[0001] The present invention relates to heat sensitive recording materials, and more particularly
to heat sensitive recording materials which are least likely to become impaired in
whiteness and excellent in the preservability of recorded images in high-temperature
environments, and a method of using the same.
[0002] Heat sensitive recording materials are well known which utilize the reaction between
a colorless or light-colored basic dye and a color acceptor for producing recorded
images by thermally reacting the two chromogenic substances. Such recording materials
are relatively inexpensive, are usable with a recording device which is compact and
free of maintenance and are therefore in use in a wide variety of fields.
[0003] For example, with the POS (Point of Sales) label system placed into production processes,
a heat sensitive recording material is sometimes used in a printer placed in high-temperature
environments of 80 °C or higher. Alternately, a heat sensitive recording material
is in some cases placed in high-temperature circumstances of 80 °C or higher after
recording. It is desired to provide heat sensitive recording materials which are usable
free of background fogging even at an ambient temperature of 80 °C or higher and outstanding
in the preservability of recorded images.
Although the sensitizer heretofore generally used improves the recording sensitivity,
it accompanies the drawback of causing background fogging at such high-temperature
environments. Thus satisfactory results still remain to be achieved.
[0004] Accordingly, it is strongly desired to provide a heat sensitive recording material
which is excellent in the recording sensitivity, and has a recording layer which does
not permit its blank portion (background area) to become impaired in whiteness even
when the material is used or stored under high-temperature conditions, the material
further being capable of retaining recorded images with good stability.
[0005] An object of the present invention is to provide a heat sensitive recording material
which is least likely to produce background fogging even when used or stored under
high-temperature environments and excellent in the preservability of recorded images,
and a method of using the same.
[0006] The above and other objects of the invention will become apparent from the following
description.
[0007] The present invention provides a heat sensitive recording material comprising a recording
layer formed on a substrate and containing a colorless or light-colored basic dye
and a color acceptor, the material being characterized in that 1-phenoxy-2-(2-naphthoxy)ethane
and/or 1,3-bis(2-naphthoxy)propane is incorporated in the recording layer.
[0008] Further, the invention provides a method of using a heat sensitive recording material
which is used or stored at high-temperature circumstances, the heat sensitive recording
material being characterized in that 1-phenoxy-2-(2-naphthoxy)ethane and/or 1,3-bis(2-naphthoxy)propane
is incorporated in a recording layer.
[0009] In a heat sensitive recording material comprising a recording layer formed on a substrate
and containing a colorless or light-colored basic dye and a color acceptor, the present
invention provides a heat sensitive recording material which is least likely to produce
background logging even when exposed to high-temperature environments and excellent
in the preservability of recorded images, by incorporating 1-phenoxy-2-(2-naphthoxy)ethane
and/or 1,3-bis(2-naphthoxy)propane in the recording layer.
[0010] 1-Phenoxy-2-(2-naphthoxy)ethane and 1,3-bis(2-naphthoxy)propane used in the invention
are employed in the heat sensitive recording material disclosed for example in JP-B-33,630/1992
and USP 4,531,140. However, these compounds are used in order to enhance the recording
sensitivity of the heat sensitive recording material in the references. It is nothing
disclosed or suggested in the references that the compounds are effective to provide
a heat sensitive recording material which is free of background logging even at high-temperature
and excellent in the preservability of recorded images, and a method of use thereof.
In the present invention, a heat sensitive recording material can be obtained which
is least likely to produce background logging even when used or stored under high-temperature
environments of more than 80 °C and excellent in the preservability of recorded images,
by using the above specific heat-fusible substance (sensitizer). The upper temperature
in which the above effect is attained depends on the kind and ratio to be used of
the basic dye, color acceptor and heat-fusible substance and is not defined specifically
but the effect is obtained up to about 120 °C .
[0011] It is desired that the amount of 1-phenoxy-2-(2-naphthoxy)ethane and/or 1,3-bis(2-naphthoxy)propane
be adjusted generally within the range of 10 to 700 parts by weight, preferably about
50 to about 500 parts by weight, per 100 parts by weight of the basic dye although
not limited specifically.
