Field of the invention
[0001] The present invention relates to a photothermographic recording material comprising
specific antihalation dyes and a recording process therefor.
Background of the invention
[0002] Thermal imaging or thermography is a recording process wherein images are generated
by the use of imagewise modulated thermal energy.
[0003] In thermography three approaches are known:
1. Direct thermal formation of a visible image pattern by imagewise heating of a recording
material containing matter that by chemical or physical process changes colour or
optical density.
2. Imagewise transfer of an ingredient necessary for the chemical or physical process
bringing about changes in colour or optical density to a receptor element containing
other of the ingredients necessary for said chemical or physical process followed
by uniform heating to bring about said changes in colour or optical density.
3. Thermal dye transfer printing wherein a visible image pattern is formed by transfer
of a coloured species from an imagewise heated donor element onto a receptor element.
[0004] Thermographic materials of type 1 become photothermographic when a photosensitive
agent is present which after exposure to UV, visible or IR light is capable of catalyzing
or participating in a thermographic process bringing about changes in colour or optical
density.
[0005] Examples of photothermographic materials are the so called "Dry Silver" photographic
materials of the 3M Company, which are reviewed by D.A. Morgan in "Handbook of Imaging
Science", edited by A.R. Diamond, page 43, published by Marcel Dekker in 1991.
[0006] US-P 3,152,904 discloses an image reproduction sheet which comprises a radiation-sensitive
heavy metal salt which can be reduced to free metal by a radiation wave length between
an X-ray wave length and a five microns wave length and being distributed substantially
uniformly laterally over said sheet, and as the image forming component an oxidation-reduction
reaction combination which is substantially latent under ambient conditions and which
can be initiated into reaction by said free metal to produce a visible change in colour
comprising an organic silver salt containing carbon atoms and different from said
heavy metal salt as an oxidizing agent and in addition an organic reducing agent containing
carbon atoms, said radiation-sensitive heavy metal salt being present in an amount
between about 50 and about 1000 parts per million of said oxidation-reduction reaction
combination.
[0007] Photothermographic recording materials may suffer from a phenomenon known as halation
which causes degradation in the quality of the recorded image. A portion of the light,
which strikes the photosensitive layer but is not absorbed by it, may be reflected
back at the interface between the photo-addressable thermally developable element
and the support to strike the photo-addressable thermally developable element from
the underside. Light thus reflected may, in some cases, contribute significantly to
the total exposure of the photo-addressable thermally developable element. Any particulate
matter in this element, for example particles of organic silver salts and silver halide,
may cause light passing through it to be scattered. Scattered light which is reflected
from the support will, on its second passage through the photo-addressable thermally
developable element, cause exposure over an area adjacent to the point of intended
exposure leading to image degradation.
[0008] In order to improve the sharpness or definition of images obtained with photothermographic
materials an antihalation dye is often incorporated into these materials and it may
be present in the photo-addressable thermally developable element or in a separate
layer. EP-A 627 660 and EP-A 681 213 both disclose an infrared antihalation system
for a photothermographic silver halide element that satisfies the requirement of an
IR (before exposure)/visible absorbance (after processing) 30 : 1 can be achieved
with non-bleaching dyes with the following general formula:

wherein R
1, R
2, R
3, R
4, R
5 and R
6 are the same or different, each represents substituted or unsubstituted alkyl groups;
and each of Z
1 and Z
2 represents a group of non-metallic atoms (e.g. selecterd from C, S, N, O and Se)
necessary for the formation of a substituted or unsubstituted benzo-condensed ring
or naphtho-condensed ring. Among the groups R
1, R
2, R
3, R
4, R
5, R
6, Z
1 and Z
2 there may be one or more groups having an acid substituent group (e.g. sulfonic group
and carboxylic group) or one or more sulfonamide groups. L represents s substituted
or unsubstituted methine group; X represents an anion. Examples of the anion represented
by X include halogen ions (such as Cl, Br and I), p-toluenesulfonic acid ion and ethyl
sulfate ion. n represents 1 or 2.
[0009] US-P 5,258,282 and JP 04-348 339 discloses indolenine-based pigments according to
the general formula given in EP-A 627 660 and EP-A 681 213, but with a wider range
of aromatic ring substituents, in association with sensitizing dyes in the heat-developable
photosensitive element and in a layer between the heat-developable photosensitive
element and the support respectively.
[0010] The classes of dye represented by the general formulae disclosed in EP-A 627 660,
EP-A 681 213, US-P 5,258,282 and JP 04-348 339 are not readily incorporated into hydrophobic
layers. The incorporation of antihalation dyes in a hydrophobic medium is particularly
important for photothermographic materials with photo-addressable thermally developable
elements comprising water-soluble and/or water-dispersible binders coated from aqueous
media, in order to prevent interfacial mixing between the photo-addressable thermally
developable element and an antihalation layer.
Objects of the invention.
[0011] It is therefore a first object of the invention to provide a photothermographic material
capable of producing a sharp image with a neutral background colour.
[0012] It is therefore a second object of the invention to provide a photothermographic
material, comprising a photo-addressable thermally processable element comprising
a water-soluble and/or water-dispersible binder, capable of producing a sharp image
with a neutral background colour.
[0013] It is a further object of the invention to provide a photothermographic recording
process utilizing a photothermographic material capable of producing a sharp image
with a neutral background colour.
[0014] Further objects and advantages of the invention will become apparent from the description
hereinafter.
