Field of the invention
[0001] The present invention relates to a photothermographic recording material comprising
a photo-addressable thermally developable element comprising a species which increases
the infrared sensitivity thereof.
Background of the invention.
[0002] Thermal imaging or thermography is a recording process wherein images are generated
by the use of thermal energy.
[0003] In thermography three approaches are known:
1. Direct thermal formation of a visible image pattern by imagewise heating of a recording
material containing matter that by chemical or physical process changes colour or
optical density;
2. Imagewise transfer of an ingredient necessary for the chemical or physical process
bringing about changes in colour or optical density to a receptor element;
3. Thermal dye transfer printing wherein a visible image pattern is formed by transfer
of a coloured species from an imagewise heated donor element onto a receptor element.
[0004] Thermographic materials of type 1 become photothermographic when a photosensitive
agent is present which after exposure to UV, visible or IR light is capable of catalyzing
or participating in a thermographic process bringing about changes in colour or optical
density.
[0005] Examples of photothermographic materials are the so called "Dry Silver" photographic
materials of the 3M Company, which are reviewed by D.A. Morgan in "Handbook of Imaging
Science", edited by A.R. Diamond, page 43, published by Marcel Dekker in 1991.
[0006] The most widely used radiation-sensitive salt in such materials is silver halide,
which must be present in catalytic association with the organic silver salt so that
the species formed on exposure can catalyze the thermal image forming process. Silver
halide requires spectral sensitization with dyes to extend its sensitivity range into
the infra-red region of actinic radiation.
[0007] In US-P 5,441,866 it is stated that: "While many of such dyes (dyes which impart
spectral sensitivity to a gelatino silver halide element) provide spectral sensitization
in photothermographic formulations the dye sensitization is often very inefficient
and it is not possible to translate the performance of a dye in gelatino silver halide
elements to photothermographic elements."
[0008] In the context of infra-red sensitization of "Dry Silver" materials, US 4,873,184
discloses a spectrally sensitized silver halide photothermographic emulsion layer
comprising a reducible silver source material as 20 to 70% by weight of said emulsion
layer, photosensitive silver halide, and a reducing agent for silver ion, said photosensitive
silver halide having no latent image therein and being present as 1.5 to 7% by weight
of said emulsion layer and said emulsion layer having a speed increasing effective
amount of a metal complexing agent therein in an amount equal to 0.4 to 40% by weight
of total silver in said emulsion.
[0009] Also in the context of infrared sensitization of "Dry Silver" materials, EP-A 559
228 discloses a photothermographic emulsion comprising a binder, a light insensitive
silver salt, a reducing agent for silver ion, and silver halide, the silver halide
being spectrally sensitized to radiation of from 750 to 1300 nm and the emulsion containing
a supersensitizing amount of a compound selected from the group consisting of heteroaromatic
mercapto compounds or heteroaromatic disulfide compounds. Furthermore, a comparative
example is disclosed demonstrating an absence of supersensitization with a stilbene
compound, Leucophor BCF from SANDOZ.
[0010] There is no teaching in the detailed description and examples in US-P 4,873,184 and
EP-A 559 228 regarding the applicability of the particular invention described therein
to photothermographic recording materials comprising a photo-addressable thermally
developable elements coated from an aqueous medium. However, JP 63-23145 discloses
a heat developable photosensitive material having at least one silver halide emulsion
layer containing an infrared sensitizing dye and at least one compound of formula
(A):

wherein A is a divalent aromatic residue; R
1, R
2, R
3 and R
4 are each H, OH, alkyl, alkoxy, aryloxy, halogen, heterocyclyl, heterocyclylthio,
arylthio, amino, optionally substituted alkylamino, optionally substituted arylamino,
optionally substituted aralkylamino, aryl or mercapto; at least one of the substituents
A, R
1, R
2, R
3 and R
4 is substituted with a sulfo group; and each of W
1 and W
2 is -CH= or -N=, provided that at least one of them is -N=. according to the description
and the invention examples of JP 63-23145 the heat developable photosensitive material
may contain organic metal salts as oxidising agents in conjunction with the photosensitive
silver halide in this invention; the divalent aromatic residue may be a 2,2'-disulfostilbene,
a 4,4'-bis(benzoylamino)-2,2'-disulfostilbene residues; and water-soluble and water-dispersible
polymers may be used with gelatin, a water-soluble polymer being used in the invention
examples. No invention examples are disclosed in which in the compound (A) W
1 and W
2 are both N.
[0011] The extrapolation of materials technology for photothermographic materials based
on organic silver salts/silver halide/reducing agent-systems coated from non-aqueous
media to aqueous media is by no means self-evident as is borne out by the inventors'
investigations and efficient supersensitizers are required for use in infra-red dye
sensitized photothermographic materials coated from aqueous media.
Objects of the invention.
[0012] It is a first object of the invention to provide a photothermographic recording material
with a high infra-red sensitivity and excellent image-forming properties.
[0013] It is a second object of the invention to provide a photo-addressable thermally developable
element with excellent image-forming properties, which can be coated from aqueous
media.
[0014] It is a yet a still further object of the invention to provide a recording process
for a photothermographic recording material with the above improved characteristics.
[0015] Further objects and advantages of the invention will become apparent from the description
hereinafter.
