BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] Present invention relates to an ink ribbon used in a print device for printing characters
and other images on a printing medium using a thermal head and based on inputted print
information.
2. Description of the Related Art
[0002] Conventionally, there has been known a device for preparing tape-shaped labels for
attaching to the spine of files and the like. For example, Japanese Laid-Open Patent
Application No. HEI-5-84994 describes a tape-shaped label producing device for printing
characters and marks, inputted using a keyboard, for example, onto a tape-shaped printing
medium using an ink ribbon and a thermal head. This type of label producing device
includes a keyboard, a display, and a thermal printing type printing mechanism. By
using this label producing device, characters and marks can be printed on printing
tapes, which serve as a printing media, in a variety of character sizes and fonts.
Examples of print tapes include tapes with widths of 6, 9, 12, 18, or 24 mm.
[0003] The tape-shaped labels produced by printing characters and texts in the above described
manner need not to be used as labels for the spines of files. The tape-shaped labels
are also appropriate for attaching to cassette tapes, video tapes, or to their cases.
Because these tape-shaped labels have a variety of applications, there has been a
demand for producing colorful labels, wherein a portion of the characters or text
character trains are printed in colors changed according to genre or recorded content
of the file or tape to which the label is attached.
SUMMARY OF THE INVENTION
[0004] The following two methods can be used to print characters and texts in a plurality
of colors. The first method will be referred to as multi-color printing and the second
method will be referred to as full-color printing, hereinafter.
[0005] In multi-color printing, the label producing device is configured so as to able to
both feed and rewind the print tape. A ribbon cassette housing the ink ribbon and
a separate tape cassette housing the print tape are configured so that the ribbon
cassette is detachably mountable in the tape cassette. Multi-color printing is performed
while exchanging different colored ribbon cassettes. However, the user must have a
ribbon cassette for each different color set to the text and characters to be printed,
when he or she sets a great number of colors to the text, he or she must purchase
all of the corresponding ribbon cassettes, which places a great burden on the user.
Otherwise, the user must limit the number of colors he sets to the text. Additionally,
when the user purchases a great number of ribbon cassettes and sets many different
colors to the text, he or she must exchange ribbon cassettes for each color to be
printed, which is very troublesome.
[0006] In full-color printing, each ink ribbon is serially divided into a plurality of regions,
each region being coated with ink in one of the three primary colors. Full-color printing
is performed by overlapping the three primary colors. Using this method, printing
can be performed in a plurality of colors using only the three primary colors. Moreover,
there is no need to exchange ink ribbon cassettes for each printing of a different
color. Therefore, this method is very easy and convenient.
[0007] As shown in Fig. 47, indication portions 314, 315, 316 are formed on the ink ribbon
for distinguishing which color is disposed in each region. Each indication portion
314 to 316 includes sensor marks, such as vertical lines having the same width. The
tape-shaped label producing device is provided with a transmission type photo sensor
for determining the ink color using the distinction portions 314 to 316. The type
of color of the corresponding region is determined by using the photosensor to count
the number of sensor marks, that is, the number of vertical lines.
[0008] However, when the number of colors increases greatly, the number of sensor marks
also increases, as does the region required for the distinction portion itself. This
generates a problem in that the overall printable region along the length of the ink
ribbon must be shortened to accommodate the larger distinction portion, which increases
running costs.
[0009] JP 63-222883 (A) discloses an ink ribbon according to the preamble of claim 1.
[0010] US-5009531 discloses a color ink ribbon including color recognition marks and ribbon
speed detection marks, which are used together to determine the identity of the subsequent
color portion. In JP-01101180 an ink film is described comprising first and second
markers for a determination of ink colors which is accomplished by measuring the length
of the corresponding markers. However, a detection of the end of the color ribbon
is not disclosed.
[0011] It is an object of the present invention to overcome the above-described problems
and to provide an ink ribbon serially coated with a plurality of different colored
inks, wherein the printable region of the ink ribbon is increased by reducing the
region required for the distinction portions, thereby reducing running costs of the
ink ribbon and of the ink ribbon cassette housing the ink ribbon.
[0012] This object is achieved by an ink ribbon according to claim 1, a ribbon cassette
according to claim 3, a combination of an ink ribbon cassette and a tape cassette
according to claim 6, and a combination of a tape-shaped label producing device and
an ink ribbon cassette according to claim 9.
[0013] Further developments of the invention are given in the subclaims.
[0014] In order to achieve the above-described object, in an ink ribbon according to the
present invention ink color is determined based on information obtained from a mark
common to all, and so unrelated to any, ink colors and a mark peculiar to each particular
color. Each mark can be formed in a narrow space so that the region required for the
distinction portion can be reduced. Consequently, the usable region of the ink ribbon
can be increased so that running costs of the ink ribbon can be reduced.
[0015] Therefore, by determining the ratio of the width of a common line, whose width is
set fixed regardless of ink color, and the width of a peculiar line whose width is
set peculiar for each ink color, and then controlling the tape-shaped label producing
device to determine ink color based on the ratio, the region required for the ink
color distinction portion can be reduced. Consequently, the usable region of the ink
ribbon can be increased so that running costs of the ink ribbon can be reduced.
[0016] According to another embodiment of the present invention, the above-described ink
ribbon is housed in an ink ribbon case in a ribbon cassette. When this type of ribbon
cassette is used mounted in a tape-shaped label producing device, because usable region
of the ink ribbon is increased, more printing can be performed using this type of
ribbon cassette than using a ribbon cassette housing a conventional ink ribbon of
the same length.
[0017] When the print tape, serving as the printing medium, and the ink ribbon are housed
in the same case, the ribbon cassette can be used mounted in a tape-shaped label producing
device and the amount of printing on the ink ribbon and the print tape can be increased
compared to the conventional situation.
[0018] According to another embodiment of the present invention, the above-described ink
ribbon cassette is used in combination with a tape cassette.
[0019] With this configuration, the same tape cassette can be used for used for multi-color
printing, wherein printing is performed by exchanging different color ribbon cassettes,
and for full-color printing, wherein colors are reproduced by overlapping three primary
colors using the ribbon cassette according to the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and other objects, features and advantages of the invention will become
more apparent from reading the following description of the preferred embodiment taken
in connection with the accompanying drawings in which:
Fig. 1 is a plan view schematically showing a tape-shaped label producing device according
to the present invention;
Fig. 2 is a plan view showing a cassette housing portion of the tape-shaped label
producing device mounted with a tape cassette and a ribbon cassette;
Fig. 3 is a plan view showing the cassette mounting portion of the tape-shaped label
producing device mounted with the tape cassette only;
Fig. 4 is an exploded perspective view showing configuration for attaching the tape
cassette and the ribbon cassette;
Fig. 5 is a plan view showing the ribbon cassette;
Fig. 6 (A) is a schematic cross-sectional side view showing positional relationship
between a guide shaft and a positioning shaft of the tape cassette and a guide rail
and a positioning rail of the ribbon cassette when mounting of the ribbon cassette
is first started to be mounted to the tape cassette;
Fig. 6 (B) is a schematic cross-sectional side view showing the positional relationship
shown in Fig. 6 (A) at an intermediate stage in the process for mounting the ribbon
cassette to the tape cassette;
Fig. 6 (C) is a schematic cross-sectional side view showing positional relationship
shown in Fig. 6 (A) after the ribbon cassette has been completely mounted in the tape
cassette;
Fig. 7 is a perspective view showing a tape/ribbon separated type cassette;
Fig. 8 is a plan view showing a tape feed drive mechanism of the tape-shaped label
producing device;
Fig. 9 is a plan view showing the drive mechanism shown in Fig. 10;
Fig. 10 is a side view in partial cross section showing a gear train in the vicinity
of a ribbon take-up cam;
Fig. 11 (A) is a cross-sectional view showing a platen roller and its drive portion;
Fig. 11 (B) is a cross-sectional view showing the platen roller;
Fig. 12 (A) is a cross-sectional view showing a platen subroller and its drive portion;
Fig. 12 (B) is a cross-sectional view showing the platen subroller;
Fig. 13 is a perspective view showing a gear associated with the print head;
Fig. 14 is a perspective view showing a tape-feed roller;
Fig. 15 is a perspective view showing a modification of the tape-feed roller of Fig.
14;
Fig. 16 is schematic view showing a ribbon cassette determination table stored in
a ROM of the device;
Fig. 17 (a) is a schematic view showing a plurality of line shaped sensor marks for
indicating an end portion of an ink ribbon;
Fig. 17 (b) is a schematic view showing a transparent portion for indicating an end
portion of an ink ribbon;
Fig. 18 is a schematic view showing an end portion of the print tape;
Fig. 19 is a schematic view showing sensor marks on a striped type ink ribbon;
Fig. 20 is a block diagram showing a control system of the tape-shaped label producing
device;
Fig. 21 is a print color correspondence table stored in the ROM of the control system;
Fig. 22 is a schematic view showing an example of a printed tape-shaped label;
Fig. 23 is a view showing multi-color data stored in a RAM of the control system;
Fig. 24 is a view showing full-color data stored in the RAM;
Fig. 25 is a flowchart showing a print start subroutine;
Fig. 26 is a flowchart showing a multi-color print control;
Fig. 27 is a flowchart showing a tape tip detection subroutine;
Fig. 28 is a flowchart showing a tape and ribbon end detection subroutine;
Fig. 29 is a flowchart showing a print tape rewind subroutine;
Fig. 30 (a) is a schematic view showing an example of a print tape printed with a
preformat pattern;
Fig. 30 (b) is a schematic view showing the preformatted tape of Fig. 30 (a) printed
with label information;
Fig. 31 is a schematic view of a preformat setting subroutine;
Fig. 32 is a flowchart showing a full-color print subroutine;
Fig. 33 is a flowchart showing a ribbon color detection subroutine;
Fig. 34 is a plan view showing a cassette mounting portion of the tape-shaped label
producing device according to a second embodiment mounted with a laminate-type tape
cassette;
Fig. 35 is a plan view showing the tape-shaped label producing device according to
the second embodiment mounted with a tape cassette and a ribbon cassette;
Fig. 36 is a plan view showing the tape-shaped label producing device of the second
embodiment mounted with a tape cassette only;
Fig. 37 is a side view showing a platen roller and its drive portion according to
the second embodiment;
Fig. 38 (a) is a cross-sectional view showing a platen roller and its drive portion
according to the second embodiment;
Fig. 38 (b) is a cross-sectional view showing the platen roller of the second embodiment;
Fig. 39 (a) is a cross-sectional view showing a platen subroller and its drive portion
according to the second embodiment;
Fig. 39 (b) is a cross-sectional view showing the platen subroller of the second embodiment;
Fig. 40 is a perspective view showing a tape spool for a two-sided adhesive tape;
Fig. 41 is a flowchart showing a monochrome print control according to the second
embodiment;
Fig. 42 is a flowchart showing a tape tip detection subroutine;
Fig. 43 is a flowchart showing a multi-color print control according to the second
embodiment;
Fig. 44 is a flowchart showing a multi-color print control according to a third embodiment
of the present invention;
Fig. 45 is a flowchart showing a modification of the flowchart shown in Fig. 44;
Fig. 46 is a flowchart showing a continuation of the flowchart shown in Fig. 45; and
Fig. 47 is a schematic view showing conventional sensor marks on a striped type ribbon.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0021] Preferred embodiments of the present invention will be referred to while referring
to the accompanying drawings. First, an explanation for a first embodiment of the
present invention will be provided. It should be noted that in the present embodiment,
the ink ribbon according to the present invention is used in a tape-shaped label producing
device.
[0022] Fig. 1 is a plan view schematically showing a tape-shaped label producing device
according to the first embodiment.
[0023] The tape label producing device 1 is provided with a main case 2 and a cassette cover
3 at the upper surface of the main case 2. The cassette cover 3 can be opened and
closed in order to cover a cassette housing portion 5 in which is mounted a tape cassette
to be described later. A variety of components are disposed on the main case 2 including;
a keyboard 4 for inputting characters and the like; a switch panel 7 for performing
various operations; and a liquid crystal display portion 9 for displaying inputted
characters and the like.
[0024] Two types of cassettes are usable in the tape-shaped label producing device. The
two types include: a receptor type cassette housing both a print tape and an ink ribbon;
and a laminate type cassette housing, instead of the print tape, a transparent tape
and a two-sided adhesive tape. The transparent tape is adhered to the two-sided adhesive
tape and used as the print tape.
[0025] There are two types of receptor type cassettes. One is an integral tape/ribbon cassette
housing both a print tape and an ink ribbon in the same cassette. The second type
is a tape/ribbon separated cassette housing the print tape and the ink ribbon in separate
tape and ribbon cassettes, wherein, the ribbon cassette is detachably mountable in
the tape cassette.
[0026] Either receptor type or laminate type cassettes can be used in the tape-shaped label
producing device of the first embodiment. However, the first embodiment will be explained
for the case when a laminate type tape/ribbon separate cassette is mounted in the
tape-shaped label producing device.
[0027] Fig. 2 is a plan view showing the cassette housing part in the tape-shaped label
producing device 1 mounted with a tape cassette 20 and a ribbon cassette 30. The tape
cassette 20 includes a print tape 22 and a tape spool 23 for winding up the print
tape 22. The ribbon cassette 30 includes an ink ribbon 32 and a ribbon spool 33 for
winding up the ink ribbon 32.
[0028] The tape cassette 20 includes a tape case 21; the tape spool 23 rotatably disposed
in the tape case 21; and a tape feed roller 24 housed in the tape case 21 and for
transporting the print tape 22.
[0029] The ribbon cassette 30 includes: a ribbon case 31; the ribbon spool 33 rotatably
housed in the ribbon case 31 and for winding the ink ribbon 32; and a ribbon take-up
spool 32 rotatably provided in the ribbon case 31 and for taking up the ink ribbon
32. Further, a head housing portion 37 is formed in the ribbon cassette 30. A thermal
head 12 to be described later is inserted from underneath into the head housing portion
37.
[0030] The ink ribbon 32 and the print pate 22 are guided in an overlapped condition to
the thermal head 12 inserted into the head insertion portion 37 in a manner to be
described later. A separation member 35 is provided to the ribbon case 31 at a position
adjacent to the head insertion portion 37. The separation member 35 bends the ink
ribbon 32 at a substantially acute angle, thereby separating the ink ribbon 32 from
the print tape 22. The ink ribbon 32 is then is taken up by the ribbon take-up spool
34.
[0031] Next, an explanation will be provided for the tape-shaped label producing device
1. As shown in Fig. 3, the main frame 11 rotatably supports a variety of components
including: a tape take-up cam 41 engageable with the tape spool 23 of the tape cassette
20; a ribbon take-up cam 42 engageable with the ribbon take-up spool 34 of the ribbon
cassette 30; and a tape drive cam 43 engageable with the tape feed roller 24.
[0032] The thermal head 12 for printing on the print tape 22 is provided in the tape-shaped
label producing device 1. The thermal head 12 is inserted into the head housing portion
37 of the ribbon cassette 30 when the ribbon cassette 30 is mounted in the tape-shaped
label producing device 1.
