Field of the Invention
[0001] The present invention concerns baling presses of the type used to crush and compress
loose waste materials such as discarded wrappers for example, so as to form coherent
blocks of densified material which may be handled as unitized loads by conventional
handling equipment such as stillage trucks, or hoists for example. A baling press
having the features as set forth in the preamble portion of claim 1 is known for example
from EP-A-0,562,312.
[0002] In particular, the present specification describes an improved means for ejecting
blocks of densified waste material from the compaction chambers of otherwise-conventional
baling presses and optionally includes a means for producing blocks of waste material
which are more easily handled by mechanical means than those produced hitherto.
Background of the Invention
[0003] In a conventional baling press, waste material is typically allowed to slide or fall
into an open-topped box-like compaction chamber, and periodically a hydraulically-powered
plunger which is mounted above the chamber is caused to move downwardly until it enters
the chamber where it crushes and compresses the waste material against the flat bottom
face (or floor) of the chamber. The plunger is then caused to withdraw to its idle
position above the compaction chamber, exposing the partially-filled chamber for the
addition of further loose waste materials. Unlike a waste compactor, the shape and
dimensions of the plunger in a baling press are similar to those of the compaction
chamber, the plunger typically being a sliding fit inside the chamber.
[0004] The above process is repeated until the chamber is filled with densified waste material
when, with the plunger pressing downwardly so as to prevent the materials in the chamber
from springing-back or partially recovering their shape, one or more bands or straps
are tied around the bundle (through slits or grooves in the sides and floor of the
chamber, and sometimes also in the face of the plunger). The plunger is then withdrawn
to its idle position and one side of the baling chamber is removed (usually it is
hinged like a door) so as to expose the densified unitized bale of waste material.
The size and weight of the bale is obviously dependent upon the nature of the waste
material and the size of the compaction chamber, but typically the bale will weigh
between one hundred and one thousand kilograms, and it will therefore be too heavy
to be manhandled.
[0005] Typically, a baling press is provided with mechanical means for assisting with the
removal of the bale from the chamber. For example, such a means might take the form
of a mechanism for tilting the bale upwardly about its bottom edge adjacent to the
open side of the chamber, so as partially to tip or roll the bale so that it may be
pulled manually out of the chamber and dropped upon its side onto a flat truck or
across stillage (or lift truck) forks previously positioned in front of the opened
side of the chamber, whence the bale may be removed. To further assist in the ejection
process, conventional compaction chambers are sometimes slightly tapered, being narrowest
at the side opposite to the open side and widest at the open side. However, depending
upon the nature of the waste material and the force of the plunger and the density
of the bale, it frequently happens that bales become jammed during ejection from the
chamber, requiring physically tiring and potentially dangerous manual intervention.
Also it usually happens that bales which have been tipped onto their sides are unstable
and tend to fall over while they are being transported away from the baling press.
[0006] Further bales do not always land in a stable attitude upon the flat truck or stillage
forks, and during transit away from the baling press they often roll over or slide
sideways and fall to the ground, which is both inconvenient and potentially dangerous.
Object of the Invention
[0007] It is an object of the present invention to provide a positive ejection means for
ejecting bales completely from the compaction chamber of a baling press. It is a further
object to provide an ejection means which has no tendency to tip the bales during
ejection. It is a further object to provide an ejection means which does not project
outside the confines of the space occupied by the basic baling press and which does
not project into the compaction chamber except during operation. It is a further object
to provide a compaction chamber whose shape is such that bales which are produced
in it are more easily and securely handled than conventionally formed bales.
Summary of the Invention
[0008] According to one aspect of the invention, there is provided a baling press having
a compaction chamber and an ejection means for ejecting a compressed bale of waste-material
from the compaction chamber of the baling press, said chamber comprising a floor and
side walls defining an opening at the front of the chamber through which the bale
may be ejected, wherein the ejection means comprises a carriage member slideable in
guide means formed in the floor and extending linearly of the floor from the rear
of the chamber towards said opening, and an ejector plate mounted on said carriage
member and being moveable with the carriage member so as to move a bale towards said
opening, characterised by a linearly reciprocating push member which in operation
of the baling press is caused to reciprocate continuously, drive means for said push
member and means for intermittently transmitting drive from said reciprocating push
member to the carriage member so as to cause the carriage member and ejector plate
to travel incrementally from the rear of the compaction chamber towards the front.
[0009] Preferably, the means for intermittently transmitting drive from the reciprocating
push member is caused to reverse direction at the end of the forward path of travel
of the ejector plate so as to cause the carriage member and the ejector plate to travel
incrementally in reverse direction from the front of the compaction chamber towards
the rear of the chamber after ejection of a bale from the compaction chamber.
[0010] The push member preferably comprises a reciprocating bar and the means for intermittently
transmitting drive from the bar to the carriage member comprises a ratchet incorporated
in the bar and engageable with a double-sided pawl pivotally mounted on the carriage
member.
[0011] Suitably, the compaction chamber comprises open-topped box-shaped compaction chamber
assembled from side panels, a rear panel, a removable front panel and a floor member.
