1. Field of the invention.
[0001] This invention concerns a lithographic plate support. A lithographic plate support
comprises a substrate, typically of steel, aluminum, plastic or paper, carrying a
surface coating whose properties are critical. This invention concerns the provision
of improved surface coatings.
2. Background of the invention.
[0002] Lithographic printing processes rely on the differential wetting characteristics
of hydrophobic and hydrophilic surfaces. When aluminum sheets are used as substrates,
in practice an aluminum surface is roughened, anodised, conditioned and then coated
with a light-sensitive coating. Positive and negative images are normally formed on
the surface of the printing plate by photographic methods. Development of the image
results in removal of the organic coating from either the exposed or unexposed areas.
The organic areas are oleophilic and will accept oil-based inks but will not water
wet. In contrast, the conditioned anodic oxide has a surface energy and can accept
either water or ink, however, when wet it will not accept ink. In conventional practice,
the roughening stage is critical for print quality and requires uniform topographies
with surface features in the range of 0.01 - 4 µm. The actual range employed for any
particular plate depends predominantly on the quality of paper and required print
finish. It is common practice, when very long print runs are required, to bake the
plate (after developing) to above 200°C. This treatment enhances the interaction between
organic and oxide layers.
[0003] The most common method of achieving the high standard of roughening required for
lithographic plates is to electrochemically treat the surface. However, the process
has several limitations. Specifically, it can only be run at low speeds and it requires
very high quantities of electrical power and the use of specialist materials. Production
of these materials demands special and costly practices in order to ensure the high
quality of the final product. Also, expensive waste treatment plant is required to
treat the waste chemicals from anodising and graining aluminum.
[0004] The usual practice is then to anodise the roughened surface, in order to provide
an anodic oxide coating having suitable water-wetting ink-wetting properties. Like
the roughening process, the anodising process is relatively slow and expensive.
[0005] It is known to prepare a lithographic printing plate by applying to a substrate a
suspension or sol of preformed particles, and removing the liquid to leave a coating
comprising the particles. The particles may be bound together by means of a polymer
or by partial sintering, but organic polymers may affect the hydrophilic lipophilic
balance of the surface while partial sintering may require heating to such high temperatures
as to damage the substrate.
[0006] WO 91/12140 (Alcan International Limited) describes a lithographic plate comprising
a substrate carrying an oxide layer derived from a Type A sol. The substrate may be
metal, e.g. aluminum or steel, and may be in a mill finish state or grained or otherwise
profiled. The sol may include an inorganic passenger powder which may impart a desired
topography to the coating layer.
[0007] US 3,971,660 describes a lithographic plate comprising a support having a hydrophilic
surface comprising the homogeneous reaction product of hydrolysed polyvinyl acetate
and hydrolysed tetraethyl orthosilicate.
[0008] US 3,608,489 describes a lithographic plate comprising a support coated with a reaction
product of a water soluble urea- or melamineformaldehyde resin and a water soluble
colloid containing free acids groups. Said coating can contain titanium dioxide or
silica.
[0009] US 3,298,852 describes a lithographic plate comprising a support which is treated
with a solution containing polyacrylic acid.
[0010] JP 61/63 497 describes a lithographic plate comprising a support coated with a mixture
of e.g. styrene-maleic acid copolymer and silicate.
[0011] US 3,912,548 describes contacting a metal surface with an aqueous composition consisting
of a soluble zirconium compound and a polymeric materiale.g. polyacrilic acid.
[0012] JP 63/54287 describes a lithographic plate comprising an image receiving layer comprising
inorganic pigment containing alumina and a water soluble binder.
[0013] JP 62/60695 describes a lithographic plate including silicaalumina colloidal pigment
and a hydrophilic binder e.g. polyacrylate.
[0014] US 4,046,946 describes a lithographic printing surface wherein said surface comprises
a coating of colloidal silica and insolubilized hydrophilic polymer. Polycarboxy organic
polymers are not mentioned herein.
[0015] US 3,922,441 describes a lithographic printing plate comprising a lithographic printing
surface, said surface comprising a coating of colloidal silica and insolubilized hydrophilic
polymer. Polycarboxy organic polymers are not mentioned herein.
