TECHNICAL FIELD OF THE INVENTION
[0001] The present invention relates to a fluid vessel and, more particularly, to a fluid
vessel for preserving a dried drug such as a formulation in the form of powders or
a freeze-dried formulation and its solvent in a separate state, and for mixing the
dried drug and the solvent in the vessel in a sterile manner just before the use to
supply the mixture as a solution for infusion.
BACKGROUND OF THE INVENTION
[0002] Hitherto, a dried drug contained in a drug vessel such as a vial has been dissolved
into a solvent such as distilled water, physiological saline solution, or glucose
solution for drip infusion at a medical organization such as a hospital.
[0003] For simple and convenient use in such a case, there has been proposed a fluid vessel
in which a vial containing a dried drug is connected in series to a solvent vessel
containing a solvent, whereby the two vessels are brought into communication in a
sterile manner at the time of using.
[0004] For example, a fluid vessel 410 disclosed in Japanese Laid-open Patent Publication
No. Hei 2(1990)-1277 is constructed in such a manner that, as shown in Fig. 35, a
hollow puncture needle 417 having a hub in the middle and having knife-edges at both
ends is interposed between a drug vessel 412 and a solvent vessel 411 containing a
solvent, and the puncture needle 417 first pierces the drug vessel 412 and then pierces
the solvent vessel 411, whereby the communication between the drug vessel 412 and
the solvent vessel 411 can be secured and facilitated and the mixing of the drug and
the solvent after the start of communication can be carried out in a short time and
in a sterile manner.
[0005] The drug vessel 412 is usually sealed with a rubber plug capable of being pierced
with the puncture needle 417 and having a self-sealing property. The drug vessel 412
is usually a vial made of glass which is a generally distributed form for dried drugs.
The rubber plug is tightly surrounded by a covering member 413 made of aluminum or
the like and is fixed onto the mouth portion of the vessel.
[0006] Also, there has been proposed a flexible duplex vessel as shown in Fig. 36, in which
a plurality of chambers for storing a liquid agent, a powder agent or a solid agent
are partitioned with partition means capable of communication (See Japanese Laid-open
Patent Publication No. Hei 4(1992)-364850). This vessel 510 is composed of a plurality
of chambers made of flexible sheet, which include a drug solution storing chamber
501, a storing chamber 506 covered with an outer wall 502 and storing a deoxidant
504 and a desiccant 505, and a drug storing chamber 503 covered with an inner wall
508 and storing a drug. These chambers are connected via a weak sealing section 507.
The vessel is constructed in such a manner that, at the time of use, the weak sealing
section 507 can be easily separated by applying an outer pressure to the drug solution
storing chamber 501. This facilitates the communication between the drug solution
storing chamber 501 and the drug storing chamber 503. This also facilitates the disposing
process of the vessels.
[0007] The former fluid vessel 410 has a high applicability and excellent operability because
the vessel uses and incorporates a vial. However, since the vial is made of glass
and aluminum, it takes trouble to remove and classify the components in disposing
the fluid vessels separately after use. Moreover, the components such as the puncture
needle 417 and other communication means between the drug vessel 412 and the solvent
vessel 411 are complicated and the total number of components is large.
[0008] The latter fluid vessel 510 has a drawback that the manufacturing process is complicated
since the vessel is formed by sealing a plurality of films. Moreover, since the entire
vessel is formed of flexible sheets, the vessel cannot stand by itself and takes a
lot of space for storage.
[0009] The above-mentioned vessels are usually used for drip infusion, as shown in Fig.
34, by allowing a liquid delivery portion 560 at the bottom of the fluid vessel 550
to be connected to a separate drip infusion device 570 including an insertable puncture
needle 561, a tube 562 connected to the puncture needle 561, and a needle portion
563 attached to a tip of the tube 562, a drip infusion barrel 564, and a flow adjusting
device 565. Usually, by means of the flow adjusting device 565, the flow can be arbitrarily
controlled by pressing the tube 562 housed in the adjusting device case with a roller
566 moving obliquely in the case.
[0010] Thus, the adjustment of the fluid can be carried out easily in these fluid vessels.
However, in order to supply the adjusted fluid to a patient by drip infusion, it is
necessary to separately prepare the above-mentioned drip infusion device 570, to take
it out from a sterilized bag, and to insert the puncture needle 561 into the liquid
delivery portion 560 at the bottom of the fluid vessel. This involves a lot of trouble
and also causes a sterility problem. Moreover, there is a fear that the hands are
injured with the puncture needle 561 by mistake in operating the fluid vessel.
[0011] The present invention has been made in view of these circumstances and the purpose
thereof is to provide a fluid vessel which simplifies the manufacturing process, is
ready to dispose of, facilitates mixing the drug with the solvent, and allows the
drip infusion device to be mounted in a more sterile, safer, and easier manner.
[0012] The present invention has been made in view of these circumstances and the main purpose
thereof is to provide a fluid vessel and a fluid apparatus which simplify the manufacturing
process, are ready to dispose of, facilitate mixing the drug with the solvent, and
are easy to store and handle in hospitals and other facilities, and further allow
the drip infusion device to be mounted in a more sterile, safer, and easier manner.
DISCLOSURE OF THE INVENTION
[0013] The present invention is to provide a fluid vessel comprising a drug storing chamber,
a capping member for hermetically sealing the mouth portion of the drug storing chamber,
and a solvent chamber joined to the bottom of the drug storing chamber, characterized
in that the drug storing chamber is provided with a communication hole at the bottom
thereof for communicating with the solvent chamber and includes a protruding piece
which hermetically seals the communication hole, protrudes into the drug storing chamber,
and is movable so as to open the communication hole, while the capping member has
an engaging portion to be engaged with the tip of the protruding piece whereby the
protruding piece is moved to open the communication hole by rotation of the capping
member.
[0014] Namely, in the present invention, the protruding piece hermetically seals the communication
hole provided at the bottom of the drug storing chamber for allowing communication
with the solvent chamber and the protruding piece engaged with the capping member
is moved by rotation of the capping member to open the communication hole for communication
between the drug storing chamber and the solvent chamber.
[0015] The drug to be stored in the drug storing chamber of the fluid vessel according to
the present invention may be a dried formulation such as a formulation in the form
of powders, a granular formulation, a freeze-dried formulation, or the like. Specific
examples of the active components in a dried formulation are as follows.
[0016] Antibiotics are, for example, cephem antibiotics such as cefazolin sodium, ceftizoxime
sodium, cefotiam hydrochloride, cefmenoxime hydrochloride, cephacetrile sodium, cefamandole
sodium, cefaloridine, cefotaxime sodium, cefotetan sodium, cefoperazone sodium, cefsulodin
sodium, ceftezole sodium, cefpiramide sodium, cefmetazole sodium, cefuroxime sodium,
and cefocules sulfate, and penicillin antibiotics such as ampicillin sodium, carbenicillin
disodium, sulbenicillin disodium, and ticarcillin sodium and, further, vancomycin
hydrochloride. Antitumor agents are, for example, mitomycin C, fluorouracil, tegafur,
and cytarabine. Antiulcer agents are, for example, famotidine, ranitidine hydrochloride,
and cimetidine.
[0017] The solvent to be stored in the solvent chamber of the fluid vessel according to
the present invention may be a physiological saline solution, a glucose solution,
or an amino acid solution containing cysteine, tryptophan or the like. However, the
solvent is not specifically limited thereto.
[0018] Specific embodiments of the capping member according to the present invention are
those composed of a pierceable plug body and a lid portion optionally attached to
the plug body, wherein the end of the plug body includes an engaging portion engaged
with the tip of the protruding piece.
[0019] According to preferable embodiment of the present invention, a chamber for storing
a drug alteration preventive agent may be formed on the capping member hermetically
sealing the mouth portion of the drug storing chamber, specifically on the above-mentioned
lid portion preferably, so as to store a desiccant and/or a deoxidant inside as the
drug alteration preventive agent. The desiccant serves to stabilize the drug which
degenerates by humidity and may contain silica gel, zeolite or the like as components.
The deoxidant serves to prevent alteration of drugs which are easily oxidized and
may contain active iron oxide, amorphous copper or the like. The desiccant and the
deoxidant may be suitably used depending on the kind of the drug to be stored in the
drug storing chamber. The desiccant and the deoxidant may be used alone or in combination.
[0020] The solvent chamber according to the present invention is preferably a flexible vessel
formed by fusing a comparatively flexible synthetic resin sheet such as polyethylene,
polypropylene or polyvinyl chloride into a bag.
[0021] At the bottom of the drug storing chamber according to the present invention, there
are provided a communication hole which allows communication of the drug storing chamber
with the solvent chamber and a protruding piece which hermetically seals the communication
hole and protrudes into the drug storing chamber.
