[0001] The present invention relates to a valve for a pressurized container.
[0002] A pressurized container usually contains a product together with a propellant. The
propellant usually creates the necessary pressure inside the container. The propellant
may be a liquid or a gaseous propellant. When the propellant is a liquid propellant,
the pressure inside the container is created by the vapour pressure of the liquid
propellant. The gaseous propellant and the vapour phase of the liquid propellant are
usually located in the headspace of the container when the container stands in its
upright position. The pressure inside the container is higher than the normal outside
atmospheric pressure. The inside pressure of the container is maintained by closing
the container with a valve. Consequently, the propellant tends to exit from the inside
of the container once the valve of the container is opened. Thereby the propellant
also drives the product out of the container.
[0003] In order that all of the product can be expelled out of the container it has to be
ensured that enough propellant is available in the container with respect to the amount
of product. Consequently, it has to be ensured that the propellant is not allowed
to exit unnecessarily, i.e. the product must be expelled at the same time as the propellant.
If product is not expelled at the same time as the propellant, the propellant may
be progressively emptied out of the pressurized container until the remaining amount
of propellant may become too low with respect to the rest of product remaining in
the container to ensure the complete dispensing of the rest of product from inside
the pressurized container. The rest of the product which cannot be expelled from inside
the pressurized container is then wasted. Other possible drawbacks of propellant exiting
unnecessarily from the container are deterioration of the characteristics of the expelled
product. For example, when the product is a foaming product, the density of the foam
may increase in an undesirable manner.
[0004] The discharge of propellant without product may happen whenever the product is not
placed between the propellant and the discharging opening of the pressurized container.
Indeed, it has to be ensured that the propellant is obliged to pass through the product
pushing at least part of the product out of the pressurized container. This undesirable
positioning of the propellant with respect to the product and the discharging opening
of the pressurized container may be reached when the pressurized container is allowed
to discharge in an undesired direction.
[0005] For example, when the pressurized container comprises a dip tube connecting the discharging
opening at the top of the container with the inside of the pressurized container,
the undesired direction would be to invert the pressurized container, i.e. to turn
it upside down. In this position the gaseous propellant in the headspace is capable
of escaping directly from the inside of the container through the dip tube without
pushing the product through the dip tube. By contrast, when the pressurized container
does not comprise any dip tube, the undesired direction would be when the container
is not inverted, i.e. the container is held upright. This substantially upright position
leads to the escape of gaseous propellant from the inside of the container, because
the product is not positioned between the discharging opening and the propellant.
In both cases this leads to the escape of propellant from the inside of the container
without any corresponding expulsion of product, resulting in the corresponding drawbacks
as discussed before.
[0006] It is well known in the industry making pressurized containers that there is a need
to provide the pressurized containers with a blocking mechanism which prevents the
opening of the pressurized container when the pressurized container is in an undesired
orientation. WO-91/03 408 and WO-95/06 606 describe blocking mechanisms, e.g. in form
of a ball, located inside the pressurized container so as to block the discharging
opening of the pressurized container when the pressurized container is in an undesired
orientation. The blocking mechanism is thereby in direct contact with the product
and the propellant during the discharging flow when the valve of the pressurized container
is opened.
[0007] It has been found that the blocking mechanism positioned in this way in the discharging
flow only works for low discharging rates of about 2 grams of product per second as
the maximum limit. Indeed, the discharging rate has to be low enough such that the
blocking means, e.g. the ball, is not dragged in the product and/or propellant flow.
Otherwise the blocking means may be pushed by the discharging product and/or propellant
into the blocking position of the valve even when the valve is oriented in the correct
position. Therefore, it would be preferable to have a blocking mechanism separated
from the discharging flow of the product and/or the propellant.
[0008] A blocking mechanism which is separated from the discharging flow of the product
and /or of the propellant is, for example, described in US-3 186 605. This patent
describes a valve comprising a blocking mechanism along a side of a valve stem. The
blocking means comprises a circular transverse wall member, a circular plate and a
non-compressible ball. The transverse wall member and the circular plate are rigidly
connected to each other. The non-compressible ball is placed between the transverse
wall member and the circular plate. The circular plate is smaller in diameter than
the transverse wall member. To open the valve, the transverse wall member has to slide
axially within the valve chamber towards a transverse shelf wall. The valve is free
to be opened when the ball remains within the diameter of the circular plate. The
valve is blocked when the ball rolls away from the circular plate onto the transverse
shelf wall, since the transverse wall member is now prevented by the non-compressible
ball from sliding towards the transverse shelf wall.