The floor member is divided by a straight linear slot along which a carriage member
upon which is fixed an upwardly projecting ejector plate is free to travel, and beneath
and parallel with said slot is located a notched or serrated bar member which may
be caused by a driving means to reciprocate continuously through a relatively short
distance along its linear axis, said carriage member and said notched or serrated
bar being supported and guided by fixed linear bearings; and pivoted to the underside
of said carriage member is a double-sided pawl member which is so disposed that it
may engage with the notches or serrations on the reciprocating notched or serrated
bar, the assembly being so proportioned that the carriage is caused to travel in sympathy
with the reciprocating bar when it travels in one direction but the pawl rides over
the tops of the notches or serrations when the reciprocating bar travels in the opposite
direction, thus causing the carriage and the ejector plate to travel incrementally
from the rear of the compaction chamber towards the front, when the pawl falls off
the end of, or into a recess in the face of the reciprocating bar and is thus caused
to face the opposite direction so that continued reciprocation of the notched or serrated
bar causes the carriage to travel incrementally back towards the rear of the chamber.
[0012] Preferably the driving means is an hydraulic cylinder, but optionally it may be a
manual lever, or a hydraulically or electrically-driven crank or other linkage.
[0013] An optional embodiment on the basic design is characterised in that the floor, or
one of the side walls, of the compaction chamber, is provided with at least two substantially
parallel spaced-apart formers which are raised above the surface of said floor or
side walls and which are adapted to form at least two substantially parallel spaced-apart
longitudinal grooves in a surface of the bale as the bale is compressed in the baling
chamber. Preferably, the formers are positioned in the floor so when the bale is ejected
the bale is in the right orientation for easy removal by mechanical means.
[0014] Preferably the formers comprise raised strips extending longitudinally of the floor
or one of said side walls and an upper surface of each strip having a groove extending
longitudinally thereof.
[0015] Preferably, two of said raised strips are so spaced apart that they coincide with
the spacing of the forks of a lift truck. Preferably, said two raised strips have
such a profile that the impressions or indents made by strips in a bale of waste material
will coincide with the profiles of the forks of a lift truck. Preferably also the
two strips are substantially equispaced to either side of the centerline of the chamber.
The axial centerlines of said raised strips are substantially aligned with banding
slits in the front and rear panels of said chamber, and the uppermost surfaces of
the raised strips should preferably be provided with recesses whose purpose is to
locate and guide banding tapes.
[0016] Optionally a third raised strip may be provided substantially mid-way between said
two raised strips, the third raised strip having such a profile that the impression
made by said strip in a bale of waste material will facilitate the insertion of a
sling for handling said bale by a crane or hoist. Optionally also, the raised strips
may be so mounted upon the floor of the compaction chamber that they are mechanically
retractable to a folded position wherein the uppermost surfaces of said strips are
substantially flush with, or below the surface of the adjacent floor.
[0017] It will be readily apparent that the under-sides of bales produced in a baling chamber
constructed according to this embodiment will be impressed with grooves which will
facilitate the ejection of bales onto the forks and/or slings, the grooves further
tending to prevent the bales from slipping sideways during handling by a lift truck
or a crane or hoist.
[0018] The invention will be more clearly understood by reference to the following description
of some embodiments thereof, given by way of example only without prejudice to the
claims, and to the drawings in which:
Brief description of the drawings
[0019]
Figure 1a shows a side view of the ejector mechanism of a first embodiment of the
invention with the nearest side panel removed,
Figure 1b shows a sectional end view of the same ejector mechanism, and
Figures 2a to 2h inclusive show schematically the sequence of events as a carriage
reaches the end of its travel across the floor of a compaction chamber, and is caused
to reverse back towards the side from which it started.
Figure 3a shows a perspective view of an embodiment of the compaction chamber of the
invention with formers.
Figure 3b shows a pictorial view of a bale which has been produced in and ejected
from the chamber in 3a.
Figure 4a shows a sectional side view through an alternative empty compaction chamber
constructed according to the invention.
Figure 4b shows a sectional side view through the same compaction chamber in which
the raised strips have been retracted and a strapped bale is awaiting removal by a
counterbalanced fork lift truck.
Figure 5 shows an isometric view of the base of the compaction chamber of a second
embodiment.
Figure 6 shows a side view of the chamber shown in figure 5.
Figure 7 shows a detail of figure 6.
Figure 8 shows a front elevation of the chamber shown in figure 5.
Figure 9 shows a detail of figure 8.
Detailed Description of the preferred embodiments
[0020] Referring first to Figures 1a and 1b, there is seen an open-topped compaction chamber
1 which is constructed according to the invention. The chamber 1 is assembled from
fixed side panels 2, a fixed back panel 3, a removable front panel 4, and a carriage
member 6 is free to slide along, and is guided by, a linear slot 17 which runs centrally
across the floor member 5 between the back panel 3 and the front of the chamber 7.
An ejector plate 8 is securely mounted atop the carriage member 6 such that it projects
upwardly into the compaction chamber 1.