Summary of the invention
[0016] According to the present invention a photothermographic recording material is provided
comprising a support and a photo-addressable thermally developable element comprising
a substantially light-insensitive organic silver salt, photosensitive silver halide
in catalytic association with the substantially light-insensitive organic silver salt
and spectrally sensitized to infra-red light with a dye, a supersensitizer for the
dye, a reducing agent in thermal working relationship with the substantially light-insensitive
organic silver salt and a binder, characterized in that the binder comprises a water
soluble polymer, a water-dispersible polymer or a water soluble polymer and a water-dispersible
polymer; the dye absorbs electromagnetic radiation in the wavelength range from 700
to 1100nm; and the supersensitizer is a stilbene compound represented by general formula
(I):

wherein R
1, R
2, R
3 and R
4 are independently hydrogen or alkyl, aryl, aralkyl, alkaryl, alkoxy or aryloxy groups,
which may all be substituted; and R
5, R
6, R
7, R
8, R
9, R
10, R
11 and R
12 are independently hydrogen and alkyl, substituted alkyl, alkoxy, substituted alkoxy,
carboxy or sulfo groups.
[0017] A process is also provided producing a photothermographic recording material, as
referred to above, comprising the steps of; (i) producing an aqueous dispersion or
aqueous dispersions comprising the substantially light-insensitive organic silver
salt, the photosensitive silver halide spectrally sensitized to infra-red light with
the dye, the supersensitizer for the dye, the reducing agent and the binder; (ii)
coating the aqueous dispersion or aqueous dispersions onto a support.
[0018] A recording process for a photothermographic recording material us further provided
comprising the steps of: imagewise exposing to infrared actinic radiation a photothermographic
material as referred to above or produced according as referred to above; and overall
heating of the photothermographic recording material.
[0019] Preferred embodiments of the present invention are disclosed in the detailed description
of the invention.
Detailed description of the invention.
Aqueous
[0020] The term aqueous for the purposes of the present invention includes mixtures of water
with water-miscible organic solvents such as alcohols e.g. methanol, ethanol, 2-propanol,
butanol, iso-amyl alcohol, octanol, cetyl alcohol etc; glycols e.g. ethylene glycol;
glycerine; N-methyl pyrrolidone; methoxypropanol; and ketones e.g. 2-propanone and
2-butanone etc.
Spectral sensitizer
[0021] According to the present invention a dye is provided which spectrally sensitizes
photosensitive silver halide to infra-red light, wherein the dye absorbs electromagnetic
radiation in the wavelength range from 700 to 1100nm and preferably in the wavelength
range from 750 to 950nm.
[0022] In a preferred embodiment, according to the present invention, the dye corresponds
to the general formula (II):

wherein Z
1 and Z
2 independently represent S, O or Se; R
1 and R
17 are independently each an alkyl or substituted alkyl group; R
2, R
3, R
4, R
5, R
13, R
14, R
15 and R
16 are independently each hydrogen, chlorine, bromine, fluorine or a keto-, sulfo-,
carboxy-, ester-, sulfonamide-, amide-, dialkylamino, nitro-, cyano-, alkyl-, alkenyl-,
hetero-aromatic, aryl-, alkoxy- or aryloxy- group, which groups may be substituted;
or each of R
2 together with R
3, R
3 together with R
4, R
4 together with R
5, R
13 together with R
14, R
14 together with R
15 and R
15 together with R
16 may independently constitute the atoms necessary to complete a benzene ring which
may be substituted; R
6, R
7, R
8, R
9, R
10, R
11 and R
12 independently each represent hydrogen, an alkyl group, a substituted alkyl group,
chlorine, fluorine, bromine, iodine, a disubstituted amino group, wherein said substituents
may constitute the atoms necessary to form a 5-ring atom or 6-ring atom heterocyclic
ring, or each of R
6 together with R
8, R
8 together with R
10, R
10 together with R
12, R
7 together with R
9 and R
9 together with R
11 may independently constitute the atoms necessary to complete a 5-atom or 6-atom carbocyclic
or heterocyclic ring which may be substituted; each of R
1 together with R
6 and R
12 together with R
17 may independently constitute the atoms necessary to complete a 5-atom or 6-atom heterocyclic
ring which may be substituted; and X
- represents an anion.
[0023] In a particularly preferred embodiment, according to the present invention, in formula
(II) R
1 and R
17 each independently represent an alkyl group consisting of 1 to 6 carbon atoms which
may be substituted with a sulfo- or a carboxy-group.
Supersensitizers
[0025] In the supersensitizer compounds represented by general formula (I) the term carboxy-group
represents -COOH and its salts and the term sulfo-group represents -SO
3H and its salts. In a preferred embodiment of the stilbene compound used in the present
invention at least two of R
5, R
6, R
7, R
8, R
9, R
10, R
11 and R
12 in general formula (I) are sulfo- or carboxy-groups. In a particularly preferred
embodiment of the present invention the compound represented by general formula (I)
is a 2,2'-disulfo-4,4'-bis(triazinylamino)stibene compound.
Water-dispersible and water-soluble binders
[0027] According to the present invention the photo-addressable thermally developable element
includes a binder containing a water-soluble binder, a water-dispersible binder or
a mixture of a water soluble binder and a water-dispersible binder. An important prerequisite
in the choice of binders and binder-mixtures is their ability to form a continuous
layer with the other ingredients present.