[0009] However this valve is quite bulky, since the overall diameter of the valve is increased
by the transverse wall member and the valve chamber with respect to standard valves
for standard pressurized containers. Furthermore, the part of the valve comprising
the blocking mechanism is located on one side of the valve stem. Consequently, the
container needs to have a wider opening to allow the insertion of this valve into
the container with respect to usual valves, i.e. the containers in which to insert
this valve of '605 have to be specially adapted and made. This increases also the
manufacturing costs of a container with this kind of valve.
[0010] Another type of blocking mechanism is described in WO-89/10881, FR-A-2 637 870 and
EP-A-0 526 298. The blocking mechanism is now located within the nozzle outside the
pressurized container. It has been found that having the blocking mechanism in the
nozzle limits the form and the dimension of the nozzle itself. Indeed, the nozzle
has to be constructed in such a manner that it allows the functioning of the blocking
mechanism. Furthermore, it has been found that such a specific nozzle comprising the
blocking means has an increased cost with respect to usual nozzles available on the
market. This means that when the blocking mechanism is not part of the valve, only
specific, usually not cost effective nozzles can be used.
[0011] Therefore, it is an object of the present invention to provide a valve comprising
a blocking mechanism, the blocking mechanism preventing the opening of the valve when
the discharging opening of the valve is in an undesired orientation, being separated
from the discharging flow of the discharging product and/or propellant from inside
the pressurized container when the valve is applied to a pressurized container and
is in the open position, allowing the use of any cost effective nozzle available on
the market and having dimensions which allow the application of the valve to conventional
containers.
Summary of the Invention
[0012] The present invention is a valve comprising a stem, a housing and a blocking means.
The stem is movable within the housing to allow the opening and the closing of the
valve. The stem comprises a discharging opening connected to a discharging channel.
The discharging channel is located on one end of the stem. The housing comprises an
orifice. The blocking means prevents the opening of the valve when the discharging
channel is in an undesired orientation. The blocking means is separated from the discharging
opening. The blocking means is located at the other end of the stem opposed to the
discharging channel.
Brief description of the drawings
[0013] Figure 1a is a cross sectional view of an embodiment of a valve according to the
present invention adapted to be applied to the top of a container, and is shown as
it would be when the container is in its upright position. Figure 1b is the same cross
sectional view of the valve of Figure 1a when the valve is inverted, i.e. turned upside
down. Figure 1c to 1e are alternative executions of the embodiment of Figure 1a. Figure
1f is a cross sectional view of another embodiment of a valve according to the present
invention equivalent to the valve shown in Figure 1a when the container is in its
upright position.
[0014] Figure 2a is a schematic cross sectional partial view of another embodiment of a
valve according to the present invention adapted to be applied to the top of a container,
and is shown as it would be when the container is in its upright position. Figure
2b is the same schematic cross sectional partial view of the valve of Figure 2a when
the valve is inverted, i.e. turned upside down.
[0015] Figure 3a is a cross sectional view of yet another embodiment of a valve according
to the present invention arranged and disposed as in the embodiments of Figure 1.
Figure 3b is a cross sectional view of the valve of Figure 3a when the valve is inverted,
i.e. turned upside down. Figure 3c is a perspective view of part of the valve of Figures
3a and 3b.
[0016] Figure 4a is a schematic cross sectional partial view of another embodiment of a
valve according to the present invention adapted to be applied to the top of a container,
and is shown as it would be when the container is in its upright position. Figure
4b is the same schematic cross sectional partial view of the valve of Figure 4a when
the valve is inverted, i.e. turned upside down.
[0017] Figure 5a is a schematic cross sectional partial view of another embodiment of a
valve according to the present invention adapted to be applied to the top of a container,
and is shown as it would be when the container is in its upright position. Figure
5b is the same schematic cross sectional partial view of the valve of Figure 5a when
the valve is inverted, i.e. turned upside down.
