use of EVOH in the layer structure can improve the gas barrier property of the
multilayer sheet. The following layer structures may also be adopted:
PS/PE;
PS/PETG(APET);
PS/PE/PS.
[0023] The sleeve 12, which is preferably formed of a material having greater rigidity and
a better heat insulating properties than the container 11 is preferably provided around
the outer side of the container 11. The sleeve 12 has a cylindrical shape and serves
to retain the shape of the container 11 and to function as a heat insulator for preventing
heat transfer between the liquid food contained in the container 11 and the outside
atmosphere.
[0024] The container 11 and the sleeve 12 form a double wall structure. The sleeve 12 is
preferably first prepared and the container 11 is then formed by the tip expansion
method within the sleeve 12. The liquid food is then filled in the container 11 and
the container is sealed with the lid 13. Alternatively, the container 11 may be first
formed by a thermal molding method and then be fitted into the sleeve 12. The liquid
food is then filled in the container 11 and the container is sealed with the lid 13.
Further, the container 11 may be first formed by a thermal molding method, the liquid
food may then be filled in the container 11, the container may then be sealed with
the lid 13, and the container may then be fitted into the sleeve 12.
[0025] The sleeve 12 is preferably formed of expanded polypropylene. The diameter of pores
formed by expansion is about 150 µm. According to another embodiment, the expanded
polypropylene may be substituted by a laminate having a polypropylene layer and an
expanded polypropylene layer or by a paper material. In this case, printing may be
provided on the surface of the polypropylene layer or paper material. The sleeve 12
is preferably formed of a transparent material so that the liquid food contained in
the container 11 can be viewed.
[0026] After the liquid food has been filled in the container 11, the lid 13 is fixed on
the upper surface of the flange portion 11b by sealing means such as heat sealing
or ultrasonic sealing to seal the container 11. The resin film constituting the lid
member 13 is preferably molded by the coextrusion method or the blown film molding
method to have a thickness of 30-50 µm. The layer structure of the resin film is preferably
formed by the coextrusion method may be, for example, as follows:
PP/adhesive layer/EVOF/adhesive layer/PP.
[0027] The lid 13 may, according to another embodiment, be in the form of a transparent
resin plate having a high gas barrier property. Such a resin plate may be formed by
a suitable method such as molding by a hot press method, an injection molding method
or the like.
[0028] A pour opening 13a for pouring the liquid food contained in the container 11 therethrough
is formed in a predetermined portion of the lid 13 and is sealed with a pull tab 15.
The pull tab 15 is preferably formed of a material having good gas barrier properties
and high rigidity and tensile strength. The pull tab 15 may be colored. The layer
structure of the pull-tab 15 may be, for example, as follows:
Biaxially oriented PP/peelable adhesive layer.
[0029] On an outer surface of the sleeve 12, a glossy film 16 formed of a heat-shrinkable
material is preferably provided. The film is printed with desired letters and patterns.
The film 16 is preferably a stretched PP film having a thickness of less than 20 µm.
When prints are formed on the surface of the sleeve 12, the film is not required.
[0030] The packaging container according to one embodiment has a double wall structure composed
of the container 11 and the sleeve 12, however, the packaging container may be formed
by the container 11 only, if desired.
[0031] A method of filling a packaging container according to the present invention is seen
with reference to FIGS. 1 and 5-9. FIG. 1 shows a step of sealing a container 11 with
a lid 13 according to a first embodiment of the present invention. FIG. 5 shows a
liquid food charging step according to the first embodiment of the present invention.
FIG. 6 shows a lid setting step according to the first embodiment of the present invention.
FIG. 7 shows the first stage of the step of sealing the container with the lid according
to the first embodiment of the present invention. FIG. 8 shows the second stage of
the step of sealing the container with the lid according to the first embodiment of
the present invention. FIG. 9 is a sectional view of a container in the first embodiment
of the present invention. For convenience of explanation, the sleeve 12 (FIG. 2) is
not illustrated in the Figures showing the steps in the performance of the method.
[0032] According to the method, the container 11 is fed to a feeding station of a turntable
(not shown) and is transferred to a charging station by the rotation of the turntable.