[0028] The water-dispersible binder can be any water-insoluble polymer e.g. water-insoluble
cellulose derivatives, polymers derived from α,β-ethylenically unsaturated compounds
such as polyvinyl chloride, after-chlorinated polyvinyl chloride, copolymers of vinyl
chloride and vinylidene chloride, copolymers of vinyl chloride and vinyl acetate,
polyvinyl acetate and partially hydrolyzed polyvinyl acetate, polyvinyl alcohol, polyvinyl
acetals that are made from polyvinyl alcohol as starting material in which only a
part of the repeating vinyl alcohol units may have reacted with an aldehyde, preferably
polyvinyl butyral, copolymers of acrylonitrile and acrylamide, polyacrylic acid esters,
polymethacrylic acid esters, polystyrene and polyethylene or mixtures thereof. It
should be noted that there is no clear cut transition between a polymer dispersion
and a polymer solution in the case of very small polymer particles resulting in the
smallest particles of the polymer being dissolved and those slightly larger being
in dispersion.
[0029] Suitable water-soluble polymers, according to the present invention, are: polyvinyl
alcohol, polyacrylamide, polyacrylic acid, polymethacrylic acid, polyethyleneglycol,
proteins, such as gelatin and modified gelatins such as phthaloyl gelatin, polysaccharides,
such as starch, gum arabic and dextran and water-soluble cellulose derivatives.
[0030] To improve the layer-forming properties of water-soluble and water-dispersible polymers,
plasticizers can be incorporated into the polymers, water-miscible solvents can be
added to the dispersion medium and mixtures of water-soluble polymers, mixtures of
water-dispersible polymers, or mixtures of water-soluble and water-dispersible polymers
may be used.
Photo-addressable thermally developable element
[0031] The photo-addressable thermally developable element, according to the present invention,
comprises a substantially light-insensitive organic silver salt, photosensitive silver
halide in catalytic association therewith and an organic reducing agent in thermal
working relationship with the substantially light-insensitive organic silver salt
and a water soluble or water-dispersible binder. The element may include a layer system
with the silver halide in catalytic association with the substantially light-insensitive
organic silver salt, spectral sensitizer optionally together with a supersensitizer
in intimate sensitizing association with the silver halide particles and the other
ingredients active in the thermal development process or pre- or post-development
stabilization of the element being in the same layer or in other layers with the proviso
that the organic reducing agent and the toning agent, if present, are in thermal working
relationship with the substantially light-insensitive organic silver salt i.e. during
the thermal development process the reducing agent and the toning agent, if present,
are able to diffuse to the substantially light-insensitive organic silver salt.
Light-insensitive organic silver salts
[0032] Preferred substantially light-insensitive organic silver salts produced using the
process according to the present invention and used in the photothermographic materials,
according to the present invention, are silver salts of organic carboxylic acids having
as their organic group: aryl, aralkyl, alkaryl or alkyl. For example aliphatic carboxylic
acids known as fatty acids, wherein the aliphatic carbon chain has preferably at least
12 C-atoms, e.g. silver laurate, silver palmitate, silver stearate, silver hydroxystearate,
silver oleate and silver behenate, which silver salts are also called "silver soaps".
Silver salts of modified aliphatic carboxylic acids with thioether group, as described
e.g. in GB-P 1,111,492, may likewise be used to produce a thermally developable silver
image.
[0033] In a preferred embodiment, according to the present invention, the substantially
light-insensitive organic silver salt is a silver salt of a fatty acid.
[0034] The term substantially light-insensitive organic silver salt for the purposes of
the present invention also includes mixtures of organic silver salts.
Binder to organic silver salt ratio
[0035] The binder to organic silver salt weight ratio is preferably in the range of 0.2
to 6, and the thickness of the recording layer is preferably in the range of 1 to
50 µm.
Photosensitive silver halide
[0036] The photosensitive silver halide used in the present invention may be employed in
a range of 0.1 to 35 mol percent of substantially light-insensitive organic silver
salt, with the range of 0.5 to 20 mol percent being preferred and the range of 1 to
12 mol percent being particularly preferred.
[0037] The silver halide may be any photosensitive silver halide such as silver bromide,
silver iodide, silver chloride, silver bromoiodide, silver chlorobromoiodide, silver
chlorobromide etc. The silver halide may be in any form which is photosensitive including,
but not limited to, cubic, orthorhombic, tabular, tetrahedral, octagonal etc. and
may have epitaxial growth of crystals thereon.
[0038] The silver halide used in the present invention may be employed without modification.
However, it may be chemically sensitized with a chemical sensitizing agent such as
a compound containing sulphur, selenium, tellurium etc., or a compound containing
gold, platinum, palladium, iron, ruthenium, rhodium or iridium etc., a reducing agent
such as a tin halide etc., or a combination thereof. The details of these procedures
are described in T.H. James, "The Theory of the Photographic Process", Fourth Edition,
Macmillan Publishing Co. Inc., New York (1977), Chapter 5, pages 149 to 169.
[0039] According to a preferred embodiment used in the present invention, particles of the
photosensitive silver halide are non-aggregating in the photo-addressable thermally
developable element and are uniformly distributed over and between particles of the
substantially light-insensitive organic silver salt, at least 80% by number of the
particles having a diameter, determined by transmission electron microscopy, of ≤40nm.
Emulsion of organic silver salt and photosensitive silver halide
[0040] According to a process, according to the present invention, the suspension of particles
of a substantially light-insensitive organic silver salt may be produced by simultaneous
metered addition of an aqueous solution or suspension of an organic carboxylic acid,
or its salt, and an aqueous solution of a silver salt to an aqueous liquid and the
metered addition of the aqueous solution or suspension of the organic carboxylic acid
or its salt; and/or the aqueous solution of the silver salt is regulated by the concentration
of silver ions or the concentration of anions of the silver salt in the aqueous liquid
as disclosed in EP-A 754 969.