[0018] Figure 6a is a schematic cross sectional partial view of another embodiment of a
valve according to the present invention adapted to be applied to the top of a container,
and is shown as it would be when the container is in its upright position. Figure
6b is the same schematic cross sectional partial view of the valve of Figure 6a when
the valve is inverted, i.e. turned upside down.
[0019] Figure 7a is a schematic cross sectional partial view of another embodiment of a
valve according to the present invention adapted to be applied to the top of a container,
and is shown as it would be when the container is in its upright position. Figure
7b is the same schematic cross sectional partial view of the valve of Figure 7a when
the valve is inverted, i.e. turned upside down.
[0020] Figure 8a is a schematic cross sectional partial view of another embodiment of a
valve according to the present invention adapted to be applied to the top of a container,
and is shown as it would be when the container is in its upright position. Figure
8b is the same schematic cross sectional partial view of the valve of Figure 8a when
the valve is inverted, i.e. turned upside down.
[0021] Figures 9a and 9b are respectively schematic cross sectional partial views of other
embodiments of a valve according to the present invention adapted to be applied to
the top of a container, and is shown as it would be when the container is in its upright
position.
[0022] Figures 10a and 10b are cross sectional views of embodiments of a valve according
to the present invention adapted to be applied to the top of a container, and is shown
as it would be when the container is in its upright position.
Detailed Description of the Invention
[0023] An embodiment of a valve (10) according to the present invention is shown in Figure
1a. The valve comprises a stem (11) surrounded by a housing (12). The housing can
be made of a single piece or made of two parts which are attached to each other. In
both cases the housing allows an easy insertion of the stem and of other parts of
the valve into the housing. The housing may comprise as a second part a top wall (17),
as shown in Figures 1a to 1d, or a top wall together with part of the side wall (13)
of the housing (12), as shown in Figure 1e. The top wall (17) may be a gasket sealing
the interior of the housing from the exterior. The housing comprises an orifice (14')
connecting the interior of the housing with the interior of a container, when the
valve is applied to the top of the container.
[0024] The valve further comprises a discharging opening (14), a discharging channel (15)
and a blocking means (20). The discharging channel has an open end (15'). The valve
is suitable to be applied to a container. The valve is applied to a container in such
a manner that the orifice (14') of the housing (12) is placed inside the container,
whereas the open end (15') of the discharging channel (15) is outside the container.
As hereinafter referred to, "upright position of the valve" is the position of the
valve where the open end (15') of the discharging channel is upwardly directed as
shown, for example, in Figure 1a.
[0025] The valve has an open position and a closed position. The stem (11) is movable over
a limited axial distance within the housing (12) between the open and the closed position
of the valve. The closed position of the valve prevents any substantial escape of
product and/or propellant from a filled container when the valve is applied to the
filled container. In the present embodiment the closed position of the valve is achieved
when the discharging opening (14) is not in direct fluid communication with the orifice
(14') in the housing (12). Indeed, the valve is constructed so that, in the closed
position, the discharging opening (14) is located within or above the thickness of
the top wall (17) of the housing, i.e. the discharging opening (14) is not in connection
with the inside of the housing. In this closed position of the valve, the product
and/or the propellant is prevented from exiting the container when the valve is applied
to a filled container.
[0026] The open position of the valve allows the discharge of the product and/or of the
propellant from inside the container when the valve (10) is applied to a filled container.
The valve is in the open position in the present embodiment when the discharging opening
(14) is moved to below the underside of the top wall (17) inside the housing (12).
The valve is in the open position when an external pressure is applied onto the valve.
Specifically, the end part of the stem (11) comprising the open end (15') of the discharging
channel (15) is subject to external pressure for the opening of the valve.