[0021] A second linear guideway 9 is located directly beneath the slot in the floor member
5, and a bar 10 is free to slide along and be guided by this second guideway 9, urged
to and fro by an hydraulic cylinder 11 which is pivotally mounted upon the base 12
of the machine. A ram 18 of the cylinder 11 is bolted to a bracket 19 is fixed to
and depends below the bar 10. The top surface of the bar 10 is provided with regularly
spaced notches or serrations 13, and a double-sided pawl member 14, which is suspended
from a pivot 15 beneath the carriage 6, is so disposed that it engages with the notches
13 on the surface of the bar 10. After a bale has been formed and banded in the conventional
manner and the removable front panel 4 has been removed, the bale will be ready for
ejection.
[0022] It will be apparent that if the ram 18 of the cylinder 11 is caused to extend, the
pawl 14 will engage with the notch 16 adjacent to the right hand end of the bar 10,
causing the carriage 6 together with the ejector plate 8 to be pushed towards the
left. If the ram 18 of the cylinder 11 is then caused to retract, the bar 10 will
move towards the right, but pawl 14 will ride over the tops of the notches 13 like
a ratchet, so the carriage 6 and ejector plate 8 will remain static. If the ram 18
is again caused to extend, the pawl 14 will engage with one of the notches 13, causing
the carriage 6 and ejector plate 8 to be pushed further towards the left.
[0023] It will be readily apparent, then, that as the ram 18 of the hydraulic cylinder 11
is caused alternately to extend and to retract, so the notched bar 10 is caused to
reciprocate to the left and the right in sympathy, and the carriage 6 and ejector
plate 8 are caused to move incrementally towards the front 7 of the compaction chamber
1.
[0024] Referring now to Figures 2a to 2h inclusive, these show schematically the sequence
of events as the carriage approaches the front of the compaction chamber:
2a. Ram 18 of the cylinder 11 retracts, bar 10 moves to the right, pawl 14 rides over
the notches, and ejector plate 8 remains static;
2b. Ram 18 of the cylinder 11 extends, bar 10 moves to the left, pawl 14 engages with
a notch, and the ejector plate is pushed incrementally to the left;
2c. Ram 18 of the cylinder 11 retracts, bar 10 moves to the right, pawl 14 rides over
the notches, and ejector plate 8 remains static;
2d. Ram 18 of the cylinder 11 extends, bar 10 moves to the left, pawl 14 engages with
the second last notch at the left hand end of the bar 10, and the ejector plate 8
is pushed so that it projects slightly beyond the front of the compaction chamber;
2e. Ram 18 of the cylinder 11 retracts, bar 10 moves to the right, and the pawl 14
rides over the last notch at the left hand end, and then falls off the end of the
bar 10 and then hangs freely beneath the static ejector plate 8, under the influence
of gravity;
2f. Ram 18 of the cylinder 11 extends, bar 10 moves to the left and the end of the
bar hits the pawl 14 causing it to swing to the left, and further movement of the
bar 10 to the left causes the pawl 14 to ride up onto the top surface of the bar,
and then to drop into the first notch at the left hand end. The ejector plate 8 remains
static;
2g. Ram 18 of the cylinder 11 retracts, bar 10 moves to the right, pawl 14 has already
engaged with the first notch of bar 10, and the ejector plate 8 is pushed backwards,
into the compaction chamber;
2h. Ram 18 of the cylinder 11 extends, bar 10 moves to the left, pawl 14 rides over
the notches and the ejector plate 8 remains static. The above steps 2g and 2h are
repeated until the ejector plate is fully returned to the rear of the compaction chamber.
[0025] It will be apparent that constant reciprocation of the bar 10 causes the carriage
and the ejector plate to move incrementally to the front of the compaction chamber
1, pushing out the completed bale before it, and then automatically to reverse direction
and move incrementally to the back of the chamber where it again reverses automatically,
and would again move incrementally towards the front, except that in practice a switch
is fitted to detect when the ejector has retracted fully and to switch off the reciprocating
cylinder 11, leaving the compaction chamber unobstructed and ready to produce the
next bale.
The means for effecting ram 18 to extend and retract is by hydraulic actuators. These
hydraulic actuators are controlled by a Programmable Logic Controller (PLC). The PLC
also controls the operation of the compaction plunger. Control inputs are communicated
to the PLC via an operator's control panel which contains a number of switches for
starting or stopping the compaction or ejection systems. A number of sensor switches
are also provided as inputs to the PLC to ensure the correct operation of the baling
press and the safety of operators. An example of such a sensor switch is the one herein
before mentioned to prevent the ejector plate, having ejected a bale and retracted
fully from moving incrementally towards the front. Another example of such sensor
switches would be those used to determine when the ram was fully extended and when
it was retracted. It will be appreciated that a number of alternatives will be available
to control the operation of the baling press and/or integrated ejection mechanism.
One such alternative would be to replace the PLC with a set of relays connected to
achieve the same result.
[0026] The invention is not limited to the details of the embodiment herein before described,
which may be departed from within the scope of the appended claims. For example the
hydraulic cylinder could be replaced optionally by an electrically-driven crank mechanism
or by a quick-return linkage, or by a manual lever or an alternative hydraulic cylinder
attached to an arm fixed to a transverse shaft projecting beneath one side of the
compaction chamber. Optionally, two identical ejection mechanisms could be fitted
side-by-side inside a single compaction chamber, synchronised by a transverse shaft
and driven by a single actuator, in order to cope with particularly difficult materials
which do not eject easily. These and other alternative embodiments are envisaged and
covered by the invention.
