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(11) | EP 0 800 911 A1 |
| (12) | EUROPEAN PATENT APPLICATION |
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| (54) | Tool for automatically forming, on thermoplastic pipes, bellings of considerable longitudinal extension |
| (57) The invention relates to a tool for automatically forming, on thermoplastic pipes,
bellings of considerable longitudinal extension for sealingly joining pipes subject
to high stresses, comprising a special mandrel (1) on which there is axially inserted
the heated end (21) of the thermoplastic pipe (2) which is plastically deformed in
the region of a shaped portion (11) of the mandrel designed to form the annular seat
(22) for the sealing gasket of the pipe (2) and comprising, in combination, two annular
chambers (3 and 4), one acting with a pressurized fluid from the outside towards the
inside of the pipe and towards the underlying shaped portion (11), so as to form an
extremely precise annular seat (22), and the other one acting with a pressurized fluid
from the inside of the pipe towards the outside, for the formation of a belling of
any length downstream of the annular seat, the adoption of the two chambers allowing
the use of a mandrel preventing collapse of the heated end of the pipe during insertion
of the latter onto the mandrel itself. |
[0001] The invention relates to a tool for automatically forming, on thermoplastic pipes, bellings of considerable longitudinal extension for sealingly joining pipes subject to high axial stresses. It comprises a mandrel on which there is axially superimposed, by means of sliding, the heated end of a thermoplastic pipe which is deformed plastically in the region of a shaped portion of the mandrel designed to define an annular seat for a sealing gasket of the pipe itself.
[0002] Tools are known for forming bellings on pipes made of thermoplastic material which comprise an internal annular seat designed to receive a ring or sealing gasket in the joint between two consecutive pipes, as well as a flaring or bell, located downstream of the said annular seat, designed to receive the end of the pipe connected to the pipe provided with the belling as described.
[0003] Within the range of such tools there are those which comprise a pressurized-air chamber which acts from the outside of the pipe so as to form both the annular seat and the bell, or so as to form the entire belling. In this case the mandrel is provided with a shaped portion in relief, consisting of a ring of segments which can be expanded and retracted radially and which are designed to form the internal annular seat for the seal of the thermoplastic pipe which, at its front end, abuts against a heading flange surrounding there the mandrel itself. The mandrel also has, downstream of the aforementioned shaped portion, a radial flaring which is designed to form the base of the belling and connect it to the remainder of the pipe, which is of nominal diameter. In these cases, therefore, the preheated end of the pipe must first be expanded radially along the radial flaring of the mandrel and must then be expanded more extensively in the region of the expandable shaped portion. The latter is then retracted, allowing removal of the pipe formed with its complete belling, obviously following cooling of the thermoformed part. These bellings are particularly precise and have minimum tolerances even along the annular seat, even though the movement of mechanical parts occurs there, since this tool involves the action of a pressure which acts from the outside of the pipe towards a precise internal shaped portion, thereby ensuring perfect calibration internally. This obviously results in equally precise as well as stable and efficient positioning of the sealing gasket or ring of the belling.
[0004] However, there exists a significant drawback, due to the risk of the preheated pipe collapsing in the region of the zone where it undergoes the preliminary expansion, during its insertion onto the mandrel. This risk of collapse is all the greater the longer the belling which one wishes to obtain. Consequently, there are precise limits as regards the length, which must be respected if damage to the belling is to be avoided.
[0005] In another known tool, on the other hand, a pressurized air chamber is provided, which acts from the inside, instead of from the outside of the pipe, so as to form the entire belling, including the annular seat. In this case there is provided a mandrel which is shaped with a slight flaring so as to form the base of the belling and determine the diameter of the end of the belling itself. The mandrel is also not provided with the expandable shaped portion which, in the preceding tool, was used to form the annular seat of the sealing ring. In this second tool the belling is in fact determined by the expansion of the preheated pipe section, against an external mould, against which the pressurized fluid acts. This outward expansion also takes place in order to form the annular seat for the seal. Basically, when the preheated pipe section is inserted onto the mandrel during the initial phase, it does not encounter any particular obstacles or opposing forces while it is superimposed, by means of sliding, onto a mandrel of this kind. Therefore, there is no risk of the pipe collapsing in this case. However, there is the obvious drawback due to the fact that the precision and the internal calibration of the belling is certainly not exceptional in such a case, since the mechanical abutment on the belling is located on the outside of the pipe and not, as in the preceding tool, inside the said pipe.
[0006] Therefore, with this second tool, it certainly would be possible to provide a belling which may be of any length, but not calibrated in a sufficiently precise manner as to guarantee subsequently the sealing action between successive pipes, especially if these joints were to be laid in sites which are subject to telluric movements or in any case are subject to intense axial deformations or stresses.
[0007] The object of the present invention is that of eliminating the drawbacks which characterize the known tools in cases where bellings of considerable longitudinal extension must be formed.