Summary of the invention
[0015] According to the present invention, a photothermographic material is provided comprising
a support; a photo-addressable thermally developable element comprising a substantially
light-insensitive organic silver salt, photosensitive silver halide in catalytic association
with the substantially light-insensitive organic silver salt spectrally sensitized
to the infrared region of the electromagnetic spectrum and a binder; and in a hydrophobic
layer an antihalation dye according to the general formula (I):

wherein R
1 and R
15 independently represent an alkyl group or an alkyl group substituted with at least
one fluorine, chlorine, bromine or an alkoxy-, aryloxy- or ester-group; R
2, R
3, R
16 and R
17 independently represent an alkyl group; R
4, R
5, R
6, R
7, R
18, R
19, R
20 and R
21 independently represent hydrogen, chlorine, bromine, fluorine or a keto-, sulfo-,
carboxy-, ester-, sulfonamide-, substituted sulfonamide-, amide-, substituted amide-,
dialkylamino-, nitro-, cyano-, alkyl-, substituted alkyl-, alkenyl-, substituted alkenyl-,
aryl-, substituted aryl-, alkoxy-, substituted alkoxy-, aryloxy- or substituted aryloxy-group,
which groups may be substituted; or each of R
4 together with R
5, R
5 together with R
6, R
6 together with R
7, R
18 together with R
19, R
19 together with R
20 or R
20 together with R
21 may independently constitute the atoms necessary to complete a benzene ring which
may be substituted; R
8, R
9, R
10 and R
11 independently represent hydrogen, an alkyl group or each of R
1 together with R
8, R
8 together with R
9, R
9 together with R
10, R
10 together with R
11 or R
11 together with R
15 may independently constitute the atoms necessary to complete a 5-atom or 6-atom carbocylic
or heterocyclic ring which may be substituted; R
12, R
13 and R
14 independently represent hydrogen, chlorine, bromine or fluorine; and A
- is a anion, characterized in that the anion is a fluorinated alkyl or aryl anion
in which the degree of fluorination is greater than 70%.
[0016] According to the present invention a process for the production of the photothermographic
recording material referred to above is also provided comprising the steps of: (i)
loading a polymer latex in an aqueous medium with the antihalation dye by: (I) dissolving
the antihalation dye in an organic solvent; (II) adding the antihalation dye solution
with stirring to the aqueous medium containing the polymer latex; and (III) evaporating
off the organic solvent; and (ii) coating an antihalation layer comprising the antihalation-dye
loaded latex and the photo-addressable thermally developable element on the support.
[0017] According to the present invention a photothermographic recording process is also
provided comprising the steps of: (i) providing the photothermographic recording material
referred to above; (ii) image-wise exposing the photothermographic recording material
with actinic radiation to which the photothermographic recording material is sensitive;
(iii) bringing the image-wise exposed recording material into proximity with a heat
source; (iv) thermally developing the image-wise exposed photothermographic recording
material; and (v) removing the thermally developed image-wise exposed recording material
from the heat source.
[0018] Preferred embodiments of the invention are disclosed in the dependent claims.
Detailed description of the invention.
[0019] According to the present invention the photothermographic material comprises a support,
a photo-addressable thermally developable elemtent and in a hydrophobic layer an antihalation
dye according to the general formula I. The hydrophobic layer containing the antihalation
layer may be an integral part of the photo-addressable thermally developable element
or may be a layer separate from this element, may or may not be adjacent to this element
and may be on the same side of the support to this element or on the opposite side
of the support to this element.
Antihalation dyes
[0020] Preferred antihalation dyes, according to the present invention, are represented
by formula (I) wherein R
9 and R
10 jointly constitute the atoms necessary to complete a a 5-atom or 6-atom carbocyclic
ring and R
13 is chlorine.
[0021] According to the present invention A
- is a fluorinated alkyl or aryl anion in which the degree of fluorination is greater
than 70%. Such anionic dyes can be prepared as described in EP-A 636 493 and US-P
4,973,572 and can be loaded onto a polymer latex in an aqueous medium by adding with
stirring a solution of the dye in an organic solvent to the polymer latex dispersion
and then evaporating off the organic solvent. Such dye-loaded latexes are not only
useful for photothermographic recording materials, but may also be used in a wide
range of applications including, for example, thermographic applications utilizing
image-wise heating with an infra-red heat source in which such dye-loaded latexes
can be used to absorb infra-red radiation and convert it into heat or in antihalation
layers for such materials and antihalation applications in conventional silver halide
emulsion materials.
[0023] Antihalation dyes, according to the present invention, may be present in a hydrophobic
layer. Antihalation dyes, according to the present invention, may also be present
in an antihalation layer not comprising part of the photo-addressable thermally developable
element. This antihalation layer may be on the opposite side of the support to the
photo-addressable thermally developable element.
Photo-addressable thermally developable element
[0024] The photo-addressable thermally developable element, according to the present invention,
comprises a substantially light-insensitive silver salt of a fatty acid, photosensitive
silver halide in catalytic association therewith and an organic reducing agent in
thermal working relationship with the substantially light-insensitive silver salt
of a fatty acid and a binder. The element may comprise a layer system with the silver
halide in catalytic association with the substantially light-insensitive organic silver
salt ingredients, spectral sensitizer optionally together with a supersensitizer in
intimate sensitizing association with the silver halide particles and the other ingredients
active in the thermal development process or pre- or post-development stabilization
of the element being in the same layer or in other layers with the proviso that the
organic reducing agent and the toning agent, if present, are in thermal working relationship
with the substantially light-insensitive organic silver salt i.e. during the thermal
development process the reducing agent and the toning agent, if present, are able
to diffuse to the substantially light-insensitive silver salt of a fatty acid.
Substantially light-insensitive organic silver salts
[0025] Preferred substantially light-insensitive organic silver salts according to the present
invention are silver salts of organic carboxylic acids in particular aliphatic carboxylic
acids known as fatty acids, wherein the aliphatic carbon chain has preferably at least
12 C-atoms, e.g. silver laurate, silver palmitate, silver stearate, silver hydroxystearate,
silver oleate and silver behenate, which silver salts are also called "silver soaps";
silver dodecyl sulphonate described in US-P 4,504,575; and silver di-(2-ethylhexyl)-sulfosuccinate
described in EP-A 227 141. Modified aliphatic carboxylic acids with thioether group
as described e.g. in GB-P 1,111,492 and other organic silver salts as described in
GB-P 1,439,478, e.g. silver benzoate and silver phthalazinone, may be used likewise
to produce a thermally developable silver image. Further are mentioned silver imidazolates
and the substantially light-insensitive inorganic or organic silver salt complexes
described in US-P 4,260,677.