[0012] Various known dyes are usable as the colorless or light-colored basic dye which is
the component of the recording layer of the present heat sensitive recording material.
Examples thereof are as follows.
3-(N-ethyl-N-isoamylamino)-6-methyl-7-anilinofluoran,
3-diethylamino-7-(m-trifluoromethylanilino)fluoran,
3-(N-ethyl-N-isoamylamino)-7-(o-chloroanilino)fluoran,
3-di-n-pentylamino-6-methyl-7-anilinofluoran,
3-[N-(3-ethoxypropyl)-N-ethylamino]-6-methyl-7-anilinofluoran,
3-[N-(3-ethoxypropyl)-N-methylamino]-6-methyl-7-anilinofluoran,
3-(N-ethyl-p-toluidino)-6-methyl-7-anilinofluoran,
3-(N-ethyl-p-toluidino)-6-methyl-7-(p-toluidino)fluoran,
3-diethylamino-6-methyl-7-anilinofluoran,
3-di-n-butylamino-6-methyl-7-anilinofluoran,
3-diethylamino-6-methyl-7-(2,4-xylylidino)fluoran,
3-diethylamino-7-(o-chloroanilino)fluoran,
3-di-n-butylamino-7-(o-chloroanilino)fluoran,
3-di-n-butylamino-7-(o-fluoroanilino)fluoran,
3-(N-ethyl-N-cyclopentylamino)-6-methyl-7-anilinofluoran,
3-diethylamino-6-chloro-7-anilinofluoran,
3-(N-cyclohexyl-N-methylamino)-6-methyl-7-anilinofluoran,
3-pyrrolidino-6-methyl-7-anilinofluoran,
3-diethylamino-6-methyl-7-(2,6-xylylidino)fluoran,
3-(N-methyl-N-n-propylamino)-6-methyl-7-anilinofluoran,
2,2-bis{4-[6'-(N-cyclohexyl-N-methylamino)-3'-methylspiro(phthalide-3,9'-xanthene)-2'-ylamino]phenyl}propane,
3-diethylamino-6-methyl-7-chlorofluoran,
3-diethylamino-7-chlorofluoran,
3-diethylamino-6,7-dimethylfluoran,
3,3'-bis(1-ethyl-2-methylindole-3-yl)phthalide,
3,3-bis(4-dimethylaminophenyl)-6-dimethylaminophthalide,
3-(4-diethylamino-2-methylphenyl)-3-(4-dimethylaminophenyl)-6-dimethylaminophthalide,
3,7-bis(dimethylamino)-10-benzoylphenotiazine,
3,3-bis[1-(4-methoxyphenyl)-1-(4-dimethylaminophenyl)ethylene-2-yl]-4,5,6,7-tetrachlorophthalide,
3,3'-bis(4-diethylamino-2-ethoxyphenyl)-4-azaphthalide,
3-di-n-pentylamino-6,8,8-trimethyl-9-ethyl-8,9-dihydro(3,2,e)pyridofluoran,
3-di-n-butylamino-6,8,8-trimethyl-9-ethyl-8,9-dihydro(3,2,e)pyridofluoran,
3-[1,1-bis(4-diethylaminophenyl)ethylene-2-yl]-6-dimethylaminophthalide,
3-(4-dimethylaminophenyl)amino-5,7-dimethylfluoran,
3-(4-dibutylaminophenyl)amino-6-methyl-7-chlorofluoran,
3-(1-methyl-2-phenylindole-3-yl)-3-(2-ethoxy-4-diethylaminophenyl)-4-azaphthalide
and 3-(1-methyl-2-phenylindole-3-yl)-3-(2-methyl-4-diethylaminophenyl)-4,7- diazaphthalide.
Of course the dyes are not limited to thereabove and are used in a mixture of at least
two of them as required.
[0013] Among the above dyes, especially preferably used are 3-di-n-butylamino-6-methyl-7-anilinofluoran,
3-di-n-pentylamino-6-methyl-7-anilinofluoran, 3-di-n-butylamino-7-(o-chloroanilino)fluoran
and 3-diethylamino-7-(m-trifluoromethylanilino)fluoran which exhibit excellent color
forming ability and are free of background fogging.