[0016] DE 1,210,437 describes a lithographic printing plate which comprises a dried hydrophilic,
in water insoluble layer consisting of polyacrilic acid resin and zinc oxide.
3. Summary of the invention.
[0017] It is an object of the present invention to provide a lithographic support having
excellent printing characteristics.
[0018] Further objects of the present invention will become clear from the description hereafter.
[0019] In one aspect, the invention provides a lithographic plate support containing a substrate
and a coating thereon which comprises a polycarboxy organic polymeric material characterized
in that the thickness of said coating is at least 30 nm.
[0020] In another aspect, the invention provides a lithographic plate support comprising
a substrate and a coating thereon derived from an aqueous composition comprising an
inorganic sol or metal salt solution and a polycarboxy organic polymeric material.
[0021] In another aspect, the invention provides a lithographic plate support comprising
a substrate and a coating thereon derived from a coating composition consisting of
basic units which are polynuclear ions selected from the group Al(III) Fe(III), Zr(IV)
Th(IV) Ce(IV) Ti(IV) forming an inorganic polymer.
[0022] In another aspect, the invention provides a lithographic plate comprising a support
as defined and an image-forming or a radiation or photosensitive layer thereon.
[0023] In another aspect of the invention, the lithographic plate is comprising a support
wherein a radiation or photosensitive layer thereon is image-wise exposed, developed
in an aqueous developer solution, rinsed with water and baked at a temperature between
100 °C and 230 °C for a period of 40 minutes to 5 minutes.
4. Detailed description of the invention.
[0024] In some aspects of the invention, an essential component of the coating on the substrate
is a polycarboxy organic polymeric material. Examples of polycarboxy organic polymeric
materials include polyacrylic acid, polymethacrylic acid, polyethylacrylic acid, polydimethylaminoethylene
acrylic acid and also co- and terpolymers of these monomeric constituents. These materials
are typically soluble, or at least readily emulsifiable, in water.
[0025] The coating applied to the substrate constitutes a key feature of one aspect of the
invention. The coating comprises a polycarboxy organic polymeric material and preferably
an inorganic sol or metal salt solution more preferably a hydrous oxide sol. Aqueous
sols can be classified in three categories, Type A, Type B and Type C.
[0026] Type A sols consist of basic units which are polynuclear ions which form an 'inorganic
polymer' and are formed by hydrolysis and polymerisation of monomeric cations. The
molecular weight of the polynuclear cations will depend on the degree of hydrolysis
but these sols normally have an anion to metal ratio of approximately 1:1. The polymeric
species are not large enough to scatter light efficiently, so the sol and the resultant
gel are optically clear. The gel has a high density, low porosity and the X-ray diffraction
pattern consists of very broad bands. See J. D. F. Ramsay "Neutron and Light Scattering
Studies of Aqueous Solutions of Polynuclear Ions. Water and Aqueous Solutions", 207-218
1986 (ed G.W. Neilson and J. E. Enderby; Bristol. Adam Hilger). Type A sols may be
formed from the polynuclear ions listed in this paper including those containing Al
(III) Fe (III) Zr(IV) Th(IV): for example: Al
13O
4(OH)
24 (H
2O)
127+.
[0027] Type B sols consist of basic units or particles with a definite shape, e.g. spherical,
rod or plate-like, and which are amorphous or microcrystalline. The sol is formed
by extensive hydrolysis of a salt and has a low anion to metal atom ratio of approximately
0.3:1. The sols can also be prepared by peptization of fresh precipitates. The colloidal
units are not aggregated and the sol and the resultant gel may both be clear. Type
B sols include Al(III) Zr(IV) Ce(IV) Ti(IV) Fe(III). Preparation of Type B Al(III)
sols is described in GB 1.174.648. Preparation of Ce Type B sol is described in GB
1.342.893. Type B alumina sols are available commercially.
[0028] In the type C sol the basic colloidal units are aggregated. They are crystalline
and the gels formed by removal of water have a low density. These sols scatter light
and are therefore opaque. The sols formed from ultrafine powders prepared by vapour
phase techniques, i.e. flame hydrolysed powders, belong to this category.