Photosensitive silver halide
[0026] The photosensitive silver halide used in the present invention may be employed in
a range of 0.75 to 25 mol percent and, preferably, from 2 to 20 mol percent of substantially
light-insensitive organic silver salt.
[0027] The silver halide may be any photosensitive silver halide such as silver bromide,
silver iodide, silver chloride, silver bromoiodide, silver chlorobromoiodide, silver
chlorobromide etc. The silver halide may be in any form which is photosensitive including,
but not limited to, cubic, orthorhombic, tabular, tetrahedral, octagonal etc. and
may have epitaxial growth of crystals thereon.
[0028] The silver halide used in the present invention may be employed without modification.
However, it may be chemically sensitized with a chemical sensitizing agent such as
a compound containing sulphur, selenium, tellurium etc., or a compound containing
gold, platinum, palladium, iron, ruthenium, rhodium or iridium etc., a reducing agent
such as a tin halide etc., or a combination thereof. The details of these procedures
are described in T.H. James, "The Theory of the Photographic Process", Fourth Edition,
Macmillan Publishing Co. Inc., New York (1977), Chapter 5, pages 149 to 169.
Emulsion of organic silver salt and photosensitive silver halide
[0029] A suspension of particles containing a substantially light-insensitive silver salt
of an organic carboxylic acid may be obtained by using a process, comprising simultaneous
metered addition of an aqueous solution or suspension of an organic carboxylic acid
or its salt; and an aqueous solution of a silver salt to an aqueous liquid, as described
in EP-A 754 969.
[0030] The silver halide may be added to the photo-addressable thermally developable element
in any fashion which places it in catalytic proximity to the substantially light-insensitive
organic silver salt. Silver halide and the substantially light-insensitive organic
silver salt which are separately formed, i.e. ex-situ or "preformed", in a binder
can be mixed prior to use to prepare a coating solution, but it is also effective
to blend both of them for a long period of time. Furthermore, it is effective to use
a process which comprises adding a halogen-containing compound to the organic silver
salt to partially convert the substantially light-insensitive organic silver salt
to silver halide as disclosed in US-P 3,457,075.
[0031] A particularly preferred mode of preparing the emulsion of organic silver salt and
photosensitive silver halide for coating of the photo-addressable thermally developable
element from solvent media, according to the present invention is that disclosed in
US-P 3,839,049, but other methods such as those described in Research Disclosure,
June 1978, item 17029 and US-P 3,700,458 may also be used for producing the emulsion.
Organic reducing agent
[0032] Suitable organic reducing agents for the reduction of the substantially light-insensitive
organic heavy metal salts are organic compounds containing at least one active hydrogen
atom linked to O, N or C, such as is the case with, mono-, bis-, tris- or tetrakis-phenols;
mono- or bis-naphthols; di- or polyhydroxynaphthalenes; di- or polyhydroxybenzenes;
hydroxymonoethers such as alkoxynaphthols, e.g. 4-methoxy-1-naphthol described in
US-P 3,094,41; pyrazolidin-3-one type reducing agents, e.g. PHENIDONE (tradename);
pyrazolin-5-ones; indan-1,3-dione derivatives; hydroxytetrone acids; hydroxytetronimides;
3-pyrazolines; pyrazolones; reducing saccharides; aminophenols e.g. METOL (tradename);
p-phenylenediamines, hydroxylamine derivatives such as for example described in US-P
4,082,901; reductones e.g. ascorbic acids; hydroxamic acids; hydrazine derivatives;
amidoximes; n-hydroxyureas; and the like, see also US-P 3,074,809, 3,080,254, 3,094,417
and 3,887,378.
[0033] Among useful aromatic di- and tri-hydroxy compounds having at least two hydroxy groups
in para- or ortho-position on the same aromatic nucleus, e.g. benzene nucleus, hydroquinone
and hydroquinone derivatives; and catechol and catechol derivatives respectively.
[0034] Preferred catechol-type reducing agents, by which is meant reducing agents containing
at least one benzene nucleus with two hydroxy groups (-OH) in ortho-position, include
3-(3',4'-dihydroxyphenyl)propionic acid; pyrogallol; gallic acid; gallic acid esters,
e.g. methyl gallate, ethyl gallate and propyl gallate; tannic acid; 3,4-dihydroxy-benzoic
acid esters; and the polyhydroxy-spiro-bis-indane compounds described in US-P 3,440,049,
more especially 3,3,3',3'-tetramethyl-5,6,5',6'-tetrahydroxy-1,1'-spiro-bis-indane
and 3,3,3',3'-tetramethyl-4,6,7,4',6',7'-hexahydroxy-1,1'-spiro-bis-indane. Particularly
preferred catechol-type reducing agents are described in EP-A 692 733.
[0035] Polyphenols such as the bisphenols used in the 3M Dry Silver™ materials, sulfonamide
phenols such as used in the Kodak Dacomatic™ materials, and naphthols are particularly
preferred for photothermographic recording materials with photo-addressable thermally
developable elements on the basis of photosensitive silver halide/organic silver salt/reducing
agent.
Reducing agent incorporation
[0036] During the thermal development process the reducing agent must be present in such
a way that it is able to diffuse to the substantially light-insensitive organic silver
salt particles so that reduction of the organic silver salt can take place.
Molar ratio of reducing agent : organic silver salt
[0037] The silver image density depends on the coverage of the above defined reducing agent(s)
and organic silver salt(s) and has to be preferably such that, on heating above 80
°C, an optical density of at least 1.5 can be obtained. Preferably at least 0.10 moles
of reducing agent per mole of organic heavy metal salt is used.
Auxiliary reducing agents
[0038] The above mentioned reducing agents being considered as primary or main reducing
agents may be used in conjunction with so-called auxiliary reducing agents. Such auxiliary
reducing agents are e.g. sterically hindered phenols, that on heating become reactive
partners in the reduction of the substantially light-insensitive organic heavy metal
salt such as silver behenate, such as described in US-P 4,001,026; or are bisphenols,
e.g. of the type described in US-P 3,547,648. The auxiliary reducing agents may be
present in the imaging layer or in a polymeric binder layer in thermal working relationship
thereto.