[0014] Various known compounds are usable as the color acceptor which is the component of
the heat sensitive recording layer. Examples thereof are as follows.
2,2-Bis(4-hydroxyphenyl)propane, 1,1-bis(4-hydroxyphenyl)cyclohexane, 2,2-bis(4-hydroxyphenyl)-4-methylpentane,
bis(4-hydroxyphenylthioethoxy)methane, 1,4-bis[α-methyl-α-(4'-hydroxyphenyl)ethyl]benzene,
1,3-bis[α-methyl-α-(4'-hydroxyphenyl)ethyl]benzene, 4,4'-dihydroxydiphenylsulfone,
2,4'-dihydroxydiphenylsulfone, 4-hydroxy-4'-isopropoxydiphenylsulfone, bis(3-allyl-4-hydroxyphenyl)sulfone,
1,1-bis(4-hydroxyphenyl)-1-phenylethane, 1-[α-methyl-α-(4-hydroxyphenyl)ethyl]-4-[α',α'-bis(4-hydroxyphenyl)ethyl]benzene,
benzyl 4-hydroxybenzoate, butyl bis(4-hydroxyphenyl)acetate, bis(4-hydroxyphenylthioethyl)
ether, N-(p-tolylsulfonyl)-N'-phenylurea, 4,4'-bis(p-toluenesulfonylaminocarhonylamino)diphenylmethane,
zinc salt of 4-[2-(p-methoxyphenoxy)ethoxy]salicylic acid, zinc salt of 4-[3-(p-tolylsulfonyl)propyloxy]salicylic
acid, zinc salt of 5-[p-(2-p-methoxyphenoxyethoxy)cumyl]salicylic acid, zinc salt
of 4-octyloxyacetylaminosalicylic acid, and complex of antipyrine and zinc thiocyanate.
The color acceptors are used in a mixture of at least two of them as required.
[0015] Preferable among these color acceptors are diphenylsulfone derivatives represented
by the following formula (1), since such derivatives afford a heat sensitive recording
material which is least likely to become impaired in whiteness and excellent in the
preservability of recorded images in high-temperature environments.

wherein R
1 and R
2 are each C
1∼C
4 alkyl, C
2∼C
4 alkenyl, C
1∼C
4 alkoxyl, benzyloxy or halogen atom, m is an integer of 0 to 2, n is an integer of
1 to 3, p and q are each an integer of 0 to 2.
[0016] Preferable among the diphenylsulfone derivatives of the formula (1) are bis(3-allyl-4-hydroxyphenyl)sulfone,
4-hydroxy-4'-isopropoxydiphenylsulfone and 2,4'-dihydroxydiphenylsulfone, since such
compounds afford a heat sensitive recording material which is least likely to become
impaired in whiteness and excellent in preservability of recorded images in high-temperature
environments.
[0017] It is desired that the ratio of the color acceptor to the basic dye to be used therewith
he adjusted generally within the range of 100 to 700 parts by weight, preferably about
150 to about 400 parts by weight, per 100 parts by weight of the basic dye although
not limited specifically.
[0018] In the present heat sensitive recording material, it is possible to incorporate various
known heat-fusible substances into the recording layer in order to improve record
sensitivity insofar as these substance are not detrimental to the contemplated effect
of the present invention.
[0019] Examples of useful heat-fusible substances are stearic acid amide, stearic acid ethylenebisamide,
stearic acid methylenebisamide, stearic acid N-methylolamide, dibenzyl terephthalate,
dimethyl terephthalate, benzyl p-benzyloxybenzoate, 1-hydroxy-2-naphthoic acid phenyl
ester, oxalic acid di-p-chlorobenzyl ester, oxalic acid di-p-methylbenzyl ester, 2-naphthyl
benzyl ether, p-benzylbiphenyl, biphenyl p-tolyl ether, bis(4-methoxyphenoxy) ether
and 1,4-bis(vinyloxyethoxy)benzene.
[0020] It is further possible to incorporate various known preservability improving agent
into the recording layer in order to improve recorded image preservability.
