[0001] The invention relates to a tube construction with adjoining layers of tubes.
[0002] A construction of this type is disclosed in WO-A 92/10396. This known construction
forms an outer hull fitted onto the main hull of a vessel. The tubes can be filled
with liquid or gas.
[0003] A first objective of the invention is so to increase the strength of such a tube
construction with adjoining layers of tubes that in the event of a collision or crash
the damage will be limited as far as possible and tearing will be prevented.
[0004] According to the invention, the tube construction is to this end characterised in
that some of the tubes extend essentially perpendicularly with respect to the other
tubes.
[0005] In the event of a collision, some of the tubes will be crushed flat and the other
tubes subjected to buckling. This combination of crushing flat and buckling leads
to a situation where the membrane stresses generated in the outer skin of the construction
are such that the material of the skin displays relatively extensive stretch before
tearing could occur. The collision damage is restricted to a minimum. In many cases,
leakage is prevented.
[0006] A construction produced according to the invention can be manufactured exceptionally
efficiently and inexpensively if the tubes are formed by fixing plate sections to
one another or clamping them against one another, some of the plate sections (X direction)
being rotated through 90° with respect to the other plate sections (Y direction).
[0007] When used for a ship's shell or tank wall, a smooth covering skin can be applied
to a plate section on at least one side of the tube construction.
[0008] So as to be able to absorb even more energy in the event of a collision, the tubes
can be filled, for example with rock wool or foam.
[0009] The construction made up of plate sections is also outstandingly suitable for a heat
exchanger.
[0010] A large number of combinations are possible with regard to the tubes running in the
X direction and in the Y direction. For instance, it is possible for pairs of adjoining
plate sections with tubes in the X direction to alternate with pairs of adjoining
plate sections with tubes in the Y direction.
[0011] It is also possible for the construction to consist of, in succession, a tube extending
in the X direction, a tube extending in the Y direction, two tubes extending in the
X direction, a tube extending in the Y direction and a tube extending in the X direction.
[0012] Another advantageous construction for the double-skin hull of a ship is characterised
in that said construction consists of, in succession, two tubes extending in the X
direction, two tubes extending in the Y direction and two tubes extending in the X
direction.
[0013] The construction according to the invention is outstandingly suitable for manufacture
from a plastic composite. Other materials are metal, wood and bamboo. The advantage
of plastic composite is that this material is corrosion-resistant when glued. Steel
has the disadvantage that crack corrosion can occur at the location of point welds.
[0014] If the open or closed tubes are filled with a lightweight foam or other lightweight
material, buoyancy can essentially be maintained under all circumstances. Leaving
the tubes open changes the useful volume hardly at all. If use is made of closed tubes,
the buoyancy is largely retained should a leak in the outer skin nevertheless occur
in the event of a collision.
[0015] The invention will now be explained in more detail with reference to the figures.
[0016] Figure 1 shows part of the double-skin bottom and double-skin side shell of a vessel
during a collision test.
[0017] Figure 2 shows a perspective view of part of a particular embodiment of a tube construction
according to the invention.
[0018] Figure 3 shows a perspective view of a ship's shell consisting of sections.
[0019] Figure 4 shows a perspective view of a tube construction which can be compared with
the tube construction in Figure 3 but is more extensive and can be used, inter alia,
as a heat exchanger.
[0020] Figures 5 and 6 show two other possible embodiments of a construction consisting
of sections.
[0021] In Figure 1 the face of a training wall is indicated by 1. This sloping line can
also be considered to be the line along which the force of any collision takes effect.
[0022] The double-skin shell of the vessel subjected to the collision is subdivided into
chambers by bulkheads. One of these chambers is chamber 2, which comes into contact
with the face 1 of the training wall. The chamber 2 is filled with tubes 3a and 3b.
The direction of orientation of the tubes 3a is perpendicular to the outer skin of
the double-skin side shell of the vessel, whilst the direction of orientation of the
tubes 3b is parallel to the outer skin. The tubes 3a are subjected to buckling under
the force of a collision and the tubes 3b are crushed flat under the force of a collision.