[0027] Preferably, the valve further comprises a spring (18). The spring is placed inside
the housing (12) around the stem (11). Preferably, the spring is maintained under
a certain compression such that the stem (11) of the valve is pushed in the closed
position to ensure a tight closing of the valve. The spring is put under an increased
compression when the valve is in the open position. Indeed, the open position of the
valve is reached when the stem is pushed partially downwards along the axis (100)
until the discharging opening (14) is inside the housing (12), whereby the spring
is further compressed in this open position of the valve. Consequently, the spring
automatically pushes the valve back into the closed position once the external force
needed for the open position of the valve is released. The spring is preferably placed
between annular shoulders (19) and (19'). The annular shoulder (19) is located on
the outermost surface of the stem and the annular shoulder (19') on the innermost
surface of the housing, as shown in Figure 1a. Preferably, the distance between the
wings is such to keep the spring under compression also when the valve is in the closed
position.
[0028] The discharging opening (14) in the stem (11) is directly connected to the discharging
channel (15). The discharging channel leads towards the outside of the container when
the valve is applied to a container. The discharging opening (14) is located on the
outermost surface of the stem (11). The discharging channel is located on one end
of the stem (11). Preferably, the dispensing opening (14) faces the orifice (14')
in the housing (12) when the valve is in the open position. In this manner, the distance
between the discharging opening (14) and the orifice (14') is minimized. Indeed, when
the valve is applied to a filled container, the content of the container exits the
container by passing first through the orifice (14') and then through the discharging
opening (14) and discharging channel (15). The orifice (14') in the housing may be
connected with a dip tube to the inside of the container.
[0029] The valve according to the present invention further comprises blocking means (20).
The blocking means prevents the opening of the valve when the discharging channel
(15) is in an undesired orientation. The undesired orientation of the discharging
channel is whenever the propellant is able to exit through the discharging opening
(14) without being obliged to pass through the product, when the valve is applied
to a filled pressurized container. This may happen as already described previously
in an example with or without the dip tube. The blocking means of the valve according
to the present invention is separated from the discharging opening (14). Thereby,
the blocking means is not in direct fluid communication with the discharging flow
of the discharging product and/or propellant from inside the pressurized container
when the valve is applied to a pressurized container.
[0030] Indeed, the blocking valve is located in the embodiment of Figure 1 under separation
means (30) between the end part (23) of the stem (11) and the end wall (24) of the
housing (12). The separation means is such that the blocking means can not be dragged
into the discharging flow of the product and/or of the propellant when the valve is
in the open position. In practice, the separation means separates the stem in two
part: one part (110) of the stem comprising the discharging opening (14) and discharging
channel (15), the other part (120) comprising the blocking means. Thereby the part
(120) of the stem is separated from part (110) such that the blocking means is prevented
from being dragged into the discharging flow of the product and/or of the propellant
when the valve is in the open position.
[0031] The separation means (30) may by an interrupted wall. An "interrupted wall" is herewith
intended that the interruption in the wall allows the equalization of the pressure
between parts (120) and (110) of the stem. The equalization of the pressure between
part (120) and (110) of the stem can be achieved also by at least an orifice positioned
on the parts of the walls of the housing located in part (120) of the stem, like the
end wall (24). Consequently, also product and/or propellant may be allowed to pass
into part (120) of the stem. However, the interrupted wall prevents that the blocking
means comes into the discharging flow when the valve is in the open position. In this
manner, a higher discharging rate of the product and/or of the propellant through
the valve is allowed. In practice, the valve according to the present invention is
not limited by any specific discharging rate, since the blocking means of the present
valve is intended to block the movement of the valve stem when the valve is correctly
oriented and the valve is in the open position. This was not always the case in the
prior art as discussed above.
[0032] Preferably, the separation means (30) located between part (120) and part (110) of
the stem is a seal completely isolating part (120) from part (110), i.e. the seal
is preferably a continuous wall without interruption. Consequently, the blocking means
is completely isolated from the discharging opening (14) and from the product and/or
propellant. It has further been found that the viscosity of the product may adversely
affect the functioning of the blocking mechanism. Indeed, part of the product may
remain stuck around the blocking mechanism which facilitates a sticking of the blocking
mechanism on part of the valve. In this case, it may happen that the blocking mechanism
blocks the valve even if the pressurized container is oriented in the correct way.