[0041] The silver halide may be added to the photo-addressable thermally developable element
in any fashion which places it in catalytic proximity to the substantially light-insensitive
organic silver salt. Silver halide and the substantially light-insensitive organic
silver salt which are separately formed, i.e. ex-situ or "preformed", in a binder
can be mixed prior to use to prepare a coating solution, but it is also effective
to blend both of them for a long period of time. Furthermore, it is effective to use
a process which comprises adding a halogen-containing compound to the organic silver
salt to partially convert the substantially light-insensitive organic silver salt
to silver halide as disclosed in US-P 3,457,075.
[0042] The aqueous emulsion of the organic silver salt optionally including photosensitive
silver halide can, according to the present invention, also be produced from particles
of the organic silver salt optionally containing photosensitive silver halide by dispersing
the particles in water in the presence of non-ionic or anionic surfactants or a mixture
of non-ionic and anionic surfactants using any dispersion technique known to one skilled
in the art such as ball milling, dispersion in a impingement mill (rotor-stator mixer),
dispersion in a microfluidizer etc. A combination of dispersion techniques may also
be used, for example using a first technique to produce a predispersion and a second
technique to produce a fine dispersion.
Onium halides and polyhalides
[0043] According to the present invention photosensitive silver halide particles produced
by reacting an aqueous dispersion of particles of the substantially light-insensitive
organic silver salt with at least one onium salt with halide or polyhalide anions
may be present. Onium cations, according to the present invention, may be polymeric
or non-polymeric. Preferred non-polymeric onium salts for partial conversion of particles
of substantially light-insensitive organic silver salt into photosensitive silver
halides according to the present invention are:
- PC01 =
- 3-(triphenyl-phosphonium)propionic acid bromide perbromide
- PC02 =
- 3-(triphenyl-phosphonium)propionic acid bromide
- PC03 =
- 3-(triphenyl-phosphonium)propionic acid iodide
[0044] The onium salts are present in quantities of between 0.1 and 35mol % with respect
to the quantity of substantially light-insensitive organic silver salt of organic,
with quantities between 0.5 and 20mol% being preferred and with quantities between
1 and 12mol % being particularly preferred.
Organic reducing agent
[0045] Suitable organic reducing agents for the reduction of the substantially light-insensitive
organic heavy metal salts are organic compounds containing at least one active hydrogen
atom linked to O, N or C. Particularly suitable organic reducing agents for the reduction
of the substantially light-insensitive organic silver salt, an organic reducing agent
for the substantially light-insensitive organic silver salt are non-sulfo-substituted
6-membered aromatic or heteroaromatic ring compounds with at least three substituents
one of which is a hydroxy group at a first carbon atom and a second of which is a
hydroxy or amino-group substituted on a second carbon atom one, three or five ring
atoms removed in a system of conjugated double bonds from the first carbon atom in
the compound, in which (i) the third substituent may be part of an annelated carbocyclic
or heterocyclic ring system; (ii) the third substituent or a further substituent is
not an aryl- or oxo-aryl-group whose aryl group is substituted with hydroxy-, thiol-
or amino-groups; and (iii) the third substituent or a further substituent is a non-sulfo-electron
withdrawing group if the second substituent is an amino-group.
[0046] Particularly preferred reducing agents are substituted catechols or substitued hydroquinones
with 3-(3',4'-dihydroxyphenyl)-propionic acid, 3',4'-dihydroxy-butyrophenone, methyl
gallate, ethyl gallate and 1,5-dihydroxy-naphthalene being especially preferred.
[0047] During the thermal development process the reducing agent must be present in such
a way that it is able to diffuse to the substantially light-insensitive organic silver
salt particles so that reduction of the substantially light-insensitive organic silver
salt can take place.
Auxiliary reducing agents
[0048] The above mentioned reducing agents, regarded as primary or main reducing agents,
may be used in conjunction with so-called auxiliary reducing agents. Auxiliary reducing
agents that may be used in conjunction with the above mentioned primary reducing agents
are sulfonyl hydrazide reducing agents such as disclosed in US-P 5,464,738, trityl
hydrazides and formyl-phenyl-hydrazides such as disclosed in US-P 5,496,695 and organic
reducing metal salts, e.g. stannous stearate described in US-P 3,460,946 and 3,547,648.
Thermal solvents
[0049] The above mentioned binders or mixtures thereof may be used in conjunction with waxes
or "heat solvents" also called "thermal solvents" or "thermosolvents" improving the
reaction speed of the redox-reaction at elevated temperature.
[0050] By the term "heat solvent" in this invention is meant a non-hydrolyzable organic
material which is in a solid state in the recording layer at temperatures below 50°C,
but becomes a plasticizer for the recording layer where thermally heated and/or a
liquid solvent for at least one of the redox-reactants, e.g. the reducing agent for
the substantially light-insensitive organic silver salt, at a temperature above 60°C.
Toning agents
[0051] In order to obtain a neutral black image tone in the higher densities and neutral
grey in the lower densities, photothermographic materials according to the present
invention may contain one or more toning agents. The toning agents should be in thermal
working relationship with the substantially light-insensitive organic silver salts
and reducing agents during thermal processing. Any known toning agent from thermography
or photothermography may be used.