As shown in FIG. 5, in the charging station, a feeding pipe 31 of a charger (not shown)
for feeding a measured amount of liquid food to the container 11 is disposed above
the container. The liquid food is preferably charged so that there is defined a space
δ between the liquid level and an upper end of the container 11.
[0033] The container is then transferred to a lid setting station where a lid applicator
(not shown) operates to set a lid 13 above the container 11 as shown in FIG. 6.
[0034] Subsequently, the container 11 is transferred to a sealing station where, as shown
in FIG. 7, the lid 13 is placed on an upper edge (preferably the flange portion 11b
as seen in FIG. 2) of the container 11, or the sleeve 12, if provided. In the sealing
station, a sealing device 32 is disposed above the lid 13 and a pusher 33 is disposed
beneath the lid 13. During the passage of the container from the charging station
to the seal setting station, the head space is defined in the upper part of the container
so that, even when the turntable is rotated at a relatively high speed, the overflowing
of the liquid food contained therein from the opening due to vibration, etc. is prevented.
Thus, the filling operation can be performed at a high speed.
[0035] The sealing device 32 is then lowered, as shown in FIGS. 1 and 8, to press the peripheral
edge of the lid 13 to an upper edge of the container 11 and to seal the container
11 with the lid 13. In this case. the pusher 33 is moved upward to push the flat portion
P2 of the bottom portion 11c of the container 11. Thus. the bellows portion P1 is
extended to move the flat portion P2 upward, so that the liquid level of the liquid
food is elevated to the upper end of the container 11.
[0036] The sealing device is then moved upward and the pusher 33 is moved downward, whereby
the sealing of the container 11 with the lid 13 is completed as shown in FIG. 9. Upon
moving the pusher 33 downward, the flat portion P2 of the bottom portion 11c is urged
to move downward. However, since the container 11 is sealed with the lid and a negative
pressure is generated within the container 11, the flat portion P2 is maintained in
the upwardly displaced position. When, however, the sealing of the container 11 with
the lid 13 is not perfect, the negative pressure within the container 11 is not established
so that the flat portion P2 is displaced downward. Therefore, by checking whether
or not the flat portion P2 is maintained in the upwardly displaced position, it is
possible to determine whether or not the sealing of the container is appropriate.
[0037] Because of the generation of the negative pressure within the container 11, an excessive
force is prevented from acting on the sealed portion and on the container during the
melting of the resin forming the lid or the container during sealing.
[0038] FIG. 10 shows a bottom portion of a packaging container of a second embodiment of
the present invention, FIG. 11 is a sectional view of a bottom portion of a packaging
container of a third embodiment of the present invention, FIG. 12 is a sectional view
of a bottom portion of a packaging container of a fourth embodiment of the present
invention and FIG. 13 is a sectional view of a bottom portion of a packaging container
of a fifth embodiment of the present invention. In the second embodiment, as shown
in FIG. 10, the bellows portion P1 includes a plurality of curved wave forms P1c and
P1d which extend obliquely such that the curved wave form on the radially inward side
is positioned at a level slightly higher than the outward side one. As a consequence,
when the sealing of the container 11 with the lid 13 (FIG. 2) is completed, the position
of the flat portion P2 is slightly higher than that of the lower end of a sleeve 12.
Therefore, when the packaging container is placed on a table or other flat surface,
there is defined a heat insulating space between the bottom portion P1c and the table.
[0039] In the third embodiment, as shown in FIG. 11, the bellows portion P1 includes a plurality
of saw teeth wave forms P1e and P1f which extend obliquely such that the saw tooth
wave form on the radially inward side is positioned at a level higher than the outward
side one. As a consequence, when the sealing of the container 11 with the lid 13 is
completed, the position of the flat portion P2 is higher than that of the lower end
of a sleeve 12. Therefore. when the packaging container is placed on a table or other
flat surface, there is defined a heat insulating space between the bottom portion
llc and the table.
[0040] In the fourth embodiment, as shown in FIG. 12, the bellows portion P1 includes a
plurality of curved wave forms P1g and P1h which extend horizontally in the radially
inward direction. As a consequence, when the sealing of the container 11 with the
lid 13 (FIG. 2) is completed, the height of the flat portion P2 is nearly the same
as that of the lower end of a sleeve 12. Therefore, the packaging container may be
placed on a table or other flat surface in a stable state.