[0022] The communication hole may be hermetically sealed by close contact (a contact maintaining
the liquid-impermeable property) of the protruding piece, wherein the communication
hole may be opened by a sliding movement of the protruding piece accompanying the
rotation of the capping member. For example, the communication hole may include two
holes formed in axial symmetry or one semicircle-like (semicircular) hole, wherein
the protruding piece includes a bottom portion for hermetically sealing these holes
in such a manner that the bottom portion can be moved to open the holes. Also, at
the bottom of the protruding piece may be formed an opening or a cut portion corresponding
to the shape of the communication hole. The opening or the cut portion may be opened
to the communication hole by sliding movement accompanying the rotation of the capping
member. Further, the protruding piece may be disposed eccentrically from the center
of the drug storing chamber and, in correspondence therewith, the engaging portion
may be an engagement hole formed at the bottom surface of the plug body, whereby the
tip portion of the protruding piece may be inserted into the engaging hole. Specifically,
the protruding piece may include a circular bottom plate having an opening closely
in contact with and slidingly rotatable on the bottom of the drug storing chamber
and a tower-like portion protruding from the bottom plate into the drug storing chamber
eccentrically from the center and engaging with the engaging hole of the capping member
or its plug body as the engaging portion, whereby the communication hole may be opened
by movement of the protruding piece accompanying the rotation of the capping member
or its lid portion to allow the opening or the cut portion of the bottom plate to
overlap the communication hole.
[0023] Further, the communication hole may be hermetically sealed by integrally bonding
the protruding piece, whereby the communication hole may be opened by forcible removal
of the protruding piece in accordance with the rotation of the capping member.
[0024] For example, the communication hole may be constructed as follows. At the state before
the use of the fluid vessel, the communication hole is not opened (or formed) because
the (foot of the) protruding piece is fitted and integrally bonded. However, the communication
hole may be opened (or formed) when the protruding piece (together with the foot)
is twisted to be torn off from the bottom by an operation mentioned later.
[0025] The protruding piece is preferably molded with resin (preferably molded integrally
or welded) at the bottom of the drug storing chamber so that the protruding piece
may protrude into the drug storing chamber eccentrically from the center of the drug
storing chamber. The protruding piece is preferably a solid or hollow molded member.
The protruding piece may be formed of a material having a poor compatibility with
the material for forming (the bottom of) the drug storing chamber so that the communication
hole may be easily formed when the protruding piece is twisted, whereby the bonded
portion liable to be fragile may be cut off, although the material of the protruding
piece is not particularly limited thereto.
[0026] As a preferable example, the drug storing chamber is formed of polypropylene as a
major component, and the protruding piece is formed of a mixture of polyethylene and
polypropylene, or an ethylene copolymer or graft polymer as a major component, the
drug storing chamber and the protruding piece being welded together.
[0027] Here, the capping member is provided with a pierceable plug body, for example made
of elastic rubber material, for hermetically sealing the mouth portion of the drug
storing chamber as mentioned above and having an engaging portion engaging with the
protruding piece of the drug storing chamber. An engaging hole is preferably used
as the engaging portion of the plug body. The engaging hole is preferably formed as
a pair of holes opposing each other relative to the axial center of the drug storing
chamber and, in correspondence therewith, a pair of tower-like portions are formed
in the protruding piece. Thus, the plug body is rotated in accordance with the rotation
of the capping member, whereby the protruding piece is torn off from the bottom of
the drug chamber by twisting via the engaging portion to form the communication hole.
[0028] Further, the capping member may be provided with the above-mentioned detachably formed
chamber for storing a drug alteration preventive agent and may be provided with a
narrow tube portion through the plug body (including the optional lid portion of the
capping member) for allowing communication between the chamber for storing a drug
alteration preventive agent and the drug storing chamber via a hydrophobic filter.
Here, the hydrophobic filter is preferably formed of, for example, a sintered body
of polyethylene or polypropylene, polytetrafluoroethylene, or a membrane filter.
[0029] According to a preferred embodiment of the present invention, the capping member
(or a member mounted on the capping member, for example, a chamber for storing a drug
alteration preventive agent; hereafter represented by the capping member) is preferably
provided with a self-supporting means for holding the vessel in a self-standing state.
The self-supporting means may be formed of a flat portion or a support leg disposed
at the head of the capping member. The self-supporting means may be formed integrally
with the capping member or be formed so as to cover the capping member.
[0030] To sum up, according to the fluid vessel of the present invention, when the capping
member is rotated with the drug storing chamber hermetically sealed, the protruding
member engaging with the engaging portion of the plug body is twisted by rotation
of the plug body accompanying the capping member. At this time, the protruding member
together with its foot is entirely torn off from the bottom of the drug storing chamber
by being twisted, whereby a large communication hole is formed (opened) to allow communication
between the drug storing chamber and the solvent chamber. This allows the drug and
the solvent to be mixed easily in the vessel.
[0031] Preferably, a drug solution delivery portion is provided at the top surface of the
capping member and a suspension support portion is provided at the solvent chamber.
[0032] The drug solution obtained by mixing the drug with the solvent can be thus taken
out as an infusion fluid when an end of the puncture needle of the drip infusion device
is connected to the fluid vessel (by piercing) via the plug body of the drug solution
delivery portion formed at the top surface of the capping member and the fluid vessel
is suspended by using the suspension support portion provided at the solvent chamber
with the capping member side facing downwards.
[0033] In the present invention, the protruding portion may be formed on the periphery of
the communication hole at the bottom of the drug storing chamber so that the protruding
portion may integrally protrude into the drug storing chamber via a fragile portion
capable of being broken by the rotation of the capping member. Here, the capping member
preferably has a leg portion extending into the drug storing chamber so that the tip
of the protruding piece may be engaged with the leg portion (for example, an engagement
by insertion). In such a case, if the leg portion is fitted to receive the protruding
piece in assembling the vessel, it is possible to realize a communication between
the drug storing chamber and the solvent chamber simply by rotating the capping member
at the time of carrying out the infusion.
[0034] The fragile portion at the bottom of the drug storing chamber according to the present
invention refers to a portion which comprises a thin film portion or a groove portion
(hollow portion) formed at the bottom of the drug storing chamber and can be easily
broken with an external force to allow communication between the drug storing chamber
and the solvent chamber.
[0035] The protruding piece at the bottom of the drug storing chamber according to the present
invention refers to a piece molded with a resin (preferably, molded integrally) at
the bottom of the drug storing chamber together with the fragile portion. The protruding
piece is preferably a solid or hollow molded member.
[0036] The leg portion of the capping member rotates together with the body portion when
the capping member is rotated.
[0037] According to a preferable embodiment of the present invention, the leg portion of
the capping member includes a swollen portion formed in a part of its periphery and
radially swollen, and the bottom of the drug storing chamber includes an abutting
portion capable of abutting the swollen portion to move the protruding piece after
the fragile portion at the bottom of the drug storing chamber is broken by the rotation
of the capping member.
[0038] The swollen portion is preferably formed integrally with the leg portion at least
in some parts of the outer periphery of the leg portion so that the swollen portion
may not be easily deformed with a force that does not suffice to break the fragile
portion. The abutting portion is preferably formed at a position where a "lever force"
acts with the fulcrum being the point of abutment to the swollen portion when the
capping member is rotated, preferably near the protruding piece. Preferably, the abutting
portion is not deformed easily.
[0039] Here, the phrase "to be capable of moving the protruding piece" means to be capable
of moving the protruding piece outward in a direction substantially perpendicular
to its axis on the bottom of the drug storing chamber.
[0040] Further, the fluid vessel of the present invention is preferably constructed in such
a manner that the body portion and the leg portion of the capping member are formed
with their centers spaced apart from each other and the leg portion is fitted to receive
the upper portion of the protruding piece, whereby the fragile portion may be broken
by moving the upper portion of the protruding piece in a direction tangential to the
body portion of the capping member when the capping member is rotated.
[0041] Here, the phrase "moving the upper portion of the protruding piece in a direction
tangential to the body portion of the capping member" means to rotate the upper portion
of the protruding piece with the radius of the rotation being the distance eccentrically
away from the body portion of the capping member.
[0042] Further, the fluid vessel of the present invention is preferably constructed in such
a manner that a threaded portion is formed inside the leg portion of the capping member
and a threaded portion in screw engagement with the above-mentioned thread is formed
on the protruding piece at the bottom of the drug storing chamber, whereby the fragile
portion may be broken by moving the protruding piece in an upward direction when the
capping member is rotated.
[0043] In case that the leg portion of the capping member includes a swollen portion and
the bottom of the drug storing chamber includes an abutting portion, the protruding
piece covering the broken part may be moved in a radial direction after the fragile
portion is broken, thus facilitating the flow of the solvent between the drug storing
chamber and the solvent chamber.
[0044] In case that the body portion and the leg portion of the capping member are formed
with their centers being spaced apart from each other and the leg portion is fitted
to receive the upper portion of the protruding piece, the upper portion of the protruding
piece is first twisted to break the fragile portion and, further, the upper portion
of the protruding piece moves while falling in a direction tangential to the body
portion of the capping member when the capping member is rotated, so that the broken
part may be enlarged, thus facilitating the flow of the solvent between the drug storing
chamber and the solvent chamber.
[0045] In case that threads to be in screw engagement with each other are formed on the
inside of the leg portion of the capping member and on the protruding piece, the two
threads are brought into screw engagement with each other to pull the protruding piece
in an upward direction when the capping member is rotated and, further, the protruding
piece is twisted to break the fragile portion when the capping member is further rotated
so that the screw engagement of the two threads reaches the limit. Moreover, since
the protruding piece covering the broken part moves in an upward direction while maintaining
the screw engagement with the leg portion of the capping member, the flow of the solvent
between the drug storing chamber and the solvent chamber is facilitated.