[0027] An alternative configuration is disclosed by referring first to Figure 3a, there
is seen an empty open-topped box-shaped compaction chamber having two fixed side panels,
a fixed back panel 3 and a removable front panel 4 supported upon hinges 106, and
a floor 5. It is clear that the compaction chamber will include the ejection means
described above. However this is omitted from the drawings to simplify the description
of this embodiment. Two substantially parallel spaced-apart raised strips 108 and
110 are fixed to the floor 5, strips 108 and 110 being substantially equispaced to
either side of the central axis. In order to facilitate the strapping of a completed
bale, slits 111 are provided in the front and back panels 4 and 3, (and would also
be present in the ejection plate (not shown)) and grooves 112 are provided centrally
along the apices of the raised strips 108 and 110, the respective slits 111 and grooves
112 being aligned when the removable front panel 4 is in its closed operative position.
[0028] Referring also to Figure 3b, there is seen a bale 113 which has been produced in
the chamber shown in Figure 3a by the following procedure:
[0029] With the removable front panel 4 secured in its operative position by clamps (not
shown), banding straps 114 are laid along the grooves 112, and are allowed to project
through the slits 111 in the front and rear panels 4 and 3 respectively and in the
corresponding slits in the ejection plate.
[0030] Loose waste material may then be dropped into the chamber 101 and from time to time,
whenever the chamber begins to fill up, a flat-faced plunger or press (not shown)
is driven downwardly into the chamber 101 in order to crush and compress the waste
material, and the plunger is then withdrawn to its idle position above the chamber
in order to allow further loose waste material to be dropped into the chamber 1 on
top of that already compacted.
[0031] Eventually when the chamber has been filled by material which has been crushed, the
banding straps 114 are passed back through the slits 111 in the front panel 4, across
the top surface of the waste material, and out through the slits 111 in the back panel
3. The plunger is then driven downwardly to compress the previously crushed waste
and to hold it in this position and prevent it from springing back while the respective
ends of the banding straps 114, which are projecting through the slits 111 in the
back panel 3, are tied or clipped together. The plunger is then withdrawn, the front
panel 4 is removed by hinging it out of the way, and the bale 113 is ejected from
the chamber 1 by the ejection means herein before described.
[0032] It is seen in figure 3b that the approximate shapes of the raised strips 108 and
110 have been impressed into the bottom surface of the bale 113, forming grooves or
slots at 115 and 117 respectively. The slots 115 and 117 are so located and shaped
that they can engage with the forks of a pallet truck or a fork-lift truck, and the
narrower central slot would enable a rope or wire sling to be passed beneath the bale
for handling by hoist or crane.
[0033] Turning now to Figure 4a, there is seen a side sectional view through an alternative
embodiment of the invention, in which the empty chamber 118 is viewed from the back
towards the front, the front panel having been removed. There are seen two side panels
119 and 120 and a floor 121, and a pair of raised strips 122 and 123 which are provided
with grooves 124 and 125 respectively for banding straps.
[0034] Figure 4b shows the same sectional view through the same chamber 118 in which a bale
126 has just been formed substantially in accordance with the procedure described
above. In this case, the strips 122 and 123 have been retracted into recesses 126
and 127 respectively in the floor 121 of the chamber 118 by a mechanism (not shown),
thus exposing the ends of the slots 128 and 129 respectively in the bottom surface
of the bale 126. This would enable a counterbalanced type of fork-lift truck to lift
and remove the bale 126 from the chamber in the event of a failure or jam-up in the
ejection means herein before described.
[0035] It will be apparent to anybody skilled in the art that alternative grooves may be
formed in the bale by changing the locations of the formers or by adding additional
formers. It will also be obvious to any one skilled in the art that a central former
109 may be included if the linear slot and the associated carriage member and ejector
plate are located to one side of the central axis.
[0036] A further embodiment is now described by reference to figure 5, in which like numbers
denote like parts described above. The carriage member 6 is free to move along and
is guided by a guideway or linear slot 17 formed by two longtitudal plates 201 and
202 which run from the back to the front. The ejector plate 8 is securely mounted
atop the carriage member 6, such that it projects upwardly.
[0037] The ejector plate is shaped so as to fit between the formers 108 and 110 and to enable
it to move freely along the slot 17 formed by plates 201,202. The grooves 112 are
provided to each side of the formers facilitate strapping of the bale with wires or
the like.
[0038] As shown in figure 6, guide pins 205 fixed to the bar 10 and extending downwards
through linear slots 207 ensure the linear motion of the bar 10.
[0039] Hooks 206 are provided on the lower front edge of the compaction chamber to facilitate
the locking of a pallet truck in position while a bale is ejected from the machine.
[0040] A detail of the carriage member 6 in figure 6 is shown in figure 7. A pawl 14 is
shaped so as to engage grooves 13 in the bar 10 and to facilitate the incremental
movement of the carriage hereinbefore described by references to figure 2. Guide wheels
210 ensure that the carriage member 6 will not rise when the bar 10 is effecting movement
of the carriage member 6 via the engagement of the pawl 14 with a groove 13.
