[0001] This invention relates to cooling cabinets, and in particular to a type of such cabinet
called a delicatessen cabinet, where consumables are laid out for display to the public
on a low-level tray or base; they may be accessible only from the back of the cabinet.
Temperatures of the goods are typically in the range -2 to +2°C.
[0002] One such cabinet is seen in GB-A-2251928 which is very typical of the prior art in
that the cooled air is projected forcibly in a protective curtain over the top of
the goods in the cabinet; in this case the display cabinet is not protected from access
by the general public.
[0003] There are problems with prior art delicatessen cabinets. One such problem is the
drying of e.g. meats through "velocity burn", because by transporting the cold air
over the product a process of dehumidification occurs and unwrapped meats tend to
discolour and curl at the corners with the consequential loss of product weight due
to evaporation.
[0004] Numerous methods have been tried to overcome problems caused by "velocity burn" by
installing additional devices such as humidifiers to artificially increase the amount
of moisture present within the cabinet and hence reduce the effects of high air velocities
over the goods. Devices such as these add cost to the cabinet and require costly time-consuming
maintenance, and if constant humidity is not maintained often result in slime occurring
on unwrapped products.
[0005] The solution to this problem adopted according to the invention is to do two things.
Firstly to reverse the direction of flow of the cooled air so that it issues from
the front of the cabinet.
[0006] Secondly and critically, however, to split the cooled air flow issuing at the front
of the cabinet into two portions, the outer (forward) of which is comparatively coherent
and jet-like and is directed upwardly at a lesser angle to the vertical than an inner
portion, and preferably vertically upwardly or substantially so i.e. within 20°, more
preferably within 15° of the vertical. The inner (rearward) portion issues from an
inlet arranged in such a way that it is directed diagonally inwardly and is turbulent
so that it "plumes" comparatively close to the inlet, with the effect that the cold
air instead of flowing over the displayed goods sinks onto them, due to the increased
density of the cooled air, with virtually no lateral velocity, in the tank formed
above the tray by it and front and rear side walls.
[0007] An outlet from the tank is provided at the top of its back wall and recirculation
is through a common fan and evaporator into a plenum chamber at the front end of which
the divided inlet is to be found.
[0008] The inner inlet will usually be choked and issue air at a lower velocity than the
outer inlet; due to the difference the two portions tend to draw together thus lifting
at least the upper edge of the inner portion and drawing the outer portion inwardly
and backwardly so that the latter tends not to come into contact with the front wall
of the cabinet. This may be a low wall to define the enclosure for the cold air. However
in the preferred and most advantageous version the cabinet has a continuous transparent
front wall up to a high level, and at an intermediate level and near the back of the
cabinet there is an upper display shelf.
[0009] Previously, shelves above the base of the cabinet have either been uncooled, or if
cooled have been so by means such as gravity coils at the top of the display which
rely on the cold air falling onto the product below, firstly being deposited onto
the shelf and then into the base of the cabinet and then, with the aid of a fan positioned
at the front of the tray, being picked from the bottom of the cabinet and discharged
in the general direction of the high level coil. This type of shelved delicatessen
cabinet requires a rear mounted set of doors which is off-putting to the proposed
end user as it restricts access to the product stored within the cabinet, and also
produces a significant temperature difference between the shelf and the tray storage
areas. Another problem seen with this type of cabinet is the lack of vision afforded
by mounting an evaporator at high level and of putting a fan at the front of the tray.
[0010] We can in one aspect of this invention provide a "serve over" cabinet that encompasses
the facility of a cooled storage shelf without the aforementioned restrictions.
[0011] In this aspect of the present invention, a shelf is provided towards the rear of
the cabinet and intermediate the tray and the level of the top of a front wall; then
the effect of the outer of the two portions of cooled air is that it will travel upwardly
at the front portion of the cabinet to at or just above the level of the front of
the shelf, it will there lose its upward velocity and start to fall so that it descends
onto the shelf and ideally will spill gently over the back edge of the shelf as if
over a weir and descend into the back portion of the tank which will be possible if
the back end of the shelf is set forward of that. Thus materials on the shelf are
cooled without high-velocity air being passed over them and without the need for cumbersome
and unsightly cooling coils at the top of the cabinet and/or fans at the front of
its tank.
[0012] It is envisaged that if the upper shelf were not in use, the fan motor of cabinets
embodying the invention would be switched to a lower level so as to economise on power
and so that the outer portion of the split air flow would instead of reaching the
upper shelf simply assist in cooling of the goods on the tray. If the upper shelf
were permanently absent clearly such a level of power could also be used.
[0013] In the accompanying drawings:
Figure 1 is a side view of a first embodiment of a cabinet;
Figure 2 is an enlargement of the front portion of the base of that cabinet; and
Figure 3 is a side view of a second embodiment.
[0014] In Figure 1 we see a delicatessen cabinet 1 in which a base structure 2 encloses
a fan 3 and evaporator 4. It stands on legs 5 so as to dispose a display tray 6 at
an angle of a few degrees to the horizontal, sloping downwardly towards a front wall
7 of the cabinet which is on the public access side. At the serving side 8 of the
cabinet, a structural frame 9 extends upwardly through the base 2 to give support
to an upper shelf 10 of the cabinet and a roof 11 which supports and mounts an upper
end of a curved glass window 12 which encloses the front of the cabinet and meets
with the front wall 7.
[0015] The serving side 8 of the cabinet, above a counter shelf 13 is open except for the
frame 9.