It may also happen that the blocking means is slow to get to the blocking position
from the non-blocking position, and vice versa the blocking means may be slow to return
from the non-blocking position back to the blocking position. Consequently, the blocking
means may still allow discharge through the valve when the position of the valve is
already such that it should already prevent further discharge, and vice versa. Furthermore,
the blocking means is also protected from corrosion when the separation is provided
by a seal. The corrosion may be due to certain product and/or propellant characteristics,
like the pH. Therefore, the blocking means completely isolated by the seal from the
discharging opening (14) and from the product and/or propellant is a preferred execution
of the valve according to the present invention.
[0033] The seal can be achieved with different sealing techniques. A possibility is the
friction fit (Fig. 1a - 1e, 30a) in which the seal elastically presses against the
outermost surface of the stem (11), as shown in Figure 1a. The pressing of the seal
against the stem ensures that the product and/or the propellant is substantially prevented
to enter into part (120) of the stem. Another possibility is given by an O-ring (Fig.
10a, 60) located around the stem and pressing against the innermost surface of the
housing (12) isolating part (120) from part (110) of the stem, as shown in Figure
10a. A further possibility is a gasket (Fig. 10b, 70) located between the stem and
the innermost surface of the housing again able to achieve an isolation of part (120)
from part (110), as shown in Figure 10b. Preferably, when the seal is an O-ring or
a gasket the housing (12) is made of two parts (13) and (13') attached to each other
as shown in Figures 10a and 10b. The two parts (13) and (13') are preferably clamped
together.
[0034] Preferably, the spring (18) is also located in part (120) of the stem (11) under
the seal (30). In this manner, the spring as well as the blocking means (20) is protected
from the product and/or propellant coming into part (110) of the stem through the
orifice (14'). As a preferred option the valve further comprises a supporting means
(50) for the stem (11) as illustrated in Figures 1c and 1d. The supporting means improves
the stability of the stem within the housing when the valve is moved from the closed
to the open position. Indeed, the stem is therefore supported at different points
along the length of the stem: at the seal and at the supporting means. Another support
for the stem may be located between the spring (18) and the blocking means (20) such
to have three supporting points for the stem.
[0035] The blocking means (20) is located at the other end of the stem (11) with respect
to the end of the stem comprising the discharging channel (15) and around the axis
(100) of the stem. The blocking means is further located between the stem and the
end wall (24) of the housing. Consequently, the blocking means does not substantially
further increase the radial or lateral dimension of the valve, since the blocking
means is substantially within the thickness of the stem. Therefore, the valve with
the blocking means according to the present invention does not need an enlarged opening
in the container when the valve is applied to a container. In practice, the valve
according to the present invention has substantially the same dimensions as valves
without any blocking means, i.e. the container on which to apply the valve has not
to be specially made for the valve according to the present invention.
[0036] In the embodiment of Figure 1a, the blocking means (20) comprises a movable, non-compressible
barrier (21), like a non-compressible ball (21), and a recess (22) able to contain
at least partially the movable, non-compressible barrier. The movable, non-compressible
barrier (21) is located between the end part (23) of the stem (11) and the end wall
(24) of the housing (12). The recess in Figure 1a is located in the end part (23)
of the stem (11). However, as will be seen in an alternative embodiment of the valve
according to the present invention, the recess may be also located in the end wall
(24) of the housing (12). The recess (22) is of corresponding dimension to the ball
such that the ball can enter at least partially into the recess. The recess may have
a cylindrical shape, as shown in Figures 1a to 1e, or conical, as shown in Figure
1f. It has been found that the conical shaped recess as shown in Figure 1f allows
a quicker entrance of the movable, non-compressible barrier (21) into the recess.
[0037] Preferably, the end wall (24) of the housing is inclined such that the movable, non-compressible
barrier tends to be removed from the recess by the action of gravity when the valve
is in the upright position as shown in Figure 1a. In this position the stem is prevented
from moving towards the end wall (24) of the housing, since the ball remains between
the stem and the end wall of the housing. However, when the valve is inverted, as
shown in Figure 1b, the ball tends to fall at least partially into the recess. The
ball being at least partially in the recess is sufficient to allow the stem to be
moved towards the end wall opening the valve.