[0033] A platen roller 65 is disposed in a confrontation with the thermal head 12 so as
to sandwich a tape between itself and the thermal head 12. A tape feed subroller 66
is disposed in confrontation with the tape feed roller 24 of the tape cassette 20
so as to sandwich a tape between itself and the tape feed roller 24. A roller holder
67 pivotable with respect to the main frame 11 supports both the platen roller 65
and the tape feed subroller 66. The roller holder 67 supports the platen roller 65
and the tape feed subroller 66 so as to be pivotable between an abutment portion shown
in Fig. 2 and a release portion shown in Fig. 3. In the abutment position, the thermal
head 12 and the tape feed subroller 24 press therebetween the print tape and the ink
ribbon. In the release position, the thermal head 12 is separated from the tape feed
roller 24.
[0034] The print tape 20 housed in the tape cassette 20 and the ink ribbon 32 housed in
the ribbon cassette 30 are transported by the platen roller 65 and the like passed
a operation the thermal head 12, which prints characters on the print tape 20 using
the ink ribbon 32. Afterward, the ink ribbon 32 is taken up by the ribbon spool 34
and the print tape 22 is discharged from the tape cassette 20.
[0035] The tape-shaped label producing device 1 is also provided with: a cutter 84 for cutting
the print tape 22 after it is discharged from the tape cassette 20; a cutting knob
85 for driving the cutter 84; and a tape detection sensor 90 for detecting the tip
of the print tape.
[0036] Next, an explanation will be provided for a mechanism for pivoting the roller holder
67, which supports the platen roller 65 and the tape feed subroller 66.
[0037] A solenoid 80 is provided for pivoting the roller holder 67. An operation plate 74
fixed to an operation lever 80a of the solenoid 80 is supported on the main frame
11 of the tape-shaped label producing device 1 so as to be pivotable in a vertical
direction as viewed in Figs. 2 and 3. A shaft 73 is disposed in an upright posture
at a tip of the operation plate 74 opposite from the side of the solenoid 80.
[0038] A shaft 68 is provided for pivotably supporting the roller holder 67. A spring member,
not shown in the drawings, is provided for urging the roller holder 67 to pivot in
the released position, that is, downward as viewed in Figs. 2 and 3. The roller holder
67 has a cam shaft 76a for abutting a release rod 71 which is positioned below the
roller holder 67 in the Figs. 2 and 3. A roller 72 is rotatably disPosed in the release
rod 71. The roller 72 is rotatable rightward and leftward, as viewed in Figs. 2 and
3, while in abutment with an upright wall 11a of the main frame 11. The shaft 76a
is provided with a upright posture on the release rod 71. A swing lever 76 is pivotable
about the shaft 76a. A shaft 73 provided to the operation plate 74 engaged in a groove
formed in the pivot lever 76. The pivot lever 76 pivots by operation, in the vertical
direction as viewed in Figs. 2 and 3, of the operation plate 74.
[0039] With this configuration, when the operation lever 80a of the solenoid 80 protrudes
outward as shown in Fig. 2, then the operation plate 74 moves downward as viewed in
Fig. 2, in association with movement of the operational lever 80a. The release rod
71 moves leftward, as viewed in Fig. 2, between the roller holder 67 and the upright
wall 11a so that the roller holder 67 is moved into its abutment position. On the
other hand, when the operation lever 80a of the solenoid 80 moves into its retracted
condition shown in Fig. 3, then the operation plate 74 moves in association with this
upward as viewed in Fig. 3. The release rod 71 moves rightward as viewed in Fig. 3,
thereby releasing urging force of the sprint member against the roller holder 67.
As a result, the roller holder 67 is moved into its release position by the spring
member.
[0040] In this way, the platen roller 65 and the tape feed subroller 66, which are supported
by the same roller holder 67, are pivoted by the solenoid 80 between the abutment
position shown in Fig. 2 and the release position shown in Fig. 3.
[0041] Next, an explanation will be provided for a configuration for attaching the ribbon
cassette 30 to the tape cassette 20.
[0042] Fig. 4 is an exploded perspective view showing the tape cassette 20 and the ribbon
cassette 30 in a separated condition. As shown in Fig. 3 and Fig. 4, a ribbon cassette
housing portion 21f for housing the ribbon cassette 30 is formed in the tape cassette
20. Two guide shafts 21a, 21b extending vertically, that is, in a thickness direction
of the tape cassette 20, are provided at the outer peripheral edge of the tape cassette
20. Positioning shafts 21d, 21e are provided extending vertically at a base surface
21c of the tape cassette 20. As shown in Fig. 4, the guide shafts 21a, 21b protrude
above the upper surface of the tape cassette 20. In contrast to this, the positioning
shafts 21d, 21e are shorter than the guide shafts 21a, 21b and do not extend to the
upper surface of the tape cassette 1.
[0043] Fig. 5 is a plan view showing internal configuration of the ribbon cassette 30.
[0044] As shown Figs. 4 and 5, guide rails 31a, 31b for engaging with the guide shafts 21a,
21b respectively of the tape cassette 20 are provided at the peripheral of the ribbon
cassette 30 at positions corresponding to the guide shafts 21a, 21b. Also, positioning
rails 31d, 31e for engaging with the positioning shafts 21d, 21e, respectively are
provided at the periphery of the ribbon cassette 30 at positions corresponding to
the positioning shafts 21d, 21e. Grip ribs 31f, 31g are formed on the upper surface
of a lid member 31e of the ribbon case 31.
[0045] When the ribbon cassette 30 is mounted in the tape cassette 20, first the guide shafts
21a, 21b and the guide rails 31a, 31b engage. Fig. 6 (A) through Fig. 5 (C) shows
positional relationship between the guides shafts 21a, 21b, the positioning shafts
21d, 21e, the guides rails 31a, 31b, and the positioning rails 31d, 31e in the mounting
direction of the ribbon cassette. It should be noted that Fig. 6 (A) shows a condition
when the ribbon cassette 30 is started mounted in the tape cassette 20; Fig. 6 (B)
shows an intermediary phase of the mounting process; Fig. 6 (C) shows the condition
after the ribbon cassette 30 is completely mounted in the tape cassette 20. As shown
in Figs. 6 (A) through 6 (C), the guide rails 31a, 31b and the positioning rails 31d,
31e are formed with groove portions into which the guide shafts 21a, 21b and the positioning
shafts 21d, 21e, respectively, are fitted. The groove portions are formed so that
the their widths taper narrower in the downward direction, that is, in the direction
in which the ribbon cassette 30 is mounted into the tape cassette 20.
[0046] As shown in Fig. 6 (A), when the ribbon cassette 30 is first started to be mounted
in the tape cassette 20, the guide shafts 21a, 21b and the guide rails 31a, 31b engage,
thereby guiding and positioning the ribbon cassette 30 during mounting. A predetermined
lower portion of the guide shafts 21a, 21b are formed with a relatively small diameter.
Therefore, as shown in Fig. 6 (B), after the smallest width portion of the guide rails
31a, 31b, that is, the lower tips of the rails 31a, 31b, reach the start of the small
diameter portion of the guide shafts 21a, 21b during mounting of the ribbon cassette
30a, then the guide shafts 21a, 21b are released from the guide rails 31a, 31b in
association with engagement between the positioning shafts 21d, 21e and the positioning
rails 31d, 31e.
[0047] As shown in Fig. 6 (C), when mounting of the ribbon cassette 30 is completed, the
narrowest width portion of the positioning rails 31d, 31e and the lower tips of the
positioning shafts 21d, 21e are engaged, thereby guiding and positioning the ribbon
cassette 30 when mounted to the tape cassette 20. The narrowest portion of the positioning
rails 31d, 31e is held tightly against the positioning shafts 21d, 21e, that is, separated
by only a slight clearance. Therefore, the ribbon cassette 30 accurately positioned
in the tape cassette 20 by the positioning rails 31d, 31e and the positioning shafts
21d, 21e.
[0048] In this way, the start of the mounting process of the ribbon cassette 30, the ribbon
cassette 30 is guided and positioned in the tape cassette 20 by engagement between
the guide shafts 21a, 21b and the guide rails 31a, 31b. After mounting is completed,
the ribbon cassette is positioned in the tape cassette 20 by engagement between the
positioning shafts 21d, 21e and the position rails 31d, 31e. Thus, as shown in Fig.
7, the ribbon cassette 30 and tape cassette 20 become an integral unit.
[0049] It should be noted that when the ribbon cassette 30 is mounted in the tape cassette
20 while the tape cassette 20 is already mounted in the tape-shaped label producing
device 1, then as shown in Fig. 3, mounting is performed after the roller holder 67
is brought into its released condition and space is opened between platen roller 65
in the thermal head 12 and between the tape feed roller 24 and the tape feed subroller
66.
[0050] In this way, a guide portion formed by the guide shafts 21a, 21b and a positioning
portion formed by the positioning shafts 21d, 21e are provided to the tape cassette
20. Also, a guided portion formed by the guide rail 31a, 31b and a positioned portion
formed by the positioning rails 31d, 31e are provided to the ribbon cassette 30. The
guided portion is guided by the guide portion when the ribbon cassette 30 is first
started to be mounted in the tape cassette 20. Further, when mounting of the ribbon
cassette 30 is completed, the positioned portion is positioned by the positioning
portion. As a result of this configuration, each of the different members, that is,
the shafts and the rails, can be formed shorter, and so are easier to form. Further,
mounting is easier especially when the tape housed in the tape cassette 30 is very
wide tape.
[0051] Next, an explanation will be provided for a mechanism used to transport the print
tape and the ink ribbon.
[0052] Figs. 8 and 9 are plan views showing the mechanism for transporting the tape and
the ink ribbon. As shown in Fig. 8, a tape drive motor 44, which is a step motor,
is attached to the right corner portion of the main frame 11. A drive gear 45 is fixed
to the drive shaft of the tape drive motor 44. A first gear 46 rotatably disposed
on the main frame 11 is engaged with the drive gear 45. A gear 46a is integrally formed
on the same rotational shaft as the gear 46. A gear 47 provided to the main frame
11 is engaged with the gear 46a.
[0053] Fig. 10 shows a gear train in the vicinity of the ribbon take-up cam 42. As shown
in Fig. 10, a gear 49 rotatably provided to the rotation shaft 42a of the ribbon take-up
cam 42 is engaged with the gear 47. The gear 49 is engaged with a gear 50, which is
rotatably supported on the main frame 11.
[0054] A gear 51 is integrally formed on the same rotational shaft as the gear 50. A pivot
lever 56, which is pivotable with respect to the rotation shaft of the gears 50, 51,
is provided at an upper portion of the gear 51. An appropriate amount of frictional
resistance is imparted between the lower surface of the pivot lever 56 and the upper
surface of the gear 51. A planetary gear 57 constantly engaged with the gear 51 is
rotatably provided on the pivot lever 56.
[0055] The planetary gear 57 is pivotable between a position shown in Fig. 10 where it is
engaged with a tape take-up gear 52 fixed to the lower tip of the tape take-up cam
41 and a position shown in Fig. 8 where it is separated from the tape take-up gear
52. When the tape drive motor 44 rotates in a clockwise direction viewed in Fig. 8,
by positive rotational drive so that the gear 50 rotates in the clockwise direction,
then the pivot lever 56 also rotates in the clockwise direction as a result of the
friction resistance between it and the gear 51. In association with this, the planetary
gear 57 separates from the tape take-up gear 52 so that the tape take-up cam 41 becomes
free.
[0056] The gear 50 is engaged with the gear 53 and the gear 53 is engaged with the tape
guide gear 54. That is, rotation of the tape drive motor 44 is transmitted to the
tape take-up cam 41 fixed to the tape guide gear 54 via the gears 54 to 54. On the
other hand, the gear 53 is also engaged with a gear 55 and to a platen gear 65a, which,
as will be described nest, is for driving the platen roller 65.
[0057] Fig. 11 (A) is a cross-sectional view showing a driving portion of the platen roller
65. As shown in Fig. 11 (A), the platen roller 65 is formed from a roller body 651
and a hollow roller shaft 652 penetrating through the internal portion of the roller
body 651. A drive shaft 563 for driving rotation of the platen roller 65 is inserted
into the hollow portion of the roller shaft 652.
[0058] Fig. 11 (B) is a cross-sectional view taken through the center, in the axial direction,
of the roller shaft 652. As shown in Fig. 11 (B), inward protruding engagement protrusions
654 are formed at the substantial center in the axial direction of the roller shaft
and 652. Engagement grooves 655 are provided in the drive shaft 653. The engagement
protrusions 654 are engaged in the engagement grooves 655. This engagement is performed
only at the center in an axial direction of the platen roller 65. That is to say,
the drive shaft 653 engages with the roller shaft 652 at only one position in the
axial direction.
[0059] As shown in Fig. 11 (A), a movable case 656 is supported so as to be movable in the
vertical direction, as viewed in Fig. 11 (A), with respect to the roller holder 67.
The drive shaft 653 is rotatably supported by the movable cased 656. Also, springs
65b provided to the roller holder 67 urge the axial tips of the movable case 656 upward,
as viewed in Fig. 11 (A). For this reason, the platen roller 65 is urged by a uniform
urging force in the axial direction of the platen roller 65 with respect to the head
12. Because of this configuration, when the gear 53 is rotated, then the platen gear
65 is rotated via the gear 55 and the gear 65a. Further, the platen roller 65 is pressed
by a uniform pressing force in the axial direction of the platen roller 65 with respect
to the head 12.
[0060] Fig. 12 (A) is a cross-sectional view showing the drive portion of the tape feed
subroller 66. As shown in Fig. 12 (A), the tape feed subroller 66 is formed from a
roller body 661 and a hollow roller shaft 662 penetrating through the internal portion
of the roller body 661. A drive shaft 663 for driving the tape feed subroller 66 is
inserted into the hollow portion of the roller shaft 662.
[0061] Fig. 12 (B) is a cross-sectional view showing a central portion in the axial direction
of the roller shaft 662. As shown in Fig. 12 (B), engagement protrusions 664 protruding
towards the interior from the substantial center, in the axial direction, of the roller
shaft 662 and engagement grooves 665 provided to the drive shaft 663 engage with each
other. This engagement is performed at the center portion in the axial direction of
the tape feed subroller 66. That is, the drive shaft 663 engages with the roller shaft
662 at only a single position in the axial direction.
[0062] A movable case 666 is supported movable with respect to the roller holder 67 in the
vertical direction as viewed in Fig. 13b. The movable case 666 rotatably supports
the drive shaft 663. Springs 66b are provided in the roller holder 67. The springs
66b urge both tip portions in the axial direction of the moveable case 666 upward
as viewed in Fig. 12 (B). For this reason, the tape feed subroller 66 is urged with
respect to the tape drive roller 42 at an urging force uniform in the axial direction.
[0063] With the above-described configuration, when the gear 53 rotates, then the tape feed
subroller 66 is rotated via the gear 54 and the gear 66a. Also, in the same manner
as the platen roller 65, the tape feed subroller 66 is pressed at a uniform pressing
force in the axial direction of the tape feed subroller 66 with respect to the tape
feed roller 24.
[0064] The friction coefficient at the surfaces of the platen roller 65 and the tape feed
subroller 66, the pressing force generated between the platen roller and the thermal
head 12 by the spring 65b, and as well as the pressing force generated by the spring
65b between the tape feed subroller 66 and the tape feed roller 24 are set so that
feed force of the print tape 22 by the platen roller 65 is larger than the feed force
by the tape feed subroller 66.