[0029] Type A and B sols when dehydrated yield gels which are >45 % of the theoretical density
of the oxide. The gels derived from a type C sol are porous and have a density of
<45 % of the theoretical density of the oxide.
[0030] The inorganic sol for use in this invention is preferably a hydrous oxide sol, e.g.
a hydrous metal oxide sol, that is to say a Type A sol. Examples are zirconia sols,
ceria sols, titania sols, hafnia sols, alumina sols, and iron oxyhydroxide sols. Silica
sols exemplify non-metal oxide sols.
[0031] Zircona Type A sols are readily formed by peptising basic zirconium carbonate in
mineral acid. The constitution of zirconia sols when the associated anion is nitrate
or bromide or chloride is discussed in a UKAEA Research Group Report, reference AERE
- R5257 (1966) by J. L. Woodhead and J. M. Fletcher. Zirconia sols contain extensively
hydrolysed inorganic polymers with a primary particle size of less than 10 nm. The
polymer is thought to be built up of hydrated oxyhydroxide species of zirconium. When
nitric acid is used, the species is believed to have the formula:
[Zr
4(OH))
12(NO
3)
2(H
2O)
4]
n (NO
3)
2n.2nH
2O,
where n is thought to be approximately one in dilute sols and greater than one at
higher concentrations.
[0032] MEL Chemicals sells Type A sols based on ammonium zirconyl carbonate under the Trade
Marks AZC and BACOTE 20, the latter including a tartaric acid stabiliser.
[0033] Alumina type A sols may be prepared by denitration of an aqueous aluminum nitrate
solution using an organic water-immiscible amine such as that sold under the Trade
Mark Primene JMT.
[0034] Type A sols can also be formed by controlled hydrolysis of metal alkoxides. The alkoxide
is provided in solution in an organic solvent, and a controlled amount of water added
to form polynuclear cations. The same technique is available for forming type A silica
sols from organic solutions of alkoxysilanes. However, this route is unsatisfactory;
organic groups may need to be removed from the coating; organic solutions are a fire
hazard. The Type A sols used in this invention are preferably derived from inorganic
precursors (including carbonates).
[0035] On gelling Type A sols, the polynuclear cations polymerise by a chemical reaction
to form a crosslinked inorganic network. By contrast on gelling type B or type C sols,
the sol particles merely aggregate or physically fuse together. As a result, coatings
formed from type A sols are more coherent than those formed from type B or type C
sols, and without the need to cure at temperatures high enough to sinter the particles.
[0036] Ceria and titania and other hydrous metal oxide Type A sols may be formed by peptising
the corresponding hydrated metal oxide with a mineral acid.
[0037] The nature of the substrate is not critical. Substrates which are conventionally
used for lithographic plates may be used in this invention. The most preferable substrate
is an aluminum sheet, but other metals including steel are used, as are plastics sheet,
metallised plastics and even paper. Metal substrates may carry a continuous electroplated
coating, e.g. of nickel or chromium. The aluminum or steel or other substrate may
have a grained or profiled surface, but it is an advantage of the invention that the
substrate may be used in a mill finished state or otherwise as supplied, without the
need for special surface profiling; a wide range of Al alloys is thus possible. For
example, the required lithographic plate support strength may be obtained by the use
of a thinner sheet of a higher alloyed composition.
[0038] An aqueous composition may be formed by combining a Type A hydrous oxide sol with
a polycarboxy organic polymeric material either in aqueous solution or emulsion. When
this aqueous composition is applied to a substrate and dried thereon to form a coating,
it is believed that the metal or other oxide of the sol acts to cross-link and thus
insolubilise the polycarboxy organic polymeric material. In a preferred example, the
polycarboxy organic polymeric meterial is polyacrylic acid, and the sol is a Type
A zirconia sol with the zircona acting to cross-link the polyacrylic acid through
the carboxyl groups. Cross-linking of the polycarboxy organic polymeric material reduces
the water sensitivity of the coating and permits increased print runs.