[0038] Consequently, the valve with the blocking means described in Figures 1a and 1b prevents
the opening of the valve when the valve is in its upright position as shown in Figure
1a. The inclined end wall (24) of the housing (12) may preferably have a conical shape
with the vertex (25) pointing towards the interior of the recess (22) as shown in
Figure 1a. Alternatively, the end part (23) of the stem (11) may be inclined with
the angle α. Preferably, both, the end part (23) of the stem and the end wall (24)
of the housing, may be inclined with the same angle α. The angle α is measured between
the horizontal plane (26) and the plane parallel to the end wall (24) oriented towards
the vertex, or between the horizontal plane (26) and the plane parallel to the end
part (23) of the stem oriented towards the recess (22). The angle α determines the
angle at which the ball (21) is more likely to fall into the recess (22). Indeed,
by increasing this angle α, the ball falls into the recess when the valve is inverted
to a lesser extend than if the angle α would be smaller.
[0039] Consequently, by choosing the angle α the blocking means can be selected to let the
ball fall into the recess when the valve is completely turned upside down (at 180
deg from the upright position) or already before the complete upside down position
at 180 deg. Preferably, the blocking means of Figures 1a and 1b have an angle α such
to allow the opening of the valve between about 90° and about 180° from the upright
position, more preferably between about 110° and about 180°, most preferably between
about 135° and about 180°.
[0040] As a further preferred option, the end wall (24) of the housing may further comprise
edges (31) or grooves (32), as shown in Figures 9a and 9b. These ledges or grooves
placed on the surface of the end wall directly facing the stem reduce the probability
that the incompressible barrier falls into the recess by chance without having properly
inverted the valve. In practice these ledges or grooves further increase the angle
at which the valve has to be inverted before allowing the valve to open.
[0041] Figures 2a and 2b show in a partial view another embodiment of the valve according
to the present invention in which the valve opens when the valve is substantially
in the upright position. Indeed, in Figure 2a the inclined end wall (24) is an inverted
cone with respect to the end wall of Figure 1a. Consequently, the ball (21) rolls
always towards the concave part of the vertex (25) by the action of gravity when the
valve is in the upright position. In this position the stem is able to be moved towards
the end wall (24) of the housing, thereby opening the valve, since the ball enters
the recess (22). However, if the valve is turned away from the upright position, the
ball, under the action of gravity rolls between the stem and the end wall away from
the recess. Consequently, the stem is prevented to be moved towards the end wall and
the valve stays in the closed position.
[0042] Figures 3a and 3b show an alternative embodiment of the valve according to the present
invention. The end part (23) of the stem comprising the recess (22) is sufficiently
flexible to narrow the access to the inside of the recess. The narrowing to the access
to the recess can be achieved by converging the side wall (27) of the housing towards
the end wall (24) of the housing. In this manner the space in which the stem (11)
is housed is narrowed towards the end wall (24) of the housing. Preferably, the narrowing
of the side wall is achieved by having the side wall (27) of slightly conical shape
whereby the dimension of the hollow body between the side wall (27) diminishes towards
the end wall (24) of the housing, as shown in Figure 3a. As a preferred option, the
end wall (24) of the housing comprises a supporting wall (28) on which the non-compressible
ball rests when the valve is in its upright position, as shown in Figure 3a.
[0043] The dimension of the ball is such to prevent the end part (23) of the stem to be
further moved towards the base of the housing, if the ball is not completely within
the recess before the stem is moved, i.e. the valve is blocked in the closed position.
Indeed, the valve has first to be inverted such that the ball enters into the recess
and then the stem is free to move further towards the end wall (24) of the housing
to allow the opening of the valve, as shown in Figure 3b. Preferably, the end part
(23) of the stem is made of flexible fingers (23a) interrupted by slots (23b) surrounding
the recess, as shown in Figure 3c. This configuration of the end part (23) of the
stem improves the flexibility of the end part (23) itself. Thereby this supporting
wall does not impede the movement of the stem once the ball is entered into the recess.
[0044] Figures 4 to 6 show alternative embodiments of the non-compressible barrier (21)
for a blocking means according to the present invention. Instead of a spherical, non-compressible
ball, a pin having an oval cross section can also be foreseen as a non-compressible
barrier, as shown in Figure 4a. The recess (22) is shaped and dimensioned to correspond
to the shape of the non-compressible barrier. Figure 4b shows the pin located in the
recess when the valve is turned in the inverted position with respect to the upright
position of Figure 4a.