[0065] Peripheral speed of the tape feed subroller 66 is set slightly faster than peripheral
speed of the platen roller 65 so that a slip is generated between the tape feed subroller
66 and print tape 22. In this way, during printing, the platen roller 65 transports
the print tape and the tape feed subroller 66 applies an appropriate tension to the
print tape so that the print tape is transported stably.
[0066] Next, an explanation will be provided for operations to rewind the print tape.
[0067] As shown in Fig. 10, a gear 48 is provided to the lower tip of the ribbon take-up
cam 42. The ribbon take-up cam 42 and the gear 48 are linked together by a clutch
spring 60 to be described later. On the other hand, as shown in Fig. 8, a gear 301
provided rotatably to the main frame 11 is engaged with gear 47, which is provided
rotatable with respect with the rotation shaft of the ribbon take-up cam 42. A lever
302 pivotable around the shaft of the gear 301 is provided to the gear 301. A planetary
gear 306 engaging with the gear 301 is provided on a rotational shaft of the lever
302.
[0068] With this configuration, when the tape feed roller 44 rotates in the clockwise direction,
as viewed in Fig. 8, and the gear 301 rotates in the counterclockwise direction, then
friction between the upper surface of the gear 301 and the pivot lever 302 causes
the pivot lever 302 to move in the same direction so that the planetary gear 306 engages
with the gear 48. The gear 48 rotates in the counterclockwise direction by engagement
with the planetary gear 306 and, simultaneously with this, the ribbon take-up cam
42 rotates in the same direction so that the ink ribbon 32 is wound up on the ribbon
take-up spool.
[0069] When the print tape 22 is to be rewound, the solenoid 80 is operated so that the
roller holder 67 is pivoted into its released position. Also, the tape drive motor
44 is rotated in the counterclockwise direction so that the gear 47 rotates in the
counterclockwise direction. In association with this, the gear 301 rotates in the
clockwise direction and the pivot lever 302 moves in the same direction so that the
gear 306 and the gear 48 are separated from each other and the ribbon take-up cam
42 stops rotating. It should be noted that a stopper 304 is formed on n the pivot
lever 302. The stopper 304 stops movement of the pivot lever 302 by abutting against
an abutment rib 305 provided to the main frame 11.
[0070] When the gear 47 rotates in the counterclockwise direction, then the gear 50 rotates
in the counterclockwise direction via the gear 49 and the pivot lever 56 moves in
the same direction so that the gear 57 and the tape take-up gear 52 engage each other.
As a result, the tape take-up cam 41 formed integrally with the gear 52 rotates in
the counterclockwise direction, which is the rotational direction for rewinding the
print tape 22. At this time, the tape drive gear 54 and the gear 55 rotate in the
direction opposite the direction they rotate during printing. However, because the
roller holder 67 is in its separated position, neither the print tape 22 or the ink
ribbon 32 will be transported.
[0071] It should be noted that a clutch spring 60 which links the ribbon take-up cam 42
and the gear 48 is a coil spring wrapped around the periphery of the ribbon take-up
cam 42. When the gear 48 is rotated in the counterclockwise direction, then friction
between the clutch spring 60 and the rotational shaft 42a causes the ribbon take-up
cam to rotate with the gear 48. However, when the ribbon take-up cam 42 rotates slower
than the gear 48 as a result of the external forces, then the winding of the clutch
spring 60 will loosen. As a result, slip will be generated between the ribbon take-up
cam 42 and the clutch spring 60. In this case, the ribbon take-up cam 42 will be rotated
by the external force and not by the gear 48. With this configuration, take-up speed
of the ink ribbon is determined by transport speed by the platen roller 65.
[0072] Next, an explanation will be provided for a mechanism for applying tension to the
print tape.
[0073] When, as a result of backlash and the like of the gears, the platen gear 65a starts
to rotate before the tape feed subroller 66a, then looseness of the print tape 22
will be generated between the tape feed subroller 66 and the platen roller 65. Accordingly,
when a tip detection sensor 90 to be described later detects the tip of the print
tape while the print tape is loose, then the linear distance between the tape tip
position and the print start initial position will change. That is, when the tip of
the print tape 22 is again detected after the tape is rewound, then a shift will be
generated in the print position.
[0074] As shown in Figs. 11 and 13, a gear 55 for transmitting rotational force to the platen
roller 65 is provided rotatable about a shaft 55c. the gear 55 is formed from upper
and lower two speed gears 55a, 55b, which are separated by a space 55d in the rotational
direction. Because the gear 55a rotates slightly later than the gear 55b, the platen
gear 65a rotates later than the tape feed subroller 66a. For this reason, even if
there is gear backlash, the tape feed subroller 66 will reliably start to rotate before
the platen roller 65.
[0075] It should be noted that at any particular time, the degree of space generated between
the gear 55a and gear 55b is unknown. Therefore, by reversibly rotating the tape drive
motor 44 before transporting the print tape in the forward direction, a space can
be reliably opened between the gear 55a and the gear 55b when the print tape is next
driving in the forward direction. By doing this, the next time the print tape is transported
in the forward direction, the gear 55a can be started to rotate reliably after the
gear 55b. Therefore, the platen roller 55 can be reliably started to rotate later
than the tape feed subroller 66. In this way, looseness of the print tape can be prevented.
[0076] Next, an explanation will be provided for the tape feed roller 24. In the present
embodiment, transport of the print tape 22 is performed by the platen roller 65. The
tape feed roller 24 is used to apply tension to the print tape 22 while the print
tape 22 is transported. For this reason the tape feed roller 24 must apply an appropriate
friction force, that is, grip force, on the print tape 22.
[0077] Fig. 14 is a perspective view showing the tape supply roller 24. As shown in Fig.
14, the tape feed roller 24 has a substantially cylindrical outer shape. A groove
portion 241 extending is formed in the vertical center portion of the tape feed roller
24 around its periphery. As shown in Fig. 4, a slide portion 12, which is a plate-shape
member for pressing in the grooved portion 241, is formed to the tape cassette 20.
The slide portion 12 rotatably supports the tape feed roller 24. By fitting the grooved
portion 241 into the slide portion 12, the tape feed roller 24 can be rotatably supported
on the tape cassette 20.
[0078] As shown in Fig. 14, rollettes 242, 243 are provided at opposite each other in the
axial direction so as to sandwich therebetween the groove portion 241 of the tape
feed roller 24. The rollettes 242, 243 are formed at a predetermined pitch in the
peripheral direction with indentations and protrusions which extend in the axial direction
and o the tape feed roller 24. Further, assuming that adjacent protrusions in the
rollettes 242, 243 adjacent protrusions are separated from each other by a pitch d,
the protrusions of the rollette 242 are formed shifted in the peripheral direction
by a shift of one half d from the protrusions o the rollette 243.
[0079] Although with this configuration, the tape feed roller 24 only intermittently contacts
the print tape, by shifting the phases between the rollette 242, 243 by a one half
pitch-wise distance as described above, then the print tape is contacted at half pitch
intervals.
[0080] That is, by forming the tape feed roller 24 from plurality of rollettes and shifting
the phase between the rollette, then the griping force applied to the print tape can
be increased. Also, the tape feed roller 24 can contact the print tape 22 at a fine
pitch. In another words, the print tape can be stably transported because the tape
feed roller 24 contacts the print tape 22 with an appropriate grip force, that is,
frictional force.
[0081] It should be noted that in the tape-shaped label producing device according to the
present invention, the platen roller 65 transports the print tape 22 and the tape
feed roller 24 applies tension to the print tape 22. However, the tape feed roller
24 of the present embodiment can be used in a tape-shaped label producing device wherein
the print tape 22 is transported by the tape feed roller 24. In this case also, grip
force can be increased and contact with the print tape 22 can be at a fine pitch so
that the print tape can be stably transported.
[0082] It should be noted that, as shown in Fig. 15, the tape feed roller 24 can be formed
from three rollette portions 244, 245, 256 in the axial direction. The phase of the
upper and lower rollette 244, 246 can be shifted one half pitch from the middle rollette
245. With this configuration, the rollettes of the tape feed roller 24 apply a symmetrical
force on the print tape 22 with respect to the width direction of the print tape 22.
Therefore, the print tape 22 will not slant in the axial direction with respect to
the tape feed roller 24, that is, with respect to the widthwise direction of the print
tape 22.
[0083] Next, an explanation will be provided for distinguishing between different ribbon
cassettes. As will be described later, the tape-shaped label producing device of the
present invention can be selectively used for multi-color printing, wherein printing
is performed by exchanging different color ribbon cassettes, and for full-color printing,
wherein colors are reproduced by overlapping three primary colors without exchanging
ribbon cassettes. Monochrome ink ribbons are used during multi-color printing and
a striped ribbon coated alternately with a plurality of colors, that is, the three
primary colors of yellow, magenta, cyan, is used during full-color printing.
[0084] A plurality of different type ribbon cassettes 30 are prepared for housing ink ribbons
with different colors and different widths. In the present embodiment, ink ribbons
32 are available in widths of 12, 18, 24, 32 mm. Detection hole groups 36 for detecting
type of the plurality of different type ribbon cassettes 30 are formed at the lower
tip portion of a vertical wall portion 31d of the ribbon case 31. The detection hole
group 36 is formed from a combination of 8 detection holes 36a.
[0085] The detection hole group 36 is formed in the tape cassette 20. The detection hole
group 36 is formed from 8 detection holes 36a for distinguishing the type of ink ribbon
in the tape cassette 20. Ribbon detection switches 103 formed from first through eighth
detection switches for detecting presence or absence of the eight detection holes
36a are provided at a rear portion of the main frame 11. Ribbon detection signals
RS are outputted according to the combination of switch signals from the eight detection
switches. Fig. 16 schematically shows a ribbon cassette distinction table stored in
a memory of the tape-shaped label producing device 1. Switches 36a to 36h shown in
Fig. 3 correspond to switch Nos. 1 through 8 in the distinction table of Fig. 16.
Therefore, result in the determination that the ribbon cassette presently mounted
is a three primary color striped ribbon cassette and houses a receptor type tape with
a width of 32 mm. It should be noted that "all colors common" means that the same
control is performed regardless of the color of the ink ribbon or the tape.
[0086] Next, an explanation will be provided for a configuration for detecting the tip of
the print tape.
[0087] As shown in Fig. 2, a tip detection sensor 90 for detecting the tip of the print
tape 22 is provided in the tape-shaped label producing device 1 at a position downstream
in the transport direction of the print tape 22 from the cutting unit 84.
[0088] The tip detection sensor 90 is a transmission type photosensor having a light generating/receiving
element 92 and a light receiving element 93. The light generating/receiving element
92 and the light receiving element 93 are housed in sensor housing chambers 94, 95,
respectively. Light transmission holes 94a, 95a for enabling sensor light emitted
from the 92 to fall incident on the light receiving element 93 are formed in the sensor
housing chamber 94, 95, respectively. A slit 98 is opened between the sensor housing
chambers 94, 95 for enabling passage of the print tape 22 therethrough. The tip portion
of the print tape 22 is guided by the guide portion 99 to be reliably passed through
the slit 98. That is, the print tape 22 enters the slit 98 and becomes an obstruction
between the light-emission/light-reception element 92 and the light receiving element
93 so that the sensor light from the 92 is blocked off. The tip detection sensor 90
outputs a low level detection signal TS as a result.
[0089] Next, an explanation will be provided for a ribbon cassette enabling detection of
type of ink ribbon housed therein. As shown in Fig. 2, a ribbon sensor 70 is a transmission
type photosensor configured from a light generation portion 70a and a light receiving
portion 70b disposed in mutual opposition and sandwiching the passage through which
the print tape 22 and ink ribbon 32 are transported.
[0090] The ribbon sensor 70 generates a greater amount of sensor light and has a greater
reception sensitivity than does the tip detection sensor 90. Also, the print tape
22 is formed from a material which does not allow transmission of sensor light from
the tap detection sensor 90, but which allows transmission of sensor light from the
ribbon sensor 70.
[0091] Next, an explanation will be provided for sensor marks detected by the ribbon sensor.
The ink ribbon 32 is formed from a material through which sensor light from the ribbon
sensor 70 is transmitted. As shown in Fig. 17 (a), a plurality of line shaped sensor
marks having the same width are formed with uniform spacing therebetween at the end
portion 32a of the ink ribbon 32. The sensor marks are formed so as to prevent sensor
light from the ribbon sensor 70 from being transmitted therethrough. The width of
the sensor marks and the width of empty spaces therebetween, through which the sensor
light is transmitted, have a ratio of 1 to 2.
[0092] As described above, the print tape 22 is formed from a material through which the
sensor light from the ribbon sensor 70 is transmitted. As shown in Fig. 18, a plurality
of equivalent width sensor marks are formed with equal spacing therebetween at the
end portion 22a of the print tape 22. The sensor marks are formed so as to prevent
the sensor light from the ribbon sensor 70 from being transmitted therethrough. The
width of the sensor marks and the width of the empty portions therebetween, through
which the sensor light from the ribbon sensor 70 is transmitted, have a ratio of 2
to 1.
[0093] Accordingly, when the ribbon sensor 70 detects the sensor marks described above,
whether sensor marks belong to the end portion 32a of the ink ribbon 32 or to the
end portion 22a of the print tape 22 can be determined according to the ratio of widths
of the sensor marks and the widths of the empty portions between the sensor marks.
[0094] In addition to monochrome type ink ribbons, the ink ribbon can be a striped ink ribbon
having a plurality of colors disposed in alternation. The striped ribbon shown in
Fig. 19 includes the three primary colors yellow, magenta, cyan formed serially on
the same ribbon. All the three primary colors are transparent with respect to the
sensor light from the ribbon sensor 70. Distinction portions 501, 504, 507 for distinguishing
ink color are provided directly before each corresponding color region. Each distinction
portion 501, 504, 507 is formed from two vertical marks formed in a manner so as to
prevent sensor light from the ink ribbon sensor from being transmitted therethrough.
The first vertical marks 502, 505, 508 of the distinction portions 501, 505, 507 are
formed to the same width. The second vertical marks, 503, 506, 509 of the distinction
portions 501, 504, 507 are formed to different widths depending on the corresponding
ink color. Therefore, when the ribbon sensor 70 detects one of the distinction portions
501, 504, 507, the corresponding ink color can be determined based on the ratio of
the widths of the corresponding first and second vertical marks.
[0095] It should be noted that the first vertical marks 502, 505, 508 for determining color
of the ink ribbon 32, the sensor marks indicating the end portion of the ink ribbon
32, and the empty portion between the sensor marks indicating the end portion of the
print tape 22 are formed with the same width.
[0096] Next, an explanation will be provided for the method used to distinguish between
the different types of sensor marks using the ribbon sensor 70.
[0097] Because the print tape 22 and ink ribbon 32 pass between the light emission portion
70a and the light reception portion 70b of the ribbon sensor 70 while overlapping
each other, the ribbon sensor 70 detects the sensor marks of the print tape 22 and
the ink ribbon 32 while overlapping each other.