[0041] Referring to figure 9, it is seen that plates 201,202 which extend longtitudally
from the front 7 to the rear of the chamber 3 and which form a linear guideway 17
restrict the upper progress of the guidewheels 210. The plates are fixed in position
through the use of nuts 214 and bolts 213 which facilitate the removal of plates 201,
202 for maintenance purposes.
[0042] It is seen that the objects of the invention have been achieved in that there is
provided a positive ejection means which ejects bales completely from the compaction
chamber, and which has no tendency to tip the bales during ejection.
[0043] It is further seen that the entire mechanism fits within the spacial envelope occupied
by the basic compaction chamber, and that no part of the mechanism or the hydraulic
cylinder projects either outside said spacial envelope, or into the compaction chamber
except during ejection. It is further seen that bales may be produced in a shape such
that the bales so produced are more easily and securely handled that heretofore by
conventional mechanical handling equipment in particular by fork lift trucks, cranes
and hoists.
1. A baling press having a compaction chamber (1) and an ejection means for ejecting
a compressed bale of waste-material from the compaction chamber (1) of the baling
press, said chamber comprising a floor (5) and side walls (2, 3,) defining an opening
at the front of the chamber through which the bale may be ejected, wherein the ejection
means comprises a carriage member (6) slideable in guide means (17) formed in the
floor (5) and extending linearly of the floor (5) from the rear of the chamber towards
said opening, and an ejector plate (8) mounted on said carriage member (6) and being
moveable with the carriage member (6) so as to move a bale towards said opening, characterised by a linearly reciprocating push member (10) which in operation of the baling press
is caused to reciprocate continuously, drive means (11, 18) for said push member (10)
and means (13, 14) for intermittently transmitting drive from said reciprocating push
member (10) to the carriage member (6) so as to cause the carriage member (6) and
ejector plate (8) to travel incrementally from the rear of the compaction chamber
towards the front.
2. A baling press as claimed in Claim 1, characterised in that the means (13, 14) for intermittently transmitting drive from the reciprocating push
member (10) is caused to reverse direction at the end of the forward path of travel
of the ejector plate (8) so as to cause the carriage member (6) and the ejector plate
(8) to travel incrementally in reverse direction from the front of the compaction
chamber towards the rear of the chamber after ejection of a bale from the compaction
chamber (1).
3. A baling press as claimed in Claim 1 or Claim 2, characterised in that the push member comprises a reciprocating bar (10) and the means for intermittently
transmitting drive from the bar (10) to the carriage member (6) comprises a ratchet
(13) incorporated in the bar (10) and engageable with a double-sided pawl (4) pivotally
mounted on the carriage member (6).
4. A baling press as claimed in any of the preceding claims, characterised in that the floor (5) is divided by a straight linear slot (17) along which the carriage
member (6), upon which is fixed an upwardly projecting ejector plate (8), is free
to travel, and beneath and parallel with said slot is located a notched or serrated
bar member (10) which may be caused by a driving means (11, 18) to reciprocate continuously
through a relatively short distance along its linear axis, said carriage member (6)
and said notched or serrated bar (10) being supported and guided by fixed linear bearings;
and pivoted to the underside of said carriage member (6) is a double-sided pawl member
(14) which is so disposed that it may engage with the notches or serrations (13) on
the reciprocating notched or serrated bar (10), the assembly being so arranged and
proportioned that the carriage member (6) is caused to travel in sympathy with the
reciprocating bar (10) when it travels in one direction but the pawl (14) rides over
the tops of the notches or serrations (13) when the reciprocating bar (10) travels
in the opposite direction, thus causing the carriage and the ejector plate to travel
incrementally from the rear of the compaction chamber (1) towards the front, when
the pawl (14) falls off the end of, or into a recess in the face of the reciprocating
bar (10) and is thus caused to face the opposite direction so that continued reciprocation
of the notched or serrated bar (10) causes the carriage member (6) to travel incrementally
back towards the rear of the chamber (1).
5. A baling press as claimed in any of the preceding claims, characterised in that the drive means is an hydraulic cylinder and ram (11, 18) or optionally is a manual
lever, or an hydraulically or electrically-driven crank.
6. A baling press as claimed in any of claims 1 to 5 characterised in that the floor (5, 21) and/or one of said side walls (2, 3, 4, 5; 119, 120) is provided
with at least two substantially parallel spaced-apart formers (108, 110; 126, 127)
which are raised above the surface of said floor (107, 121) or side wall (2, 3, 4,
5; 119, 120) and which are adapted to form at least two substantially parallel spaced-apart
longitudinal grooves (115, 117; 128, 129) in a surface of the bale (113) as the bale
(113) is compressed in the baling chamber (101).
7. A baling press as claimed in Claim 6, characterised in that the formers comprise raised strips (108, 110; 126, 127) extending longitudinally
of the floor (107, 121) and/or one of said side walls (2, 3, 4, 5; 119, 120) and an
upper surface of each strip having a groove (12) extending longitudinally thereof.
8. A baling press as claimed in Claim 6 or Claim 7, characterised in that two of the raised formers (108, 110;122,123) are located in a floor (5:21) of the
chamber and are so spaced apart and shaped that they coincide substantially with the
spacing and profile of the forks of a lift truck, being substantially equispaced to
either side of a centerline of the chamber (1), and substantially aligned with banding
slits (111) in the front and rear panels of the chamber.