[0021] Examples of useful preservability improving agents are 1,1,3-tris(2-methyl-4-hydroxy-5-cyclohexylphenyl)butane,
1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, 4,4'-thiobis(3-methyl-6-tert-butylphenol),
1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene, 2-(2-hydroxy-5-methylphenyl)benzotriazole,
tetrakis(1,2,2,6,6-pentamethyl-4-piperidinyl)-1,2,3,4-butanetetracarboxylate, 4-benzyloxyphenyl-4'-(2-methyl-2,3-epoxypropyloxy)phenylsulfone,
1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanurate, 4,4'-butylidenebis(6-tert-butyl-m-cresol),
bis[2-hydroxy-3-(2'H-benzotriazole-2'-yl)-5-octylphenyl]methane and sodium salt or
magnesium salt of 2,2'-methylenebis(4,6-di-tert-butylphenyl)phosphoric acid.
[0022] A coating composition is prepared from these components, for example, by dispersing
the dye, color acceptor, heat-fusible substance and the like into a dispersion medium
which is generally water, at the same time or individually, with use of a stirring-pulverizing
machine such as a ball mill, attritor, sand mill or colloid mill.
[0023] Usually a hinder is incorporated into the coating composition in an amount of 2 to
40 wt.% , preferably about 5 to about 25 wt.% , based on the total solids content
of the composition. Examples of useful hinders are starches, hydroxyethyl cellulose,
methyl cellulose, carboxymethyl cellulose, gelatin, casein, gum arabic, polyvinyl
alcohol, carboxyl-modified polyvinyl alcohol, sulfo-modified polyvinyl alcohol, acetoacetyl-modified
polyvinyl alcohol, silicon-modified polyvinyl alcohol and like modified polyvinyl
alcohols, styrene-maleic anhydride copolymer salt, styrene-acrylic acid copolymer
salt, styrene-butadiene copolymer emulsion, etc. At least two of these hinders can
of course be used in combination.
[0024] Various auxiliary agents can further be added to the coating composition. Examples
of useful agents are dispersants such as sodium dioctylsulfosuccinate, sodium dodecylbenzenesulfonate,
sodium salt of lauryl alcohol sulfuric acid ester and metal salts of fatty acids,
ultraviolet absorbers of the triazoles and like types, and other agents including
defoaming agents, fluorescent dyes, coloring dyes and antioxidants.
[0025] To prevent the heat sensitive recording material from sticking to the recording device
or recording head on contact therewith, it is possible to add to the coating composition
a dispersion or emulsion of stearic acid, polyethylene wax, carnauba wax, paraffin
wax, zinc stearate, calcium stearate, ester wax or the like.
[0026] To diminish the adhesion of tailings to the recording head, it is also possible to
add to the coating composition an inorganic pigment such as kaolin, clay, talc, calcium
carbonate, calcined clay, titanium oxide, kieselguhr, finely divided anhydrous silica
or activated clay, and organic pigment such as urea-formaldehyde resin filler.
[0027] Examples of useful substrates are paper (including also acidic paper and neutralized
paper), plastic film, synthetic paper, sheets prepared by affixing a plastic film
or synthetic paper to coated paper, wood-free paper or the like with an adhesive,
and sheets obtained by laminating a plastic to paper.
[0028] Examples of useful plastic films are those of polyethylene, polyester, polypropylene,
polyvinyl chloride, polystyrene and nylon. Examples of useful synthetic papers are
those prepared by film methods or the fiber method. The film methods include the internal
paper making method wherein a synthetic resin, filler and additives are melted and
kneaded, and the resulting mixture is extruded into a film, the surface coating method
wherein a pigment coating layer is formed, and the surafce treating method. Synthetic
papers obtained by the fiber method include synthetic pulp paper and spun bonded paper.
[0029] With the heat sensitive recording material of the invention, the method of forming
the recording layer is not limited specifically. The recording layer can be formed
by known conventional techniques, for example, by applying a coating composition for
forming this layer to a substrate with suitable means, such as bar coating, air knife
coating, rod blade coating, pure blade coating, short dwell coating or curtain coating,
and drying the resulting coating. In case of using a plastic film as the substrate,
it is possible to enhance coating efficiency by subjecting the surface to corona discharge
treatment, electron rays irradiation or the like. The amount of coating composition
to be applied, which is not limited particularly, is usually 2 to 10 g/m
2, preferably 3 to 7 g/m
2, based on dry weight.