[0046] According to another aspect of the present invention, there is provided a fluid apparatus
comprising: a drug storing chamber; a capping member serving to hermetically seal
the mouth portion of the drug storing chamber and including a body portion and a leg
portion which are rotatable; a solvent chamber connected to the bottom of the drug
storing chamber in a liquid-impermeable manner and equipped with a drug solution delivery
port having a pierceable thin film portion or plug body at a lower end thereof; and
a drip infusion device having a needle portion at one end thereof and having, at the
other end, a puncture needle capable of piercing the plug body or thin film portion
of the solvent chamber, wherein
the bottom of the drug storing chamber has a fragile portion and a protruding piece
protruding into the drug storing chamber and contacting the fragile portion in at
least some part of the protruding piece, and the leg portion of the capping member
is engaged with the protruding piece so that the fragile portion can be broken by
the rotation of the capping member,
the solvent chamber is engaged with a bottomed outer barrel capable of housing
the drip infusion device and capable of displaceably attaching and detaching the drip
infusion device, and the puncture needle of the drip infusion device pierces the plug
body or thin film portion of the solvent chamber by displacing the outer barrel relative
to the solvent chamber after the drug and the solvent are mixed by breaking the fragile
portion.
[0047] The drip infusion device according to the present invention is a device for injecting
into a living body a drug solution (infusion fluid) prepared by mixing the drug and
the solvent. The drip infusion device is provided with a puncture needle held near
the infusion fluid delivery port of the solvent chamber, a tube for guiding the infusion
fluid from the puncture needle, an intravenous injection needle connected to one end
of the tube, and a flow adjusting section connected between the puncture needle and
the intravenous injection needle for adjusting the amount of dripping flow. The tube
is usually made of a flexible transparent tube made of a synthetic resin such as polyvinyl
chloride.
[0048] The outer barrel is a member constituting the fluid apparatus of the present invention
together with the drug storing chamber, the solvent chamber, and the drip infusion
device. The outer barrel engages with the solvent chamber to allow the drip infusion
device to be stored in a sterile state.
[0049] The displacement of the outer barrel relative to the solvent vessel according to
the present invention means a change of relative position brought about by the manipulation
of the operator so that the drip infusion device housed in the outer barrel may come
near the infusion fluid delivery port of the solvent chamber and, further, the drip
infusion device may communicate with the solvent chamber via the puncture needle.
Therefore, the displacement of the above-mentioned outer barrel may be based on a
coupling engagement by pushing one into the other or a screw engagement of these two.
[0050] According to a preferable embodiment of the present invention, the outer barrel is
engaged slidably on the solvent chamber, and the puncture needle of the drip infusion
device pierces the plug body or thin film portion of the solvent chamber by pushing
the solvent chamber into the outer barrel after the fragile portion is broken to mix
the drug with the solvent.
[0051] According to a further preferable embodiment of the present invention, the drip infusion
device is equipped with a valve for adjusting the amount of liquid flowing through
the tube by switching among a plurality of passageways.
[0052] In the fluid apparatus according to the present invention, the solvent chamber has
an infusion fluid delivery port at its lower end. This drug solution delivery port
is a mouth portion through which the drug solution prepared by mixing the drug with
the solvent is taken out as an infusion fluid.
[0053] According to the drip infusion device of the present invention, the leg portion of
the capping member is rotated to twist the protruding piece engaged with the leg portion
when the capping member is rotated with the drug storing chamber being in a hermetically
sealed state. At this time, the fragile portion formed in contact with the protruding
piece at the bottom of the drug storing chamber is broken because the protruding piece
is twisted, thereby allowing a communication between the drug storing chamber and
the solvent chamber. Then, the drug and the solvent are mixed and prepared as an infusion
fluid by shaking the fluid vessel with the solvent chamber placed in an upper position.
[0054] Further, by displacing the outer barrel relative to the drug storing chamber, for
example by pushing the drug storing chamber into the outer barrel, the plug body or
the thin film portion of the solvent chamber is pierced by the puncture needle of
the drip infusion device housed in the outer barrel and held near the drug solution
delivery port. Since the drip infusion device is connected to the solvent chamber
by this operation, the drip infusion is started by removing the outer barrel from
the solvent chamber, opening the valve, and inserting the intravenous injection needle
into a blood vessel of a patient.
[0055] The drip infusion speed is adjusted by the valve. Since the valve adjusts the amount
of liquid flowing through the tube by switching among a plurality of passageways,
deformation and poor restoration of the tube by pressing the tube are not observed
as in conventional fluid apparatus.
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Fig. 1 is a cross-sectional front view of the essential part of the infusion vessel
according to Example 1 of the present invention.
[0057] Fig. 2 is a cross-sectional side view of the essential part of the infusion vessel
of Fig. 1.
[0058] Fig. 3 is a perspective view of the protruding piece and the leg portion in Fig.
1 (in assembling the drug storing chamber).
[0059] Fig. 4 is a cross-sectional plan view of the protruding piece and the leg portion
which are engaged (before the communication is started).
[0060] Fig. 5 is a cross-sectional plan view of the protruding piece and the leg portion
which are engaged (after the communication is started).
[0061] Fig. 6 is a cross-sectional view of an essential part of the protruding piece and
the leg portion of the infusion vessel (in assembling the drug storing chamber) according
to Example 2 of the present invention.
[0062] Fig. 7 is a cross-sectional view of Fig. 6 along the line A-A.
[0063] Fig. 8 is a perspective view showing a state in which the fragile portion of Fig.
6 is broken.
[0064] Fig. 9 is a perspective view of the protruding piece and the leg portion of the infusion
vessel (in assembling the drug storing chamber) according to Example 3 of the present
invention.
[0065] Fig. 10 is a perspective view for explaining the operation of starting the communication
by the leg portion of Fig. 9.
[0066] Fig. 11 is a perspective view showing a state in which the fragile portion of Fig.
9 is broken (after the communication is started).
[0067] Fig. 12 is a cross-sectional view showing a state of the capping member (before the
communication is started).
[0068] Fig. 13 is a cross-sectional view showing a state of the capping member (in carrying
out the operation of starting the communication).
[0069] Fig. 14 is a cross-sectional front view of an essential part of an embodiment of
the self-supporting means provided in the drug solution delivery portion.
[0070] Fig. 15 is a cross-sectional front view of an essential part of the infusion vessel
according to Example 4 of the present invention.
[0071] Fig. 16 is a cross-sectional view of Fig. 15 along the line A-A.
[0072] Fig. 17 is a perspective view showing a state in which the fragile portion of Fig.
15 is broken.
[0073] Fig. 18 is a front view of the infusion apparatus according to Example 5 of the present
invention.
[0074] Fig. 19 is a cross-sectional view of an-essential part of the infusion apparatus
of Fig. 18.
[0075] Fig. 20 is a perspective view of the protruding piece and the leg portion in Fig.
18.
[0076] Fig. 21 is a cross-sectional plan view of the protruding piece and the leg portion
which are engaged (before the communication is started).
[0077] Fig. 22 is a cross-sectional plan view of the protruding piece and the leg portion
which are engaged (after the communication is started).
[0078] Fig. 23 is a cross-sectional view of an essential part showing a state in which the
drip infusion device is connected to the solvent chamber (at the time of infusion).
[0079] Fig. 24 is a cross-sectional view of an essential part of the flow adjusting device
in Fig. 23.
[0080] Fig. 25 is a cross-sectional front view of an essential part of the infusion apparatus
corresponding to Fig. 19 and showing a state in which the fragile portion of Fig.
19 is broken and the drip infusion device is in communication with the solvent chamber.
[0081] Fig. 26 is a front view including a cross-sectional view of an essential part of
the infusion vessel according to Example 6 of the present invention.
[0082] Fig. 27 is a cross-sectional view of Fig. 26 along the line A-A.
[0083] Fig. 28 is a schematic view for explaining the state in which the protruding piece
of Fig. 26 is let to fall for forming the communication hole.
[0084] Fig. 29 is a front view including a longitudinal cross-sectional view of an essential
part of the infusion vessel according to Example 7 of the present invention.
[0085] Fig. 30 is a cross-sectional view of Fig. 29 along the line A-A.
[0086] Fig. 31 is a view corresponding to Fig. 28 and showing a different state.
[0087] Fig. 32 is a longitudinal cross-sectional view of an essential part showing a different
state.
[0088] Fig. 33 is a view corresponding to Fig. 31 according to Example 8 of the present
invention.
[0089] Fig. 34 is an explanatory view for showing an example of conventional drip infusion
device connected to the infusion apparatus.
[0090] Fig. 35 is a cross-sectional view of an essential part showing an example of conventional
infusion vessel.
[0091] Fig. 36 is a cross-sectional view of an essential part showing another example of
conventional infusion vessel.
BEST EMBODIMENTS FOR REDUCING THE INVENTION INTO PRACTICE
[0092] A number of Examples according to the present invention are now explained in conjunction
with the drawings. These are not to restrict the present invention.
[Example 1]
[0093] An infusion vessel 10 shown in Figs. 1 and 2 is mainly constructed with a drug storing
chamber 1, a solvent chamber 2, a capping member 3 disposed in the drug storing chamber
1, and a drug solution delivery portion 4.