[0045] Figure 5a shows another non-compressible barrier (21) pivotally attached to the end
wall (24) of the housing (12) of a valve (10) partially shown. Preferably, the non-compressible
barrier is a pin as described in Figures 4a and 4b. One end of the non-compressible
barrier is pivotally attached to the end wall (24) such that the non-compressible
barrier is directed by the action of the gravity force into a position which prevents
the opening of the valve when the valve is in its upright position, as shown in Figure
5a. In this case, the pivotally attached pin is directed away from the recess (22).
Instead, when the valve is inverted completely from the upright position as shown
in Figure 5b, the non-compressible barrier is directed still by the action of the
gravity force towards the interior of the recess. In this position the stem of the
valve can be moved towards the end wall (24) of the housing, since the non-compressible
barrier enters into the recess without impeding the movement of the stem.
[0046] Figures 6a and 6b show a similar a blocking means as described before in Figures
5a and 5b, however which allows the opening of the valve only in the upright position
as shown in Figure 6a. Indeed, the non-compressible barrier or pin is pivotally attached
at one end on the end part (23) of the stem (11) and the recess (22) is located in
the end wall (24) of the housing. Consequently, the pin enters the recess (22) when
the valve is in its upright position, as shown in Figure 6a. Whereas, when the valve
is inverted the pin is directed away from the recess by the action of the gravity
force, as shown in Figure 6b, blocking the opening of the valve.
[0047] Other alternative non-compressible barriers can be achieved also by liquids which
are not compressible. In Figure 7a the recess (22) in the end wall (24) of the housing
(12) is at least partially filled with a non-compressible liquid, like water. The
end part (23) of the stem comprises a finger (29) having the corresponding dimension
of the recess. The dimensions of the finger and of the recess are respectively dimensioned
such to achieve a sealing between the finger and the recess. In this manner it is
substantially prevented that the liquid in the recess escapes from the recess when
the finger is inserted into the recess. Preferably, the finger further comprises a
sealing element (40) to improve the sealing between the finger and the recess. Preferably,
such a sealing element is an O-ring surrounding the finger.
[0048] This finger (29) cannot enter completely into the recess (24), since the liquid inside
the recess is incompressible and cannot exit from the recess because of the sealing
between the finger and the recess. Only when the valve is first inverted can the finger
of the stem enter into the recess, allowing the opening of the valve. Indeed, as shown
in Figure 7b, the liquid exits at least partially from the recess and the finger has
enough space in the recess to allow the opening of the valve. As a preferred option,
the end wall (24) of the housing may comprise more than one recess. Each recess is
filled at least partially with an incompressible liquid and corresponding to each
recess a finger (29) on the end part (23) of the stem has to be moved into the recess
to allow the opening of the valve, as shown in Figures 8a and 8b. The blocking mechanism
is identical to that one described for Figures 7a and 7b.
[0049] Preferably, the valve according to the present invention is used on a pressurized
container. A pressurized container is usually obtained by filling the container with
a product and a propellant. The container is hollow body which may be made from any
material, preferably metal, plastics including polyethylene terephthalate (= PET),
oriented polypropylene (= OPP), polyethylene (= PE) or polyamide and including mixtures,
laminates or other combinations of these. The metal can may be made from tin plated
steel or other metals such as aluminium. Preferably, the interior surface of the metal
container is laminated with a plastic material or coated with a lacquer or with a
varnish. The lacquer or varnish are such to protect the interior surface of the container
from corrosion. The corrosion may lead to a weakening of the container and may also
lead to a discoloration of the container's content. Preferred plastic materials for
lamination and lacquers or varnishes for coating are epoxy phenolic, polyamide imide,
organosol, PET, PP, PE or a combination thereof.
[0050] The pressure inside the container is mainly created by the propellant. The pressure
inside the pressurized container is such that the product and the propellant is expelled
through the discharging opening (14) and through the discharging channel (15) to the
outside of the container once the valve is in the open position. The pressure inside
the container is therefore higher than the external atmospheric pressure outside the
container. The pressure inside the container is preferably at least 5 bar at 20°C,
more preferably the inside pressure is in the range between 8 bar and 10 bar at 20°C.