[0039] Preferred auxiliary reducing agents are sulfonamidophenols are described in the periodical
Research Disclosure, February 1979, item 17842, in US-P 4,360,581 and 4,782,004, and
EP-A 423 891. Other auxiliary reducing agents that may be used in conjunction with
the above mentioned primary reducing agents are sulfonyl hydrazide reducing agents
such as disclosed in US-P 5,464,738, trityl hydrazides and formyl-phenyl-hydrazides
such as disclosed in US-P 5,496,695 and organic reducing metal salts, e.g. stannous
stearate described in US-P's 3,460,946 and 3,547,648.
Spectral sensitizer
[0040] The photo-addressable thermally developable element of the photothermographic recording
material, according to the present invention, may contain a spectral sensitizer, optionally
together with a supersensitizer, for the silver halide. The silver halide may be spectrally
sensitized with various known dyes including cyanine, merocyanine, styryl, hemicyanine,
oxonol, hemioxonol and xanthene dyes optionally, particularly in the case of sensitization
to infra-red radiation, in the presence of a so-called supersensitizer. Useful cyanine
dyes include those having a basic nucleus, such as a thiazoline nucleus, an oxazoline
nucleus, a pyrroline nucleus, a pyridine nucleus, an oxazole nucleus, a thiazole nucleus,
a selenazole nucleus and an imidazole nucleus. Useful merocyanine dyes which are preferred
include those having not only the above described basic nuclei but also acid nuclei,
such as a thiohydantoin nucleus, a rhodanine nucleus, an oxazolidinedione nucleus,
a thiazolidinedione nucleus, a barbituric acid nucleus, a thiazolinone nucleus, a
malononitrile nucleus and a pyrazolone nucleus. In the above described cyanine and
merocyanine dyes, those having imino groups or carboxyl groups are particularly effective.
Suitable sensitizers of silver halide to infra-red radiation include those disclosed
in the EP-A's 465 078, 559 101, 616 014 and 635 756, the JN's 03-080251, 03-163440,
05-019432, 05-072662 and 06-003763 and the US-P's 4,515,888, 4,639,414, 4,713,316,
5,258,282 and 5,441,866. Suitable supersensitizers for use with infra-red spectral
sensitizers are disclosed in EP-A's 559 228 and 587 338 and in the US-P's 3,877,943
and 4,873,184.
Binder
[0041] The film-forming binder for the photo-addressable thermally developable element according
to the present invention may be coatable from a solvent or aqueous dispersion medium.
[0042] The film-forming binder for the photo-addressable thermally developable element according
to the present invention may be coatable from a solvent dispersion medium, according
to the present invention, may be all kinds of natural, modified natural or synthetic
resins or mixtures of such resins, wherein the organic silver salt can be dispersed
homogeneously: e.g. polymers derived from α,β-ethylenically unsaturated compounds
such as polyvinyl chloride, after-chlorinated polyvinyl chloride, copolymers of vinyl
chloride and vinylidene chloride, copolymers of vinyl chloride and vinyl acetate,
polyvinyl acetate and partially hydrolyzed polyvinyl acetate, polyvinyl acetals that
are made from polyvinyl alcohol as starting material in which only a part of the repeating
vinyl alcohol units may have reacted with an aldehyde, preferably polyvinyl butyral,
copolymers of acrylonitrile and acrylamide, polyacrylic acid esters, polymethacrylic
acid esters, polystyrene and polyethylene or mixtures thereof.
[0043] The film-forming binder for the photo-addressable thermally developable element coatable
from an aqueous dispersion medium, according to the present invention, may be all
kinds of transparent or translucent water-dispersible or water soluble natural, modified
natural or synthetic resins or mixtures of such resins, wherein the organic silver
salt can be dispersed homogeneously for example proteins, such as gelatin and gelatin
derivatives (e.g. phthaloyl gelatin), cellulose derivatives, such as carboxymethylcellulose,
polysaccharides, such as dextran, starch ethers etc., galactomannan, polyvinyl alcohol,
polyvinylpyrrolidone, acrylamide polymers, homo- or co-polymerized acrylic or methacrylic
acid, latexes of water dispersible polymers, with or without hydrophilic groups, or
mixtures thereof. Polymers with hydrophilic functionality for forming an aqueous polymer
dispersion (latex) are described e.g. in US-P 5,006,451, but serve therein for forming
a barrier layer preventing unwanted diffusion of vanadium pentoxide present as an
antistatic agent.
Weight ratio of binder to organic silver salt
[0044] The binder to organic heavy metal salt weight ratio is preferably in the range of
0.2 to 6, and the thickness of the photo-addressable thermally developable element
is preferably in the range of 5 to 50 µm.
Thermal solvents
[0045] The above mentioned binders or mixtures thereof may be used in conjunction with waxes
or "heat solvents" also called "thermal solvents" or "thermosolvents" improving the
reaction speed of the redox-reaction at elevated temperature.
[0046] By the term "heat solvent" in this invention is meant a non-hydrolyzable organic
material which is in solid state in the recording layer at temperatures below 50°C
but becomes a plasticizer for the recording layer in the heated region and/or liquid
solvent for at least one of the redox-reactants, e.g. the reducing agent for the organic
heavy metal salt, at a temperature above 60°C.
Toning agent
[0047] In order to obtain a neutral black image tone in the higher densities and neutral
grey in the lower densities the photo-addressable thermally developable element contains
preferably in admixture with the organic heavy metal salts and reducing agents a so-called
toning agent known from thermography or photothermography.
[0048] Suitable toning agents are succinimide, phthalazine and the phthalimides and phthalazinones
within the scope of the general formulae described in US-P 4,082,901. Further reference
is made to the toning agents described in US-P 3,074,809, 3,446,648 and 3,844,797.