[0094] The drug storing chamber 1 is a vessel having a wide mouth. At an upper end thereof,
the drug storing chamber 1 has a mouth portion 1a to which the capping member 3 can
be mounted and, at a bottom portion 6, the drug storing chamber 1 has a fragile portion
5 mentioned later. The drug storing chamber 1 and the solvent chamber 2 are integrally
resin-formed with, for example, polyethylene resin. The solvent chamber 2 is formed
to have a comparatively smaller thickness than the drug storing chamber 1 and is capable
of being deformed by pressing. A lower end of the drug storing chamber 1 is integrally
embedded in an upper portion of the solvent chamber 2.
[0095] A hollow protruding piece 7 being in contact with the thin film-like fragile portion
5 and protruding into the drug storing chamber 1 side is formed at the drug storing
chamber's bottom 6 connecting the drug storing chamber 1 and the solvent chamber 2
in a liquid-impermeable manner. The fragile portion 5 and the protruding piece 7 are
integrally formed at the bottom 6 as a part of the drug storing chamber 1 (Fig. 3).
The protruding piece 7 is formed in a hexagonal prismatic shape having a pyramid portion
at the top. Near the protruding piece 7, a solid abutting portion 8 protruding from
the bottom 6 is formed integrally with the bottom 6. The abutting portion 8 is disposed
to face obliquely to the axial line of the protruding piece 7 so that the later-mentioned
swollen portion 21 abuts thereto and does not slip off between the protruding piece
7 and the abutting portion 8 (Fig. 4). The capping member 3 is constructed with a
cap body 9 and a leg portion 11 located therebelow and engaged with the protruding
piece 7. The cap body 9 has a cross section substantially like the letter "T". The
upper portion of the cap body 9 is coupled to the outer wall of the drug storing chamber
1 and hermetically seals the mouth portion 1a of the drug storing chamber 1 in such
a manner that the capping member is itself rotatable. The inside of the cap body 9
is hollow, is kept liquid-impermeable and non-airtight, and stores a desiccant or
a deoxidant. Since the inside of the cap body 9 is kept liquid-impermeable, the solvent
does not penetrate into the inside of the cap body 9 when the drug storing chamber
1 and the solvent chamber 2 are brought into communication with each other. The leg
portion 11 is a hollow member having a hexagonal cross section. A recess 12 having
a nesting correspondence with the protruding piece 7 is formed at a lower end of the
inside of the leg portion 11. Also, a swollen portion 21 is formed at a lower end
of the outer surface of the leg portion 11. As shown in Fig. 4, after the protruding
piece 7 engaged with the recess 12 is rotated to break the fragile portion 5 when
the leg portion 11 is rotated by the cap body 9 in a direction of an arrow in Fig.
4, the swollen portion 21 abuts with the abutting member 8 to move the protruding
piece 7 outward in a direction substantially perpendicular to the axis thereof for
driving the protruding piece 7 away from the broken portion.
[0096] The drug filling portion 15 for storing the drug is constructed with a cap body 9,
an outer surface of the leg portion 11, and an inner surface of the drug storing chamber
1. The moisture or oxygen penetrating into the drug filling portion 15 from outside
or from the solvent chamber are adsorbed by the desiccant or deoxidant stored in the
inside of the cap body 9 kept non-airtight. After a desiccant or a deoxidant is stored
inside the cap body 9, a lid body 16a having a suspending device 16 is mounted to
its opening edge portion by, for example, thermal welding to provide hermetical sealing.
[0097] A drug solution delivery portion 4 is disposed at a lower end of the solvent chamber
2. The drug solution delivery portion 4 is constructed in the same manner as in an
ordinary fluid infusion bottle. For example, as shown in Fig. 1, a structure is adopted
such that the lower end of the solvent chamber is covered with a fastening member
33 having a knob and a sealing member attached thereto and formed of a rubber plug
34. The sealing member is mounted to the solvent chamber 2 by inserting a rubber plug
34 into the drug solution delivery portion 31 and welding a flange 31a formed on the
outer wall of the delivery portion. The surface of the rubber plug 34 of the sealing
member is protected against contamination, and is allowed to appear by twisting and
cutting the knob off.
[0098] By such a construction, the recess 12 is rotated and the protruding piece 7 is twisted
to break the fragile portion 5 when the leg portion 11 is rotated by the cap body
9 (Fig. 4). This allows communication between the drug storing chamber 1 and the solvent
chamber 2 and, by pressing the solvent chamber 2, the drug and the solvent are mixed
for supplying them as an infusion fluid. Further, the swollen portion 21 abuts against
the abutting portion 8, whereby a "lever force" having a fulcrum at the abutting point
of the swollen portion 21 and the abutting portion 8 acts on the protruding piece
7 to move the protruding piece 7 covering the broken portion, so that the opening
5a of the fragile portion 5 is enlarged (Fig. 5).
[0099] The infusion vessel according to this embodiment is constructed in such a manner
that the swollen portion 21 and the abutting portion 8 are provided and the protruding
piece 7 is moved in a radial direction to enlarge the formed opening 5a. However,
the above swollen portion 21 and the abutting portion 8 can be omitted and the infusion
vessel may have a simple construction such that the leg portion 11 is rotated to twist
the protruding piece 7 for breaking the fragile portion 5.
[Example 2]
[0100] Figs. 6 to 8 show an example in which a body portion 9 and a leg portion 41 of a
capping member 3 are disposed with the centers of their axes spaced apart. The center
of the leg portion 41 is formed outside of the center of the body portion 9. The leg
portion 41 is a hollow cylindrical member and a recess 42 having a nesting correspondence
with a protruding piece 47 is formed inside the leg portion 41.
[0101] A thin film-like fragile portion 45 is integrally formed at the bottom 46 of a drug
storing chamber 1. A solid protruding piece 47 protruding to the drug storing chamber
1 side is provided at the bottom 46 of the drug storing chamber and in contact with
the fragile portion 45. The protruding piece 47 is constructed with a base portion
44 having a large diameter and a tip portion 43 having a small diameter. The leg portion
41 of the capping member 3 is fitted to receive the upper portion of the protruding
piece 47, namely, to a position near the foot of the tip portion 43 having a small
diameter of the protruding piece 47.
[0102] By such a construction, the upper portion of the protruding piece 47 first is twisted
to break the fragile portion 45 when the leg portion 41 is rotated by the cap body
9. Since the leg portion 41 and the body portion 9 are formed with the centers of
their axes spaced apart and the leg portion 41 is fitted to receive the upper portion
of the protruding piece 47, the tip portion 43 of the protruding piece 47 moves while
falling in a direction tangential to the body portion 9 of the capping member when
the body portion 9 is further rotated, whereby the broken portion is enlarged to form
a large communication port (opening 45a) between the drug storing chamber 1 and the
solvent chamber 2 easily.
[Example 3]
[0103] Figs. 9 to 13 show an example in which a female screw 52 is formed inside the leg
portion 51 of the capping member 3 and the female screw 52 is allowed to be in screw
engagement with a male screw 54 formed on the protruding piece 57. The leg portion
51 is a hollow cylindrical member and the female screw 52 formed inside thereof has
a one-streak thread. At the bottom 56 of the drug storing chamber, there is provided
a solid protruding piece 57 protruding to the drug storing chamber 1 side and being
in contact with a thin film-like fragile portion 55. The male screw 54 is formed on
the perimetric surface of the protruding piece 57. The fragile portion 55 and the
bottom 56 are formed integrally as a part of the drug storing chamber 1. In assembling
the infusion vessel, the capping member 3 is rotated so that the female screw 52 and
the male screw 54 are allowed to be in screw engagement and, as shown in Fig. 12,
the capping member 3 is held in a position such that the step portion 53 is substantially
horizontal.
[0104] In this construction, when the leg portion 51 is rotated by the cap body 9, the protruding
piece 57 is pulled upwards according as the screw engagement between the female screw
52 and the male screw 54 increases. Next, when the lower end of the leg portion 51
approaches near the bottom 56 (Fig. 10), the female screw 52 reaches the foot of the
male screw 54 to terminate the screw engagement of the screws 52 and 54. At this time,
the step portion 53 comes to a state of being inclined downwards from the state of
being substantially horizontal (Fig. 13). When the cap body 9 is further rotated,
the protruding piece 57 is twisted.
[0105] At this time, since the fragile portion 55 is in a state of being pulled upwards
in an axial direction, the fragile portion 55 is cut easily when the protruding piece
57 is twisted (Fig. 12). Further, a gap is generated between the protruding piece
57 and the opening 55a since the cut protruding piece 57 is lifted upwards by the
repulsion of the step portion 53 while being engaged with the female screw 52 on the
inside the leg portion 51. This forms a comparatively large communication port (opening
55a) between the drug storing chamber 1 and the solvent chamber 2, whereby the drug
is mixed with the solvent smoothly.
[0106] In order to allow the infusion vessels of the above Examples 1 to 3 to stand by themselves,
it is preferable to use a stand 35 as shown in Fig. 14. The stand 35 is mounted, for
example, to the knob portion of the fastening member 33 be press fitting.
[0107] Thus, in the present invention, the communication between the drug storing chamber
1 and the solvent chamber 2 can be achieved with extreme ease by the rotation of the
capping member or by pressing the lid member or the solvent vessel.
[0108] As shown above, since the fragile portion contacting the protruding piece can be
broken by rotating the capping member at the mouth portion of the drug storing chamber
in the infusion vessel of the present invention, the drug storing chamber and the
solvent chamber can be brought into communication easily to mix the drug and the solvent.