[0098] When the ink ribbon 32 is a striped type, then when the ribbon sensor 70 detects
only two sensor marks, it can be understood that the sensor marks are for distinguishing
ink color. Therefore, the ink color is determined based on the ratio of width between
the two detected sensor marks. That is, when the first and second sensor marks are
substantially the same width, then the ink color is determined to be yellow. When
the second sensor mark is about one and a half the times width of the first sensor
mark, then the ink color is determined to be magenta. When the second mark is about
two times the width of the first mark, then the ink color can be determined to be
cyan. At this time, it is determined that the print tape 22 is positioned at a print
region because sensor light from the ribbon sensor 70 can be transmitted therethrough.
It should be noted that monochrome type ribbons are not formed with sensor marks for
distinguishing ink color. Therefore, only two sensor marks will never be detected.
On the other hand, when three of more sensor marks are detected by the ribbon sensor
70, the ratio of the width of the sensor mark through which sensor light is not transmitted
and the width of the empty portion through which sensor light is transmitted is stored
based on five or more sensor marks. The reason for using five or more sensor marks
will be explained later. Below, an explanation will be provided for five different
situations wherein three or more sensor marks are detected.
[0099] It should be noted that in the condition when the print tape reaches its end portion,
that is, when no more print tape is available, will be referred to as tape end and
the condition when the ink ribbon reaches its end portion, that is, when no more ink
ribbon is available, will be referred to as ribbon end, hereinafter.
Case 1.
[0100] When three or more sensor marks are detected by the ribbon sensor 70 and the ratio
of the widths of the sensor marks and the empty portions is to one to two, then ribbon
end is determined. At this time, it is determined that the print tape 22 is at a printable
region.
Case 2.
[0101] When three or more sensor marks are detected by the ribbon sensor 70 and the ratio
of the widths of the sensor marks and the empty spaces is 2 to 1, then tape end is
determined. At this time, it is determined that the ink ribbon 32 is at a print region.
Case 3.
[0102] When no empty portion is detected even though the print tape is fed a distance three
times that of the width of a sensor mark, it can be assumed that no empty portion
is detected because the sensor marks of the print tape 22 and the ink ribbon 32 are
overlapping each other. In this case, both tape end and ribbon end are determined.
Case 4.
[0103] When three of more sensor marks are detected, and the ratio of widths of the sensor
marks and the empty space is fixed, and also the ratio is neither 2 to 1 nor 1 to
2, then it can be assumed that the sensor mark indicating the end portion of the ink
ribbon 32 and the sensor mark indicating the end portion of the print tape 22 are
passing through the ribbon sensor 70 in an overlapped condition. Therefore, both tape
end and ribbon end are determined.
[0104] When the ink ribbon 32 is a monochrome ribbon, cases one to four described above
can be distinguished. However, when the ink ribbon 32 is a striped type ribbon, the
following case is also possible.
Case 5.
[0105] When three or more sensor marks are detected and the ratio of the widths of the sensor
marks and empty spaces is not a fixed value, then, it can be assumed that the sensor
marks for distinguishing color of the ink ribbon 32 and sensor marks for indicating
the end portion of the print tape 22 are being detected in an overlapped condition.
In this case, determination will be postponed until the ratio of widths of the sensor
marks and the empty spaces becomes a fixed value.
[0106] Because the tape-shaped label producing device 1 is configured so as to distinguish
color by ratio between widths of two sensor marks, the space taken by the distinction
portion will not increase even if the number of colors increases.
[0107] Conventionally, because the ink color was determined according to the number of sensor
marks, the number of sensor marks increased in accordance with increase the number
of colors, thereby reducing the length of the printable portion of the ink ribbon.
However, the sensor mark portion of the ink ribbon 32 used in the tape-shaped label
producing device 1 according to the present embodiment does not increase even when
the number of ink colors increases. Therefore, the printable portion of the ink ribbon
increases.
[0108] It should be noted that when the ink ribbon is a monochrome type ribbon, a predetermined
portion at the end portion of either the ink ribbon 32 or the print tape 22 can be
formed from a non-transparent material, and the end portion of the other one of ink
ribbon 32 and print tape 22 can be formed with a plurality of equal distant sensor
marks. For example, when a non-transparent portion 32b is formed at the end portion
of the ink ribbon as shown in Fig 17 (b), then when a non-transparent region having
a width larger than the width of the sensor marks of the print tape 22 is detected,
then ribbon end can be determined. When marks 22a at the end portion 22a of the print
tape 22 are detected, then tape end can be determined.
[0109] Next explanation will be provided for a control system of the tape-shaped label producing
device 1. The tape-shaped label producing device 1 according to the present embodiment
can be used selectively for multi-color printing, wherein printing is performed by
switching ribbon cassettes for each color to be printed, and full-color printing,
wherein colors are reproduced by combining three primary colors without exchanging
ribbon cassettes.
[0110] As described above, a monochrome ink ribbon is used during multi-color printing and
a striped ribbon is used during full-color printing.
[0111] Fig. 20 is a block diagram indicating the control system. As shown in Fig. 20, the
control device 100 includes an input/output interface 113. A variety of components
are connected to the input/output interface 113 including: a keyboard 4; a tip detection
sensor 90; a cutting detection switch 101; a ribbon/tape detection switch group 103;
a display controller (LCDC) 104 for outputting display data into a liquid crystal
display portion 9; a drive circuit 106 for a warning buzzer 105; a drive circuit 107
for driving the thermal head 12; a drive circuit 108 for the tape drive motor 44;
and a drive circuit 109 for the solenoid 80.
[0112] The control device 100 includes: a CPU 110; the input/output interface 113 connected
to the CUP 110 via a bus 114, such as a data bus; a font ROM 111; a RAM 112; and a
RAM 120.
[0113] The font ROM 111 stores display dot pattern data relating to each of a plurality
of characters, such as text and symbols. The font ROM 111 also stores print dot pattern
data for printing the plurality of characters in a variety of different print sizes.
The ROM 112 stores a variety of control programs, such as; a display control program
determining correspondence between code data for characters, such as texts, symbols,
and numbers inputted by the keyboard 4 and controlling the display controller 104
accordingly; a print control program for preparing dot pattern data accompanying printing
based on text and symbols stored in a text memory 121; and a print control program
for outputting dot pattern data for each one line, based on the prepared dot pattern
data, serially to the thermal head 12 and the tape drive motor for printing the prepared
dot pattern data. Also, the RAM 112 stores the determination table described previously
with reference to Fig. 16. As described previously, the determination table is for
detecting, based on the above-described ribbon/tape detection signal RS, the ribbon
color and ribbon width of the ink ribbon 32, width and type of the print tape 22,
and whether the mounted cassette houses an integral laminate type tape or a receptor
type tape.
[0114] Text data formed from characters and symbols inputted from the keyboard 4 is stored
in the text memory 121 of the RAM 120 in correspondence with print color data. There
are two types of print color data: multi-color print data representing the inputted
print color as is, that is, red, pink, blue, light blue, and the like; and full-color
print data wherein the print color is broken into the three primary colors of yellow,
magenta, and cyan. Text data in correspondence with full-color print data and text
data in correspondence with full-color print data are stored separately in the text
memory 121 of the RAM 120.
[0115] A print color correspondence table shown in Fig. 21 is stored in the RAM 120. The
print color correspondence table indicates the correspondence relationship between
inputted print colors, such as red, pink, and blue, and the three primary color data
into which the inputted colors can be broken down. For example, when blue is inputted
as the print color, the CPU 110 selects magenta and cyan based on the print color
correspondence table stored in the RAM. The CPU 110 then stores magenta and cyan in
the text memory 112. That is, the user needs only input blue as a print color and
does not need to break it down into its basic components of the three primary colors.
Because the color break down is automatically performed by referring to a predetermined
correspondence table, there is no need to perform complicated algorithms, thereby
enabling rapid production of data indicating breaking down of appropriate primary
colors.
[0116] For example, in order to prepare a tape as shown in Fig. 22, two types of data are
prepared separately and stored so as to be selectively retrievable. That is, color
data is prepared and stored for each color as shown in Fig. 23 and, using the three
primary color data shown in Fig. 24, full-color print data broken down into yellow,
magenta, and cyan is prepared and stored.
[0117] A number of inputted print colors are stored separately in the full-color print data
and in the multi color print data in the color number memory 122. For example, in
the example shown in Fig. 22, four is stored for the number of colors in the multi
color print data as shown in Fig. Fig. 23 and three is stored for the number of colors
in the full-color print data as shown in Fig. 24. Also, margin amount data relating
to the set overall margin amount indicated by B1 in Fig. 22 and the end margin amount
indicated by B2 in Fig. 22 are stored in a margin amount memory 124. Dot pattern data
corresponding to character codes stored in the text memory 121 is developed and stored
in a print data buffer 125. Further, memory and the like for temporary storing calculation
results calculated by the CPU 110 are provided in the RAM 120.
[0118] When full-color printing is performed using a striped ribbon, multi-color printing
cannot be performed by overlapping the primary colors until after printing of one
of the primary colors, yellow, magenta, and cyan, is completed. For this reason, the
length of each color region of the colors yellow, magenta, cyan must be formed longer
than the print length T shown in Fig. 19. Normally, taking the applications of the
tape-shaped label into consideration, it can be assumed that the print length is normally
within 15 cm. Therefore, allowing for a predetermined margin, the length T of each
color region in a striped ink ribbon according to the present embodiment is set to
20 cm.
[0119] It should be noted that this margin includes a distance U from the tip detection
sensor 90 to the thermal element portion of the thermal head 12 and a distance P from
the thermal element portion to the cutter 84.
[0120] Next, an explanation will be provided for printing control based on the flowcharts
in the drawings. First, an explanation will be provided for a print start control
while referring to Fig. 25. As shown in Fig. 25, after initialization processes in
S10, a print text input process is performed in S11. During the print text input process,
the text to be printed is inputted using the keyboard 4 and the result text is displayed
on the display 5. At this point, the user selects that normal printing be performed
that a preformat print tape to be described later be prepared, or that printing be
performed on a preformat print tape.
[0121] When the print text input process is completed, then in S12 the range for the print
target for each color is set to the text inputted during the print text input process.
Here, because the text data is displayed on the display 5, the user can use the display
5 while operating the four cursor keys 7a, which are shown disposed at the right edge
of the keyboard 4 in Fig. 1, to indicate which characters and symbols should be the
print target for each print color and to indicate the colors by operating the color
combination key 7b shown in Fig. 1. When the print targets are completely set, the
user operates the confirmation key 7c shown in Fig. 1.
[0122] When the confirmation key 7c is operated, then the character data indicated by operations
of the cursor key 7a and the color confirmation key 7d is stored in the text memory
121 in correspondence with multi-color print data, which is data for the inputted
colors, such as, red, blue, pink, light blue, and the like, and the full-color print
data, wherein inputted color data is broken down into the three primary colors of
yellow, magenta, and cyan. Further, whether or not the text is configured from several
different color data is stored as the color number N in the color number memory 122.
In the printed example shown in Figs. 22 through 24, four is set for the color number
N of the multi-color print data and three is set for the color number N of the full-color
print data.
[0123] Next, whether or not input has been received from the print key is determined in
S13. When input is received from the print key (S13:YES), then in S14 whether or not
the ink ribbon 32 is a striped ribbon is determined by detecting, based on the ribbon
detection signal RS from the above-described cassette sensor group 103, the type of
ink ribbon 32 housed in the print cassette presently mounted. Here, when it is determined
that the ink ribbon 32 is a striped type ribbon (S14:YES), then the program proceeds
to a full-color print subroutine in S16. On the other hand, when it is determined
that the ink ribbon 32 is not a stripe type ribbon, then the program proceeds to multi-color
print subroutine in S15.
[0124] Next, an explanation will be provided for the multi-color print subroutine while
referring to Fig. 26.
[0125] As shown in Fig. 26, when the multi-color print control is started, a preformat setting
subroutine is executed in S30. Details of the preformat setting subroutine will be
explained later. After the preformat subroutine is completed, then a tape tip detection
subroutine is executed in S31.
[0126] As shown in Fig. 27, during the tape end detection subroutine, the tape drive motor
is rotated in reverse for a predetermined pulse number R in S100. As descried previously,
the tape motor is driven in reverse in this manner to insure that a space is opened
between the gear 55a and the gear 55b to an amount sufficient for applying tension
on the print tape 22 extending between the tape feed subroller 26 and the platen roller
25 when the print tape 22 is first started to be transported in the forward direction.
Next, the tape drive motor is driven one pulse in the forward direction in S101. Next,
whether or not the tip detection sensor 90 has detected the tip of the print tape
22 is determined in S102. Steps 101 and 102 are repeated until the tip of the print
tape 22 is detected. When the tip of the 22 is detected by the tip detection sensor
90 (S102:YES), then in S103, the print start origin position is set. The print start
origin position is the portion of the print tape 22 positioned at the thermal element
of the thermal head 12 when the tip of the print tape 22 is detected. The print start
origin position is indicated by S in Fig. 22. Actual printing is started after the
tape is fed by the margin amount previously set as indicated by B1 in Fig. 22. This
ends the tape tip detection subroutine.
[0127] It should be noted that one pulse for driving the motor corresponds to one half dot
amount during printing. That is to say, the gear train is set with a speed reduction
ratio so that one dot is printed for each two pulses of the tape drive motor 44. For
this reason, the tip of the print tape 22 can be detected more precisely and printing
position can be more precise than compared with conventional method where single motor
pulse for the tape drive motor 44 results in printing one dot.
[0128] After the tape tip detection subroutine is completed, whether or not printing is
to be performed on a preformat tape is determined in S32. Explanation for S32 through
S34 will be provided later. Next, multi-color print data for an Nth number color is
developed in the print buffer in S35. Then, in S36, one dot's worth of printing is
performed on the print tape 22 while the print tape 22 is being transported. In S37,
whether or not three sensor marks have been detected by the ribbon sensor 70 is determined
or whether or not a non-transmission condition has continued for three sensor marks
distance is determined. When either the ribbon sensor 70 detects a sensor mark or
a non-transmission condition is detected to continue for three sensor marks distance
(S37:YES) then a tape and ribbon end detection subroutine is executed in S38. As shown
in Fig. 28, during the tape end and ribbon end detection subroutine when the ratio
of the sensor mark and empty space detected by the ribbon sensor 70 is 1 : 2 (S50:YES),
then ribbon end is determined in S51. When the ratio of the sensor mark to the empty
space portion is 2 to 1, (S52:YES), then tape end is determined in S53. When neither
of the above two situations applies (S52:NO), then both tape end and ribbon end are
determined in S54. Then in S55, the detected condition is displayed on the liquid
crystal display 5, transport of the tape is stopped, and the print control is terminated.
[0129] On the other hand, when the ribbon sensor 70 does not detect three or more sensor
marks (S37:NO), then whether or not printing on the print tape in the present print
color has been completed or not is determined in S39. If printing of the present color
has no been completed (S37:NO), then S37 through S39 are repeated. When printing of
the present print color has been completed (S39:YES), then whether or not the present
print color is the final print color is determined in S40. If so (S40:YES), then the
tape is transported a predetermined amount in S41, and a message urging the user to
cut the tape is displayed in S42. Then the printing program is terminated. Predetermined
amount in which the tape is transported in S41 is the sum of the rear margin amount
B2 and the distance P between the print head 12 and the cutter 84 shown in Fig. 22.