[0016] At the front of the cabinet there is an air inlet into the display portion. This
inlet is divided by a plate 14 seen in more detail in Figure 2.
[0017] The effect of this plate, together with an inner wall 15 of the front wall 7 and
of an upturned end 16 of a support for the display tray 6, is to define two separate
portions of the inlet. The outer inlet 17 directs air in a comparatively coherent
portion, which is jet-like seen in side view, more-or-less vertically, and certainly
at an angle which is greater to the horizontal than the output of the inner portion
of the inlet 18, which is a flow of air of lower velocity and turbulent characteristics
so that it remains in jet form for only a comparatively short distance, for example
6-8 cm, when it emerges from the inlet 18.
[0018] Air is supplied to the air inlets 17 and 18 from a plenum 19 formed within the base
of the cabinet and within which the fan 3 and evaporator 4 are housed. An outlet 20
from the display volume is above a rear wall 21 of the display volume below the counter
shelf 13. Arrows A,B show the flow of air from the display volume to the fan and evaporator
(which are common to a given pair of flows through inlets 17,18) to the plenum 19
and thence to those inlets.
[0019] Figure 1 shows diagrammatically the passage of air in an outer coherent portion 22
from inlet 17 and a turbulent "plumed" portion 23 from the inner inlet 18.
[0020] Although the inlet 17 is substantially vertically disposed, the choking effect of
the inlet 18 on the portion 23 means that it issues at a lower velocity than portion
22 and as is well known in the art this causes a curvature of the two with the effect
that an upper part of the portion 23 is somewhat lifted and the portion 22 is drawn
back into the display volume. This has the beneficial effect of keeping the coolest
portion of the portion 22 somewhat spaced from the base portion of the glass wall
12, minimising problems of condensation on the outer surface of that wall. It is found
that a comparatively closed circulation 24 of air is built up between the lower portion
of the glass window and the jet formed by the portion 22.
[0021] Because the portion 23 plumes it has little or no lateral velocity when, due to its
greater density than air of higher temperature, it tends to sink toward the base tray
6. In fact what has been formed is an essentially static pool of cooled air which
sits on the products displayed on the tray 6.
[0022] Figure 3 shows how the construction of Figs. 1 and 2 may be used in a display cabinet
which does not have the superstructure 9,10,11 or the front glass wall 12, but instead
has slightly upwardly extended front wall 7', as shown at 25. Here however less power
would be applied to driving the air in circulation and the portion 22 would fall lower
so as to be drawn inwardly as before by the portion from the inner inlet 18 and be
recirculated through outlet 20.
[0023] Turning back to Figure 1 however this shows how when the shelf 10 is present material
displayed upon it is cooled by the air of portion 22. The power applied to the air
and dimensioning of the output are such that air reaches to or just above the level
of the shelf 10 before substantially losing its upward and rearward velocity so that
the goods displayed on shelf 12 are cooled just like goods on tray 6 by a descending,
rather than swiftly laterally moving, cooled air flow. Ideally, the arrangement will
be such that there is a slight rearward movement over the shelf, which is preferably
inclined a few degrees to the horizontal as illustrated in the Figure, so that cold
air spills over the rear 26 of the shelf as indicated at 27 so that it is free to
fall into the tank and be recirculated through outlet 20.
1. A cooling cabinet (1,1') having a display surface (6) for bearing goods to be cooled
and an air cooling system (3,4) from which cooled air is supplied to the cabinet via
inlet means (17,18) near a first side of the display surface such that air enters
the cabinet near that second side in an inner turbulent stream (23) and an outer substantially
coherent stream (22), which is directed at a smaller angle to the vertical than the
inner stream.
2. A cooling cabinet according to claim 1 wherein there is an air outlet (20) near a
second side of the display surface (6) opposite to the first through which air is
withdrawn from the cabinet to the air cooling system.
3. A cooling cabinet according to claim 1 or claim 2 wherein the inlet is fed from a
single air propeller (3).
4. A cooling cabinet according to claim 3 wherein the inlet is a single inlet divided
(14) into a jet (17) to supply the coherent stream (22) and a choked portion (18)
to supply the turbulent stream (23).
5. A cooling cabinet according to any one of the preceding claims having a shelf (10)
located above the display surface and spaced from the first side.
6. A cooling cabinet (1') according to any of the preceding claims wherein the display
surface is surrounded by walls (25), the cabinet having an open top.
7. A cooling cabinet according to any one of claims 1 to 5 having an inwardly curving
wall (12) adjacent the first side of the display surface, the display surface being
accessible from above its second side.
8. A method of operating a cooling cabinet (1,1') having a display surface (6), comprising
providing cooled air at one side region of the display surface in an inner, angularly
inwardly directed, turbulent stream (23) and an outer, substantially coherent stream
(22), which is directed at a smaller angle to the vertical than the inner stream (23),
such that ccol air (23) descends on to the display surface (6) from the inner stream
with substantially no lateral velocity.
9. A method according to claim 8 including withdrawing air (20) from an opposite side
of the display surface;
cooling said air (3,4); and
recycling the cooled air to the display surface.
10. A method according to claim 8 or claim 9 wherein the cabinet has a shelf (10) above
the display surface and spaced from the said one edge region, the outer stream (22)
but not the inner reaching the shelf (10).
11. A cooling cabinet according to claim 10, wherein the cool air from stream (22) descending
on to the shelf (10) has some residual velocity, so as to spill off (27) the rear
edge (26) of the shelf.