[0109] In case that the leg portion of the capping member is formed to be capable of being
fitted to receive the protruding piece, the fragile portion can be broken at a time
with certainty simply by rotating the capping member in starting the infusion.
[0110] In case that the leg portion of the capping member has a swollen portion and an abutting
portion abutting to the swollen portion is provided, the protruding piece covering
the broken portion can be moved after the fragile portion is broken, whereby a larger
communication port can be formed between the drug storing chamber and the solvent
chamber. Therefore, the drug is mixed with the solvent more easily.
[0111] In case that the body portion and the leg portion of the capping member are formed
with their centers spaced apart from each other and the leg portion is fitted to receive
the upper portion of the protruding piece, the tip portion of the protruding piece
is twisted to break the fragile portion when the capping member is rotated and, after
the fragile portion is broken, the tip portion of the protruding piece moves while
falling in a direction tangential to the body portion of the capping member. Therefore,
the broken portion can be enlarged and a larger communication port can be formed between
the drug storing chamber and the solvent chamber, whereby the drug is mixed with the
solvent easily.
[0112] In case that a screw engagement is formed between the leg portion and the protruding
piece of the capping member, it is possible to move the protruding piece covering
the broken portion in an upward direction after the fragile portion is broken while
maintaining the screw engagement with the leg portion of the capping member. Therefore,
a larger communication port can be formed between the drug storing chamber and the
solvent chamber, whereby the drug is mixed with the solvent easily.
[0113] In case that a desiccant and/or a deoxidant is stored in the inside of the body portion
of the capping member, it is possible to maintain the dry state of the drug which
is liable to degenerate by moisture, thereby preventing the change with the passage
of time of the drug having a tendency of being oxidized easily.
[0114] In case that the solvent chamber of the infusion vessel is provided with a drug delivery
portion at a lower end thereof, the drug solution obtained by mixing the drug with
the solvent can be easily taken out as an infusion fluid.
[0115] In case that the drug storing chamber of the infusion vessel is provided with a self-supporting
means for allowing the vessel to stand by itself, it is possible to store the infusion
vessels or to allow them to be on standby in arrangement, whereby the infusion vessels
can be handled with ease.
[0116] Since the infusion vessels of the present invention can be integrally molded, the
manufacturing process can be simplified, and besides, a complex structure for connecting
the drug storing chamber with the solvent chamber can be omitted and the number of
components can be reduced, making it possible to provide infusion vessels at low prices.
Also, the transportation costs can be lowered and the storage space can be secured
easily.
[0117] Furthermore, since neither glass vial nor double-edged needle is used, there is no
fear of injuring the hands by mistake. Also, since neither glass nor aluminum is used,
it is unnecessary to classify the components in discarding the infusion vessels, thereby
facilitating the discarding process.
[Example 4]
[0118] A infusion vessel 110 shown in Figs. 15 and 16 is mainly constructed with a drug
storing chamber 101, a solvent chamber 102, a capping member 103 disposed in the drug
storing chamber 101, and a drug solution delivery portion 104.
[0119] The drug storing chamber 101 is a wide-mouth vessel including, at the upper end thereof,
a mouth portion 101a to which the capping member 103 can be mounted and, at the bottom
portion 106, a fragile portion 105 mentioned later. The drug storing chamber 101 is
integrally resin-molded with, for example, polyethylene resin.
[0120] The solvent chamber 102 is formed into a liquid-impermeable bag-like shape by stacking
transparent polyethylene resin sheets and fusing the peripheral portions 102a, so
that the solvent chamber 102 has sufficient flexibility. At an upper portion of the
solvent chamber 102, there is formed a mouth portion 102b which is connected to a
port 101b formed at the lower portion of the drug storing chamber 101. At a peripheral
portion 102a of a lower end of the solvent chamber 102, there is formed a suspending
hole 121 as a suspension support portion. The drug storing chamber 101 and the solvent
chamber 102 are connected by, for example, heat-welding the port 101b of the drug
storing chamber 101 and the mouth portion 102b of the solvent chamber 102. Alternatively,
the drug storing chamber 101 and the solvent chamber 102 may be integrally resin-molded.
[0121] At the drug storing chamber's bottom portion 106 connecting the drug storing chamber
101 and the solvent chamber 102 in a liquid-impermeable manner, there is provided
a solid conical protruding piece 107 being in contact with the thin film-like fragile
portion 105 and protruding into the drug storing chamber 101 with the center of the
protruding piece 107 shifted from the center of the vessel. The protruding piece 107
is formed integrally with the bottom portion 106 as a part of the drug storing chamber
101 (Fig. 16 and Fig. 17).
[0122] The capping member 103 is constructed with a cap body 109 and a leg portion 111 protruding
inwards from the lid portion 109a thereof and having a lower end which engages with
the protruding piece 107. The lower portion of the inside wall of the cap body 109
is coupled to the outer wall of the drug storing chamber 101 and hermetically seals
the mouth portion 101a of the drug storing chamber 101 so that the cap body 109 is
itself rotatable. In the lid portion 109a of the cap body 109, there is formed a cut
hole 109b capable of being pierced by a puncture needle connected to one end of the
drip infusion device. Also, the upper portion of the lid portion 109a includes a flat
surface which allows the infusion vessel 110 filled with a drug and a solvent to stand
by itself.
[0123] A rubber plug 20 is inserted between the cap body 109 and the mouth portion 101a
so as to maintain the drug storing chamber 101 airtight. Approximately at the center
of the rubber plug 120, there is formed a recess 120a being in correspondence with
the cut hole 109b and facilitating the piercing of the puncture needle. Though the
recess 120a is exposed at the cut hole 109b portion, the cut hole 109b portion of
the lid portion 109a is protected by a film 109c so that the surface of the rubber
plug 120 may not be contaminated. The recess 120a appears when the film 109c is peeled
off.
[0124] The leg portion 111 is a hollow member constructed to have substantially a cylindrical
shape. The leg portion 111 is constructed with a chamber 111a for storing a drug alteration
preventive agent, the chamber 111a extending downwards to be connected with the lid
portion 109a, and an engaging portion 111b extending further downwards from the lower
end of the chamber 111a for storing a drug alteration preventive agent. The lid portion
at the upper end of the chamber 111a for storing a drug alteration preventive agent
is open and stores a desiccant or a deoxidant inside. The engaging portion 111b has
a recess 112 formed to be in nesting correspondence with the protruding piece 107.
The tip portion of the protruding piece 107 is inserted into the recess 112 of the
leg portion 111.
[0125] The chamber 115 for storing a drug is formed with the inside surface of the cap body
109, the rubber plug 120, and the bottom portion 106. Moisture or oxygen penetrating
from the outside or from the solvent chamber into the drug filling portion 115 are
adsorbed by a desiccant or a deoxidant stored in a desiccant filling portion 111a
which is inside the leg portion 111 maintained to be non-airtight. The drug storing
chamber 101 is hermetically sealed by attaching a cover film 109d onto the peripheral
portion of the opening by means of heat-welding or the like after loading a drug into
the drug filling portion 115, coupling the capping member 103 having the rubber plug
120 therein with the mouth portion 101a, and then storing the desiccant or the deoxidant
into the chamber 111a for storing a drug alteration preventive agent.
[0126] By the above-described construction, when the leg portion 111 is rotated by the cap
body 109 in using the infusion vessel, the upper portion of the protruding piece 107
is first twisted to break the fragile portion 105. Since the leg portion 111 and the
body portion 109 are formed with the centers of their axes spaced apart and the leg
portion 111 is fitted to receive the upper portion of the protruding piece 107, the
upper portion of the protruding piece 107 moves while falling in a direction tangential
to the body portion 109 of the capping member when the body portion 109 is further
rotated. This enlarges the broken portion, whereby a large communication hole (opening
105a) is easily formed between the drug storing chamber 101 and the solvent chamber
102.
[0127] After the drug is mixed with the solvent by pressing the solvent chamber 102, the
film 109c is peeled off; the cut hole 109b of the drug solution delivery portion 104
is pierced with the puncture needle connected to one end of the drip infusion device
to pierce the rubber plug 120; the suspending hole 121 of the solvent chamber 102
is hung onto a stand, whereby the drug solution obtained by mixing the drug with the
solvent can be taken out as an infusion fluid from the other end of the drip infusion
device. Here, if the vessels 110 are let to stand by themselves with the flat surface
of the lid portion 109a facing downwards, it is possible to store the infusion vessels
or to allow them to be on standby in arrangement.
[0128] Thus, in the above Example, the communication between the drug storing chamber 101
and the solvent chamber 102 can be achieved with extreme ease by the rotation of the
capping member 103.
[0129] Since the upper surface of the lid portion 109a includes a flat surface which allows
the vessel 110 filled with a drug and a solvent to stand by itself, the infusion vessels
can be stored or allowed to be on standby in arrangement, so that the handling of
the vessel 110 is facilitated.
[0130] Since the drug solution delivery portion 104 is formed integrally with the capping
member 103, it is unnecessary to perform a step of separately preparing and attaching
a drug solution delivery portion onto the lower portion of the solvent chamber by
fusion or the like as in a conventional method.
[0131] Also, it is unnecessary to mold the suspension support portion integrally with the
capping member or to furnish them by bonding, so that the vessel 110 can be suspended
simply by opening a hole 121 at a lower portion of the solvent chamber 102.