[0130] When the printing color is not the final printing color (S40:NO), then a print tape
rewind subroutine is executed in S43. As shown in Fig. 29, during the print tape rewind
subroutine, the solenoid 80 is driven to release the roller holder 67 in S121. The
tape drive motor 44 is rotated in a reverse direction one pulse in S122. Then, whether
or not the tip detection sensor 90 has detected the tip of the print tape 22 is determined
in S123. When the tip of the print tape 22 has not been detected, then S122 and S123
are repeated. When the tip of the 22 has been detected (S123:YES), then the tape drive
motor 44 is stopped in S124 and the print tape rewind subroutine is terminated.
[0131] Next, the print color number N is incremented by one in S44, whereupon in S45 a message
is displayed on the liquid crystal display 5 urging the user to exchange the ribbon
cassette 30. In S46, it is determined whether or not the cassette has been exchanged.
Whether or not the ribbon cassette 30 has been exchanged can be determined as a result
of all of the switch group 103 relating to the presently amounted ribbon cassette
being turned off when the ribbon cassette is removed and then turned on again when
the ribbon cassette 30 is replaced. When the ribbon cassette 30 has been exchanged
(S46:YES), then the program returns to S31 and the same operations are performed until
printing of the final print color has been completed.
[0132] This ends the multi-color print routine.
[0133] In the present embodiment, no processes are performed for detecting ink color of
the ribbon cassette or for performing printing according to the color data. The user
performs printing according to ribbon color from the first color to the Nth color.
[0134] Next, an explanation will be provided for preformat printing. In preformat printing,
as shown in Fig. 30 (a), a general format such as a predetermined label or name tag
is pre-printed on the print tape 22. After the tape is once printed on, the print
tape 22 is rewind and printed on in a combination format as shown in Fig. 30 (b).
In this way, by preparing a preformatted print tape, there is no need to input the
format each time.
[0135] When the format for a predetermined label and the like is to be formed on the print
tape 22, a positioning mark is formed for serving as a standard for present positioning
when printing characters and the like in the format.
[0136] Sensor marks for distinguishing the color of the ink ribbon 32 and detectable by
the tip detection sensor 90 are formed on the ink ribbon 32 as described previously.
In order to avoid confusion between the sensor marks and the positioning mark, the
positioning mark is detected by the light emitting/receiving elements 92 of the tip
detection sensor 90 operating as a reflection type photosensor. That is to say, the
positioning mark does not reflect the sensor light from the light emitting/light reception
elements 92 of the tip detection sensor 90. This contrasts with the print tape itself,
which does reflect the sensor light from the detection sensor 90. Instead, the positioning
mark is formed as a portion transmitting sensor light from the ribbon sensor 70, which
emits a greater amount of light than the tip detection sensor 90.
[0137] During a preparatory printing wherein a format is printed, the positioning marks
are printed between the patterns, such as preprinted predetermined labels, printed
repeatedly on the print tape 22. During a main printing, wherein a name and the like
is printed in the predetermined label of the preformat tape, the positioning marks
are detected by the tip detection sensor 90 and printing is performed to match the
patterns such as the predetermined label. As shown in Fig. 30 (a), the positioning
mark can be repeatedly formed in the patterns. Therefore, when printing is performed
on the preformat tape, positioning can be performed for each pattern.
[0138] As shown in Fig. 31, during the preformat setting subroutine, whether or not preformat
printing is to be performed is determined in S110. If preformat printing was selected
during input of print data during print starting process, that is, S11 in Fig. 25
(S110:YES), then a position to print the positioning mark and a print read position
for printing patterns are calculated and stored in S111. Then, whether or not the
ink ribbon 32 is a striped ribbon is determined in S112.
[0139] When the ink ribbon is a striped type (S112:YES), then the positioning mark is printed
in a black color so as to provided sufficient contrast with the print tape 22. For
this reason, print data for the positioning mark is developed from the print data
of all three primary colors. On the other hand, when the ink ribbon 32 is a monochrome
ribbon (S112:NO), then the color of the monochrome ribbon is denser than that of the
striped ribbon so that there is no need to print the positioning marks in black. Therefore,
to increase the processing speed, print data, for example red, is developed. This
ends the preformat setting subroutine.
[0140] After the preformat setting subroutine is completed and S31 through S36 of the multi-color
print subroutine is performed, then a pattern, such as predetermined label set during
the preformat setting routine, and positioning marks are printed in the same manner
as during normal multi-color printing. In this way, a predetermined format is printed
and a preformat tape is produced.
[0141] When printing on a preformat tape was selected during input of print text in the
print start subroutine, that is, during S11 of Fig. 25, then S32 of Fig. 26 will result
in a positive determination so that printing during the multi-color print subroutine
will be performed on a preformat tape. That is to say, during the multi-color print
subroutine, the print tape 22 is transported in S33 and S34 until the positioning
mark is detected by the tip detection sensor 90. It should be noted that at this time
the light emission/light reception element 92 of the tip detection sensor 90 functions
as a reflection type sensor. After the positioning mark is detected, then name and
the like are printed on the preprinted format, such as a predetermined label, by simultaneously
printing in the same manner as during normal multi-color printing.
[0142] In this way, a tape-shaped label producing device 1 is controlled so that positioning
marks are printed on the print tape 22 during a primary printing, that is, preformat
printing, and then printing is performed in a main printing, that is, printing on
the preformat tape based on detected positioning marks after the positioning marks
are detected. For this reason, it is possible to perform printing at a precise position
with respect to the format preprinted on the tape.
[0143] As shown in Fig. 32, when the full-color print subroutine is started, first in Fig
60, the preformat setting subroutine is executed. After the preformat setting subroutine
is completed, then in S61, the ribbon color detection subroutine is executed. As shown
in Fig. 33, during the ribbon color detection subroutine in S80 the print tape 22
and the ink ribbon 32 are transported. Then, whether or not the ribbon sensor 70 has
detected two or more thermal marks is determined. When the ribbon sensor has detected
two or more sensor marks (S81:YES), then whether or not three or more sensor marks
have been detected is determined in S82. When three or more sensor marks have been
determined (S82:YES), then the above-described tape and ribbon end detection subroutine
is executed in S83. When three or more sensor marks are not detected (S82:NO), then
it is determined that the sensor marks are for color distinction so color distinction
of ink color is performed in steps 84 and on.
[0144] Next in S84, the widths of the first and second sensor marks are compared. When the
ratio of the two widths is 1 to 1 (S84:YES), then it is determined that the ink ribbon
is at the start of a yellow region. When the ratio of the widths of the first and
second sensor marks is 1 to 2 (S86:YES), then it is determined that the ink ribbon
is at the start of a magenta color region. When the ratio is neither of these (S86:NO),
then it is determined that the ink ribbon is at the start of a cyan color region.
At this point, the start of the distinguished color region is positioned at the ribbon
sensor 70. Therefore, next in S89, the print tape 22 and the ink ribbon 32 are transported
a predetermined amount L in order to move the ink ribbon 32 from the position of the
ribbon sensor 70 to the position of the thermal elements of the thermal head 12. Next
in S90, the solenoid 80 is operated to release the roller holder. This ends the ribbon
color detection subroutine.
[0145] After the ribbon color detection subroutine is completed, then the above-described
tape rewind subroutine is performed in S72 and the above-described tape tip detection
subroutine is executed in S63. Next, in S64 whether or not printing is to be performed
on a preformat tape is determined. When printing on a preformat print tape was selected
during the print start subroutine (S64:YES), then in S65 and S66, the print tape 222
is transported until the tip detection sensor 90 detects a positioning mark. It should
be noted that at this time, the light-emission/light-reception element 92 of the tip
detection sensor 90 functions as a reflection type photosensor.
[0146] Next, the full-color print data, that is, three primary color data, for the detected
color is developed in the print buffer in S67. When a label shown in Figs. 22 through
24 is to be printed, then print data for A, B, C, D, E, F, G, and H is developed when
the detected color is yellow, print data for A, B, F, and G is developed when the
detected color is magenta, and print data for C, D, E, F, and G is developed when
the detected color is cyan.
[0147] Next, in S68, one dot's worth of printing is performed on the print tape 222 while
the print tape 222 is transported. Next, in S69, whether or not the ribbon sensor
70 has detected three sensor marks is determined and whether or not a non-transmission
condition has continued for a distance corresponding to three sensor marks is determined.
Printing is continued in S68 and S69 until three sensor marks are detected or until
a non-transmission condition is detected to continue for a distance of three sensor
marks is detected.
[0148] When the ribbon sensor 70 detects three sensor marks or a non-transmission condition
for distance equivalent to three sensor marks (S69:YES), then the program proceeds
to the above-described tape and ribbon end detection subroutine. However, before that,
in S70, whether or not the ratio of the sensor mark widths and the empty space portion
between the marks as shown in Figs. 17 (a) to 19 of the three detection sensor marks
is fixed is determined. When the ratio is not fixed, then it can be assumed that a
sensor mark for distinguishing color is overlapped with a sensor mark for indicating
the end of the tape. Therefore, the routine returns to S69 without determining the
end of the ink ribbon and tape. When the ratio of the sensor mark widths and the empty
space portion is fixed, then the program proceeds to the tape and ribbon detection
subroutine in S71.
[0149] On the other hand, when three or more sensor marks are not detected (S69:NO), then
whether or not print data for the detected color has been completely printed is determined.
When printing is determined to have not been completed (S72:NO), then S68 through
S72 are repeated. When printing is determined to have been completed (S72:YES), then
whether or not the presently printed color is the final print color or not is determined
in S73. If the present print color is the final print color (S73:YES), then the print
tape 222 is transported a predetermined amount in S74. Next, in S75, a message is
displayed urging the user to cut the tape. This completes printing processes. The
predetermined amount in which the print tape 222 is transported in S74 is the sum
of the end margin amount B2 shown in Fig. 22 and the distance P between the print
head 12 and the cutter 84 also shown in Fig. 22. When the presently printed color
is not the final print color (S73:NO), then the print color number N is decremented
by one in S76 and the program returns to S61, whereupon the same operations are repeated
until printing of the final print color is completed.
[0150] This completes the full-color print subroutine.
[0151] In this way, a print color setting means (keyboard 4, CPU) for setting print color
of text; a first print color memory means (text memory 121) for storing data of the
print color as is; and a second print color memory means (text memory 121) for breaking
down the print color set by the print color memory means into a predetermined plurality
of colors and storing a plurality of colors as a combination of data are provided.
Therefore, both multi-color printing wherein separate colors are printed when colors
are printed separately and full-color printing wherein colors are printed overlapping
each other can be performed. Further, because a combination data memory portion (RAM)
is provided for storing print color set by the print color setting means in correspondence
with the three primary color data by only setting the print color, the set print color
is automatically broken down into its primary color components by referring to the
predetermined correspondence table. For this reason, data representing break down
of a color into the three primary colors can be rapidly produced.
[0152] According to the tape-shaped label producing device of the first embodiment, multi-color
printing and full-color printing can be selected. It should be noted that one merit
of full-color printing is that the ribbon can be used with extreme economy because
the color ribbon is consumed only as necessary during each printing operation. Also,
each of the colors are reproduced by the particular color of the ink ribbon so that
the reproduction of color is excellent. With respect to merits of the full-color printing,
a variety of colors can be freely selected using only a single ribbon cassette. Further,
color printing can be achieved without exchanging ribbon cassettes so that operations
are simple.
[0153] For this reason, according to the tape-shaped label producing device of the present
embodiment, the user can select the printing method most appropriate for his or her
desired application by considering the merits of multi-color printing and full-color
printing.
[0154] Next, an explanation will be provided for a second embodiment of the present invention.
[0155] According to the second embodiment, the print tape is transported by both the tape
feed subroller and the platen roller when a laminate type tape cassette is being used.
On the other hand, the print tape is transported by the platen roller only when a
receptor type tape cassette is being used. Further, in the second embodiment, the
end of the print tape is detected by a tip detection sensor for detecting the tip
of the print tape.
[0156] Next, an explanation will be provided for a laminate type cassette.
[0157] As shown in Fig. 34, a two-sided adhesive tape 402, a transparent tape 404, and an
ink ribbon 406 are housed in a cassette case 410. The two-sided adhesive tape 402
is wrapped around a tape spool 401. The transparent tape 404 is wrapped around the
spool 405. The ink ribbon 406 is wrapped around a ribbon spool 408. The ink ribbon
406 is taken up by a ribbon take-up spool 407. The ribbon take-up spool 407 is driven
in the same manner as described for the ribbon take-up spool in the first embodiment.
Also, the tape-feed roller 408 functions to adhere the transparent tape 404 to the
two-sided adhesive tape 402 at a position between the tape-feed subroller 66 of the
tape-shaped label producing device 201.
[0158] It should be noted that full-color printing and the multi-color printing are not
possible with a laminate type cassette, because sensor marks of the ink ribbon 406
can not be detected by the ribbon sensors and exchange of the ribbon cassette can
not be detected.
[0159] Next, an explanation will be provided for a receptor-type cassette. As described
above, two types of receptor-type cassettes are available: a tape/ribbon integral
type cassette and a tape/ribbon separate cassette. Fig. 35 is a plan view showing
a tape-shaped label producing device 201 mounted with the tape/ribbon separate cassette.
Fig. 36 is a plan view showing the ribbon cassette 230 removed after the roller holder
69 is released. As shown in Fig. 36, the tape cassette 220 includes a tape spool 223
for winding up a print tape 222 at the internal portion of the tape case 221. The
ribbon cassette 230 is provided with a ribbon take-up spool 234 for taking up the
ink ribbon 232 and a ribbon spool 233 around which is wrapped the ink ribbon 232.
[0160] In contrast with the tape cassette 20 of the first embodiment, in the tape cassette
220 of the second embodiment, the print tape 222 is transported so as to bypass the
ribbon sensor 70. In other words, the ribbon sensor 70 is used for detecting only
sensor marks formed on the ink ribbon 232.
[0161] Next, an explanation will be provided for the tape-shaped label producing device
201 according to the second embodiment.
[0162] A tape wind-up cam 41 capable of engagement with the tape cassette 223 of the tape
cassette 220 and a ribbon take-up cam 42 capable of engaging with the ribbon take-up
spool 234 of the ribbon cassette 230 are rotatably supported on a main frame 11 of
the tape-shaped label producing device 201.
[0163] A thermal head 12 for printing on the print tape 222 is provided in the tape-shaped
label producing device 201. A platen roller 65 is disposed in confrontation with the
thermal head 12 so as to sandwich the tape between itself and the thermal head 12.
Also, a tape-feed subroller 66 is disposed in confrontation with a tape-feed roller
24 of the tape cassette 220 so as to sandwich the tape between itself and the tape-feed
roller 24. The platen roller 65 and the tape-feed subroller 66 are supported on the
roller holder 67 so as to be pivotable with respect to the main frame 11. Also, a
tape-feed motor 44 is provided on the main frame 11. A drive portion for the platen
roller 65 is shown in Fig. 37. The platen roller 65 and its drive portion shown in
Fig. 37 are configured substantially the same as described in the first embodiment
with the exception of a gear 255 for engaging with the platen gear 65a, which is for
driving the platen roller 65. That is to say, the platen roller 65 is formed from
a roller body 651 and a roller shaft 652 penetrating through the roller body 651.