[0052] Suitable toning agents are succinimide and the phthalimides and phthalazinones within
the scope of the general formulae described in US-P 4,082,901 and the toning agents
described in US-P 3,074,809, US-P 3,446,648 and US-P 3,844,797. Particularly useful
toning agents are the heterocyclic toner compounds of the benzoxazine dione or naphthoxazine
dione type as described in GB-P 1,439,478 and US-P 3,951,660.
Stabilizers and antifoggants
[0053] In order to obtain improved shelf-life and reduced fogging, stabilizers and antifoggants
may be incorporated into the photothermographic materials of the present invention.
Examples of suitable stabilizers and antifoggants and their precursors, which can
be used alone or in combination, include the thiazolium salts described in US-P 2,131,038
and 2,694,716; the azaindenes described in US-P 2,886,437 and 2,444,605; the urazoles
described in US-P 3,287,135; the sulfocatechols described in US-P 3,235,652; the oximes
described in GB-P 623,448; the thiuronium salts described in US-P 3,220,839; the palladium,
platinum and gold salts described in US-P 2,566,263 and 2,597,915; the tetrazolyl-thio-compounds
described in US-P 3,700,457; the mesoionic 1,2,4-triazolium-3-thiolate stablizer precursors
described in US-P 4,404,390 and 4,351,896; the tribromomethyl ketone compounds described
in EP-A 600 587; the combination of isocyanate and halogenated compounds described
in EP-A 600 586; the vinyl sulfone and β-halo sulfone compounds described in EP-A
600 589; and those compounds mentioned in this context in Chapter 9 of "Imaging Processes
and Materials, Neblette's 8th edition", by D. Kloosterboer, edited by J. Sturge, V.
Walworth and A. Shepp, page 279, Van Nostrand (1989); in Research Disclosure 17029
published in June 1978; and in the references cited in all these documents.
Surfactants
[0054] Non-ionic, cationic or anionic surfactants may be used, according to the present
invention, to produce dispersions of particles of the substantially light-insensitive
organic silver salt in aqueous media and to disperse water-dispersible binders, such
as polymer latexes, in aqueous media. In a preferred embodiment used in the present
invention the surfactant is a sulfonate e.g. alkyl, aryl, alkaryl or aralkyl sulfonate,
with alkyl and alkaryl sulfonates being particularly preferred e.g.:
MERSOLAT™ H, a sodium salt of an alkyl sulfonate from BAYER
ULTRAVON™ W, a sodium salt of an aryl sulfonate from CIBA-GEIGY
Additional ingredients
[0055] In addition to the ingredients the photothermographic material may contain other
additives such as free organic carboxylic acids, surface-active agents, antistatic
agents, e.g. non-ionic antistatic agents including a fluorocarbon group as e.g. in
F
3C(CF
2)
6CONH(CH
2CH
2O)-H, silicone oil, e.g. BAYSILONE Öl A (tradename of BAYER AG - GERMANY), ultraviolet
light absorbing compounds, white light reflecting and/or ultraviolet radiation reflecting
pigments, silica, and/or optical brightening agents.
Antihalation dyes
[0056] According to a preferred embodiment of the present invention, the photothermographic
recording material further comprises an antihalation or acutance dye which absorbs
light which has passed through the photosensitive layer, thereby preventing its reflection.
Such dyes may be incorporated into the photo-addressable thermally developable element
or in any other layer comprising the photothermographic recording material of the
present invention. The antihalation dye may also be bleached either thermally during
the thermal development process or photo-bleached after removable after the thermal
development process and it may be contained in a layer which can be removed subsequent
to the exposure process. Suitable antihalation dyes for use with infra-red light are
described in the EP-A's 377 961 and 652 473, the EP-B's 101 646 and 102 781 and the
US-P's 4,581,325 and 5,380,635.
Support
[0057] The support for the photothermographic recording material according to the present
invention may be transparent, translucent or opaque, e.g. having a white light reflecting
aspect and is preferably a thin flexible carrier made e.g. from paper, polyethylene
coated paper or transparent resin film, e.g. made of a cellulose ester, e.g. cellulose
triacetate, corona and flame treated polypropylene, polystyrene, polymethacrylic acid
ester, polycarbonate or polyester, e.g. polyethylene terephthalate or polyethylene
naphthalate as disclosed in GB 1,293,676, GB 1,441,304 and GB 1,454,956. For example,
a paper base substrate is present which may contain white reflecting pigments, optionally
also applied in an interlayer between the recording material and the paper base substrate.
[0058] The support may be in sheet, ribbon or web form and subbed if needs be to improve
the adherence to the thereon coated heat-sensitive recording layer.
[0059] Suitable subbing layers for improving the adherence of the thermosensitive element
and the antistatic layer outermost backing layer of the present invention for polyethylene
terephthalate supports are described e.g. in GB-P 1,234,755, US-P 3,397,988; 3,649,336;
4,123,278 and US-P 4,478,907 which relates to subbing layers applied from aqueous
dispersion of sulfonated copolyesters, and further the subbing layers described in
Research Disclosure published in Product Licensing Index, July 1967, p. 6.
[0060] Suitable pretreatments of hydrophobic resin supports are, for example, treatment
with a corona discharge and/or attack by solvent(s), thereby providing a micro-roughening.
Protective layer
[0061] According to a preferred embodiment of the photothermographic recording material
of the present invention, the photo-addressable thermally developable element is provided
with a protective layer.