[0132] As shown above, according to the infusion vessel of the present invention, the fragile
portion contacting the protruding piece can be broken by rotating the capping member
at the mouth portion of the drug storing chamber, whereby the drug storing chamber
and the solvent chamber can be easily brought into communication with each other to
mix the drug with the solvent.
[0133] In case that the leg portion of the capping member is formed to be capable of being
fitted to receive the protruding piece, the fragile portion can be broken at a time
with certainty simply by rotating the capping member at the time of use.
[0134] In case that the center of the leg portion of the capping member is formed to be
shifted from the center of the body portion and the leg portion is fitted to receive
the upper portion of the protruding piece, the upper portion of the protruding piece
is first twisted to break the fragile portion when the capping member is rotated,
and after the fragile portion is broken, the tip portion of the protruding piece moves
while falling in a direction tangential to the body portion of the capping member.
This enlarges the broken portion and forms a larger communication hole between the
drug storing chamber and the solvent chamber, whereby the drug can be mixed with the
solvent easily.
[0135] According to the present invention, since the drug solution delivery portion is formed
integrally with the capping member, it is unnecessary to perform a step of separately
preparing and attaching a drug solution delivery portion onto the lower portion of
the solvent chamber as in a conventional method. Also, it is unnecessary to mold the
suspension support portion integrally with the capping member or to furnish them by
bonding, so that the vessel can be suspended simply by, for example, opening a hole
for suspending as a suspension support portion at a lower portion of the solvent chamber
for application to infusion.
[0136] According to the infusion vessels of the present invention, the manufacturing process
can be simplified, and besides, a complex structure for connecting the drug storing
chamber with the solvent chamber can be omitted and the number of components can be
reduced, making it possible to provide infusion vessels at low prices. Also, the transportation
costs can be lowered and the storage space can be secured easily.
[0137] Furthermore, since neither glass vial nor double-edged needle is used, there is no
fear of injuring the hands by mistake. Also, since neither glass nor aluminum is used,
it is unnecessary to classify the components in discarding the infusion vessels, thereby
facilitating the discarding process.
[Example 5]
[0138] A infusion vessel 210 shown in Figs. 18 and 19 is mainly constructed with a drug
storing chamber 201, a solvent chamber 202, a drip infusion device 204, and an outer
barrel 205.
[0139] The drug storing chamber 201 is a wide-mouth vessel including, at the upper end thereof,
a mouth portion 201a to which a capping member 203 can be mounted and, at the bottom
portion 211, a fragile portion 212 mentioned later. The drug storing chamber 201 and
the solvent chamber 202 are a cylindrical vessel integrally resin-molded with polyethylene
resin, and is formed to have a thickness which will not allow the vessel to be deformed
easily by a pressing force from outside. At a drug storing chamber's bottom 211 for
allowing communication between the drug storing chamber 201 and the solvent chamber
202 in a liquid-impermeable manner, there is provided a hollow protruding piece 213
contacting the thin film-like fragile portion 212 and protruding to the drug storing
chamber 201 side. The fragile portion 212 and the protruding piece 213 are formed
integrally at the bottom portion 211 as a part of the drug storing chamber 201 (Fig.
20). The protruding piece 213 is formed in a hexagonal prismatic shape having a pyramid
portion at the top. Near the protruding piece 213, a solid abutting portion 214 protruding
from the bottom portion 211 is molded integrally with the bottom portion 206. The
abutting portion 214 is disposed to face obliquely to the axial line of the protruding
piece 213 in order that one end of the abutting portion forms a narrow passageway
for the protruding piece 213 so that the later-mentioned swollen portion 218 abuts
thereto and does not slip off between the protruding piece 213 and the abutting portion
214 (Fig. 21).
[0140] The capping member 203 is constructed with a cap body 215 and a leg portion 216 disposed
therebelow and engaging with the protruding piece 213. The cap body 215 has a cross
section substantially like the letter "T". The upper portion of the cap body 215 is
coupled to the outer wall of the drug storing chamber 201 and hermetically seals the
mouth portion 201a of the drug storing chamber 201 in such a manner that the capping
member is itself rotatable. The inside of the cap body 215 is hollow, is kept liquid-impermeable
and non-airtight, and stores a desiccant or a deoxidant. Since the inside of the cap
body 215 is kept liquid-impermeable, the solvent does not penetrate into the inside
of the cap body 215 when the drug storing chamber 201 and the solvent chamber 202
are brought into communication with each other.
[0141] The leg portion 216 is a hollow member having a hexagonal cross section. A recess
217 having a nesting correspondence with the protruding piece 213 is formed at a lower
end of the inside of the leg portion 216. Also, a swollen portion 218 is formed at
a lower end of the outer surface of the leg portion 216. After the protruding piece
213 engaged with the recess 217 is rotated to break the fragile portion 212 when the
leg portion 216 is rotated by the cap body 215 in a direction of an arrow in Fig.
21, the swollen portion 218 abuts with the abutting member 214 to move the protruding
piece 213 for driving the protruding piece 213 away from the broken portion, whereby
the drug is easily mixed with the solvent.
[0142] The drug filling portion 219 for storing the drug is constructed with a cap body
215, an outer surface of the leg portion 216, and an inner surface of the drug storing
chamber 201. The moisture or oxygen penetrating into the drug filling portion 219
from outside or from the solvent chamber 202 are adsorbed by the desiccant or deoxidant
stored in the inside of the cap body 215 kept non-airtight. After a desiccant or a
deoxidant is stored inside the cap body 215, a lid body 220a having a suspending device
220 is mounted to its opening edge portion by, for example, thermal welding to provide
hermetical sealing.
[0143] At the lower end of the solvent chamber 202, there is formed an infusion fluid delivery
port 221 to which a later-mentioned drip infusion device 204 can be connected. A rubber
plug 223 inserted into the infusion fluid delivery port 221 and having a thin film
portion 222 at its center is mounted to the infusion fluid delivery port 221 as shown
in Fig. 19. The rubber plug 223 supports the tip portion of the later-mentioned puncture
needle 241 and provides a protection so that the thin film portion 222 may not be
pierced by the puncture needle 241 during preservation. When the solvent chamber 202
is pushed into the outer barrel 205, the puncture needle 241 penetrates through the
thin film portion 222 of the rubber plug 223 to connect the drip infusion device 204
with the solvent chamber 202.
[0144] Here, it is possible that the rubber plug 223 does not have a thin film portion 222
at the center. Further, instead of the rubber plug 223, a thin film portion may be
resin-molded integrally with the solvent chamber 202 at the infusion fluid delivery
port 221.
[0145] As shown in Fig. 23, the drip infusion device 204 is constructed with a puncture
needle 241, a valve 242 as a flow adjustment device, a tube 244 connected to the valve
242, a needle portion 245, and a filter 246. The puncture needle 241 is capable of
piercing the thin film portion 222 of the rubber plug 223 of the infusion fluid delivery
port 221 of the bottom portion of the solvent chamber 202.
[0146] The puncture needle 241 is a needle made from a synthetic resin and one end of the
puncture needle 241 is fixed onto the upper portion of the valve 242. The synthetic
resin to be used is preferably a hard resin, such as a high-density polyethylene,
an ABS resin, or a polypropylene resin.
[0147] The valve 242 is formed of an opening/closing valve capable of opening and closing
the tube passageway and adjusting the flow rate of the infusion fluid in a plurality
of levels by switching an internal port through rotation of the knob 247, as shown
in Fig. 24. For example, the valve 242 shown in Fig. 24 can adjust the flow rate in
three levels. A tube 244 is connected to the lower end of the valve 242.
[0148] The tube 244 is a flexible and transparent tube made of synthetic resin and having
a total length of about 1 meter. A suitable synthetic resin to be used is a soft resin
such as polyvinyl chloride, polypropylene, teflon, polyethylene resin, or the like.
To the other end of the tube 244, there is connected an end of the needle portion
245 via a filter 246.
[0149] The needle portion 245 has an intravenous injection needle 245a fixed onto the lower
end thereof for insertion into a human body. Also, the needle portion 245 has a fixing
portion 249 disposed on the upper end thereof for fixing the other end of the tube
244. The intravenous injection needle 245a is covered by a protecting cap 250.
[0150] The filter 246 is provided for removing, from the infusion fluid, minute particles
possibly generated for example when the puncture needle 241 of the drip infusion device
204 is connected to the drug storing chamber 201 at the time of conducting the later-mentioned
drip infusion. The filter 246 includes a filtering material made of synthetic resin
and capable of removing foreign substances having a size of 1 micron or more. The
drip infusion device 204 having the puncture needle 241 held at the infusion fluid
delivery port 221 is housed in the outer barrel 205 in a sterile manner.
[0151] The outer barrel 205 is a bottomed cylindrical container formed integrally with synthetic
resin. The outer barrel 205 is formed to have a sufficient thickness which does not
allow the container to be deformed easily by external pressing force. The outer barrel
205 is slidably fitted onto a lower portion of the outer surface of the solvent chamber
202 and can be attached to and detached from the lower outer surface of the solvent
chamber 202 with the drip infusion device 204 housed therein. A suitable synthetic
resin to be used is a hard resin such as polypropylene, polystyrene, high-density
polyethylene, polycarbonate resin or the like.