[0008] The technical task of the invention is therefore that of providing a tool for forming bellings of considerable longitudinal extension which at the same time are extremely precise in terms of their internal calibration, so as to allow a perfect sealing action also when combined with bellings of any longitudinal extension. Moreover, the apparatus in question also allows automatic cooling of the belling using the same means provided for forming it.
[0009] The mechanical construction of a tool of this kind is also particularly simple and effective. These objects are achieved by the invention in question, as characterized in the accompanying claims.
[0010] Further characteristic features and advantages of the invention will emerge more clearly from the detailed description which follows, illustrated purely by way of a non-limiting example in the attached Figure 1 which shows the tool in question with some parts sectioned so that other parts can be seen more clearly.
[0011] With reference to the accompanying drawing, the tool in question is provided with a mandrel (1) which has an elongated end (12) with a diameter corresponding to the nominal diameter of the pipe (2) to be shaped, and a shaped portion (11) of the type comprising a ring of segments which can be mechanically expanded and radially retracted. When the segments are in the expanded condition, as shown in the figure, they constitute the shaped portion (11) for forming the annular seat (22). When they are in the retracted condition, they allow the shaped pipe to be removed from the tool.
[0012] The said mandrel (1) is surrounded, in the region of its shank (14) and the shaped portion (11), by a first mechanical body (31) consisting of a heading flange (32) for the end section (23) of the pipe (2), while the remainder, in the region of the elongated end (12), is surrounded by a second mechanical body (41) consisting of two half-moulds (42). In the region of the first mechanical body (31) there is formed at least a first annular chamber (3) which is located exclusively around the shaped portion (11) and supplied with a pressurized fluid acting from the outside of the pipe (2) towards the shaped portion (11). On the other hand, in the region of the mechanical body (41) there is present a second annular chamber (4), which is therefore situated in succession with and upstream of the first chamber, it too being supplied with a pressurized fluid acting this time from the inside of the pipe (2) towards the external half-moulds (42). While the first annular chamber (3) is used in order to ensure precise internal calibration of the annular seat (22) of the seal, the second chamber (4) is intended to form the belling (5) upstream of the said annular seat and as far as the base (51) of the belling itself. It is obvious that the longitudinal limits of the belling in this case are not applicable, since the latter is formed by means of exclusively localized expansion in the region of the shaped portion (11) or in any case in the vicinity thereof, even when modest flarings (15) of the type shown in the figure are present. Basically, the expansion which the pipe (2) will be subject to is in any case limited to sections which are short and hence such as to avoid any risk of the pipe collapsing even in the case of very long bellings. It should also be noted that the flaring (15) would not be necessary in the embodiment shown in the figure, if the shaped portion (11) were to remain in the expanded condition while the pipe is gradually superimposed by means of sliding, in the region of the shaped portion (11) itself. Elimination of the flaring (15), where performed, will obviously result in a different slope for the shaped portion (11) on the side where the elongated end (12) is situated.
[0013] As can be noted, the flange (32) is associated with the mandrel by means of a seal (16) designed to ensure the sealing action on the side where the end section of the pipe (2) is situated and is movable in opposite directions (S1 and S2), axially with respect to the spindle. The half-moulds (42), on the other hand, are movable in the two opposite directions (S3 and S4), transversely with respect to the axis of the mandrel (1), so as to allow obviously removal of the belling once it has been formed. Each half-mould (42) has an internal cavity (8), preferably slightly flared towards the base (51) of the belling, which determines the geometric shape of the latter. This flaring would be useful for allowing freer oscillations of the connected pipe inside the belling (5).
[0014] Since the plastic deformation for formation of the belling must be followed by cooling of the belling itself, it is advantageous if the pressurized fluid used in the aforementioned chambers is in dynamic movement, passing continuously inside the chambers (3 and 4), while maintaining the desired pressure necessary for the plastic deformations to be obtained. In particular, the chamber (3) has inside it an inlet (33) and an outlet (34) for the pressurized fluid so that a pressurized fluid continuously flows inside the chamber (3). When said fluid is cooled, obviously there is efficient cooling inside the chamber itself and hence of the zone corresponding to the shaped portion (11) where the annular seat (22) of the belling is formed. The same is also valid for the chamber (4), where there is a corresponding inlet (43) and an outlet (44) with a localized path inside the mandrel (1 ).
[0015] The inlet for the pressurized fluid into the second chamber (4) is shown more clearly in the encircled detail of Figure 1: it can be noted that the pressurized fluid passes through in the region of a lip seal (7), located at the end of the elongated head (12), so as to increase its sealing action with the entry of the pressurized fluid. The fluid itself will pass though the narrow interstice formed between the elongated end (12) of the mandrel (1) and the external pipe, so as to then cause the said pipe to expand towards and against the internal cavities (8) of the moulds, as is clearly shown in the Figure. The discharge hole (44) may be formed at any point on the mandrel (1), provided that it is then led back towards the outside, ensuring a continuous cycle of dynamic movement of the fluid.