[0062] The protective layer preferably comprises a binder, which may be solvent soluble
(hydrophobic), solvent dispersible, water soluble (hydrophilic) or water dispersible.
Among the hydrophobic binders polycarbonates as described in EP-A 614 769 are particularly
preferred. Suitable hydrophilic binders are, for example, gelatin, polyvinylalcohol,
cellulose derivatives or other polysaccharides, hydroxyethylcellulose, hydroxypropylcellulose
etc., with hardenable binders being preferred and polyvinyl alcohol being particularly
preferred.
[0063] A protective layer used in the present invention may be crosslinked. Crosslinking
can be achieved by using crosslinking agents such as described in WO 95/12495 for
protective layers.
[0064] A protective layer used in the present invention may include in addition at least
one solid lubricant having a melting point below 150°C and at least one liquid lubricant
in a binder, wherein at least one of the lubricants is a phosphoric acid derivative,
further dissolved lubricating material and/or particulate material, e.g. talc particles,
optionally protruding from the outermost layer. The lubricant may be applied with
or without a polymeric binder.
[0065] Such protective layers may also include particulate material, e.g. talc particles,
optionally protruding from the protective outermost layer as described in WO 94/11198.
Other additives can also be incorporated in the protective layer e.g. colloidal particles
such as colloidal silica.
Antistatic layer
[0066] In a preferred embodiment the recording material of the present invention an antistatic
layer is applied to the outermost layer on the side of the support not coated with
the photo-addressable thermally developable element. Suitable antistatic layers therefor
are described in EP-A's 444 326, 534 006 and 644 456, US-P's 5,364,752 and 5,472,832
and DOS 4125758.
Coating techniques
[0067] The coating of any layer of the photothermographic materials of the present invention
may proceed by any coating technique e.g. such as described in Modern Coating and
Drying Technology, edited by Edward D. Cohen and Edgar B. Gutoff, (1992) VCH Publishers
Inc. 220 East 23rd Street, Suite 909 New York, NY 10010, U.S.A.
Recording process
[0068] Photothermographic materials, according to the present invention, may be exposed
with infrared radiation with the image either being obtained by pixel-wise exposure
with a finely focussed light source, such as an IR wavelength laser or an IR-laser
diode, e.g. emitting at 780nm, 830nm or 850nm; or by direct exposure to the object
itself or an image therefrom with IR light.
[0069] For the thermal development of image-wise exposed photothermographic recording materials,
according to the present invention, any sort of heat source can be used that enables
the recording materials to be uniformly heated to the development temperature in a
time acceptable for the application concerned e.g. contact heating, radiative heating,
microwave heating etc.
[0070] According to the present invention a photothermographic recording process is also
provided comprising the steps of: (i) image-wise exposing a photothermographic recording
material, as referred to above, with actinic radiation to which the photothermographic
recording material is sensitive; and (ii) thermally developing the image-wise exposed
photothermographic recording material.
Applications
[0071] The photothermographic recording materials of the present invention can be used for
both the production of transparencies and reflection type prints. This means that
the support will be transparent or opaque, e.g. having a white light reflecting aspect.
For example, a paper base substrate is present which may contain white reflecting
pigments, optionally also applied in an interlayer between the recording material
and the paper base substrate. Should a transparent base be used, the base may be colourless
or coloured, e.g. has a blue colour.
[0072] In the hard copy field photothermographic recording materials on a white opaque base
are used, whereas in the medical diagnostic field black-imaged transparencies are
widely used in inspection techniques operating with a light box.
[0073] The following ingredients in addition to those mentioned above were used in the photothermographic
recording materials of the examples and comparative examples illustrating this invention:
the following supersensitizers according to EP-A 559 228:
- SS C01:
- 2-mercaptobenzimidazole;
- SS C02:
- 2-mercaptobenzothiazole-5-[N-(4'-chlorophenyl)]sulfonamide;
and the latex binder:
- BINDER 01:
- copolymer consisting of 45% by weight of methylmethacrylate, 45% by weight of butadiene
and 10% by weight of itaconic acid.
[0074] The following examples and comparative examples illustrate the present invention.
The percentages and ratios used in the examples are by weight unless otherwise indicated.
COMPARATIVE EXAMPLES 1 to 22
[0075] Extrapolation of the state of the art concerning photothermographic materials with
IR-spectral sensitizers and heteroaromatic mercapto supersensitizers as disclosed
in EP-A 559 228 to photothermographic recording materials comprising photo-addressable
thermally developable elements coated from aqueous media:
Silver behenate dispersion
[0076] Silver behenate was prepared by dissolving 34g (0.1 moles) of behenic acid in 340mL
of 2-propanol at 65°C, converting the behenic acid to sodium behenate by adding 400mL
of 0.25M aqueous sodium hydroxide to the stirred behenic acid solution and finally
adding 250mL of 0.4M aqueous silver nitrate the silver behenate precipitating out.
This was filtered off and then washed with a mixture of 10% by volume of 2-propanol
and 90% by volume of deionized water to remove residual sodium nitrate.
[0077] After drying at 45°C for 12h. the silver behenate was dispersed in deionized water
with the anionic dispersion agents Ultravon™ W and Mersolat™ H to produce, after rapid
mixing using a high speed impingement mill (rotor-stator mixer) to obtain a paste
and homogenization with a microfluidizer, a finely divided and stable dispersion containing
20% by weight of silver behenate, 2.1% by weight of Ultravon™ W and 0.203% by weight
of Mersolat™ H. The pH of the resulting dispersion was adjusted to about 6.5.