[0041] In the fifth embodiment, as shown in FIG. 13, the bellows portion P1 includes a plurality
of saw teeth wave forms P1i and P1j which extend obliquely such that the saw tooth
wave form on the radially inward side is positioned at a level slightly higher than
the outward side one. As a consequence, when the sealing of the container 11 with
the lid 13 is completed, the position of the flat portion P2 is slightly higher than
that of the lower end of a sleeve 12. Therefore, when the packaging container is placed
on a table or other flat surface, there is defined a heat insulating space between
the bottom portion 11c and the table.
[0042] FIGS. 14A-14C illustrate steps in sealing of a container 11' in which the container
has a deformable portion 14' in the side wall. FIG. 15 illustrate steps in sealing
of a container 11" in which the container has a deformable portion 14" in the side
wall. As with the embodiment of the invention discussed with regard to FIGS. 1 and
5-9, the methods of sealing a container shown in FIGS. 14A-14C and 15A-15C all involve
a first step (not shown) of filling a container to a level below the top of the container
at a filling station, moving the container to a sealing station where a lid is positioned
above the container (FIGS. 14A, 15A), deforming the deformable portions of the packaging
containers so that the liquid level in the containers is raised (FIGS. 14B, 15B),
and sealing the lids to the containers (FIGS. 14C, 15C).
[0043] The present invention is not limited to the foregoing embodiments but can be modified
in various ways within the scope of the present invention as defined in the appended
claims.
1. A method of filling a packaging container comprising the steps of:
charging a liquid in a container (11) through an opening at a top end of the container
to a first level below the top end of the container, the container having a deformable
wall portion (P1; 11'; 11") that is deformable and restorable so that the container
is able to assume a deformed condition in which the wall portion is deformed and is
restorable towards an undeformed condition in which the wall portion is undeformed
to permit adjustment of an inside volume of the container;
deforming the deformable wall portion (P1; 11'; 11") of the container to elevate the
liquid above the first level; and
sealing a lid (13) on the opening of the container while the deformable wall portion
(11a, 11c) is deformed, with a negative pressure being created in the container after
the lid is sealed to the container, the deformable wall portion being provided in
a portion of a wall of the container, characterized in that the deformable wall portion
includes a bellows portion preferably in the form of a plurality of curved wave forms
(P1a, P1b; P1c, P1d; P1g, P1h; 14'; 14") or a plurality of saw teeth wave forms (P1e,
P1f; P1i, P1j; 14'; 14"), and the deforming of the deformable wall portion includes
inwardly pressing a substantially flat portion of the container which is provided
inside of the deformable wall portion.
2. The method as set forth in claim 1, wherein the deforming step is performed during
the sealing step.
3. The method as set forth in claim 1, wherein the deforming step is performed before
the sealing step.
4. The method as set forth in claim 1, wherein the container is deformed to elevate the
liquid to the top end of the container (11).
5. The method as set forth in claim 1, wherein, during the deforming step, a deforming
member (33) contacts the substantially flat portion of the container to deform the
deformable portion.
6. The method as set forth in claim 5, wherein the deforming member (33) contacts a bottom
portion of the container (11) to deform the deformable portion in a bottom wall of
the container.
7. The method as set forth in claim 5, wherein the deforming member (33) contacts a bottom
portion of the container (11) to deform the deformable portion in a side wall of the
container.
8. The method as set forth in claim 5, wherein the deforming member (33) contacts a side
portion of the container (11) to deform the deformable portion in a side wall of the
container.
9. The method as set forth in claim 1, wherein the container (11) is attached to a sleeve
(12) having a bottom end, the flat portion and the plurality of curved or saw teeth
wave forms being at substantially a level of the bottom end of the sleeve prior to
deformation of the deformable portion.
10. The method as set forth in claim 9, wherein the flat portion (P2) and the plurality
of curved or saw teeth wave forms (P1a,b) are arranged such that, when the lid (13)
is sealed on the containers (11), the flat portion is above the bottom end of the
sleeve.