9. A baling press as claimed in any of claims 6 to 8, characterised in that the raised formers (122, 123) are retractable from a raised position to a retracted
position wherein the uppermost surfaces of the strips are substantially flush with,
or below the level of the adjacent surface of the floor (21) or side walls (2, 3,
4, 5; 119, 120).
10. A baling press as claimed in any of claims 6 to 9 characterised in that a third raised former is located substantially mid-way between said two raised formers
(108, 110), the third raised former (109) having a profile such that the impression
made by it in a bale of waste material will facilitate the insertion of a sling for
handling the bale by a crane or hoist.
1. Ballenpresse mit einer Kompaktionskammer (1)) und einer Ausstoßeinrichtung zum Ausstoßen
eines kompaktierten Ballens aus Abfallmaterial aus der Kompaktionskammer (1) der Ballenpresse,
wobei die Kammer einen Boden (5) und Seitenwände (2, 3) aufweist, die eine Öffnung
in der Vorderseite der Kammer bilden, durch welche der Ballen ausgestoßen werden kann,
wobei die Ausstoßeinrichtung ein Schlittenteil (6), das in Führungseinrichtungen (17)
gleitend bewegbar ist, die im Boden (5) ausgebildet sind und sich linear zum Boden
(5) von der Rückseite der Kammer zur Öffnung erstrecken, und eine Ausstoßplatte (8)
aufweist, die auf dem Schlittenteil (6) montiert und mit dem Schlittenteil (6) zum
Bewegen eines Ballens zur Öffnung bewegbar ist, gekennzeichnet durch ein linear hin und her bewegtes Schiebeteil (10), das im Gebrauch der Ballenpresse
kontinuierlich hin und her bewegt wird, eine Antriebseinrichtung (11, 18) für das
Schiebeteil (10) und Einrichtungen (13, 14) zum intermittierenden Übertragen von Antrieb
von dem hin und her bewegten Schiebeteil (10) zum Schlittenteil (5), um zu bewirken,
daß das Schlittenteil (6) und die Ausstoßplatte (8) sich schrittweise von der Rückseite
der Kompaktionskammer zur Vorderseite bewegen.
2. Ballenpresse nach Anspruch 1, dadurch gekennzeichnet, daß die Einrichtungen (13, 14) zum intermittierenden Übertragen von Antrieb vom hin und
her gehenden Schiebeteil (10) veranlaßt werden, am Ende des Laufwegs der Ausstoßplatte
(8) die Richtung umzukehren, um das Schlittenteil (6) und die Ausstoßplatte (8) zu
veranlassen, sich nach dem Ausstoßen eines Ballens aus der Kompaktionskammer (1) schrittweise
in umgekehrter Richtung von der Vorderseite der Kompaktionskammer zur Rückseite der
Kompaktionskammer zu bewegen.
3. Ballenpresse nach Anspruch 1 oder Anspruch 2, dadurch gekennzeichnet, daß das Schiebeteil eine hin und her gehende Stange (10) aufweist und die Einrichtungen
zum intermittierenden Übertragen von Antrieb von der Stange (10) zum Schlittenteil
(6) eine in der Stange (10) vorgesehene Ratsche (13) aufweisen, die mit einer schwenkbar
am Schlittenteil (6) angebrachten doppelseitigen Klinke (4) in Eingriff bringbar ist.
4. Ballenpresse nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der Boden (5) durch einen geraden linearen Schlitz (17) geteilt ist, entlang dem
das Schlittenteil (6), auf dem eine aufragende Ausstoßplatte (8) angebracht ist, frei
bewegbar ist, und daß sich unter und parallel zu dem Schlitz ein gekerbtes oder gezahntes
Stangenteil (10) befindet, das durch eine Antriebseinrichtung (11, 18) über eine relativ
kurze Strecke entlang seiner linearen Achse kontinuierlich hin und her bewegbar ist,
wobei das Schlittenteil (6) und die gekerbte oder gezahnte Stange (10) durch feste
lineare Lager gestützt und geführt sind; und daß zur Unterseite des Schlittenteils'(6)
ein doppelseitiges Klinkenteil (14) geschwenkt ist, das derart angeordnet ist, daß
es mit den Kerben oder Zähnen (13) der sich hin und herbewegenden gekerbten oder gezahnten
Stange (10) zusammengreifen kann, wobei die Anordnung derart ausgebildet und bemessen
ist, daß das Schlittenteil (6) sich zusammen mit der sich hin und her bewegenden Stange
(10) bewegt, wenn es sich in eine Richtung bewegt, die Klinke (14) jedoch über die
Oberseiten der Kerben oder Zähne (13) läuft, wenn die sich hin und her bewegende Stange
sich in die entgegengesetzte Richtung bewegt, wodurch der Schlitten und die Ausstoßplatte
veranlaßt werden, sich schrittweise von der Rückseite der Kompaktionskammer (1) zur
Vorderseite zu bewegen, wenn die Klinke (14) vom Ende der sich hin und her bewegenden
Stange (10) oder in eine Ausnehmung in der Oberfläche derselben fällt und so der entgegengesetzten
Richtung zugewandt ist, so daß eine fortgesetzte Hin-und Herbewegung der gekerbten
oder gezahnten Stange (10) bewirkt, daß sich das Schlittenteil (6) schrittweise zur
Rückseite der Kammer (1) zurückbewegt.