[0030] Further, it is possible to obtain a heat sensitive recording material having excellent
printability, amenability to cinnabar seal ink, writability and the like by providing
on the heat sensitive recording layer a protective layer which is constituted by an
adhesive, lubricant, pigment or the like.
[0031] Examples of adhesives usable in the protective layer are polyvinyl alcohol having
various saponification degrees, acetoacetyl-modified polyvinyl alcohol, carboxyl-modified
polyvinyl alcohol, silicone-modified polyvinyl alcohol, acrylic resin, polyurethane
resin, etc. The adhesive can be used in an amount of 10 to 95 % by weight, preferably
30 to 90 % by weight based on the total solids of the protective layer. The protective
layer is coated in an amount of 0.5 to 10 g/m
2, preferably 1 to 7 g/m
2, based on dry weight.
[0032] Various other known techniques in the field of heat sensitive recording materials
can be applied. For example, it is possible to form on the protective layer a layer
comprising a water-soluble, water-dispersible, electron ray-curable or ultraviolet
ray-curable resin in order to provide excellent gloss, to form a protective layer
on the rear surface of the substrate, to form an undercoat layer on the surface of
the substrate.
[0033] The present invention will he described in greater detail with reference to the following
examples, to which the invention is not limited. The parts and percentages in these
examples are by weight unless otherwise specified.
Example 1
(1) Formation of undercoat layer
[0034] A coating composition for an undercoat layer was prepared by mixing together 100
parts of calcined clay (Ansilex, product of Engelhard Corp.), 15 parts of styrene-butadiene
copolymer latex (solids content: 50 %), 30 parts of 10 % aqueous solution of polyvinyl
alcohol and 100 parts of water. The coating composition obtained was applied to wood-free
paper, weighing 50 g/m
2, in an amount of 10 g/m
2 when dried, followed by drying to form an undercoat layer.
(2) Preparation of Composition A
[0035] A composition comprising 10 parts of 3-di-n-butylamino-6-methyl-7-anilinofluoran,
5 parts of 5 % aqueous solution of methyl cellulose and 15 parts of water was pulverized
to a mean particle size of 1.0 µm by a sand mill.
(3) Preparation of Composition B
[0036] A composition composed of 15 parts of 1-phenoxy-2-(2-naphthoxy)ethane, 7 parts of
5 % aqueous solution of methyl cellulose and 28 parts of water was pulverized to a
mean particle size of 1.5 µm by a sand mill.
(4) Preparation of Composition C
[0037] A composition composed of 20 parts of bis(3-allyl-4-hydroxyphenyl)sulfone, 10 parts
of 5 % aqueous solution of methyl cellulose and 30 parts of water was pulverized to
a mean particle size of 1.4 µm by a sand mill.
(5) Formation of heat sensitive recording layer
[0038] A coating composition for forming a heat sensitive recording layer was prepared by
mixing together with stirring 30 parts of Composition A, 50 parts of Composition B,
60 parts of Composition C, 150 parts of 10 % aqueous solution of polyvinyl alcohol
and 10 parts of calcium carbonate. The composition obtained was applied onto the above
undercoat layer in an amount by dry weight of 4 g/m
2 and dried.
Example 2
[0039] A heat sensitive recording material was prepared in the same manner as in Example
1 except that in preparing Composition B, 1-phenoxy-2-(2-naphthoxy)ethane was replaced
by 1,3-bis(2-naphthoxy)propane.
Examples 3 to 5
[0040] Heat sensitive recording materials were prepared in the same manner as in Example
1 except that in preparing Composition C, the following compounds were used in place
of bis(3-allyl-4-hydroxyphenyl)sulfone.
Example 3; 4-hydroxy-4'-isopropoxydiphenylsulfone
Example 4; 2,4'-dihydroxydiphenylsulfone
Example 5; 1,1-bis(4-hydroxyphenyl)-1-phenylethane
Examples 6 to 7
[0041] Heat sensitive recording materials were prepared in the same manner as in Example
2 except that in preparing Composition C, the following compounds were used in place
of bis(3-allyl-4-hydroxyphenyl)sulfone.