The roller shaft 652 is hollow. A drive shaft 653 for driving rotation of the platen
roller 65 is inserted into the hollow portion of the roller shaft 652. The platen
gear 65a is formed to the drive shaft 653. The gear 255 engaging with the platen gear
65a is different from the gear 55 of the first embodiment in that it is not divided
into two speeds in the axial direction. The drive system from the tape-feed motor
44 to the gear 53 is otherwise the same as described in the first embodiment.
[0164] Figs. 38 (a) and 38 (b) show a drive portion for the tape-feed subroller 66. As shown
in Fig. 38 (a), the tape-feed subroller 66 and its drive portion are configured the
same as described in the first embodiment with reference to Fig. 11. That is, the
tape-feed subroller 66 includes a roller body 661 and a tape-feed subroller shaft
662 penetrating through the roller body 661. The roller shaft 662 is hollow. A drive
shaft 663 for driving rotation of the tape-feed subroller 66 is inserted in the hollow
portion of the roller shaft 662. A drive gear 66a is provided to the drive shaft 663.
A tape drive gear 43a is provided to the lower portion of the tape-feed roller cam
43. A gear 45 is provided for driving the drive gear 66a via the tape drive gear 43a.
The drive system from the tape-feed motor 44 to the gear 54 is the same as that described
in the first embodiment.
[0165] The drive shaft 663 is rotatably supported on a movable case 666. The movable case
666 is supported so as to be movable in the vertical direction as viewed in Fig. 38
(a) with respect to the roller holder 67. Springs 66b are provided to the roller holder
67. The springs 66b urge both axial ends of the movable case 666 upward as viewed
in Fig. 38 (b).
[0166] As shown in Fig. 38 (b), when a receptor-type tape cassette 220 mounted in the tape-shaped
label producing device, a rib 221a formed on the tape cassette 220 urges the axial
portion of the tape-feed subroller 66 downward as viewed in Fig. 38 (b) against the
urging force of the springs 66b. For this reason, the tape-feed subroller 66 is brought
into a position where it does not contact the print tape 222, engagement between the
tape drive gear 43a and the tape-feed subroller 66a is released, and drive force is
not transmitted to the tape-feed subroller 66.
[0167] When the tape-feed subroller 66 and the platen roller 65 are simultaneously driven,
there is a possibility that the platen roller will begin rotating before the tape-feed
subroller 66 by backlash between gears before the drive force reaches the rollers.
In this case, the tape extending between the tape-feed subroller 66 and the platen
roller 65 may loosen. When the tip of the print tape 222 is detected, this looseness
can generate error in the distance detected between the tape tip position and the
print start origin position. When a receptor-type cassette is used, -full-color printing
and multi-color printing are often performed. Therefore, when the tip of the print
tape 222 is detected with poor precision, then shift in the print position will occur
with each different color. For this reason, as shown in Fig. 38 (b), by transporting
the print tape 222 using the platen roller 65 and stopping rotation of the tape-feed
subroller 66, then, slack of the print tape 222 between the tape-feed subroller 66
and the platen roller 65 can be prevented.
[0168] On the other hand, when a laminate-type cassette 410 is mounted, then as shown in
Fig. 38 (a), the tape-feed subroller 66 and the tape-feed roller 409 contact each
other and also the tape drive gear 43a and the tape-feed subroller 66a meshingly engaging
each other so that rotational force is transmitted thereby. The tape-feed subroller
66 and the tape-feed roller 409 in the tape cassette adhere the two-sided adhesive
tape 402 to the transparent tape 404. The laminate type cassette is not used for full-color
printing or multi-color printing so that the tip of the print tape 222 need not to
be detected with a great deal of precision. Therefore, slack of the print tape 222
between the tape-feed subroller 66 and the platen roller 65 is acceptable.
[0169] In this way, the tape-feed subroller 66 contributes to transport of the print tape
404 only when the laminate type cassette is used wherein the two-sided adhesive tape
is adhered to the transparent tape 404 using the tape-feed subroller 66.
[0170] In receptor-type cassettes, there is no need to adhere the two-sided adhesive tape.
The receptor-type cassette is used for multi-color printing and full-color printing
so there is a need to accurately detect the tip position of the print tape 222. Therefore,
when the receptor-type cassette is being used, the print tape 222 is transported by
the platen roller 65 only and, as described above, variation in the print start position
caused by a slack in the tape between the tape-feed subroller 66 and the platen roller
65 can be reduced. Therefore, shift in printing position of different colors can be
prevented from being generated during full-color printing and multi-color printing.
[0171] Next, an explanation will be provided for detecting the tip of the print tape 222
according to the tape-shaped label producing device of the second embodiment.
[0172] First, an explanation will be provided for tape tip detection operations when a receptor-type
cassette is being used. The print tape 222 is formed from a material through which
sensor light from the tip detection sensor 90 is not transmitted. Therefore, when,
as shown in Fig. 39 (a), sensor marks 222a formed from a material through which sensor
light can be transmitted are formed at the end portion of the print tape 222, that
is, the portion within a predetermined distance from the tip of the print tape 222,
then the tip detection sensor 90 will read the sensor marks 222a and detect the end
of the print tape 222 when the end portion of the print tape 222 passes by the tip
detection sensor 90.
[0173] In this way, by providing a transmission type photosensor, that is, the tip detection
sensor 90, for detecting the tip of the print tape 222 and by forming a light transmitting
portion at the end of the print tape 222, which is formed from a material through
which sensor light from the transmission-type photosensor is not transmitted, then,
the transmission-type photosensor, that is, the tip detection sensor 90, can detect
the end of the print tape 222. For this reason, a greater variety of materials can
be used to produce the print tape 222.
[0174] Next, an explanation will be provided for detection of the tape tip when a laminate-type
cassette is mounted in the tape-shaped label producing device.
[0175] The two-sided adhesive tape 402, which is a nontransparent tape, and the transparent
tape 404 are adhered to each other by the tape-feed roller 409 and the tape-feed subroller
66 and then pass through the tip detection sensor 90. Normally, two-sided adhesive
tape 402 is printed in a variety of colors so that sensor light from the light-emission/light-reception
element 92 is not transmitted therethrough. The two-sided adhesive tape 402 is set
to be shorter than the transparent tape 404. Also, the sensor marks 404a indicating
the end portion of the transparent tape 404 as shown in Fig. 39 (b) is provided to
the end portion of the transparent tape 404.
[0176] As shown in Fig. 40, the outer peripheral surface of the tape spool 401 is formed
with rollette. Axially extending indentations and protrusions are disposed in an alignment
in the peripheral direction so that the two-sided adhesive tape 402 can be more easily
peeled away. Because the two-sided adhesive tape 402 is shorter than the transparent
tape 404, the two-sided adhesive tape 402 ends before the transparent tape 404. The
end of the two-sided adhesive tape 402 can be easily peeled away from the tape spool
401 because of the rollette surface of the tape spool 401.
[0177] Even if the end of the two-sided adhesive tape 402 peels away from the tape spool
401, because the tape-feed roller 409 and the tape-feed subroller 66 continue to rotate,
when the end portion of the two-sided adhesive tape 402 passes by the tip detection
sensor 90, afterward only the transparent tape 404 passes by the tip detection sensor
90. For this reason, when the sensor marks indicating the end portion of the transparent
tape 404 are formed in the transparent tape 404 at a position corresponding to behind
the end portion of the two-sided adhesive tape 402, then, the end portion of the transparent
tape 404 can be detected by the tip detection sensor 90.
[0178] In this way, the print tape is formed from a transparent tape, that is, the transparent
tape 404, adhered to a non-transparent tape, that is, the two-sided adhesive tape
402. Also, the transparent tape is made longer than the non-transparent tape. The
transparent tape has at positions corresponding to past the end portion of the non-transparent
tape, marks formed from portions that allow transmission of sensor light from the
transmission type photosensor, that is, the tip detection sensor 90 and portions that
prevent transmission of sensor light. Because of this, the end of the print tape can
be detected by the transmission type photosensor, that is, the tip detection sensor
90. Because the indentations and protrusions are formed around the surface of the
tape spool 401 for winding up the non-transparent tape, that is, the two-sided adhesive
tape 402, therefore the non-transparent tape, that is, the two-sided adhesive tape
402, can be easily peeled away from the tape spool.
[0179] Next, an explanation will be provided for printing control when a laminate type and
a receptor type cassette are used while referring to flowcharts in the drawings.
[0180] First, an explanation will be provided for printing control when a laminate-type
cassette is used. It should be noted that the tape-shaped label producing device according
to the second embodiment is capable of preformat printing in the same manner as the
device of the first embodiment. However, this explanation will be omitted from the
second embodiment. As described above, when the laminate-type cassette is used, monochrome
printing only is performed using a monochrome ink ribbon 406. It should be noted that
the print tape formed by adhering the two-sided adhesive tape 402 to the transparent
tape 404 will be referred to as simply print tape 400 hereinafter.
[0181] When monochrome printing control is started, then as shown in Fig. 41, first, a tape
tip detection subroutine is performed in S231. During the tape tip detection subroutine
shown in Fig. 42, first, the tape drive motor is driven one pulse in the transport
direction is S251. Then, in S252, whether or not the tip detection sensor 90 has detected
the tip of the print tape is determined. Here, S251 and S252 are repeated until the
tip of the print tape 400 has been detected (S252:YES), whereupon the print start
origin position is set accordingly. As described above, the print start origin position
is a position indicated by S in Fig. 22 where the print tape confronts the thermal
elements of the thermal head 12 when the tip of the print tape is detected. Actual
printing will be started after feeding the tape by the set margin distance B1.
[0182] After the tape tip detection subroutine has been completed, then, in S235, monochrome
print data is developed in the print buffer. Then, the tape is fed while one dot's
worth of printing is performed on the print tape 400 in S236. Next, in S237, whether
or not the tip detection sensor 90 has detected a sensor mark is determined. When
a sensor mark is detected (S237:YES), then the tape end condition is determined. As
a result, in S238, the tape end condition is displayed on the liquid crystal display
5 and the tape motor is stopped. This ends the printing control.
[0183] On the other hand, when a sensor mark is not detected (S237:NO), then whether or
not all printing data has been printed is determined in S240. If not, then S236 to
S240 are repeated. If printing has been completed (S240:YES), then the print tape
400 is transported by a predetermined amount in S241 and a message urging the user
to cut the tape is displayed in S242. This ends the monochrome print control.
[0184] Next, an explanation will be provided for printing control when a receptor-type cassette
is being used.
[0185] In the first embodiment, both multi-color printing and full-color printing can be
performed when a receptor-type cassette is used in the device of the second embodiment.
However, the following explanation will be for control of multi-color printing. An
explanation for preformat printing will be omitted.
[0186] As shown in Fig. 43, when the multi-color printing control is started, then, the
above-described tape tip detection subroutine shown in Fig. 42 is executed in S331.
After the tape tip detection subroutine has been completed, then in S335, multi-color
print data for the Nth color is developed in the print buffer. Next, printing will
be performed for Nth color. In other words, in S336, the print tape is transported
while performing one dot's worth of printing on the print tape 222. Then, in S337,
whether or not the tip detection sensor 90 has detected a sensor mark is determined.
When the tip detection sensor 90 detects the sensor mark (S337:YES), then, tape end
is determined whereupon in S338 tape end is displayed on the liquid crystal display
5 and transport of the tape is stopped. This ends the print control.
[0187] On the other hand, when the tip detection sensor 90 has not detected the sensor mark,
then, whether or not the ribbon sensor 70 has detected the sensor mark is determined
in S340. When the ribbon sensor 70 has detected the sensor mark (S340:YES), then ribbon
end is determined whereupon in S342 ribbon end is displayed on the liquid crystal
display 5. Next, transport of the tape is stopped and the print control is completed.
[0188] It should be noted that because only the ink ribbon 232 passes by the ribbon sensor
70, there is no need to distinguish between tape end and ribbon end as is necessary
in the first embodiment. Because no sensor marks are provided for distinguishing ink
color in multi-color printing, therefore, there is no need to distinguish between
the type of sensor marks by using a plurality of sensor marks.
[0189] When neither the ribbon sensor 70 nor the tip detection sensor 90 have detected a
sensor mark, then in S344, whether or not print data for the present print color has
been completely printed or not is determined. If not all printing has been completed
(S344:NO), then S336 through S344 are repeated. When all of the print data for the
present print color has been completely printed (S344:YES), then whether or not the
present print color is the final color is determined in S346. If it is the final print
color (S346:YES), then the tape is transported by a predetermined amount equivalent
to the sum of the rear end margin amount B2 and the distance P between the print head
and the cutter in S348. Then in S350, a message is displayed urging the user to cut
the tape. Then, the print control is ended. On the other hand, when the present print
color is not the final print color (S346:NO), then the above-described print tape
rewind subroutine is executed in S352. After the print tape rewind subroutine has
been completed, then the print color number N is decremented by one in S354. In S356,
a message is displayed on the liquid crystal display 5 urging the user to exchange
the ribbon cassette. When it is determined in S358 that the ribbon cassette is exchanged
(S358:YES), then the program returns to S331. Afterwards, the same steps as described
above are repeated until the printing of the final print color is completed. This
ends the multi-color print control.
[0190] According to the tape-shaped label producing device 201 of the second embodiment,
the end of the tape can be detected by the tip detection sensor 90 regardless of whether
the presently used cassette is a receptor type or a laminate-type cassette. For this
reason, there is no need to form the print tape 222 from a material capable of transmitting
sensor light from the ribbon sensor 70. As a result, a greater variety of materials
can be selected from for producing the print tape 222. Also, when the tape-shaped
label producing device is to perform monochrome printing, there is no need to provide
a ribbon sensor detect only the end of the tape so that the number of components and
cost of producing the device can be reduced.
[0191] Next, an explanation will be provided for a third embodiment of the present invention.
[0192] In the third embodiment, shift in the printing position caused by eccentricity in
the platen roller can be eliminated by setting the transport amount of the print tape
for print processes for each color to an integral multiple of the transport amount
resulting from one rotation of the platen roller. The configuration of the tape-shaped
label producing device 201, the tape cassette 220, and the ribbon cassette 230 are
the same as the described in the second embodiment. Next, an explanation for multi-color
printing according to the third embodiment will be described with reference to Fig.
44.
[0193] It should be noted that the preformat printing and printing on a preformat tape are
both possible with the configuration of the third embodiment in the same manner as
the first embodiment, so an explanation will be omitted.
[0194] As shown in Fig. 44, at the start of the multi-color print control, in S902, the
print tape 222 is transported in the forward direction by one pulse's worth so that
the tape tip can be detected. In S903, whether or not the tape tip detection sensor
90 has detected the tip of the print tape 222 is determined. If so (S903:YES), then
a message is displayed urging the user to cut the print tape 222 in S904. Then, in
S903, whether or not the tape has been cut is determined. When the tape has been cut
(S905:YES), then in S906, the print tape 222 is transported in the forward direction
for an amount corresponding to a distance from the cutter blade 84 to a predetermined
origin position K.
[0195] In S907, multi-color print data of Nth color is developed in the print buffer. Next
in S908, an idle feed amount corresponding to a print length F1 is calculated and
set with respect to the inputted text. The idle feed amount is set so that printing,
including black spaces and idle feed, results in the platen roller 64 rotating precisely
an integral number of times. For example, when the print length F1 is shorter than
the feed amount G for the platen roller 65, that is, when the feed amount G is greater
than the print length F1, then the idle feed amount after printing will be set to
the feed amount G minus the print length F1. Further, when the feed amount G is less
than the print length F1 less than 2G, then the idle feed amount will be set to two
times the feed amount G minus the print length F1. Further, when 2G < F1 < 3G, then
the idle feed amount will be set to 3G-F1. Below in the same manner, the idle feed
amount will be set according to the print length.