5. Ballenpresse nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Antriebseinrichtung aus einem Hydraulikzylinder und einem Kolben (11, 18) oder
optional aus einem handbetätigten Hebel oder einer hydraulisch oder elektrisch getriebenen
Kurbel besteht.
6. Ballenpresse nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß der Boden (5, 21) und/oder eine der Seitenwände (2, 3, 4, 5; 119, 120) mit wenigstens
zwei im wesentlichen parallelen beabstandeten Formern (108, 110; 126, 127) versehen
sind, die über die Fläche des Bodens (107, 121) oder die Seitenwand (2, 3, 4, 5; 119,
120) erhaben sind und zum Formen wenigstens zweier im wesentlichen paralleler beabstandeter
längslaufender Nuten (115, 117; 128, 129) in einer Fläche des Ballens (113) beim Komprimieren
des Ballens (113) in der Ballenbildungskammer (101) geeignet sind.
7. Ballenpresse nach Anspruch 6, dadurch gekennzeichnet, daß die Former erhabene Leisten (108, 110; 126, 127) aufweisen, die sich in Längsrichtung
des Bodens (107, 121) und/oder einer der Seitenwände (2, 3, 4, 5; 119, 120) erstrecken,
und daß die Oberseite jeder Leiste eine sich in Längsrichtung derselben erstreckende
Nut (12) aufweist.
8. Ballenpresse nach Anspruch 6 oder Anspruch 7, dadurch gekennzeichnet, daß zwei der erhabenen Former (108, 110; 122, 123) im Boden (5; 21) der Kammer vorgesehen
und derart voneinander beabstandet und geformt sind, daß sie im wesentlichen mit dem
Abstand und dem Profil der Gabeln eines Gabelstaplers koinzidieren, wobei sie im wesentlichen
den gleichen Abstand von der Mittellinie der Kammer(1) aufweisen und im wesentlichen
mit Banderolierschlitzen (111) in der vorderen und der hinteren Platte der Kammer
fluchten.
9. Ballenpresse nach einem der Ansprüche 6 bis 8, dadurch gekennzeichnet, daß die erhabenen Former (122, 123) aus einer erhabenen Position in eine zurückgezogene
Position zurückziehbar sind, in der die obersten Flächen der Leisten im wesentlichen
mit dem Niveau der benachbarten Fläche des Bodens (21) oder der Seitenwände (2, 3,
4, 5; 119, 120) fluchten oder unter diesem liegen.
10. Ballenpresse nach einem der Ansprüche 6 bis 9, dadurch gekennzeichnet, daß ein dritter erhabener Former im wesentlichen in der Mitte zwischen den beiden erhabenen
Formern (108, 110) angeordnet ist, wobei der dritte erhabene Former (109) ein derartiges
Profil hat, daß die von diesem in einem Ballen aus Abfallmaterial erzeugte Vertiefung
das Einführen einer Schlinge zum Handhaben des Ballens mit einem Kran oder Hebezeug
erleichtert.
1. Presse à balles comprenant une chambre de compactage (1) et un moyen d'éjection pour
éjecter un ballot de déchets comprimé depuis la chambre de compactage (1) de la presse
à balles, ladite chambre comportant un plancher (5) et des parois latérales (2, 3)
définissant à l'avant de la chambre une ouverture par laquelle la balle peut être
éjectée, le moyen d'éjection comprenant un élément formant chariot (6) pouvant coulisser
dans un moyen de guidage (17) formé dans le plancher (5) et s'étendant linéairement
par rapport au plancher (5) depuis l'arrière de la chambre vers ladite ouverture,
et une plaque d'éjection (8) montée sur ledit élément formant chariot (6) et mobile
avec l'élément formant chariot (6) de façon à transporter une balle vers ladite ouverture,
caractérisée par un élément pousseur (10) à mouvement alternatif linéaire qui, lors du fonctionnement
de la presse à balles, est amené à aller et venir de façon continue, des moyens d'entraînement
(11, 18) pour ledit élément pousseur (10) et des moyens (13, 14) pour transmettre
par intermittence le mouvement d'entraînement dudit élément pousseur à va-et-vient
(10) à l'élément formant chariot (6) de manière à amener l'élément formant chariot
(6) et la plaque d'éjection (8) à se déplacer pas-à-pas depuis l'arrière de la chambre
de compactage vers l'avant.
2. Presse à balles selon la revendication 1, caractérisée en ce que les moyens (13, 14) pour transmettre de manière intermittente le mouvement d'entraînement
depuis l'élément pousseur (10) à va-et-vient sont amenés à inverser le sens de marche
à la fin de la course en marche avant de la plaque d'éjection (8) afin d'amener l'élément
formant chariot (6) et la plaque d'éjection (8) à se déplacer pas-à-pas en sens inverse
depuis l'avant de la chambre de compactage vers l'arrière de la chambre après l'éjection
d'une balle depuis la chambre de compactage (1).