[0039] The polycarboxy organic polymeric material can be a homo- or copolymer, with one
or more repeating groups selected from the group consisting of acrylic, methacrylic,
itaconic, mesaconic and citraconic acid, further alkyl substituted acrylic acids with
alkyl radicals having 2 to 6 carbon atoms, half ester of α , β-unsaturated vinylidene
dicarboxylic acids having from 4 to 12 carbon atoms in the acid moiety, the alcanol
groups being selected from linear and branched saturated and unsaturated hydrocarbons
having 1 to 20 carbon atoms, and dialkylamino alkyl acrylic acid having from 6 to
20 carbon atoms.
[0040] In these coating compositions, and in coatings formed from them, ZrO
2 or other metal oxides derived from the sol and polyacrylic acid or other polycarboxy
organic polymeric material, are preferably present in proportions by weight in the
range 99.5/0.5 to 0.5/99.5, particularly 20:1 to 1:20. As the examples below show,
addition of as little as 1 % of polyacrylic acid to 99 % of sol generates a noticeable
improvement; while at the other end of the range, polyacrylic acid has useful properties
as a coating, even in the complete absence of any sol or metal salt solution. It may
be convenient to gel the sol, either before or after application of the aqueous composition
to form a coating on the substrate. Known chemical techniques for gelling Type A sols
can be used.
[0041] The aqueous composition may also contain a powder which can be used to give the coating
on the substrate a desired surface topography.
[0042] When used, the powder is preferably an inert metal oxide such as silica, zirconia,
titania or alumina. This may be a type C sol, or a powder produced by comminution,
for example. Powder loadings of 1 to 300 gl
-1, preferably 5-150 gl
-1, more particularly 10-75 gl
-1 are appropriate. The powder may have an average particle size below 10 µm, preferably
below 5 µm, e.g. in the range 3-500 nm, and is preferably of substantially uniform
particle size. When a fluid brings about gelation of the sol, the powder becomes incorporated
in the layer on the substrate surface.
[0043] However, the use of particulate material can give rise to difficulties, and it has
been found in general not necessary in this invention. This finding is rather surprising.
Conventional wisdom has it that a lithographic support needs to be rough in order
to bond firmly an overlying light-sensitive layer of the lithographic plate. With
the coatings of this invention, such roughness is in general not necessary.
[0044] The zirconia sol/polyacrylic acid system is not in itself new, for it has been widely
described for coating metal and other substrates in order to improve their adhesion
to subsequently applied organic layers such as paint, varnish and adhesive. One such
publication is U.S. patent 3,912,548 (Faigen, 1975). But the properties required of
an adhesion-promoting coating are quite different from those required for a lithographic
support coating. In that aspect the thickness of the coating containing the zirconia
sol/polyacrylic acid system has never been defined. The advantageous print properties
demonstrated in the examples below could not have been predicted from the known adhesion-promoting
properties of such coatings in the prior art.
[0045] Based on the above, it was considered plausible that other adhesion-promoting coating
compositions described in the literature might also have useful properties as coatings
for lithographic supports. For example, four commercially available aqueous formulations
are marketed as adhesion-promoting compositions. These are Accomet C (chrome VI/chrome
III based), Alodine 1453 (hydrofluoric acid), Alodine NR779 (titania based) and NR62707R
(chrome III based). Lithographic supports carrying sub-micron coatings of these and
similar materials are also envisaged in accordance with the present invention.
The surface to which the coating is to be applied may be cleaned by conventional means
appropriate to the substrate concerned. For aluminum this may be an acid or alkaline
cleaning treatment, using commercially available chemicals such as those sold by ICI
under the Trade Marks Ridolene 124 and 124E. Alternatively, the metal surface may
be pretreated to form thereon an artificially applied oxide layer. Such treatments
include acid etching (Forest Product Laboratories) and anodising treatment with sulphuric,
chromic or phosphoric acid. However, these pretreatments are quite expensive, and
are preferably omitted as unnecessary for lithographic supports according to this
invention.
[0046] The composition may be applied to the substrate surface (optionally carrying a profiled
surface) by any convenient technique, such as spin coating, immersion, flow or roller
coating, brushing, or by spraying. For aluminum strip, roller coating is likely to
be an attractive option. The formulation may need to be adjusted to provide a convenient
viscosity for application by the desired method. After application and drying, the
coating on the surface may be cured. Curing temperatures are from ambient up to the
decomposition temperature of the hydrophilic organic polymeric material, usually (though
not always) below those required to fully sinter the particles, and are preferably
in the range 50 to 400 °C at which the substrate is stable, more preferably in the
range 100 °C to 350 °C. Removal of water takes place progressively and is still not
complete at 400 °C.