[0152] The outer barrel 205 can house the drip infusion device 204 in an airtight manner
by engaging with the solvent chamber 202. In the outer barrel 205, there are formed
a fixing seat 251 of the valve 242 for holding the tip of the puncture needle 241
near the thin film portion 222 of the rubber plug 223 in the infusion fluid delivery
port 221 and a site for fixing other members of the drip infusion device 204 (See
Fig. 18). The intravenous injection needle 245a covered by the protecting cap 250
is housed between a recess 24 formed in a part of the outer periphery of the solvent
chamber 202 and a standing wall portion 252 elevated upwards from a portion of the
upper end of the outer barrel 205.
[0153] By such a construction, the leg portion 216 is rotated and the protruding piece 213
engaged therewith is twisted to break the fragile portion 212 when the cap body 215
of the capping member 203 is rotated in the direction of an arrow shown in Fig. 4.
Further, the swollen portion 218 abuts against the abutting portion 214, whereby a
"lever force" having a fulcrum at the abutting point of the swollen portion 218 and
the abutting portion 214 acts on the protruding piece 213 to move the protruding piece
213 covering the broken portion, so that the opening 212a of the fragile portion 212
is enlarged (Fig. 22). This allows communication between the drug storing chamber
201 and the solvent chamber 202, and by shaking the infusion vessel with the solvent
chamber 2 placed at an upper position, the drug is mixed with the solvent for preparation
as an infusion fluid.
[0154] The fluid apparatus according to this embodiment is constructed in such a manner
that the swollen portion 218 and the abutting portion 214 are provided and the protruding
piece 213 is moved in a radial direction to enlarge the formed opening 212a. However,
the above swollen portion 218 and the abutting portion 214 can be omitted and the
fluid apparatus may have a simple construction such that the hole portion of the leg
portion 216 is rotated to twist the protruding piece 213 for breaking the fragile
portion 212.
[0155] Next, the outer barrel 205 slides along the outer peripheral surface of the lower
portion of the solvent chamber 202 by pushing the solvent chamber 202 into the outer
barrel 205, whereby the puncture needle 241 of the drip infusion device 204 housed
in the outer barrel 205 pierces the thin film portion 222 of the rubber plug 223 to
allow communication between the drip infusion device 204 and the solvent chamber 202
in a sterile manner, thus enabling the supply of infusion fluid (Fig. 25). This operation
can be carried out simply by, for example, allowing the vessel to stand on a desk
by itself with the bottom of the outer barrel 205 facing downwards and pushing the
solvent chamber 202 from above.
[0156] The drip infusion injection is conducted by detaching the outer barrel 205 from the
solvent chamber 202, opening the valve 242 housed in the outer barrel, and inserting
the intravenous injection needle 245a of the drip infusion device 204 into a blood
vessel of a patient in conducting the drip infusion. At this time, the drip infusion
rate is adjusted by means of the valve 242. Since the liquid amount is adjusted by
switching among the passageways in the valve 242, there is no fear that the tube 244
is pressed to be blocked up or to lose the restoring force as in a conventional flow
adjustment device in storing the infusion apparatus before use.
[0157] Even if minute particles generated in connecting the drip infusion device 204 are
mixed into the infusion fluid, it is possible to remove them by means of the filter
246.
[0158] Also, since the outer barrel 205 has a bottom and is capable of allowing the infusion
apparatus 210 to stand by itself, it is possible to arrange the drip infusion apparatus
in order in a standing state for storing the vessels or for allowing them to be on
standby.
[0159] Thus, in the present invention, the communication between the drug storing chamber
201 and the solvent chamber 202 can be achieved with extreme ease by rotation of the
capping member 203. Also, the solvent chamber 202 and the drip infusion device 204
are allowed to be in communication with extreme ease by pushing the solvent chamber
202 into the outer barrel 205.
[0160] As described above, since the fragile portion contacting the protruding piece can
be broken by rotation of the capping member in the infusion apparatus of the present
invention, the communication between the drug storing chamber and the solvent chamber
is easily achieved to mix the drug with the solvent.
[0161] Further, after the drug is mixed with the solvent, the connection of the drip infusion
device is achieved with extreme ease because the puncture needle of the drip infusion
device pierces the plug body or the thin film portion of the solvent chamber by displacing
the outer barrel relative to the solvent chamber. In case that the tube passageway
of the drip infusion device is brought into communication with the solvent chamber
by pushing the solvent chamber into the outer barrel, the connection of the drip infusion
device is further facilitated.
[0162] In case that the drip infusion device is provided with a valve for adjusting the
liquid amount by switching among a plurality of passageways, the conventional problem
of deformation or poor restoration of the tube due to pressing of the tube is not
generated.
[0163] Since the fluid apparatus shown above can be integrally molded, the manufacturing
process can be simplified, and besides, a complex structure for connecting the drug
storing chamber with the solvent chamber can be omitted and the number of components
can be reduced, making it possible to provide fluid apparatus at low prices. Also,
the transportation costs can be lowered and the storage space can be secured easily.
[0164] Also, since neither glass vial nor double-edged needle is used, there is no fear
of injuring the hands by mistake. Also, since neither glass nor aluminum is used,
it is unnecessary to classify the components in discarding the fluid apparatus, thereby
facilitating the discarding process.
[0165] Furthermore, since the drip infusion device is housed in the outer barrel engaging
with the solvent chamber and the puncture needle of the drip infusion device pierces
the plug body or the thin film portion of the solvent chamber by displacing the outer
barrel relative to the solvent chamber, the drip infusion device can be connected
to the solvent chamber easily and in a sterile manner without injuring the hands.
[Example 6]
[0166] A infusion vessel 310 shown in Figs. 26 and 27 is mainly constructed with a drug
storing chamber 301, a solvent chamber 302, and a capping member 303 mounted to the
drug storing chamber 301 and having a drug solution delivery portion 304.
[0167] The drug storing chamber 301 is a wide-mouth vessel including, at the upper end thereof,
a mouth portion 301a to which the capping member 303 can be mounted, and at the bottom
portion 306, a communication hole 305 mentioned later. The drug storing chamber 301
is integrally molded with polypropylene.
[0168] The solvent chamber 302 is formed into a liquid-impermeable bag-like shape with transparent
sheets of polypropylene or a copolymer of polypropylene and polyethylene to have a
sufficient flexibility. At an upper portion of the solvent chamber 302, there is formed
a mouth portion 302b which is connected to a port 301b formed at the lower portion
of the drug storing chamber 301. At a peripheral portion 302a of a lower end of the
solvent chamber 302, there is formed a suspending hole portion 321 as a suspension
support portion. The drug storing chamber 301 and the solvent chamber 302 are connected
by, for example, heat-welding the port 301b of the drug storing chamber 301 and the
mouth portion 302b of the solvent chamber 302. Alternatively, the drug storing chamber
301 and the solvent chamber 302 may be integrally molded.
[0169] At the drug storing chamber's bottom portion 306 connecting the drug storing chamber
301 with the solvent chamber 302 in a liquid-impermeable manner, there is formed a
communication hole 305 for connecting the drug storing chamber 301 with the solvent
chamber 302. A solid and approximately conical protruding piece 307 which seals the
communication hole 305 and which protrudes into the drug storing chamber 301 is connected
to the communication hole 305 with the center X of the vessel being shifted (eccentrically).
The protruding piece 307 is formed with a mixture of polyethylene and polypropylene
which is a molding material having a poor compatibility with propylene which is a
molding material of the drug storing chamber 301. so that the protruding piece 307
is a little more fragile than the drug storing chamber 301. However, the protruding
piece 307 is integrally formed with the bottom portion 306 substantially as a part
of the drug storing chamber 301. For example, the drug storing chamber 301 and the
protruding piece 307 can be molded as one component having the bottom portion 306
of the drug chamber 301 integrally connected with the protruding piece 307 by mounting
the previously formed protruding piece 307 onto a mold and then casting a resin for
forming the drug storing chamber 301 portion. The size of the communication hole 305
is preferably 5 to 15 mm in diameter.
[0170] The lower portion of the inside wall of the capping member 303 is coupled to the
outer wall of the drug storing chamber 301 and hermetically seals the mouth portion
301a of the drug storing chamber 301 so that the capping member 303 is itself rotatable.
In the lid portion 303a of the capping member 303, there is formed a cut hole 303b
serving as a drug solution delivery portion capable of being pierced by a puncture
needle connected to one end of the drip infusion device. Also, the upper portion of
the lid portion 303a includes a flat surface which allows the infusion vessel 310
filled with a drug and a solvent to stand by itself.
[0171] A rubber plug (plug body) 320 of the capping member 303 is inserted into the mouth
portion 301a of the drug storing chamber 301 for keeping the drug storing chamber
301 airtight. Approximately at the center of the rubber plug 320, there is formed
a recess 320a being in correspondence with the cut hole 303b and facilitating the
penetration of the puncture needle. Though the recess 320a is exposed at the cut hole
303b, the cut hole 303b is protected by a later-mentioned chamber 309 for storing
a drug alteration preventive agent so that the surface of the rubber plug 320 may
not be contaminated. The recess 320a appears via the cut hole 303b when the storing
chamber 309 is removed.
[0172] In the lower surface of the rubber plug 320, there are formed a lower recess 320b
for facilitating the piercing of the puncture needle and an engaging hole 320c for
engaging with (the upper end of) the protruding piece 307. The engaging hole has a
diameter of 2 to 5 mm.