11. The method as set forth in claim 9, wherein the flat portion (P2) and the plurality
of curved or saw teeth wave forms (P1a,b) are arranged such that, when the lid (13)
is sealed on the container (11), the flat portion is at substantially the level of
the bottom of the sleeve.
1. Verfahren zum Befüllen eines Verpackungsbehälters mit den folgenden Schritten:
Einfüllen einer Flüssigkeit in einen Behälter (11) durch eine Öffnung am oberen Ende
des Behälters bis zu einem Pegel unterhalb des oberen Endes des Behälters, wobei der
Behälter einen deformierbaren Wandbereich (P1; 11'; 11") aufweist, der deformierbar
und wiederherstellbar ist, so dass der Behälter einen deformierten Zustand einnehmen
kann, in dem der Wandbereich deformiert ist, und in einen undeformierten Zustand rückstellbar
ist, in dem der Wandbereich undeformiert ist, um eine Justierung des Innenvolumens
des Behälters zu ermöglichen;
Deformieren des deformierbaren Wandbereichs (P1; 11'; 11') des Behälters zum Anheben
der Flüssigkeit über den ersten Pegel; und
Abdichten eines Deckels (13) auf der Öffnung des Behälters, während der deformierbare
Wandbereich (11a, 11c) deformiert ist, wobei ein Unterdruck in dem Behälter nach Abdichten
des Deckels am Behälter erzeugt wird, und der deformierbare Wandbereich in einem Bereich
einer Wand des Behälters vorgesehen ist,
dadurch gekennzeichnet,
dass der deformierbare Wandbereich einen Balgbereich vorzugsweise in Form einer Vielzahl
von gekrümmten Wellenformen (P1a, P1b; P1c, P1d; P1g, P1h; 14'; 14") oder eine Vielzahl
von Sägezahnformen (P1e, P1f; P1i, P1j; 14'; 14") aufweist und das Deformieren des
deformierbaren Wandbereichs ein Einwärtsdrücken eines im wesentlichen flachen Bereichs
des Behälters umfasst, der innerhalb des deformierbaren Wandbereichs vorgesehen ist.
2. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass der Deformierschritt während des Abdichtschrittes durchgeführt wird.
3. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass der Deformierschritt vor dem Abdichtschritt durchgeführt wird.
4. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass der Behälter zum Anheben der Flüssigkeit bis zum oberen Ende des Behälters (11)
deformiert wird.
5. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass während des Deformierschritts ein Deformierbauteil den im wesentlichen flachen
Bereich des Behälters zum Deformieren des deformierbaren Bereichs kontaktiert.
6. Verfahren nach Anspruch 5.
dadurch gekennzeichnet,
dass das Deformierbauteil (33) einen Bodenbereich des Behälters (11) zum Deformieren
des deformierbaren Bereichs in einer Bodenwand des Behälters kontaktiert.
7. Verfahren nach Anspruch 5,
dadurch gekennzeichnet,
dass das Deformierbauteil (33) einen Bodenbereich des Behälters (11) zum Deformieren
des deformierbaren Bereichs in einer Seitenwand des Behälters kontaktiert.
8. Verfahren nach Anspruch 5,
dadurch gekennzeichnet,
dass das Deformierbauteil (33) einen Seitenbereich des Behälters (11) zum Deformieren
des deformierbaren Bereichs in einer Seitenwand des Behälters kontaktiert.
9. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass der Behälter (11) an einer Hülse (12) befestigt ist mit einem Bodenende, einem
flachen Bereich und einer Vielzahl von gekrümmten oder Sägezahnformen, die im wesentlichen
in Höhe eines Bodenendes der Hülse vor Deformation des deformierbaren Bereichs angeordnet
sind.
10. Verfahren nach Anspruch 9,
dadurch gekennzeichnet,
dass der flache Bereich (P2) und die Vielzahl von gekrümmten oder Sägezahnformen (P1a,b)
so angeordnet sind, dass bei Abdichten des Deckels (13) auf dem Container (11) der
flache Bereich oberhalb des Bodenendes der Hülse angeordnet ist.