Other particularly useful toning agents are the heterocyclic toner compounds of the
benzoxazine dione or naphthoxazine dione described in GB-P 1,439,478 and US-P 3,951,660.
[0049] A toner compound particularly suited for use in combination with polyhydroxy benzene
reducing agents is benzo[e][1,3]oxazine-2,4-dione described in US-P 3,951,660.
Stabilizers and antifoggants
[0050] In order to obtain improved shelf-life and reduced fogging, stabilizers and antifoggants
may be incorporated into the photothermographic materials of the present invention.
Examples of suitable stabilizers and antifoggants and their precursors, which can
be used alone or in combination, include the thiazolium salts described in US-P 2,131,038
and 2,694,716; the azaindenes described in US-P 2,886,437 and 2,444,605; the urazoles
described in US-P 3,287,135; the sulfocatechols described in US-P 3,235,652; the oximes
described in GB-P 623,448; the thiuronium salts described in US-P 3,220,839; the palladium,
platinum and gold salts described in US-P 2,566,263 and 2,597,915; the tetrazolyl-thio-compounds
described in US-P 3,700,457; the mesoionic 1,2,4-triazolium-3-thiolate stablizer precursors
described in US-P 4,404,390 and 4,351,896; the tribromomethyl ketone compounds described
in EP-A 600 587; the combination of isocyanate and halogenated compounds described
in EP-A 600 586; the vinyl sulfone and β-halo sulfone compounds described in EP-A
600 589; and those compounds mentioned in this context in Chapter 9 of "Imaging Processes
and Materials, Neblette's 8th edition", by D. Kloosterboer, edited by J. Sturge, V.
Walworth and A. Shepp, page 279, Van Nostrand (1989); in Research Disclosure 17029
published in June 1978; and in the references cited in all these documents.
Other additives
[0051] In addition to the ingredients the photo-addressable thermally developable element
may contain other additives such as free fatty acids, surface-active agents, antistatic
agents, e.g. non-ionic antistatic agents including a fluorocarbon group as e.g. in
F
3C(CF
2)
6CONH(CH
2CH
2O)-H, silicone oil, e.g. BAYSILONE Öl A (tradename of BAYER AG - GERMANY), ultraviolet
light absorbing compounds, white light reflecting and/or ultraviolet radiation reflecting
pigments, silica, colloidal silica, fine polymeric particles [e.g. of poly(methylmethacrylate)]
and/or optical brightening agents.
Support
[0052] The support for the photothermographic recording material according to the present
invention may be transparent, translucent or opaque, e.g. having a white light reflecting
aspect and is preferably a thin flexible carrier made e.g. from paper, polyethylene
coated paper or transparent resin film, e.g. made of a cellulose ester, e.g. cellulose
triacetate, corona and flame treated polypropylene, polystyrene, polymethacrylic acid
ester, polycarbonate or polyester, e.g. polyethylene terephthalate or polyethylene
naphthalate as disclosed in GB 1,293,676, GB 1,441,304 and GB 1,454,956. For example,
a paper base substrate is present which may contain white reflecting pigments, optionally
also applied in an interlayer between the recording material and the paper base substrate.
[0053] The support may be in sheet, ribbon or web form and subbed if need be to improve
the adherence to the thereon coated thermosensitive recording layer. The support may
be made of an opacified resin composition, e.g. polyethylene terephthalate opacified
by means of pigments and/or micro-voids and/or coated with an opaque pigment-binder
layer, and may be called synthetic paper, or paperlike film; information about such
supports can be found in EP's 194 106 and 234 563 and US-P's 3,944,699, 4,187,113,
4,780,402 and 5,059,579. Should a transparent base be used, the base may be colourless
or coloured, e.g. having a blue colour.
[0054] One or more backing layers may be provided to control physical properties such as
curl or static.
Protective layer
[0055] According to a preferred embodiment of the photothermographic recording material
of the present invention, the photo-addressable thermally developable element is provided
with a protective layer to avoid local deformation of the photo-addressable thermally
developable element, to improve its resistance against abrasion and to prevent its
direct contact with components of the apparatus used for thermal development.
[0056] This protective layer may have the same composition as an anti-sticking coating or
slipping layer which is applied in thermal dye transfer materials at the rear side
of the dye donor material or protective layers used in materials for direct thermal
recording.
[0057] The protective layer preferably comprises a binder, which may be solvent soluble
(hydrophobic), solvent dispersible, water soluble (hydrophilic) or water dispersible.
Among the hydrophobic binders cellulose acetate butyrate, polymethylmethacrylate and
polycarbonates, as described, for example, in EP-A 614 769, are particularly preferred.
Suitable hydrophilic binders are, for example, gelatin, polyvinylalcohol, cellulose
derivatives or other polysaccharides, hydroxyethylcellulose, hydroxypropylcellulose
etc., with hardenable binders being preferred and polyvinylalcohol being particularly
preferred.
[0058] A protective layer of the photothermographic recording material, according to the
present invention, may be crosslinked. Crosslinking can be achieved by using crosslinking
agents such as described in WO 95/12495 for protective layers, e.g. tetra-alkoxysilanes,
polyisocyanates, zirconates, titanates, melamine resins etc., with tetraalkoxysilanes
such as tetramethylorthosilicate and tetraethylorthosilicate being preferred.
[0059] A protective layer according to the present invention may comprise in addition at
least one solid lubricant having a melting point below 150°C and at least one liquid
lubricant in a binder, wherein at least one of the lubricants is a phosphoric acid
derivative, further dissolved lubricating material and/or particulate material, e.g.
talc particles, optionally protruding from the outermost layer.
[0060] Such protective layers may also comprise particulate material, e.g. talc particles,
optionally protruding from the protective outermost layer as described in WO 94/11198.
Other additives can also be incorporated in the protective layer e.g. colloidal particles
such as colloidal silica.
Antistatic layer
[0061] A photothermographic recording material, according to the present invention, may
have an antistatic layer to prevent charging of the material due to triboelectric
contact during coating, transport during finishing and packaging and transport in
an apparatus for image-wise exposure and thermal development.