[0047] The substrate surface preferably carries the coating at a thickness of at least 30
nm, preferably of at least 50 nm and most preferably of at least 75 nm. The maximum
thickness of the coating is not so important but is preferably less than 4 µm, more
preferably less than 2.5 µm, most preferably less than 1 µm. If more pronounced surface
texture is required, thicker coatings, e.g. of up to 5 gm
-2 may be preferred and passenger powders with average particle sizes up to 1 micron
or even up to 10 microns may be used. The invention envisages as an additional method
step the application to the coating layer of one or more subsequent layers, such as
are conventional in lithography.
[0048] A lithographic plate may carry an image-forming layer, or, alternatively a radiation-sensitive
or photosensitive layer, respectively, overlying the coated substrate support. Photosensitive
image-forming layers are well known in the art. They may be applied by the manufacturer
before distribution; or by the user by a wipe-on technique before use. The lithographic
plate is exposed to light and then developed in order to obtain a printing plate.
Preferably said printing plate is after the development subjected to a baking step.
Said baking can proceed at temperatures from 100 °C to 250 °C for a time of 40 minutes
to 1 minute. Depending on the chemistry of the photosensitive layer, either that portion
which has been exposed to light, or, alternatively that portion which has not been
exposed to light, may be removed.
[0049] A lithographic support is required to firmly bond that portion of the image-bearing
layer that is to be present during printing; but to readily release that portion of
the image layer that is not present during printing. As described in the examples
below, printing trials have demonstrated that lithographic plates according to the
invention have excellent properties in this respect. The lithographic plates used
in the examples do not have the grained surface conventionally present on aluminum
lithographic plates, and this may be an advantage in permitting better print definition.
EXAMPLE 1 (according to the invention)
Sol-gel Formulation
[0050] 4.2 g of a 25 wt% solution (1.05 g PAA equivalent) of polyacrylic acid (Trade name
Acumer 1510 from Rohm & Haas) was added to 100 g of water, and stirred. 5.2 g of a
20 wt% solution (1.04 g ZrO
2 equivalent) of ammonium zirconium carbonate (Trade name Bacote 20) was added, and
the mixture stirred to produce the coating solution. The preparation can be scaled-up
to produce larger quantities; ten litres of solution has been produced in a single
batch for trials.
Metal cleaning
[0051] Three methods of cleaning lithographic sheet prior to coating have been used; caustic,
phosphoric acid and sulphuric acid. A preferred method is caustic cleaning (followed
by a nitric acid desmut). A technical benefit may be obtained by cleaning in phosphoric
acid. Zirconium species in solution are known to bind strongly with phosphate groups,
thus the phosphoric acid clean (which leaves residual phosphate groups on the cleaned
surface) may improve coat adhesion and abrasion resistance. Sulphuric acid was used
in a trial to assess large scale production methods.
1. Caustic cleaning
Caustic clean/etch
[0052] A solution of 20 gl
-1 NaoH at 60 °C - the plates are immersed for 60 seconds, which exceeds the required
cleaning time, but the surface etching provides a matt finish which may be a property
desired by the printers. The plates are rinsed with water.
Nitric acid desmut
[0053] A solution of 12 gl
-1 HNO
3 at room temperature - the plates are immersed for 60 seconds, which again exceeds
the "normal" desmut requirements. The additonal cleaning time increases the quantity
of intermetallics on the metal surface, thus the desmut time is increased to ensure
adequate removal. The plates are rinsed with water, and allowed to air dry prior to
coating.
2. Phosphoric Acid Cleaning
[0054] A solution of 20 wt/vol% (i.e. 20 g of concentrated H
3PO
4 is diluted to a total volume of 100 ml) at 90°C. The plates are immersed for 60 seconds,
then rinsed with water and allowed to air dry prior to coating.
3. Sulphuric/hydrofluoric Acid Cleaning
[0055] During a line trial to assess the feasibility of coating with zirconia:polyacrylic
acid on a large scale, a coil of aluminum was cleaned in a continuous web. The metal
passed through cleaning baths containing sulphuric acid (1.1 wt%) and hydrofluoric
acid (80 ppm). The bath temperature was 70°C and immersion time was 12 s.