Example 6; 4-hydroxy-4'-isopropoxydiphenylsulfone
Example 7; 2,4'-dihydroxydiphenylsulfone
Examples 8 to 10
[0042] Heat sensitive recording materials were prepared in the same manner as in Example
1 except that in preparing Composition A, the following compounds were used in place
of 3-di-n-butylamino-6-methyl-7-anilinofluoran.
Example 8; 3-di-n-pentylamino-6-methyl-7-anilinofluoran
Example 9; 3-di-n-butylamino-7-(o-chloroanilino)fluoran
Example 10; 3-diethylamino-7-(m-trifluoromethylanilino)fluoran
Examples 11 to 13
[0043] Heat sensitive recording materials were prepared in the same manner as in Example
2 except that in preparing Composition A, the following compounds were used in place
of 3-di-n-butylamino-6-methyl-7-anilinofluoran.
Example 11; 3-di-n-pentylamino-6-methyl-7-anilinofluoran
Example 12; 3-di-n-butylamino-7-(o-chloroanilino)fluoran
Example 13; 3-diethylamino-7-(m-trifluoromethylanilino)fluoran
Comparative Examples 1 to 4
[0044] Heat sensitive recording materials were prepared in the same manner as in Example
1 except that in preparing Composition B, the following compounds were used in place
of 1-phenoxy-2-(2-naphthoxy)ethane.
Comparative Example 1; 1,2-diphenoxyethane
Comparative Example 2; 1-phenoxy-2-(1-naphthoxy)ethane
Comparative Example 3; 1,2-bis(3-methylphenoxy)ethane
Comparative Example 4; 2-naphthyl benzyl ether
[0045] Images were recorded on the seventeen (17) kinds of heat sensitive recording materials
thus obtained by a heat sensitive recording tester (Model TH-PMD, product of Ohkura
Denki Co., Ltd., applied voltage 18 V, pulse cycle 3.0 ms, applied pulse width 2.0
ms), and then checked for the color density of recorded images and the background
density of blank areas by a Macbeth densitometer (Model RD-914, product of Macbeth
Corp.). Table 1 shows the results. The recording materials used for recording were
allowed to stand in a hot air dryer at 90 °C for 3 hours and thereafter checked again
for the color density of recorded images and the background density of blank areas.
The results are also given in Table 1 as "after treatment".
Table 1
|
before treatment |
after treatment |
|
color density |
background density |
color density |
background density |
Ex.1 |
1.45 |
0.05 |
1.24 |
0.10 |
Ex.2 |
1.46 |
0.05 |
1.27 |
0.09 |
Ex.3 |
1.45 |
0.05 |
1.24 |
0.11 |
Ex.4 |
1.42 |
0.05 |
1.22 |
0.10 |
Ex.5 |
1.35 |
0.05 |
1.13 |
0.09 |
Ex.6 |
1.45 |
0.05 |
1.26 |
0.11 |
Ex.7 |
1.43 |
0.05 |
1.23 |
0.09 |
Ex.8 |
1.44 |
0.05 |
1.24 |
0.10 |
Ex.9 |
1.44 |
0.05 |
1.20 |
0.08 |
Ex.10 |
1.46 |
0.05 |
1.22 |
0.09 |
Ex.11 |
1.45 |
0.05 |
1.26 |
0.09 |
Ex.12 |
1.43 |
0.04 |
1.21 |
0.08 |
Ex.13 |
1.43 |
0.04 |
1.24 |
0.08 |
Com.Ex.1 |
1.46 |
0.06 |
0.97 |
0.36 |
Com.Ex.2 |
1.41 |
0.06 |
0.94 |
0.28 |
Com.Ex.3 |
1.44 |
0.05 |
1.09 |
0.25 |
Com.Ex.4 |
1.40 |
0.06 |
1.05 |
0.30 |
[0046] The results given in Table 1 reveal that the heat sensitive recording materials of
the present invention were very small in the reduction of whiteness and excellent
in the preservability of recorded images in high-temperature environments. Thus, the
present heat sensitive recording material is extremely suitable for use and store
under high-temperature environments.