[0016] The chamber (3) is substantially delimited internally by the thermoplastic pipe and externally by the flange (32) which has, at the front, a seal (6) resting on the underlying pipe, in abutment with the half-moulds (42), so as to effectively oppose the pressurized fluid, obviously for the purposes of the sealing action. This seal (6) is preferably curved towards the inside of the chamber (3) and the half-moulds (42) are correspondingly shaped. Since it is in any case extremely important for the annular seat (22) to be formed as precisely as possible, a diffuser (35) is also provided, being designed to distribute the pressurized fluid in an optimum manner from the outside of the pipe towards the underlying shaped portion (11).
[0017] The chamber (4) is similarly delimited internally by the thermoplastic pipe and externally by the cavity (8). The sealing action is ensured by the lip seal (7) and, on the opposite side, by the pressure in the opposite direction present inside the said first chamber (3), which ensures prefect adherence of the pipe to the underlying mandrel (1).
[0018] When the belling thus described has been completed, actuator means (9) will be operated so as to displace, in the direction (S1), the flange (32), and similar actuator means (10) will be operated, in the opposite directions (S3 and S4), so as to open the half-moulds (42), while the segments forming the shaped portion (11) will be retracted radially, thus allowing the belling to be easily extracted from the tool thus described. Obviously, the actuator means (9) will act in the opposite direction (S2), when another pipe has been inserted, so as to isolate the chamber (3) and cooperate with the moulds (22), which have been closed beforehand in the direction opposite to the opening direction.
1. Tool for automatically forming, on thermoplastic pipes, belling of considerable longitudinal
extension for sealingly joining pipes subject to high stresses, comprising a mandrel
(1) on which there is axially superimposed, by means of sliding, the heated end (21)
of a thermoplastic pipe (2) which is deformed plastically in the region of a shaped
portion (11) of the mandrel (1), designed to define an annular seat (22) for a sealing
gasket of the pipe (2) itself, characterized in that it comprises, in combination:
- at least a first annular chamber (3), located exclusively around said shaped portion (11), in the region of a first mechanical body (31), and supplied with a pressurized fluid acting from the outside of the pipe (2) towards the underlying shaped portion (11), so as to ensure precise internal calibration of the annular seat (22) of the seal;
- at least one second annular chamber (4), located in succession with and upstream of the first chamber, in the region of a second mechanical body (41) positioned around the pipe (2), it too being supplied with a pressurized fluid acting from the inside of the pipe (2), for the formation of the belling (5) upstream of the said annular seat, as far the base (51) of the belling (5) itself, the longitudinal dimension of said second chamber (4) being directly related to the longitudinal extension of the belling (5) which one wishes to obtain.
2. Tool according to Claim 1, characterized in that said first mechanical body (31) is
a heading flange (32) for the end section (23) of the pipe (2), surrounding the mandrel
(1) and movable in the two opposite directions (S1, S2), axially with respect to the
mandrel itself, while said second mechanical body (41) comprises two half-moulds (42)
situated immediately downstream of the flange (32), around the pipe (2) and movable
in the two opposite directions (S3 and S4), transversly with respect to the axis of
the mandrel (1).
3. Tool according to Claim 1 or 2, characterized in that the mandrel (1) has, upstream
of its shaped portion (11), an elongated end (12), with a diameter corresponding to
the nominal diameter of the pipe (2), also designed to ensure directly the sealing
action of the second annular chamber (4) in the region of the part of the pipe (2)
which is not heated or of nominal diameter.
4. Tool according to Claim 1 or 2, characterized in that the pressurized fluid, inside
the said first and second annular chamber (3 and 4), is dynamically in movement, passing
continuously from respective inlets (33 and 43) to outlets (34 and 44) so as to ensure,
in addition to the belling (5) and the annular seat (22), also efficient cooling thereof.
5. Tool according to Claim 2, characterized in that the sealing action of the first chamber
(3) is obtained by means of a seal (6) resting on the outside of the pipe (2), in
abutment with the half-moulds (42), so as to effectively oppose the pressurized fluid.
6. Tool according to Claim 1, characterized in that the said first chamber (3) comprises
a diffuser (35) designed to distribute the pressurized fluid in an optimum manner.
7. Tool according to Claim 3, characterized in that the sealing action of the second
chamber (4) is obtained by means of a lip seal (7), located at the end of the elongated
head (12), so as to increase its sealing action with the entry of the pressurized
fluid, while, on the opposite side, the sealing action is ensured by the pressure
in the opposite direction present inside the said first chamber (3), which ensures
perfect adherence of the pipe to the underlying mandrel (1).
8. Tool according to Claim 2, characterized in that each half-mould (42) has an internal
cavity (8) which determines the geometric shape of the belling.
9. Tool according to Claim 5, characterized in that the seal (6) is curved towards the
inside of the first chamber (3) and the half-moulds (42) are correspondingly shaped,
in the region of the seal (6) itself.
10. Tool according to Claim 8, characterized in that the internal cavity (8) of each half-mould
is flared towards the base (51) of the belling.