[0062] In a preferred embodiment of the photothermographic recording material of the present
invention an antistatic layer is applied to the opposite side of the support to the
photo-addressable thermally developable element. Suitable antistatic layers therefor
are described in EP-A's 444 326, 534 006 and 644 456, US-P's 5,364,752 and 5,472,832
and DOS 4125758. Particularly preferred antistatic layers are disclosed in EP-A 628
560, US-P 5,312,681, US-P 5,354,613, US-P 5,372,924, US-P 5,370,981 and US-P 5,391,472.
[0063] In a particularly preferred embodiment of the present invention, an antihalation
dye, according to the present invention, is incorporated into the antistatic layer.
Coating
[0064] The coating of any layer of the photothermographic recording material of the present
invention may proceed by any coating technique e.g. such as described in Modern Coating
and Drying Technology, edited by Edward D. Cohen and Edgar B. Gutoff, (1992) VCH Publishers
Inc. 220 East 23rd Street, Suite 909 New York, NY 10010, U.S.A.
Photothermographic recording process
[0065] Photothermographic materials, according to the present invention, may be exposed
with radiation of wavelength between an X-ray wavelength and a 5 microns wavelength
with the image either being obtained by pixel-wise exposure with a finely focussed
light source, such as a CRT light source; a UV, visible or IR wavelength laser, such
as a He/Ne-laser or an IR-laser diode, e.g. emitting at 780nm, 830nm or 850nm; or
a light emitting diode, for example one emitting at 659nm; or by direct exposure to
the object itself or an image therefrom with appropriate illumination e.g. with UV,
visible or IR light.
[0066] For the thermal development of image-wise exposed photothermographic recording materials,
according to the present invention, any sort of heat source can be used that enables
the recording materials to be uniformly heated to the development temperature in a
time acceptable for the application concerned e.g. contact heating, radiative heating,
microwave heating etc.
Applications
[0067] The photothermographic recording materials of the present invention can be used for
both the production of transparencies and reflection type prints. This means that
the support will be transparent or opaque, e.g. having a white light reflecting aspect.
For example, a paper base substrate is present which may contain white reflecting
pigments, optionally also applied in an interlayer between the recording material
and the paper base substrate. Should a transparent base be used, the base may be colourless
or coloured, e.g. has a blue colour.
[0068] In the hard copy field photothermographic recording materials on a white opaque base
are used, whereas in the medical diagnostic field black-imaged transparencies are
widely used in inspection techniques operating with a light box.
[0069] While the present invention will hereinafter be described in connection with a preferred
embodiment thereof, it will be understood that it is not intended to limit the invention
to that embodiment. On the contrary, it is intended to cover all alternatives, modifications
and equivalents as may be included in the spirit and scope of the invention as defined
by the appending claims.
[0070] The following ingredients in addition to those mentioned above were used in the photothermographic
recording materials of the invention examples and comparative examples:
antihalation dyes according to EP-A 627 660:
[0071]

antistatic layer ingredients:
[0072]
- KELZAN™ S:
- a xanthan gum from MERCK & CO., Kelco Division, USA, which according to Technical
Bulletin DB-19 is a polysaccharide containing mannose, glucose and glucuronic repeating
units as a mixed potassium, sodium and calcium salt;
- PT-dispersion:
- a dispersion of poly(3,4-ethylenedioxy-thiophene)/polystyrene sulphonic acid produced
by the polymerization of 3,4-ethylenedioxy-thiophene in the presence of polystyrene
sulphonic acid and ferric sulphate as described in US-P 5,354,613;
- ULTRAVON™ W:
- an aryl sulfonate from CIBA-GEIGY;
- PERAPRET™ PE40:
- a 40% aqueous dispersion of polyethylene wax from BASF;
- KIESELSOL™ 100F:
- a 36% aqueous dispersion of colloidal silica from BAYER;
- MAT01:
- 20% aqueous dispersion of particles of crosslinked methylmethacrylate(98% by weight)-stearylmethacrylate(2%
by weight)-copolymeric beads with an average particle size of 5.9µm produced as described
in US-P 4,861,812;
- LATEX01:
- a 12% by weight dispersion of polymethyl methacrylate with an average particle size
of 88.8nm prepared as described in US-P 5,354,613;
photo-addressable thermally developable element ingredients:
i) silver behenate/silver halide emulsion layer:
[0073]
- GEL:
- phthaloylgelatin, type 16875 from ROUSSELOT;
- Butvar™ B76:
- polyvinylbutyral from MONSANTO;
- LOWINOX™ 22IB46 :
- 2-propyl-bis(2-hydroxy-3,5-dimethylphenyl)methane from CHEM. WERKE LOWI;
- PHP:
- pyridinium hydrobromide perbromide;
- CBBA:
- 2-(4-chlorobenzoyl)benzoic acid;
- TMPS:
- tribromomethyl benzenesulfinate;
- MBI:
- 2-mercaptobenzimidazole;
- SENSI:
-

ii) protective layer:
[0074]
- CAB:
- cellulose acetate butyrate, CAB-171-15S from EASTMAN;
- PMMA:
- polymethylmethacrylate, Acryloid™ K120N from ROHM & HAAS.
[0075] The invention is illustrated hereinafter by way of invention examples and comparative
examples. The percentages given in these examples are by weight unless otherwise indicated.
INVENTION EXAMPLES
Antihalation dyes in hydrophobic layers
[0076] In INVENTION EXAMPLES 1 to 5 antihalation dyes D01 to D05, according to the present
invention, were coated in a layer of LATEX01 onto a polyethylene terephthalate support.
The dyes were first dissolved in ethyl acetate, the resulting ethyl acetate solutions
were then added to LATEX01 and finally the latex was coated onto a 76µm thick polyethylene
terephthalate support.
[0077] The transmission spectra of the layers of INVENTION EXAMPLES 1 to 5 were spectrophotometrically
evaluated using a DIANO™ MATCHSCAN spectrophotometer tpo obtain the absorption maxima
in the infrared region of the spectrum, λ
max, the absorptances of the layers at λ
max, D
max, and the absorptances at 830nm, D
830. The values were measured as the infrared material for which the antihalation dyes
were being evaluated was intended of use with a 830nm light source.