Coating and Curing
[0056] Samples produced for coating optimisation and print trials are produced by spin coating,
but it is envisaged that full-scale production will be achieved by roller coating
a coil of aluminum. The coating solution described above, unlike some commercial pretreatment
solutions, does not contain any aggressive chemical reagents such as hydrofluoric
acid, which provide a degree of cleaning. It is therefore important to coat the plates
as soon as possible after cleaning. The coating thickness is tailored by controlling
the solution concentration and the spin speed. The coating thickness has not been
fully optimised, but it is known that the thickness used in pretreating the metal
(typically <25 nm) provide insufficient abrasion resistance to use as lithographic
plates. Three coating thicknesses (75-150 nm) have been submitted for full print evaluation.
The plates are spun at a pre-defined speed (depositing a known film thickness), and
the coating solution is applied from the centre of the plate, moving outwards to the
edges. The plate is spun for a further 60 seconds after the solution has been applied.
The plates are stored flat, and allowed to air dry. The plates are then inserted into
a preheated oven (180°C) for 60 seconds, and allowed to cool.
[0057] Light-sensitive coatings are then applied (these can be either positive or negative
coatings) by spin coating, and the coating is image-wise cured by exposing through
a mask and developed. This produces an image on the plate; the image area is ink-wetted,
and the non-image area (the sol-gel film) is water-wetted.
[0058] Plates produced by this additive graining technique have been evaluated in print
trials, but these have been limited in run length to 30,000 impressions. The results
have been compared with the performance of "standard" anodised lithographic plate.
The results are as follows:
- Light sensitivity - better than standard
- Light sensitive coating - better than standard
- Water consumption - better than standard
- Run-up procedure - better than standard
- Contrast after developing - better than standard
- Screen reproduction - ok
- Film edges - ok
- Contrast after exposing - ok
[0059] The subjective comments and judgements from print finishing plants have been very
favourable. When the trials were terminated after 30,000 impressions, the general
print quality of all the plates tested was still excellent.
[0060] The lithographic plates bearing a photosensitive layer have been image-wise exposed,
developed in an aqueous developer solution, rinsed with water and baked at a temperature
between 100°C and 230°C for a time of 40 minutes to 5 minutes. Such treated plates
deliver more than 200,000 prints with excellent printing quality. The exposed and
developed plates were baked, for example, at a temperature of 230°C for 5 minutes,
at a temperature of 150°C for 10 minutes or at a temperature of 120°C for 30 minutes.
In each case, the temperature should be equal to or higher than 100°C.
EXAMPLE 2 (according to the invention)
[0061] Lithographic plates were prepared in an identical way as in example 1 but without
inserting the plates into a preheated oven. 120,000 prints were obtained with excellent
printing quality before the end of the run.
[0062] When said printing plates were not baked at a temperature between 100°C and 230°C
for a time of 40 minutes to 5 minutes 100,000 prints were obtained with excellent
printing quality before the end of the run.
[0063] When said printing plates were prepared in an identical way as in example 1 but without
baking them
at a temperature between 100°C and 230°C for a time of 40 minutes to 5 minutes 150,000
prints were obtained with excellent printing quality before the end of the run.
EXAMPLE 3 (comparison)
[0064] A sheet of an aluminum sample as delivered from the supplier, without any further
treatment (=as rolled) had been coated with a light sensitive coating (as quoted in
EP-A-292801, page 6, lines 31-33) and after image-wise irradiation and development
put onto a printing press. In the beginning it gave satisfactory results, but after
only 300 impressions the light sensitive coating (the image areas) flaked off and
the prints were absolutely unacceptable.
EXAMPLE 4 (according to the invention)
[0065] A sheet of an aluminum sample as delivered from the supplier, without any further
treatment (=as rolled) had been coated with a mixture of Alodine NR779 (a composition
comprising titanium fluorides, fluoric acid and phosphoric acid and manufactured by
Henkel) with an addition of 1 % by weight of polyacrylic acid to a dry thickness of
about 100 nm. Thereon was coated a light sensitive coating (as quoted in EP-A-292801,
page 6, lines 31-33) and after image-wise irradiation and development the obtained
lithographic plate was put onto a printing press. From the beginning it gave satisfactory
results, and the quality of the impressions was good until a length of run of 90000
had been performed.