11. Verfahren nach Anspruch 9,
dadurch gekennzeichnet,
dass der flache Bereich (P2) und die Vielzahl von gekrümmten oder Sägezahnformen (P1a,b)
so angeordnet sind, dass bei Abdichten des Deckels (13) auf dem Behälter (11) der
flache Bereich im wesentlichen in gleicher Höhe wie der Boden der Hülse angeordnet
ist.
1. Procédé de remplissage d'un récipient d'emballage comprenant les étapes consistant
à :
introduire un liquide dans un récipient (11) par une ouverture située à l'extrémité
supérieure du récipient jusqu'à un premier niveau situé sous l'extrémité supérieure
du récipient, le récipient comportant une partie déformable (P1, 11', 11'') de paroi,
qui peut être déformée et reprendre sa forme de façon telle que le récipient peut
se trouver dans un état déformé dans lequel la partie de paroi est déformée et peut
être ramenée à un état non-déformé dans lequel la partie de paroi n'est pas déformée,
afin de permettre une adaptation du volume intérieur du récipient ;
déformer la partie déformable (P1, 11', 11'') de paroi du récipient afin de faire
monter le liquide au-dessus du premier niveau ;
et boucher de façon hermétique avec un couvercle (13) l'ouverture du récipient pendant
que la partie déformable (11a, 11c) de paroi est déformée, une pression négative étant
créée dans le récipient après que le couvercle a été scellé sur le récipient, la partie
déformable de paroi étant ménagée dans une zone de la paroi du récipient, caractérisé
en ce que la partie déformable de paroi comporte un soufflet se présentant de préférence
sous l'aspect d'une pluralité de formes d'ondes courbes (P1a, P1b, P1c, P1d ; P1g,
P1h ; 14' ; 14'') ou d'une pluralité de formes d'ondes en dents-de-scie (P1e, P1f
; P1i, P1j ; 14', 14''), et en ce que la déformation de la partie déformable de paroi
comprend une poussée vers l'intérieur exercée sur une zone sensiblement plate du récipient
qui est ménagée à l'intérieur de la partie déformable de paroi.
2. Procédé selon la revendication 1, dans lequel l'opération de déformation est exécutée
pendant l'étape de bouchage.
3. Procédé selon la revendication 1, dans lequel l'opération de déformation est exécutée
avant l'étape de bouchage.
4. Procédé selon la revendication 1, dans lequel le récipient est déformé afin de faire
monter le liquide jusqu'à l'extrémité supérieure du récipient (11).
5. Procédé selon la revendication 1, dans lequel au cours de l'étape de déformation,
un élément (33) de déformation vient en contact avec la partie sensiblement plate
du récipient, afin de déformer la partie déformable.
6. Procédé selon la revendication 5, dans lequel l'élément de déformation (33) vient
en contact avec une partie du fond du récipient (11) afin de déformer la partie déformable
située dans la paroi formant le fond du récipient.
7. Procédé selon la revendication 5, dans lequel l'élément de déformation (33) vient
en contact avec une partie du fond du récipient (11) afin de déformer la partie déformable
située dans une paroi latérale du récipient.
8. Procédé selon la revendication 5, dans lequel l'élément de déformation (33) vient
en contact avec une partie latérale du récipient (11) afin de déformer la partie déformable
située dans une paroi latérale du récipient.
9. Procédé selon la revendication 1, dans lequel le récipient (11) est fixé à un manchon
(12) comportant une extrémité de base, la partie plate et la pluralité de formes d'ondes
courbes ou en dents-de-scie étant sensiblement au niveau de l'extrémité de base du
manchon avant la déformation de la partie déformable.
10. Procédé selon la revendication 9, dans lequel la partie plate (P2) et la pluralité
de formes d'ondes courbes ou en dents-de-scie (P1a, b), sont agencées de façon telle
que lorsque le couvercle (13) est placé de façon à boucher le récipient (11), la partie
plate est située au-dessus de l'extrémité du bas du manchon.
11. Procédé selon la revendication 9, dans lequel la partie plate (P2) et la pluralité
de formes d'ondes courbes ou en dents-de-scie (P1a, b) sont agencées de façon telle
que lorsque le couvercle (13) est placé de façon à boucher le récipient (11), la partie
plate se trouve sensiblement au niveau de la base du manchon.