Table 1
| Anti-halo-dye |
Invention example number |
PMMA coverage mg/m2 |
AH-dye coverage mg/m2 |
λmax [nm] |
Dmax |
D830 |
| D02 |
1 |
250 |
11 |
822 |
0.092 |
0.082 |
| D03 |
2 |
200 |
11 |
881 |
0.095 |
|
| D04 |
3 |
200 |
11 |
822 |
0.055 |
0.049 |
| D05 |
4 |
200 |
11 |
750 |
0.072 |
0.038 |
The results shown in Table 1 demonstrate the suitability of dyes according to the
present invention for use as antihalation dyes in hydrophobic layers.
INVENTION EXAMPLES 5 to 9 and COMPARATIVE EXAMPLE 1
Support
[0078] A polyethyleneterephthalate (PET) foil was first coated on both sides with a subbing
layer consisting of a terpolymer latex of vinylidene chloride-methyl acrylate-itaconic
acid (88/10/2) in admixture with colloidal silica (surface area 100m
2/g). After stretching the foil in the transverse direction the foil had a thickness
of 175µm with coverages of the terpolymer and of the silica in the subbing layers
of 170mg/m
2 and 40mg/m
2 respectively on each side of the PET-foil.
Antihalation/antistatic layer
[0079] The antihalation/antistatic layers of the photothermographic recording materials
of invention examples 5 to 9 were prepared by first adsorbing antihalation dye D01
onto the polymethyl methacrylate particles of LATEX01 by adding different quantities
of D01 dissolved in ethyl acetate/g polymethyl methacrylate and then evaporating off
the ethyl acetate:
* Comparative example 1: no D01 adsorbed on LATEX01
* Invention example 5: 0.035g of D01 for a coating weight of 7mg/m2
* Invention example 6: 0.045g of D01 for a coating weight of 9mg/m2
* Invention example 7: 0.055g of D01 for a coating weight of 11mg/m2
* Invention example 8: 0.065g of D01 for a coating weight of 13mg/m2
* Invention example 9: 0.100g of D01 for a coating weight of 20mg/m2
[0080] One side of the thus subbed PET-foil was then coated with an antistatic composition
consisting obtained by dissolving 0.30g of KELZAN™ S in a stirred mixture of 22.4mL
of N-methylpyrrolidone, 0.84g of ULTRAVON™ W, 1g of PERAPRET™ PE40 and 2.22g of KIESELSOL
100F in 74.3mL of deionized water and then adding with stirring: 0.2mL of NH
4OH, 0.6g of dried PT-dispersion, 66.7mL of LATEX01 after adsorption of D01, 1.2mL
of MAT01 and 30mL of 2-propanol to produce a layer after drying at 120°C consisting
of:
| KELZAN™ S: |
7.5mg/m2 |
| Dried PT-dispersion: |
15 mg/m2 |
| ULTRAVON™ W: |
21 mg/m2 |
| polyethylene wax (from PERAPRET™ PE40): |
10 mg/m2 |
| colloidal silica (from KIESELSOL™ 100F): |
20 mg/m2 |
| 5.9µm beads of crosslinked methylmethacrylatestearylmethacrylate copolymer (from MAT01): |
6 mg/m2 |
| polymethylmethacrylate (from LATEX01): |
200 mg/m2 |
| Antihalation dye D01: |
0 to 20 mg/m2 |
[0081] The transmission absorption spectra of the antihalation/antistatic layers of the
photothermographic recording materials of invention examples 5 to 9, with the D01
coating weights given in table 2, were spectrophotometrically evaluated using a DIANO™
MATCHSCAN spectrophotometer to obtain the absorption maxima in the infrared region
of the spectrum, λ
max, and the absorptances at 830nm, D
830. The values D
830 were measured as the infrared material with which the antihalation dyes were being
used had a maximum spectral sensitivity at about 830nm.
Table 2
| Invention example number |
Coating weight of D01 [mg/m2] |
λmax [nm] |
D830 |
| 5 |
7 |
835 |
0.13 |
| 6 |
9 |
835 |
0.19 |
| 7 |
11 |
835 |
0.23 |
| 8 |
13 |
835 |
0.27 |
| 9 |
20 |
835 |
0.40 |
Silver halide emulsion
[0082] A silver halide emulsion consisting of 3.11% by weight of silver halide particles
consisting of 97mol% silver bromide and 3mol% silver iodide with an weight average
particle size of 50nm, 0.47% by weight of GEL as dispersing agent in deionized water
was prepared using conventional silver halide preparation techniques such as described,
for example, in T.H. James, "The Theory of the Photographic Process", Fourth Edition,
Macmillan Publishing Co. Inc., New York (1977), Chapter 3, pages 88-104.
Silver behenate/silver halide emulsion
[0083] The silver behenate/silver halide emulsion was prepared by adding a solution of 6.8kg
of behenic acid in 67L of 2-propanol at 65°C to a 400L vessel heated to maintain the
temperature of the contents at 65°C, converting 96% of the behenic acid to sodium
behenate by adding with stirring 76.8L of 0.25M sodium hydroxide in deionized water,
then adding with stirring 10.5kg of the above-described silver halide emulsion at
40°C and finally adding with stirring 48L of a 0.4M solution of silver nitrate in
deionized water. Upon completion of the addition of silver nitrate the contents of
the vessel were allowed to cool and the precipitate filtered off, washed, slurried
with water, filtered again and finally dried at 40°C for 72 hours.
[0084] 8.97g of the dried powder containing 9mol% silver halide and 2.4mol% behenic acid
with respect to silver behenate were then dispersed in a solution of 9.15g of Butvar™
B76 in 38.39g of 2-butanone using conventional dispersion techniques yielding a 32%
by weight dispersion. A solution of 3.31g of Butvar™ B76 in 28.33g of 2-butanone was
then added yielding a 24.3% by weight dispersion.