[0196] Next, in S909, tape transport, printing, and idle feed are performed for a front
margin B1 shown in Fig. 22. Next, in S910, a message urging the user to exchange ribbon
cassettes is displayed on the liquid crystal display 5. Once it is detected that the
ribbon cassette has been changed, then in S912, the roller holder 67 is moved into
its released position. In S913, the print tape 222 is rewound. Once the rewinding
of the print tape 222 results in the tip of the print tape 222 being detected (S914:YES),
then in S915, the print tape 222 is further rewound for V pulse's worth, whereupon
rewind of the print tape 222 is stopped. The print tape 222 is rewound V pulse's worth
in order to detect the tip of the tape in a stable condition. Therefore, rewinding
the print tape 222 by V pulse's worth will position the print tape 222 at an origin
position K.
[0197] In S916, the roller holder is pressed against the print tape 222. Then, in S917,
whether or not the present print color is the final print color is determined. If
the present colored is not the final print color (S917:NO), then, the print color
is decremented by one in S918 and the program returns to S907. For the second and
further ink colors, the above-described operations performed in S907 to S918 are again
performed. When the print color is the final print color (S907:YES), then the print
tape 222 is transported in S919 by a predetermined amount equivalent to the sum of
the rear margin amount B2 and the distance P between the print head and cutter. Then,
in S920, a message is displayed urging the user to cut the tape. When the user cuts
the tape (S921:YES), then in S922, the roller holder is released so that the tape
cassette and the ribbon cassette can be removed. This ends the multi-color print routine.
[0198] With this configuration, the platen roller 65 is brought into confrontation with
the same position of the print tape 222 for each different print color. Said differently,
when a single position on the print tape 222 is viewed, then, regardless of which
print color is presently being printed, the position of the print tape 222 is in opposition
with the same position of the platen roller 65. That is, regardless of what color
is being printed at the position on the print tape 222, the print tape 222 will be
transported at the same transport speed. Accordingly, print shift caused by varying
transport speed between printings with different colors can be prevented.
[0199] In this way, according to the tape-shaped label producing device 201 of the third
embodiment, the amount in which the print tape 222 is transported by the platen roller
65 during a single printing process is an integral multiple of the amount that one
turn of the platen roller 65 will transport the print tape 222. Therefore, the platen
roller 65 will be positioned at virtually the same position with respect to the print
tape 222 for each printing. As a result, even if the platen roller 65 is slightly
eccentric, no shift in print position will be generated.
[0200] The following process is conceivable as an alternative example to the printing control
shown in Fig. 44. That is, operations performed before printing of the first color
in the above-described embodiment are different from the operations performed before
printing of the second or further print colors. That is to say, before printing of
the first print color, the print tape is transported in forward direction in S906.
However, before printing of the second and further print colors, the print tape is
rewind in S915. Therefore, there is a possibility that the position where the platen
roller 65 contacts the print tape will differ from printing of the first print color
and printing of the second and further print colors.
[0201] The print control shown in Figs. 45 and 46 is an improvement on this point. In this
example, the print tape is rewound before printing of the first print color as well
as for printing of the second and the further print colors.
[0202] First, the roller holder 67 is pressed against the print tape 222 in S1000. Then
in S1001, whether or not the tip detection sensor 90 has detected the print tape 222
is determined. When the tip of the print tape 222 has not been detected (S1001:NO),
then the print tape 222 is transported in the forward direction in S1004. Then in
S1005, again whether or not the tip detection sensor 90 has detected the print tape
222 is determined. If not (S1005:NO), then S1004 and S1005 are repeated until the
tip of the print tape is detected. If during S1005, it is determined that the tip
of the print tape 222 has been detected (S1005:YES), then the program proceeds to
S1006.
[0203] On the other hand, in S1001, when the tip of the print tape 222 is detected (S1001:YES),
then, a message is displayed urging the user to cut the tape in S1002. Then, in S1003,
it is determined whether or not cutting of the print tape has been detected. If not
(S1003:NO), then S1002 and S1003 are repeated until the print tape 222 is cut. Once
the print tape 222 is detected as being cut (S1003:YES), then, the program proceeds
to S1006.
[0204] During S1006, the print tape 222 is fed in the forward direction by W pulse's worth,
then stopped. In S1007, the roller holder 67 is released. W pulses is the number of
pulses required during slow-up and slow-down of the step motor when starting and stopping
transport of the print tape. After transport of the print tape 222 is stopped, then
in S1008, the print tape 222 is rewound. Whether or not the tip detection sensor 90
has detected the tip of the print tape 222 is determined in S1009. If not (S1009:YES),
then S1008 and S1009 are repeated until the tip detection sensor 90 detects the tip
of the print tape 222. When the tip of the print tape 222 has been detected (S1009:YES),
then the print tape 222 is rewound for V pulse's worth in S1010. Next in S1011, the
roller holder 67 is pressed against the print tape 222.
[0205] The following steps are performed in the same manner as S907 and on shown in Fig.
44. That is, as shown in Fig. 46, in S1012, multi-color print data for the Nth print
color is developed in the print buffer. In S1013, idle feed amount is calculated and
set. In S1014, tape transport, printing, and idle feed for the front margin B1 shown
in Fig. 22 is performed. In S1015, a message urging the user to exchange the ribbon
cassette is displayed. When it is detected that the ribbon cassette has been exchanged
(S1016:YES), then, the roller holder 67 is released in S1017. In S1018, the print
tape 222 is rewound. In S1019, whether or not the tip detection sensor 90 has detected
the tip of the print tape 222 is determined. When the tip of the print tape 222 is
detected (S1019:YES), then in S1020, the print tape 222 is rewound for the above-described
V pulse's worth and stopped. In S1021, the roller holder 67 is pressed against the
print tape 222. In S1022, whether or not the present print color is the final print
color is determined. When the present print color is the final print color (S1022:NO),
then the print color is decremented by one in S1023 and the program returns to S1012.
[0206] Printing is performed for the second and further print colors by repeating S1012
through S1023. When the present print color is determined to be the final print color
(S1022:YES), then the print tape 222 is transported in S1024 by an amount equal to
the sum of the rear margin B2 and the distance P between the print head and the cutter.
In S1025, a message is displayed urging the user to cut the tape. When the tape has
been cut (S1026:YES), then the roller holder 67 is released in S1027. This ends the
print control.
[0207] According to the print control shown in Fig. 45 and Fig. 46, the same rewinding operation
is performed in S1010 before printing the first print color and in S1020 before printing
the second and further print colors. Therefore, a position where the platen roller
65 contacts the print tape during printing will always match. Accordingly, positional
shift during printing can be prevented so that printing is more effective.
[0208] As described above, the tape-shaped label producing device according to the first
embodiment of the present invention is provided with the keyboard 4, the CPU, and
the ROM for setting print color to text; and text memory 121 for storing both data
on the print color set as is and a print color set by the print color storage means
broken down into a predetermined plurality of colors and stored as combination data
for the plurality of colors. Accordingly, printing can be performed either by exchanging
ribbons in correspondence with the set colors or by overlapping the plurality of colors
based on the combination data. Because the keyboard 4, and the CPU, the ROM are capable
of setting correspondence between the print colors and their respective range in the
text, a desired print color can be set with respect to each optional range in the
text.
[0209] By providing the platen roller 65, the tape-rewind cam 41, and the tape-transport
motor 44 for transporting the tape, and the CPU for controlling the thermal head 12
to print on the print tape 22 while the print tape 22 is transported in a first direction,
the print tape 22 can be printed on again while being transported in the first direction
without first being printed on while being transported in a second direction opposite
from the first direction. accordingly, printing can be performed a plurality of times
on the same region of the print tape 22. For this reason, printing can be performed
on the same region of the print tape a plurality of times.
[0210] During full-color printing, because the plurality of different colored inks are disposed
in a predetermined order in different regions of the same ink ribbon 32, then there
is no need to exchange the ink ribbon 32 to perform color printing. Also, because
the plurality of colored inks are in the three primary colors of yellow, cyan, and
magenta, composite color images can be easily formed. Because the CPU and ROM are
provided for storing print colors set using the keyboard, the CPU, and the ROM in
correspondence with combination data of the three primary colors, then the print colors
set by the keyboard, the CPU, and the ROM are broken down into the three primary colors
by merely setting the print color. The set print color will be automatically broken
down into the three primary colors by referring to the predetermined correspondence
table. Therefore, complicated algorithms are not necessary. Data formed by breaking
down the target print color into the three primary colors can be quickly produced.
[0211] During multi-color printing, because each print color set using the keyboard, the
CPU, and the ROM can be printed using corresponding one of a plurality of different
colored ink ribbons 32, then the ink ribbon 32 can be used efficiently. Also, the
plurality of different colored ink ribbons 32 are each housed within the different
cassettes 30, and the label producing device is provided with a cassette housing portion
21f within which the ribbon cassettes 30 can each be freely detachably mounted. Therefore,
only the cassette 30 need be exchanged to exchange the ink ribbon so that operability
of tape-shaped label producing device is good. The print means has a display control
means for displaying information relating to the color of the exchanged ink ribbon
32 on the display means during exchange of the ink ribbon 32. Accordingly, the user
can exchange ink ribbons while following the instructions on the display.
[0212] The tape-shaped label producing device according to the first embodiment of present
invention, positioning marks are printed on the print tape 22 during preformat printing
and then printing is performed on the preformat tape based on the detected positioning
mark. Accordingly, printing can be easily performed on an accurate position with respect
to the preprinting format.
[0213] The positioning mark is printed on the print tape 22 in a color which does not reflect
sensor light from reflection type photosensor configured by the light-emission/light-reception
element 92 of the tip detection sensor 90. However, the print tape itself reflects
the sensor light. Therefore, the positioning mark can be detected by the reflection
type photosensor so that the positioning mark will not be confused for a sensor mark
of the ink ribbon 32, which is detected by a transmission type photosensor.
[0214] During the preformat printing, a predetermined pattern is repeatedly printed on the
print tape 22. When an image is printed on the preformat tape, the image is printed
to match the preformat patterns. Therefore, names and the like can be printed at accurate
positions with respects to preprinted formats of a set type label. Further, because
the positioning marks are printed between the predetermined patterns, printing can
always be performed at appropriate positioning with respect to the patterns.
[0215] The tape-shaped label producing device according to the first embodiment of the present
invention, uses the tape cassette 20 provided with guide portions (guide axes 21a,
21b) and positioning portions (positioning axes 21d, 21e) and a ribbon cassette 30
having guided portion (guide rails 31a, 31b) and positioning portions (positioning
rails 31d, 31e). When the ribbon cassette 30 is started to be mounted, the guide portions
guide and position the guided portions. When mounting is completed, the positioning
portions guide and position the positioning portions. Accordingly, each of these members
(the shafts and rails) can be formed to a short length and so are easy to form. Further,
mounting is particularly easy when a wide tape is housed in the tape cassette 20.
[0216] The guide portions (guide shafts 21a, 21b) and the positioning portions (positioning
shafts 21d, 21e) are shaft-shaped members extending in the direction in which the
ink ribbon cassette 30 is mounted. The guided portions and the positioned portions
(guide rails 31a, 31b, positioning rails 31d, 31e) are groove-shaped portions in which
the shaft-shaped members are fitted. Therefore, each of these members can be formed
so as to take-up a minimum amount of space.
[0217] Because the guided portions (guide rails 31a, 31b) and the positioned portions (positioning
rails 31d, 31e) are groove portions formed with a width gradually tapering in the
mounting direction of the ribbon cassette, therefore, mounting is easier because resistance
to sliding between the groove portions and shaft portions accompanying mounting of
the ribbon cassette 30 can be decreased while maintaining positioning precision of
the ribbon cassette 30. Because the guide portions are supported by the support member
thinner than the guide portion itself, when the positioning portions position the
positioned portions, the guided portions are separated from the guide portions. That
is, resistance during mounting is decreased and mounting is further facilitated.
[0218] Because the tape-shaped label producing device according to the second embodiment
of the present invention is provided with the transmission type tip detection sensor
90 for detecting the tip of the print tape 222 and also because the print tape 222,
which is incapable of transmitting sensor light from the tip detection sensor 90,
is formed at its end portion with portions 222a, 401a, which are capable of transmitting
the sensor light, from the tip detection sensor 90, accordingly, the end of print
tape 222 can be detected by the transmission type photosensor. That is, there is no
need to form the print tape 222 from a material capable of transmitting the sensor
light from the ribbon sensor 70 so that a broader range of materials can be selected
from to form the print tape 222.
[0219] The print tape is formed by adhering a transparent tape 404 to the non-transparent
two-sided adhesive tape 402. The transparent tape 404 is formed longer than the non-transparent
two-sided adhesive tape 402. A non-transmissive mark 404a is formed to the transparent
tape 404 at a portion of the transparent tape 404 extending beyond the end of the
non-transparent tape. Therefore, the transmission type tip detection sensor 90 can
be used to detect the end of print tape 222.
[0220] Because protrusions and indentations are formed on the surface of the tape spool
401 for taking up the two-sided adhesive tape 402, the two-sided adhesive tape 402
can be easily peeled off the tape spool 401. Therefore, the mark on the transparent
tape 404 can reliably pass by the transmission type tip detection sensor 90.
[0221] The tape-shaped label producing device according to the third embodiment of the present
invention is configured so that the platen roller 65 transports the print tape 222
during each single printing process by an amount equal to an integral multiple of
the amount that the print tape 222 is transported by a single turn of the platen roller
65. Accordingly, with each successive printing, the platen roller 65 will contact
the same position of the print tape 222 each time. Therefore, even if the platen roller
65 rotates with some eccentricity, positional shifts during printing can be prevented
from occurring.
[0222] The platen roller 65 is controlled to rotate using, as a reference, a position of
the platen roller 65 when the tip of the print tape passes a predetermined position.
For this reason, the reference position can be accurately set based on, for example,
the tip detection sensor 90 for detecting the tip of the print tape 222. Also, the
platen roller 65 is controlled to perform idle feed for an amount corresponding to
the difference between the print length and the transport amount of the print tape
222 by one turn of the platen roller 65. Therefore, the platen roller 65 can accurately
transport the print tape 222 for a desired amount. Because the reference position
for rotation of the platen roller 65 is set to the position when the print tape 222
is moved a predetermined amount from a position where the tip detection sensor 90
detects the tip of the print tape 65, the print tape 222 passes by the tip detection
sensor 90 at a stable speed. Accordingly, when the tip detection sensor 90 detects
the tip of the print tape, the print tape will pass the tip detection sensor 90 at
a stable speed so that the detection can be performed with a fixed accuracy.
[0223] In order to achieve these objective, an ink ribbon according to the present invention
is used in the print device for printing data of provided text onto a print medium.
