[0001] This patent application concerns an automatic system for the intelligent start-up
of the defrosting phases in refrigerator systems.
[0002] It is common knowledge that the majority of home, commercial and industrial refrigerators
are equipped with ventilated refrigerating systems whereby air is circulated in the
refrigerator compartment so that the same strikes the evaporator fins on which it
is cooled.
[0003] During this cooling stage, the humidity in the air condenses, solidifies and is deposited
on the evaporator fins giving rise to the gradual formation of ice.
[0004] The quantity of ice and the speed with which it forms may vary according to different
factors, the most important of which are the relative humidity of the ambient air,
the evaporation of the product in the refrigerating compartment as well as the frequency
with which the door of the compartment is opened and closed.
[0005] It is also known that the formation of this ice layer on the evaporator fins affects
the efficiency of heat transmission between the fins and the air in that ice is a
good thermal insulator.
[0006] All refrigerators are in fact equipped with a thermostatic probe which instantaneously
reads the air temperature at the outlet of the evaporator; it serves in fact to activate
the compressor when the temperature in the compartment reaches a certain preset threshold
and, alternatively to stop the compressor when the temperature has once again dropped
below a second preset threshold.
[0007] The presence of the ice layer on the evaporator fins interferes with the frequency
and the duration of these alternative operating and rest phases of the compressor
in that, as mentioned above, the layer of ice limits the thermal exchange properties
of the fins.
[0008] This naturally lengthens the time required to reduce the temperature in the refrigerator
compartment to the preset values and consequently also lengthens the duration of the
operating phases of the compressor.
[0009] In general terms, it may be stated that in the case of particularly thick layers
of ice, it becomes almost impossible to reduce the internal temperature of the refrigerator
compartment to the preset values, despite the fact that the compressor at this point
will be operating continuously. It follows therefore that a refrigerator must necessarily
be defrosted, an operation carried out to remove the layers of ice on the evaporator
fins.
[0010] Currently defrosting is planned in advance in the sense that the refrigerator manufacturer
or even the user, according to his or her personal experience decides in advance that
defrosting should be carried out at intervals of so many hours or so many days.
[0011] In practice, these instructions are often very approximate and therefore unreliable,
especially considering the above variables which may influence the formation of ice;
in other words it often happens that the refrigerator is defrosted either too soon
or too late with respect to actual requirements.
[0012] No one has to day been able to design a system or method which makes it possible
to establish analytically and reliably exactly when it is necessary to defrost a refrigerator.
[0013] The scope of this invention is to resolve this problem of the current technology
used in refrigerator systems.
[0014] The system according to the invention in fact makes it possible to start the defrosting
process automatically and instantaneously when - thanks to the thermostatic probe
normally installed on all refrigerators - there is a reduction in the cooling speed
of the air which strikes the evaporator fins beyond a preset value considered as acceptable,
and which indicates a reduced thermal exchange of the fins as a result of the formation
of an ice layer of a certain consistency on the fins.
[0015] In other words, provided that the system according to the invention is based on the
verification of the efficiency of the evaporator, it may be stated that this efficiency
is evaluated with respect to the major or minor speed with which the air from the
evaporator is cooled.
[0016] Basically, the evaluation of the cooling speed of the air is performed by means of
two components: the thermostatic probe which reads the temperature of the air from
the evaporator and a microprocessor which elaborates the data transmitted by the above
probe.
[0017] This microprocessor can instantaneously determine the speed at which the temperature
of the air from the evaporator decreases, on the basis of the data transmitted by
the probe. The microprocessor then compares the instantaneous value of the air cooling
speed with a preset speed value, under which the microprocessor transmits a signal
to activate the defrosting operation.
[0018] It is consequently easy to understand that the system according to the invention
is particularly useful not only in terms of its undisputed efficiency but also because
it may be used on any type of refrigerator without modifying its structure in any
way.
1. An automatic system for the intelligent start-up of the defrosting phases in refrigerator
systems characterised by the following operations:
- instantaneous reading of the temperature of the air from the evaporator;
- instantaneous transmission of the temperature values read by a microprocessor;
- calculation of the instantaneous cooling speed of the air by the above microprocessor;
- comparison by the microprocessor of the instantaneous cooling speed of the air with
a preset speed value memorised in the same;
- transmission by the microprocessor of the signal to activate the defrosting process
when the value of the instantaneous air cooling speed drops below the memorised preset
value.
2. An automatic system for the intelligent start-up of the defrosting phases in refrigerating
systems according to claim 1 characterised in that the instantaneous reading of the
air temperature from the evaporator is taken by the thermostatic probe installed in
refrigerators in order to determine the activation and deactivation of the compressor.