Coating and drying of silver behenate/silver halide emulsion layer
[0085] An emulsion layer coating composition for the photothermographic recording materials
of invention examples 5 to 9 and comparative example 1 was prepared by adding the
following solutions or liquids to 88.15g of the above-mentioned silver behenate/silver
halide emulsion in the following sequence with stirring: 0.8g of a 11.5% solution
of PHP in methanol followed by a 2 hours stirring, 1g of 2-butanone, 0.2g of a 11%
solution of calcium bromide in methanol and 1g of 2-butanone followed by 30 minutes
stirring, 0.6g of CBBA, 1.33g of a 0.2% solution of SENSI in 99:1 methanol:triethylamine
and 0.04g of MBI followed by 15 minutes stirring, 2.78g of LOWINOX™ 22IB46 and finally
0.5g of TMPS followed by 15 minutes stirring.
[0086] The PET-foil subbed and coated with an antistatic layer as described above was then
doctor blade-coated at a blade setting of 150µm on the side of the foil not coated
with an antistatic layer with the coating composition to a wet layer thickness of
104µm, which after drying for 5 minutes at 80°C on an aluminium plate in a drying
cupboard produced a layer with the following composition:
| Butvar™ B76 |
12.49g/m2 |
| GEL |
0.045g/m2 |
| AgBr0.97I0.03 |
0.301g/m2 |
| behenic acid |
0.145g/m2 |
| silver behenate |
7.929g/m2 |
| PHP |
0.092g/m2 |
| calcium bromide |
0.022/m2 |
| LOWINOX™ 22IB46 |
2.78/m2 |
| CBBA |
0.600g/m2 |
| SENSI |
0.00266g/m2 |
| MBI |
0.04g/m2 |
| TMPS |
0.500g/m2 |
Protective layer
[0087] A protective layer coating compositions for the photothermographic recording materials
of invention examples 5 to 9 and comparative example 1 were prepared by dissolving
4.08g of CAB and 0.16g of PMMA in 56.06g of 2-butanone and 5.2g of methanol adding
the following solids with stirring in the following sequence: 0.5g of phthalazine,
0.2g of 4-methylphthalic acid, 0.1g of tetrachlorophthalic acid, 0.2g of tetrachlorophthalic
acid anhydride.
[0088] The emulsion layer was then doctor blade-coated at a blade setting of 100µm with
the protective layer coating composition to a wet layer thickness of 70µm, which after
drying for 8 minutes at 80°C on an aluminium plate in a drying cupboard produced a
layer with the following composition:
| CAB |
4.08g/m2 |
| PMMA |
0.16g/m2 |
| Phthalazine |
0.50g/m2 |
| 4-methylphthalic acid |
0.20g/m2 |
| tetrachlorophthalic acid |
0.10g/m2 |
| tetrachlorophthalic acid anhydride |
0.20g/m2 |
Image-wise exposure and thermal processing
[0089] The photothermographic recording materials of invention example 9 and comparative
example 1 were exposed to a 849nm single mode diode laser beam from SPECTRA DIODE
LABS with a nominal power of 100mW of which 50mW actually reaches the recording material
focussed to give a spot diameter (1/e
2) of 28µm, scanned at speed of 50m/s with a pitch of 14µm through a wedge filter with
optical density varying between 0 and 3.0 in optical density steps of 0.15.
[0090] Thermal processing was carried out for 10s on a drum heated to a temperature of 119°C
and the D
max- and D
min-values of the resulting wedge images were evaluated with a MACBETH™ TD904 densitometer
with an ortho filter to produce a sensitometric curve for the photothermographic material
and the image sharpness was assessed qualitatively using the following numerical codes:
- 0
- = unacceptable image sharpness
- 1
- = poor image sharpness
- 2
- = acceptable image sharpness
- 3
- = good image sharpness
The results of the image characteristic evaluation for the photothermographic recording
materials of comparative example 1 and invention example 9 are summarized in table
3.
Table 3
| Comparative example number |
Coating weight of D01 [mg/m2] |
image characteristics |
| |
|
Dmax |
Dmin |
Image sharpness |
| 1 |
0 |
3.65 |
0.21 |
0 |
| Invention example number |
|
|
|
|
| 9 |
20 |
4.00 |
0.20 |
3 |
From these results it is clear that the incorporation of 20mg/m
2 of D01 in the antihalation/antistatic layer enables an image with a good image sharpness
to be obtained, whereas the non-use thereof produces an image with unacceptable image
sharpness.
INVENTION EXAMPLES 10 and 11
[0091] The protective layers of invention examples 10 and 11 were produced as described
for invention examples 5 to 9, but with 10mg/m
2 and 15mg/m
2 of D01 respectively with separate coating on a 170µm thick polyethylene terephthalate
support.
[0092] The transmission absorption spectra of the protective layers of invention examples
10 and 11 were spectrophotometrically evaluated using a DIANO™ MATCHSCAN spectrophotometer
to obtain the absorption maxima in the infrared region of the spectrum, λ
max, and the absorptances at 830nm, D
830. The values D
830 were measured as the infrared material with which the antihalation dyes were being
used had a maximum spectral sensitivity at about 830nm.
Table 4
| Invention example number |
Coating weight of D01 [mg/m2] |
λmax [nm] |
D830 |
| 10 |
10 |
829 |
0.13 |
| 11 |
15 |
829 |
0.25 |
COMPARATIVE EXAMPLES 2 and 3
[0093] The procedure described in INVENTION EXAMPLES 5 to 9 for the preparation of antihalation/antistatic
layers was then repeated with the antihalation dyes CD01 and CD02 according to the
general formula given in EP-A 627 660. However, these dyes exhibited insufficient
solubility in organic solvents to enable adsorption onto the polymethylmethacrylate
latex to take place and therefore no satisfactory antihalation/antistaic layer could
be coated with these dyes. This demonstrates the higher hydrophobicity of dyes according
to the present invention compared with dyes according to the state of the art as exemplified
by EP-A 627 660.
[0094] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the following
claims.