The result of the collision is that a large part of the collision energy is absorbed
by the buckling of the tubes 3a and the crushing flat of the tubes 3b and that, as
a result, the membrane stresses generated in the outer skin of the chamber 2 are such
that the material of the skin displays extensive stretch before tearing would take
place. The collision damage is restricted to a minimum. Leakage is less likely to
occur.
[0023] The tubes can have a cross-section other than a circular cross-section, such as a
hexagonal or oval cross-section. In the case of a hexagonal cross-section, the tubes
can form a honeycomb structure. This results in substantial reinforcement of the ship's
shell or the tank wall.
[0024] If the chamber 2, in which the tubes 3a and 3b are arranged, has to provide buoyancy,
the tubes will be closed. In the event of a leak in the outer skin, the buoyancy of
the tubes in any event remains. If the tubes are filled with lightweight foam, the
buoyancy can be maintained without the tubes having to be closed. By filling the tubes
with mineral wool even more energy can be absorbed in the event of a collision.
[0025] If the chamber has to be used as a tank (ballast tank, fuel tank or transport tank),
the tubes 3a and 3b will be open.
[0026] The tubes can be fixed or stacked separately on top of one another.
[0027] Figure 2 shows an embodiment in which the double-skin ship's side shell and ship's
bottom is filled with or consists of tubes with a square cross-section which are joined
to one another and are optionally filled with foam. The outer skin is indicated by
5. The inner skin consists of wall sections of the tubes 4. The tubes 4 which follow
one another in the vertical direction extend perpendicularly to one another.
[0028] The embodiment according to Figure 3 differs from those according to Figures 1 and
2 in that the ship's side shell or bottom is essentially made up of trapezium-shaped
plate sections 6, 7, 8 and 9 and a flat skin plate 10. The plates 6 and 9 have been
rotated through 90° with respect to the plates 7 and 8.
[0029] In the embodiment according to Figure 4, the tube construction is even more extensive,
a construction being produced which, apart from being resistant to tearing in the
event of a collision, can also be used as a heat exchanger. X, Y and Z denote the
various directions. Viewed in the Z direction, one or two tubes in the Y direction
alternate with one or two tubes in the X direction. Robust, virtually tear-resistant
shells or walls can, for example, be designated by the following X-Y codes:
XYXXYX, YXYYXY, YYXXYY and XXYYXX.
[0030] A surprising effect of the invention is that as a result of filling a hollow construction,
which may be subjected to collisions, with tubes perpendicular to one another, tearing
will not easily occur in the event of a collision.
[0031] In the event of fire in the vicinity of a shell or wall according to the invention,
cooling water could be fed through the shell or wall in the two directions perpendicular
to one another.
[0032] The shell or wall with tubes in two directions is outstandingly suitable for feeding
through cables.
[0033] A plastic composite can be an important material for the tubes.
1. Construction made up of tubes, intended in particular for a ship's shell or bulkhead,
a tank wall or partition, or the like, characterised in that some of the tubes extend
essentially perpendicularly with respect to the other tubes.
2. Tube construction according to Claim 1, characterised in that the tubes are formed
by fixing plate sections to one another or clamping them against one another, wherein
some of the plate sections (X direction) have been rotated through 90° with respect
to the other plate sections (Y direction).
3. Tube construction according to Claim 2, used in a ship's shell or tank wall, characterised
in that a smooth covering skin has been applied to a plate section on at least one
side of the tube construction.
4. Tube construction according to one of the preceding claims, characterised in that
at least some of the tubes are filled with rock wool or foam.
5. Tube construction according to one of the preceding claims, characterised in that
pairs of adjoining plate sections with tubes in the X direction alternate with pairs
of adjoining plate sections with tubes in the Y direction.
6. Tube construction according to one of Claims 1 to 4, characterised in that the construction
consists of, in succession, a tube extending in the X direction, a tube extending
in the Y direction, two tubes extending in the X direction, a tube extending in the
Y direction and a tube extending in the X direction.
7. Tube construction according to one of Claims 1 to 4, characterised in that the construction
consists of, in succession, two tubes extending in the X direction, two tubes extending
in the Y direction and two tubes extending in the X direction.
8. Tube construction according to one of Claims 5 to 7, characterised in that the said
construction is used for a heat exchanger.
9. Tube construction according to one of the preceding claims, characterised in that
the tubes are made of a plastic composite.