The ink ribbon is serially coated with a plurality of different colors of ink. Distinction
portions for distinguishing ink color are formed on the ink ribbon at the border portions
between the different colors of inks. The distinction portions are formed by a combination
of a plurality of marks. At least, one of the marks is common to all the distinction
portions and unrelated to any particular ink color. The other marks are set peculiar
to a corresponding particular ink color. Accordingly, the ink color can be determined
based on information obtained by a common mark unrelated ink color and to a mark peculiar
particular ink color. The region of the distinction portions can be reduced by forming
the marks in a shape which can fit in a narrow space. As a result, the usable region
of the ink ribbon can be increased.
[0224] The plurality of marks are two lines extending in the width direction of the ink
ribbon. One of the lines is set with a fixed width unrelated to the ink color. The
other line is set with a width peculiar to a corresponding particular ink color. For
example, by determining the ratio of the fixed width of the line unrelated to ink
color and the width of the line set peculiar to a particular ink color, and then controlling
the printing device to determine ink color based on the ratio, then the region occupied
by the ink ribbon distinction portions can be reduced and the usable region of the
ink ribbon can be increased.
[0225] A ribbon cassette according to the present invention houses an ink ribbon serially
coated with a plurality of different colored inks. The ink ribbon includes distinction
portions formed at the boundary portions between different colored inks. The distinction
portions are each formed from two lines extending in the widthwise direction of the
ink ribbon. One of the lines is set with a fixed width unrelated to ink color. The
other line is set with a width peculiar to a particular ink color. Accordingly, when
the ribbon cassette is mounted in the print device, the usable region of the ink ribbon
can be increased. Therefore, the print amount can be increased compared to when a
ribbon cassette housing a conventional ink ribbon is used. Therefore, the life of
the cassette can be increased.
[0226] According to a ribbon cassette the ink ribbon is housed in the cassette with a tape
serving as a print medium. Therefore, the ribbon cassette can be used mounted in a
tape printing device. In this case also the tape can be printed by an amount increased
compared with the conventional situation.
1. Tintenfarbband (32), welches in einer Druckvorrichtung zum Drucken von Bildern auf
einem Druckmedium benutzt wird, wobei das Tintenfarbband (32) aufweist:
ein bahnförmiges Farbbandsubstrat;
Druckbereiche, die seriell nebeneinander entlang einer Länge des Farbbandsubstrates
angeordnet sind, wobei jeder Druckbereich mit einer Mehrzahl von verschieden gefärbten
Tinten bedeckt ist; und
Unterscheidungsabschnitte (501, 504, 507), welche verschieden gefärbte Tinten der
Druckbereiche unterscheiden, wobei jeder Unterscheidungsabschnitt (501, 504, 507)
auf dem Farbbandsubstrat an einem Grenzabschnitt zwischen den Druckbereichen direkt
vor einem entsprechenden Druckbereich gebildet ist und jeder Unterscheidungsabschnitt
(501, 504, 507) durch eine Mehrzahl von Markierungen gebildet ist, welche
mindestens eine gemeinsame Markierung (502, 505, 508), die allen Unterscheidungsabschnitten
(501, 504, 507) gemeinsam ist, und
eine besondere Markierung (503, 506, 509), die für seine entsprechende Tintenfarbe
besonders ist,
aufweisen; wobei
die mindestens eine gemeinsame Markierung (502, 505, 508) eine Linie ist, die sich
über eine Breite des Farbbandsubstrates erstreckt, wobei die Linie eine Breite hat,
die sich parallel zu der Länge des Farbbandsubstrates erstreckt und allen entsprechenden
Linien der Unterscheidungsabschnitte (501, 504, 507) gemeinsam ist;
die besondere Markierung (503, 506, 509) eine andere Linie aufweist, die sich über
die Breite des Farbbandsubstrates erstreckt, wobei die andere Linie eine Breite besitzt,
die besonders für ihre entsprechende Tintenfarbe ist, gekennzeichnet durch
einen Farbbandendenanzeigeabschnitt, der an einem Längsende (32a) des Farbbandsubstrates
gebildet ist und eine Mehrzahl von Linien aufweist, die sich über die Breite des Farbbandsubstrates
erstrecken,
wobei die Mehrzahl der Linien des Farbbandendenanzeigeabschnittes bis zu einer Breite
gebildet sind, die der Breite der Linie der mindestens einen gemeinsamen Markierung
(502, 505, 508) gleich ist.
2. Tintenfarbband nach Anspruch 1, bei dem der Farbbandendenanzeigeabschnitt einen nicht
transparenten Abschnitt aufweist.
3. Farbbandkassette (30) mit
einem Tintenfarbbandgehäuse (31); und
einem Tintenfarbband (32) gemäß eines der Ansprüche 1 bis 2, das in dem Tintenfarbbandgehäuse
(31) untergebracht ist.
4. Farbbandkassette (30) nach Anspruch 3 weiter mit einem Band (22), das als ein Druckmedium
dient und in dem Tintenfarbbandgehäuse (31) mit dem Tintenfarbband (32) untergebracht
ist.
5. Farbbandkassette (30) nach Anspruch 3 oder 4, bei der das Druckband (22) mit einem
Bandendenanzeigeabschnitt gebildet ist, der an seinem Längsende gebildet ist, wobei
der Bandendenanzeigeabschnitt eine Mehrzahl von äquidistanten Linien aufweist, die
sich über eine Breite des Druckbandes erstrecken, und der Bandendenanzeigeabschnitt
vorzugsweise einen nicht transparenten Abschnitt aufweist.
6. Kombination einer Tintenfarbbandkassette (30) und einer Bandkassette (20) mit
einer Bandkassette (20) und einer Tintenfarbbandkassette (30), wobei die Tintenfarbbandkassette
(30) als eine Farbbandkassette (30) gemäß eines der Ansprüche 3 bis 5 gebildet ist,
wobei die Bandkassette (20)
ein Bandkassettengehäuse (21);
ein Druckband (22), das in dem Bandkassettengehäuse (21) untergebracht ist; und
einen Farbbandkassetteneinbauabschnitt, der in dem Bandkassettengehäuse (21) gebildet
ist und in dem die Farbbandkassette (30) eingebaut ist,
aufweist.
7. Kombination einer Tintenfarbbandkassette (30) und einer Bandkassette (20) nach Anspruch
6, bei der
die Bandkassette weiter Führungsabschnitte (21a, 21b) und Positionierabschnitte (21d,
21e) aufweist, die an einer inneren Peripherie des Farbbandkassetteneinbauabschnittes
vorgesehen sind, wobei sich die Führungsabschnitte (21a, 21b) und die Positionierabschnitte
(21d, 21e) in eine Richtung erstrecken, in der die Farbbandkassette (30) in den Farbbandkassetteneinbauabschnitt
eingebaut wird; und
die Tintenfarbbandkassette (30) weiter geführte Abschnitte (31a, 31b) und positionierte
Abschnitte (31d, 31e) aufweist, die an einer äußeren Peripherie des Tintenfarbbandgehäuses
(31) an Positionen vorgesehen sind, die den Führungsabschnitten (21a, 21b) und den
Positionierabschnitten (21d, 21e) der Bandkassette (20) entsprechen, wobei sich die
geführten Abschnitte (31a, 31b) bis zu einer Länge in der Richtung erstrecken, in
der die Farbbandkassette (30) eingebaut wird, und sich die positionierten Abschnitte
(31d, 31e) in die Richtung, in die die Farbbandkassette (30) eingebaut wird, bis zu
einer Länge erstrecken, die länger ist als die Länge der geführten Abschnitte (31a,
31b), so daß, wenn die Tintenfarbbandkassette (30) eingebaut ist, die geführten Abschnitte
(31a, 31b) durch die Führungsabschnitte (21a, 21b) geführt werden, bevor die positionierten
Abschnitte (31d, 31e) durch die Positionierabschnitte (21d, 21e) positioniert werden,
und
bei der vorzugsweise
die Führungsabschnitte (21a, 21b) und die Positionierabschnitte (21d, 21e) mit schaftförmigen
Glieder gebildet sind, die sich in die Richtung erstrecken, in der die Tintenfarbbandkassette
(30) eingebaut wird; und/oder
die geführten Abschnitte (31a, 31b) und die positionierten Abschnitte (31d, 31e) mit
rillenförmigen Abschnitten gebildet sind, in die die schaftförmigen Glieder eingepaßt
werden.
8. Eine Kombination einer Tintenfarbbandkassette (30) und einer Bandkassette (20) nach
Anspruch 7, bei der
die rillenförmigen Abschnitte der geführten Abschnitte (31a, 31b) und der positionierten
Abschnitte (31d, 31e) mit einer Breite gebildet sind, die sich allmählich in der Richtung
verjüngt, in der die Farbbandkassette (30) eingebaut wird; und
die schaftförmigen Glieder der geführten Abschnitte (21a, 21b) jeweils mit einem Halsabschnitt,
der direkt mit dem Tintenfarbbandgehäuse (31) verbunden ist, und einem Kopfabschnitt
gebildet ist, der mit dem Halsabschnitt verbunden ist, wobei der Kopfabschnitt einen
größeren Durchmesser besitzt als der Halsabschnitt.
9. Eine Kombination einer Bandformetiketten-Erzeugungsvorrichtung und einer Tintenfarbbandkassette
(30) zum Drucken von Bildern auf einem Druckband (22), wobei die Kombination aufweist:
eine Tintenfarbbandkassette (30), die
ein Tintenfarbbandgehäuse (31); und
ein Tintenfarbband (32) gemäß eines der Ansprüche 1, 2, das in dem Tintenfarbbandgehäuse
(31) untergebracht ist,
aufweist;
eine Bandformetiketten-Erzeugungsvorrichtung (1), die einen Druckmechanismus (12,
65, 24), der auf dem Druckband (22) unter Verwenden des Tintenfarbbandes (32) druckt;
einen Transportmechanismus (24, 44, 65, 66), der eine relative Bewegung zwischen dem
Tintenfarbband (32) und dem Druckband (22) überträgt;
eine Eingabeeinheit (4), die die auf dem Druckband (22) zu druckenden Bilder eingibt;
einen Bildspeicher (121), der die durch die Eingabeeinheit eingegebenen Bilder speichert;
eine Druckfarbensetzeinheit (7a), die eine Mehrzahl von Druckfarben für die in dem
Bildspeicher (121) gespeicherten Bilder setzt;
eine Tintenfarbbanderfassungseinheit (70), die auf der Basis der Unterscheidungsabschnitte
(501, 504, 507) eine Position von Druckbereichen des Tintenfarbbandes (32) in Bezug
auf den Druckmechanismus erfaßt; und
eine Steuereinheit (100), die auf der Basis der Erfassung der Tintenfarbbanderfassungseinheit
(70) den Transportmechanismus (24, 44, 65, 66) steuert, um das Tintenfarbband (32)
relativ zu dem Druckband (22) zu transportieren, um erforderliche der Druckbereiche
in Gegenüberstellung mit erwünschten Positionen des Druckbandes (22) an dem Druckmechanismus
(12, 65, 24) zu bringen, und die den Druckmechanismus (12, 65, 24) auf der Basis der
in dem Bildspeicher (121) gespeicherten Bildern steuert, um entsprechende der verschieden
farbigen Tinten auf dem Druckband (22) zu drucken, um die Bilder in der Mehrzahl von
Druckfarben, die durch die Druckfarbensetzeinheit (7a) gesetzt sind, zu bilden,
aufweist.
10. Kombination einer Bandformetiketten-Erzeugungsvorrichtung (1) und einer Tintenfarbbandkassette
(30), nach Anspruch 9, weiter mit einer Farbspeichereinheit (122), die die Mehrzahl
von Druckfarben in Übereinstimmung mit ihrer Zerlegung in die Mehrzahl von Tintenfarben
speichert, und bei der die Steuereinheit (100) die erforderlichen Druckbereiche auf
der Basis der Übereinstimmung zwischen der Mehrzahl von Druckfarben und der Mehrzahl
von Tintenfarben, die in der Farbenspeichereinheit (122) gespeichert sind, bestimmt.
11. Kombination einer Bandformetiketten-Erzeugungsvorrichtung (1) und einer Tintenfarbbandkassette
(30), nach Anspruch 9, bei der die Tintenfarbbandkassette (30) weiter ein Band (22),
das als ein Druckmedium dient und in dem Tintenfarbbandgehäuse (31) mit dem Tintenfarbband
(32) untergebracht ist, aufweist.
12. Kombination einer Bandformetikettenerzeugungsvorrichtung (1) und einer Tintenfarbbandkassette,
nach Anspruch 11, weiter mit einer Druckbanderfassungseinheit (70, 90), die die Position
des Druckbandes (22) in Bezug auf den Druckmechanismus erfaßt; und bei der die Steuereinheit
(100) den Transportmechanismus (24, 44, 65, 66) steuert, um das Druckband (22) auf
der Basis der Erfassung der Druckbanderfassungseinheit (70, 90) in einer ersten Richtung,
während sie den Druckmechanismus (12, 24, 65) steuert, um ein Vorformatmuster auf
dem Druckband (22) mehrmals zu drucken, in einer zweiten Richtung entgegengesetzt
der ersten Richtung, um das Druckband (22) zurückzuspulen und dann in der ersten Richtung
transportiert, während sie den Druckmechanismus (12, 24, 65) steuert, um Druckbilder
in Übereinstimmung mit dem zuvor mehrmals gedruckten Vorformatmuster zu drucken,
wobei die Steuereinheit (100) vorzugsweise den Druckmechanismus (12, 24, 65) steuert,
um eine Positioniermarkierung zwischen jedem Drucken des Vorformatmusters zu drucken;
und/oder die Druckbanderfassungseinheit (70, 90) die Position des Druckbandes (22)
auf der Basis der Positioniermarkierungen erfaßt.
13. Kombination einer Bandformetiketten-Erzeugungsvorrichtung (1) und einer Tintenfarbbandkassette
(30), nach Anspruch 12, bei der
die Tintenfarbbanderfassungseinheit (70) einen Durchlässigkeitsphotosensor (70a, 70b)
aufweist, der Durchlässigkeitslicht ausstrahlt;
die Mehrzahl von Markierungen der Unterscheidungsabschnitte (501, 504, 507) aus einem
Material gebildet sind, das fähig ist, das Durchlässigkeitslicht durchzulassen;
die Erfassungseinheit (70, 90) einen Reflexionsphotosensor aufweist, der Reflexionslicht
ausstrahlt;
das Druckband (22) aus einem Material gebildet ist, das das Licht von dem Reflexionsphotosensor
reflektiert, und
die Positioniermarkierungen auf dem Druckband (22) in einer Farbe gedruckt sind, die
das Licht von dem Reflexionsphotosensor nicht reflektiert.
14. Kombination einer Bandformetiketten-Erzeugungsvorrichtung (1) und einer Tintenfarbbandkassette
(30), nach den Ansprüchen 9 bis 13, bei der die Transporteinheit (24, 44, 65, 66)
eine Druckrolle (65), die das Tintenfarbband (32) und das Druckband (22) durch eine
Drehung davon transportiert; und einen Druckrollenantrieb (44, 53, 55, 65a), der die
Drehung der Druckrolle (65) antreibt, wobei die Steuerung (100) den Druckrollenantrieb
(44, 53, 55, 65a) steuert, um die Druckrolle (65) eine ganzzahlige Anzahl von Malen
mit jedem Druckarbeitsgang des Druckmechanismus (12, 24, 65) zu drehen, aufweist.