[0051] The propellant, as said before, helps to discharge the product from inside the container.
The quantity of propellant contained in the container is such that substantially all
the product can be expelled out of the container throughout the life of the pressurized
container at the correct pressure. The quantity also depends from the type of propellant
used. Suitable propellants known in the art are liquid and gaseous propellants. Preferred
propellants are gaseous propellants for environmental friendliness. As herein referred
to, the words "gaseous" and "non-liquifiable" are used interchangeably in regard to
the propellant. Indeed, gaseous propellants or non-liquifiable propellants are propellants
which are in a gaseous state of matter at room temperature (about 20°C) and at pressures
up to 12 bar. Furthermore, it is preferred to use 'ozone-friendly' propellants such
as compressed air, carbon dioxide, nitrogen and oxides thereof or mixtures thereof.
Carbon dioxide is the more preferred gaseous propellant. Minor amounts of low molecular
weight hydrocarbons, such as propane, butane, pentane, hexane, may optionally be included
provided that flammability requirements are not exceeded. Various ways to pressurise
the propellant gas are known in the art. For example the gas may be pressurised at
the time of packing. The product may be physically separated from a compressed gas
by a membrane such as rubber under tension. Alternatively a means for pressurising
the gas subsequently by mechanical action may be provided (so-called "pump and spray"
systems).
[0052] Any gaseous, liquid or foaming product can be discharged through the valve according
to the present invention. Preferred are foaming products when discharged with gaseous
propellant. The propellant expands to form many bubbles within the composition thereby
creating the foam. Specific hard surface cleaners are examples of foaming products.
Such a foaming product is disclosed, for example, in EP-A-546 828. A preferred foaming
product according to the present invention is a foaming laundry cleaning detergent.
A foaming laundry cleaning composition is disclosed in EP-A-677 577 and in the co-pending
European Patent Application No. 95870084.1.
1. A valve (10) comprising a stem (11), a housing (12) and a blocking means (20), the
stem (11) being movable within the housing (12) to allow the opening and the closing
of the valve (10), the stem (11) comprising a discharging opening (14) connected to
a discharging channel (15), the discharging channel (15) being located on one end
of the stem (11), the housing comprising an orifice, the blocking means (20) preventing
the opening of the valve (10) when the discharging channel (15) is in an undesired
orientation, the blocking means being separated from the discharging opening (14),
characterized in that the blocking means (20) is located at the other end of the stem (11) opposed to the
discharging channel (15).
2. A valve according to claim 1 characterized in that the blocking means (20) comprises
a movable non-compressible barrier (21) and a recess (22), the barrier being located
between the end of the stem (11) opposed to the discharging channel and the end wall
(24) of the housing (12).
3. A valve according to claim 2 characterized in that the recess (22) is located in the
end part (23) of the stem (11) or in the end wall (24) of the housing (12).
4. A valve according to claim 3 characterized in that the end wall (24) of the housing
(12) is inclined.
5. A valve according to claim 3 or 4 characterized in that the end part (23) of the stem
(11) is inclined.
6. A valve according to any of claims 2 to 5 characterized in that the movable, non-
compressible barrier (21) is a spherical ball or an oval pin.
7. A valve according to claim 3 characterized in that the movable, non-compressible barrier
(21) is pivotally attached to the end part (23) of the stem (11) or in the end wall
(24) of the housing (12).
8. A valve according to claims 2 to 5 characterized in that the movable non-compressible
barrier (21) is a liquid.
9. A valve according to any of the preceding claims characterized in that the blocking
means (20) is separated from the discharging opening (14) by an interrupted wall.
10. A valve according to claim 9 characterized in that the valve (10) further comprises
a spring (18) separated from the discharging opening (14) by the interrupted wall.
11. A valve according to any of claims 1 to 8 characterized in that the blocking means
(20) is completely isolated from the discharging opening (14) by a seal (30).
12. A valve according to claim 11 characterized in that the valve (10) further comprises
a spring (18) which is completely isolated from the discharging opening (14) by the
seal (30).