[0173] Meanwhile, a chamber 309 for storing a drug alteration preventive agent is connected
to the lid portion 303a of the capping member 303 in such a manner as to cover the
lid portion 303a. The storing chamber 309 stores a desiccant (for example, a silica
gel) 309a and a deoxidant (for example, an active iron oxide) 309b. Here, the reference
numeral 309c represents an upper lid of the storing chamber 309, and the reference
numeral 309d represents a puller-piece to be used in removing the storing chamber
309 from the capping member 303.
[0174] A narrow tube 311 is provided through the lid portion 303a and the rubber plug 320
of the capping member 303. The narrow tube 311 is formed of polyethylene or polypropylene,
and a hydrophobic filter (for example, a sintered body of polypropylene) is inserted
into a lower portion of the narrow tube 311. The inner diameter of the narrow tube
is 1 to 3 mm.
[0175] The drug filling portion 315 for storing the drug is substantially a space partitioned
by the rubber plug 320 and the drug storing chamber 301. The moisture and oxygen penetrating
into the drug filling portion 315 from outside or from the solvent chamber is adsorbed
by a desiccant 309a and a deoxidant 309b stored in the chamber 309 for storing a drug
alteration preventive agent via the narrow tube 311 which is kept non-airtight by
the hydrophobic filter 311a, thereby to prevent the alteration of the drug.
[0176] The drug storing chamber 301 is fabricated by loading the drug filling portion 315
with a drug, inserting the rubber plug 320 of the capping member 303 into the mouth
portion 301a to allow the engaging hole 320c to be engaged with the protruding piece
307, coupling the lid portion (outer frame) 303a of the capping member, then mounting
the narrow tube 311 through the lid portion 303a and the rubber plug 320 of the capping
member (Here, a small hole is formed beforehand in the lid portion 303a and the rubber
plug 320 of the capping member to allow insertion of the narrow tube 311), and attaching
the chamber 309 for storing a drug alteration preventive agent from above the capping
member 303 by heat-fusion or the like so as to cover the upper end opening of the
narrow tube 311 and the cut hole 303b of the capping member 303 so that the storing
chamber can be easily detached.
[0177] Here, although the chamber 309 for storing a drug alteration preventive agent is
provided in this Example, the storing chamber 309 need not be necessarily provided
depending on the kind of the drug to be stored in the drug storing chamber 301, and
it suffices to provide an upper lid 309c having a puller-piece 309d in the capping
member 303.
[0178] By such a construction, when the capping member 303 is rotated in using the vessel,
the rubber plug 320 rotates in accordance therewith, and the protruding piece 307
rotating via the engaging hole 320c of the rubber plug 320 is twisted to be torn off
from the bottom portion 306 of the drug storing chamber 301, whereby a large communication
hole 305 is easily formed between the drug storing chamber 301 and the solvent chamber
302 (See especially Fig. 28).
[0179] Then, the solvent flows into the drug storing chamber 301 via the communication hole
305 by allowing the vessel to stand with the chamber 309 for storing a drug alteration
preventive agent facing downwards or by pressing the solvent chamber 302, whereby
the drug is mixed with the solvent. Subsequently, the drug solution obtained by mixing
the drug with the solvent is taken out as an infusion fluid at one end of the drip
infusion device by removing the chamber 309 for storing a drug alteration preventive
agent with the puller-piece 309d to open the cut hole 303b serving as the drug solution
delivery portion 304, inserting into the exposed recess 320a of the rubber plug 320
the puncture needle connected to the other end of the drip infusion device to pierce
the rubber plug 320, and hanging the suspending hole portion 321 of the solvent chamber
302 onto a stand. Here, the vessels 310 can be stored in arrangement or allowed to
be on standby if the vessels 310 are let to stand by themselves so that the flat surface
of the chamber 309 for storing a drug alteration preventive agent or the lid portion
303a after the removal of this storing chamber may face downwards.
[0180] As shown in the above Example, the communication between the drug storing chamber
301 and the solvent chamber 302 is achieved with extreme ease by the rotation of the
capping member 303.
[0181] Thus, in the infusion vessel 310, when the capping member 303 is rotated about the
mouth portion 301a of the drug storing chamber 301, the rubber plug 320 rotates in
accordance therewith to twist and tear off the protruding piece 307 engaging with
the engaging portion of the rubber plug 320 from the bottom portion 306 of the drug
storing chamber 301 to open the communication hole 305, whereby the drug storing chamber
301 and the solvent chamber 302 are easily brought into communication to mix the drug
with the solvent.
[0182] As shown above, according to the infusion vessel, the drug storing chamber and the
solvent chamber are brought into communication to provide the infusion fluid easily
and in a sterile manner, since the protruding piece hermetically seals the communication
hole disposed at the bottom portion of the drug storing chamber and the protruding
piece engaging with the plug body is twisted to be torn off from the bottom portion
via the plug body by the rotation of the capping member to open the communication
hole.
[0183] The communication hole can be opened at a time and with certainty simply by rotating
the capping member in using the vessel in case that an engaging hole is formed as
an engaging portion of the plug body and further the engaging hole and the protruding
piece engaging with the engaging hole are formed eccentrically from the center of
the drug storing chamber.
[0184] According to this infusion vessel, since the drug solution delivery portion is formed
in the capping member, the conventional step of separately preparing and mounting
the drug solution delivery portion to the lower portion of the solvent chamber will
be unnecessary. Also, it will be unnecessary to dispose the suspension support portion
to the capping member by molding integrally or by bonding. The vessel can be suspended
and used for infusion simply by opening a suspending hole portion as a suspension
support portion in the lower part of the solvent chamber.
[0185] According to this fluid apparatus, the manufacturing process can be simplified, and
besides, a complex structure for connecting the drug storing chamber with the solvent
chamber can be omitted and the number of components can be reduced, making it possible
to provide fluid apparatus at low prices. Also, the transportation costs can be lowered
and the storage space can be secured easily.
[0186] Also, since no glass vial or double-edged needle is used, there is no fear of injuring
the hands by mistake at the time of classifying the components in discarding the fluid
apparatus. Also, since no glass or aluminum is used, it is unnecessary to classify
the components in discarding the fluid apparatus, thereby facilitating the discarding
process.
[Example 7]
[0187] An alternative example which is different from the above Example 6 is as follows.
Referring to Figs. 29-32, a protruding piece 357 having fan-like cut portions (or
openings) 357a, 357b at the bottom 357e is brought into close contact with a bottom
portion 356 of the drug storing chamber 351. By the rotational movement of the protruding
piece 357, the cut portions 357a, 357b of the protruding piece 357 are allowed to
overlap a pair of fan-like communication holes 355a, 355b formed at the bottom portion
356 of the drug storing chamber 351, whereby the drug storing chamber 351 and the
solvent chamber 352 are brought into communication. Here, the reference numerals 357c,
357d represent tower portions of the protruding piece 357, and tip portions thereof
are inserted into engaging holes 370d, 370e formed in the rubber plug 370 of the capping
member 353. Accordingly, although the communication holes 355a, 355b are closed and
blocked in a liquid-impermeable manner by the bottom portion 357e of the protruding
piece 357 before use as shown in Fig. 29, the protruding piece 357 rotates via the
engaging holes 370d, 370e and the tower portions 357c, 357d in accordance with the
rotational movement of the capping member 353 as shown in Fig. 31, whereby the communication
holes 355a, 355b are allowed to overlap the cut portions 357a, 357b for achieving
communication as shown in Fig. 32.
[0188] Here, the protruding piece 357 is molded with a mixture of polypropylene resin in
10 to 30 % and polyethylene resin in 90 to 70 %, and the drug storing chamber 351
is molded with polypropylene resin in 100 %. These are bonded with resin (provisionally
fixed) so as to secure the tightness of the communication holes 355a, 355b until the
drug is mixed with the solvent. The fan-like communication holes 355a, 355b formed
at the bottom portion 356 of the drug storing chamber 351 are formed to oppose each
other relative to the center of the bottom portion 356 and each have a central angle
of about 90°. The fan-like cut portions 357a, 357b formed at the bottom part 357e
of the protruding piece 357 are formed to have the same shape and configuration as
the above communication holes 355a, 355b.
[0189] As shown above, since the infusion vessel of Figs. 29-32 have cut portions 357a,
357b formed beforehand in correspondence with the communication holes 355a, 355b,
it is possible to establish a large opening, whereby the drug can be mixed with the
solvent with certainty in a short time. Moreover, the infusion fluid can be safely
supplied because few minute fragments of resin are generated due to detachment by
twisting.
[0190] Further, instead of the cut portions 357a, 357b of the protruding piece 357, a semicircular
opening 357f may be formed as shown in Fig, 33, and in correspondence therewith, a
pair of communication holes formed at the bottom portion 356a of the drug storing
chamber may be a semicircular communication hole 355c.
[0191] As shown above, according to this infusion vessel, the drug storing chamber and the
solvent chamber are brought into communication in a short time and with certainty
and the infusion fluid can be supplied easily, safely, and in a sterile manner, since
the protruding piece hermetically seals the communication holes provided at the bottom
of the drug storing chamber, and by the rotation of the lid portion of the capping
member, the protruding piece engaging with the plug body is slidingly rotated, whereby
the communication holes are opened via the cut portions or the openings formed in
the protruding piece.