EXAMPLE 5 (according to the invention)
[0066] A sheet of an aluminum sample as delivered from the supplier, without any further
treatment (=as rolled) had been coated with polyacrylic acid to a dry thickness of
about 100 nm. Thereon was coated a light sensitive coating (as quoted in EP-A-292801,
page 6, lines 31-33) and after image-wise irradiation and development the obtained
lithographic plate was put onto a printing press. From the beginning it gave satisfactory
results, and the quality of the impressions was good until a length of run of 30000
had been performed.
1. A lithographic plate support containing a substrate and a coating thereon which comprises
a polycarboxy organic polymeric material characterized in that the thickness of said
coating is at least 30 nm.
2. A lithographic plate support comprising a substrate and a coating thereon derived
from an aqueous composition comprising an inorganic sol or metal salt solution and
a polycarboxy organic polymeric material.
3. A lithographic plate according to claim 2, wherein the metal salt or the oxide of
the inorganic sol within the aqueous composition are capable of cross-linking and
making insoluble the polycarboxy organic polymeric material.
4. A lithographic plate support according to claim 2, wherein the inorganic sol is a
Type A sol consisting of basic units which are polynuclear ions selected from the
group Al(III) Fe(III) Zr(IV) Th(IV) Ce (IV) Ti(IV) forming an inorganic polymer.
5. A lithographic plate support according to any of claims 1 to 4, wherein the polycarboxy
organic polymeric material is selected from the group consisting of polyacrylic acid,
polymethacrylic acid, polyethylacrylic acid, polydimethylaminoethylene acrylic acid
and co- and terpolymers of the monomeric constituents.
6. A lithographic plate support according to claim 5, wherein the polycarboxy organic
polymeric material is polyacrylic acid.
7. A lithographic plate support according to any of claims 1 to 4, wherein the polycarboxy
organic polymeric material is a polymerisate of acrylamidoisobutylene phosphonic acid
or a copolymerisate of acrylamidoisobutylene phosphonic acid and acrylic amide.
8. A lithographic support according to claim 4, wherein the Type A sol is selected from
the group consisting of zirconia, ceria, titania, hafnia, alumina, iron oxyhydroxide
and vanadium sols.
9. A lithographic support as claimed in claim 4, wherein the Type A sol is a zirconia
sol and the polycarboxy organic polymeric materials is polyacrylic acid.
10. A lithographic plate support according to claim 9, wherein ZrO2 of the zirconia sol and polyacrylic acid are present in proportions by weight in
the range of 20:1 to 1:20.
11. A lithographic plate support according to any of claims 1 to 10, wherein the substrate
is of aluminum.
12. A lithographic plate support according to any of claims 1 to 11 comprising a substrate
and a coating thereon derived from a coating composition selected from a group consisting
of the following chemical constituents: chromic acid (Cr(VI)), amorphous silica, chromium
(III) compounds, hydrofluoric acid, propylene glycol ether, chromium(III) compounds
and hydrofluoric acid, titanium oxide.
13. A lithographic plate support according to any of claims 1 to 12, wherein the coating
is present at a thickness of at least 50nm.
14. A lithographic plate comprising a support as claimed in any one of claims 1 to 13,
and an image-forming or a radiation or photosensitive layer thereon.
15. A lithographic plate according to any of claims 1 to 14, wherein a radiation or photosensitive
layer thereon is image-wise exposed, developed in an aqueous developer solution, rinsed
with water and baked at a temperature between 100°C and 230°C for a time of 40 minutes
to 5 minutes.
16. A lithographic plate according to claim 15, wherein the exposed and developed plate
is baked at a temperature of 230°C for 5 minutes.
17. A lithographic plate according to claim 15, wherein the exposed and developed plate
is baked at a temperature of 150°C for 10 minutes.
18. A lithographic plate according to claim 15, wherein the exposed and developed plate
is baked at a temperature of 120°C for 30 minutes.