3. Presse à balles selon la revendication 1 ou la revendication 2, caractérisée en ce que l'élément pousseur comporte une barre à va-et-vient (10) et les moyens pour transmettre
de manière intermittente le mouvement d'entraînement de la barre (10) à l'élément
formant chariot (6) comportent une roue à rochet (13) intégrée dans la barre (10)
et pouvant coopérer avec un cliquet (4) à double face monté de manière pivotante sur
l'élément formant chariot (6).
4. Presse à balles selon l'une quelconque des revendications précédentes, caractérisée en ce que le plancher (5) est divisé par une fente linéaire rectiligne (17) le long de laquelle
l'élément formant chariot (6), sur lequel est fixée une plaque d'éjection (8) faisant
saillie vers le haut, circule librement, et sous ladite fente et parallèlement à celle-ci
se trouve un élément formant barre (10) à encoches ou crans qui, par un moyen d'entraînement
(11, 18), peut être amené à aller et venir de façon continue sur une distance relativement
courte sur son axe linéaire, ledit élément formant chariot (6) et ladite barre (10)
à encoches ou à crans étant supportés et guidés par des paliers linéaires fixes ;
et sur la face inférieure dudit élément formant chariot (6) pivote un élément formant
cliquet (14) à double face qui est disposé de façon à pouvoir s'engager dans les encoches
ou les crans (13) de la barre à va-et-vient (10) à encoches ou crans, l'ensemble étant
agencé et dimensionné de façon que l'élément formant chariot (6) soit amené à circuler
en synchronisme avec la barre à va-et-vient (10) lorsqu'il se déplace dans un premier
sens, mais que le cliquet (14) passe sur le haut des encoches ou des crans (13) lorsque
la barre à va-et-vient (10) se déplace en sens inverse, ce qui amène le chariot et
la plaque d'éjection à se déplacer pas-à-pas depuis l'arrière de la chambre de compaction
(1) vers l'avant, lorsque le cliquet (14) retombe au-delà de l'extrémité de, ou dans
un évidement de la face de la barre à va-et-vient (10) et est ainsi amené à se trouver
en regard de la direction opposée pour qu'un va-et-vient continu de la barre (10)
à encoches ou crans amène l'élément formant chariot (6) à revenir pas-à-pas vers l'arrière
de la chambre (1).
5. Presse à balles selon l'une quelconque des revendications précédentes, caractérisée en ce que le moyen d'entraînement est un vérin hydraulique (11, 18) ou éventuellement est un
levier manuel, ou une manivelle à commande hydraulique ou électrique.
6. Presse à balles selon l'une quelconque des revendications 1 à 5, caractérisée en ce que le fond (5, 21) et/ou une desdites parois latérales (2, 3, 4, 5 ; 119, 120) est pourvu
d'au moins deux éléments conformateurs sensiblement parallèles espacés l'un de l'autre
(108, 110 ; 126, 127) qui dépassent au-dessus de la surface dudit plancher (107, 121)
ou de ladite paroi latérale (2, 3, 4, 5 ; 119, 120) et qui sont aptes à former au
moins deux rainures longitudinales sensiblement parallèles espacées l'une de l'autre
(115, 117 ; 128, 129) dans une surface de la balle (113) à mesure que la balle (113)
est comprimée dans la chambre (101) de formation de balles.
7. Presse à balles selon la revendication 6, caractérisée en ce que les éléments conformateurs comportent des bandes saillantes (108, 110 ; 126, 127)
qui s'étendent longitudinalement par rapport au plancher (107, 121) et/ou une desdites
parois latérales (2, 3, 4, 5 ; 119, 120) et une surface supérieure de chaque bande
ayant une rainure (12) qui s'étend longitudinalement par rapport à elle.
8. Presse à balles selon la revendication 6 ou la revendication 7, caractérisée en ce que deux des éléments conformateurs saillants (108, 110 ; 122, 123) sont situés dans
un plancher (5 ; 21) de la chambre et sont espacés l'un de l'autre et profilés de
façon à coïncider sensiblement avec l'espacement et le profil des fourches d'un chariot
élévateur, sensiblement à équidistance de part et d'autre d'un axe central de la chambre
(1), et sensiblement alignés avec des fentes de cerclage (111) dans les panneaux avant
et arrière de la chambre.
9. Presse à balles selon l'une quelconque des revendications 6 à 8, caractérisée en ce que les éléments conformateurs saillants (122, 123) sont escamotables d'une position
saillante à une position rentrée dans laquelle les surfaces supérieures des bandes
sont sensiblement au même niveau que, ou sous le niveau de la surface adjacente du
plancher (21) ou des parois latérales (2, 3, 4, 5 ; 119, 120).
10. Presse à balles selon l'une quelconque des revendications 6 à 9, caractérisée en ce qu'un troisième élément conformateur saillant est disposé sensiblement à mi-distance
entre lesdits deux éléments conformateurs saillants (108, 110), le troisième élément
conformateur saillant (109) ayant un profil tel que l'impression qu'il laisse dans
une balle de déchets facilite l'insertion d'une élingue pour manipuler la balle à
l'aide d'une grue ou d'un palan.