Photothermographic emulsion
[0078] The following ingredients were then added with stirring to 3.0g of the silver behenate
dispersion: 2g of a 2.22% by weight aqueous solution of 3-(triphenyl-phosphonium)propionic
acid bromide (PC02), corresponding to a concentration of 8 mol% of PC02 with respect
to silver behenate, at a pH of 4 to accomplish in situ conversion of part of the silver
behenate to silver bromide. After 10 minutes further stirring, the supersensitizer
was added with stirring as a solution in water and/or methanol, as specified in table
1, immediately followed by the IR-spectral sensitizer as a solution or dispersion
in water and/or methanol as specified in table 1. After stirring for a further 15
minutes 2g of a 30% by weight concentration of BINDER 01 at a pH of 4 was added with
stirring followed by 2g of a 4.5% by weight aqueous solution of 3-(3',4'-dihydroxyphenyl)propionic
acid.
Table 1
| Comparative example number |
IR-sensitizer |
supersensitizer |
| |
code |
Weight of solution [g] |
Conc. of solution [% by wt] |
code |
Weight of solution [g] |
Conc. of solution [% by wt] |
| 1 |
SENSI 01 |
0.81 |
0.05 (MeOH) |
- |
- |
- |
| 2 |
SENSI 01 |
1.10 |
0.05 (MeOH) |
SS-C01 |
0.3 |
2 (MeOH) |
| 3 |
SENSI 01 |
1.20 |
0.05 (MeOH) |
SS-C02 |
1.0 |
1 (MeOH) |
| 4 |
SENSI 02 |
0.046 |
0.3 (MeOH) |
- |
- |
- |
| 5 |
SENSI 02 |
0.046 |
0.3 (MeOH) |
SS-C02 |
0.4 |
1 (MeOH) |
| 6 |
SENSI 02 |
0.110 |
0.3 (MeOH) |
SS-C02 |
0.8 |
1 (MeOH) |
| 7 |
SENSI 02 |
0.110 |
0.3 (MeOH) |
- |
- |
- |
| 8 |
SENSI 02 |
0.110 |
0.3 (MeOH) |
SS-C02 |
0.4 |
1 (MeOH) |
| 9 |
SENSI 02 |
0.180 |
0.3 (MeOH) |
- |
- |
- |
| 10 |
SENSI 02 |
0.180 |
0.3 (MeOH) |
SS-C02 |
0.8 |
1 (MeOH) |
| 11 |
SENSI 02 |
0.180 |
0.3 (MeOH) |
SS-C02 |
0.4 |
1 (MeOH) |
| 12 |
SENSI 03 |
0.046 |
0.3 (MeOH) |
- |
- |
- |
| 13 |
SENSI 03 |
0.046 |
0.3 (MeOH) |
SS-C02 |
0.4 |
1 (MeOH) |
| 14 |
SENSI 03 |
0.110 |
0.3 (MeOH) |
- |
- |
- |
| 15 |
SENSI 03 |
0.110 |
0.3 (MeOH) |
SS-C02 |
0.4 |
1 (MeOH) |
| 16 |
SENSI 07 |
0.046 |
0.3 (MeOH) |
- |
- |
- |
| 17 |
SENSI 07 |
0.046 |
0.3 (MeOH) |
SS-C02 |
0.4 |
1 (MeOH) |
| 18 |
SENSI 08 |
0.180 |
0.3 (MeOH) |
- |
- |
- |
| 19 |
SENSI 08 |
0.180 |
0.3 (MeOH) |
SS-C01 |
0.2 |
2 (MeOH) |
| 20 |
SENSI 09 |
0.270 |
0.2 (MeOH) |
- |
- |
- |
| 21 |
SENSI 09 |
0.270 |
0.2 (MeOH) |
SS-C01 |
0.4 |
2 (MeOH) |
| 22 |
SENSI 09 |
0.270 |
0.2 (MeOH) |
SS-C02 |
0.8 |
1 (MeOH) |
Coating and drying of the photothermographic material
[0079] A subbed polyethylene terephthalate support having a thickness of 100µm was doctor
blade-coated with the silver behenate/silver bromide dispersion at a blade setting
of 90µm. After drying for several minutes at 40°C on the coating bed, the emulsion
layer was dried for 1 hour in a hot air oven at 40°C.
Image-wise exposure and thermal processing
[0080] The photothermographic materials of COMPARATIVE EXAMPLES 1 to 22 were exposed to
a beam of a 836nm diode laser type HL 8318G from HITACHI with a nominal power of 12.8mW
focussed to give a spot diameter (1/e
2) of 115µm, scanned at a speed of 5m/s with a pitch of 63µm and an overlap of 30%
through a wedge filter with optical density varying between 0 and 3.3 in optical density
steps of 0.15. The maximum exposure (filter optical density = 0) was about 50J/m
2.
[0081] Thermal processing was carried out on a heated metal block for 5 to 30s at 105 to
115°C, as specified in table 2. The maximum and minimum optical densities, D
max and D
min, of the images were measured in transmission with a MacBeth™ TR924 densitometer through
a visible filter.
[0082] The D
max- and D
min-values obtained upon the image-wise exposure and thermal processing of the photothermographic
materials of COMPARATIVE EXAMPLES 1 to 22 together with the IR-sensitizer, supersensitizer,
molar ratio of supersensitizer to IR-sensitizer and thermal processing conditions
used are summarized in table 2.
[0083] The results obtained with 5 different IR-sensitizers and 2 different mercapto-sensitizers
at molar ratios of supersensitizer to IR-sensitizer between 13 and 74 demonstrate
at best only a moderate degree of supersensitization showing that an extrapolation
of the state of the art to photothermographic recording materials comprising photo-addressable
thermally developable elements coated from aqueous media is by no means evident.
Table 2
| Comparative example number |
IR-sensitizer code |
supersensitizer code |
moles supersensitizer/mol IR-sensitizer |
thermal processing conditions |
| |
|
|
|
temperature [°C] |
time [s] |
Dmax |
Dmin |
| 1 |
SENSI 01 |
- |
- |
105 |
10 |
0.13 |
0.13 |
| 2 |
SENSI 01 |
SS-C01 |
45 : 1 |
105 |
10 |
0.13 |
0.13 |
| 3 |
SENSI 01 |
SS-C02 |
29 : 1 |
105 |
10 |
0.63 |
0.08 |
| 4 |
SENSI 02 |
- |
- |
105 |
15 |
0.27 |
0.27 |
| 5 |
SENSI 02 |
SS-C02 |
49 : 1 |
105 |
15 |
0.22 |
0.22 |
| 6 |
SENSI 02 |
SS-C02 |
41 : 1 |
105 |
15 |
0.49 |
0.14 |
| 7 |
SENSI 02 |
- |
- |
105 |
15 |
0.40 |
0.40 |
| 8 |
SENSI 02 |
SS-C02 |
21 : 1 |
105 |
15 |
0.40 |
0.21 |
| 9 |
SENSI 02 |
- |
- |
105 |
15 |
0.30 |
0.30 |
| 10 |
SENSI 02 |
SS-C02 |
25 : 1 |
105 |
15 |
0.89 |
0.12 |
| 11 |
SENSI 02 |
SS-C02 |
13 : 1 |
105 |
15 |
0.34 |
0.18 |
| 12 |
SENSI 03 |
- |
- |
105 |
15 |
0.15 |
0.15 |
| 13 |
SENSI 03 |
SS-C02 |
66 : 1 |
105 |
15 |
0.15 |
0.15 |
| 14 |
SENSI 03 |
- |
- |
105 |
15 |
0.15 |
0.15 |
| 15 |
SENSI 03 |
SS-C02 |
27 : 1 |
105 |
15 |
0.15 |
0.15 |
| 16 |
SENSI 07 |
- |
- |
105 |
15 |
0.25 |
0.25 |
| 17 |
SENSI 07 |
SS-C02 |
75 : 1 |
105 |
15 |
0.25 |
0.25 |
| 18 |
SENSI 08 |
- |
- |
105 |
15 |
0.20 |
0.20 |
| 19 |
SENSI 08 |
SS-C01 |
37 : 1 |
105 |
15 |
0.24 |
0.14 |
| 20 |
SENSI 09 |
- |
- |
105 |
15 |
0.25 |
0.25 |
| 21 |
SENSI 09 |
SS-C01 |
73 : 1 |
105 |
15 |
0.13 |
0.13 |
| 22 |
SENSI 09 |
SS-C02 |
31 : 1 |
105 |
15 |
0.65 |
0.12 |
INVENTION EXAMPLES 1 to 12 and COMPARATIVE EXAMPLES 23 to 25
[0084] Photothermographic recording materials comprising photo-addressable thermally developable
elements with IR-sensitizers and stilbene supersensitizers coated from aqueous media:
[0085] The photothermographic emulsions of INVENTION EXAMPLES 1 to 12 and COMPARATIVE EXAMPLES
23 to 25 were prepared as described for COMPARATIVE EXAMPLES 1 to 22 except that the
IR-sensitizer, IR-sensitizer solution or dispersion, weight of IR-sensitizer solution
or dispersion, supersensitizer, supersensitizer solution and weight of supersensitizer
solution used for each photothermographic emulsion is as given in table 3.
Table 3
| Invention example number |
IR-sensitizer |
supersensitizer |
| |
code |
Weight of solution [g] |
Conc. of solution [% by wt] |
code |
Weight of solution [g] |
Conc. of solution [% by wt] |
| 1 |
SENSI 01 |
1.10 |
0.05 (MeOH) |
SS-01 |
1.25 |
0.25 (MeOH) |
| 2 |
SENSI 01 |
0.16 |
0.46 (H2O*) |
SS-01 |
1.3 |
0.25 (MeOH) |
| 3 |
SENSI 01 |
1.10 |
0.05 (MeOH) |
SS-02 |
1.3 |
0.25 (MeOH) |
| 4 |
SENSI 01 |
1.10 |
0.05 (MeOH) |
SS-03 |
1.3 |
0.25 (MeOH) |
| 5 |
SENSI 01 |
1.10 |
0.05 (MeOH) |
SS-04 |
1.3 |
0.25 (MeOH) |
| 6 |
SENSI 01 |
1.10 |
0.05 (MeOH) |
SS-06 |
0.36 |
0.9 (MeOH) |
| 7 |
SENSI 01 |
1.10 |
0.05 (MeOH) |
SS-07 |
0.46 |
0.7 (MeOH) |
| 8 |
SENSI 02 |
0.18 |
0.3 (MeOH) |
SS-01 |
1.2 |
0.25 (MeOH) |
| 9 |
SENSI 03 |
0.18 |
0.3 (MeOH) |
SS-01 |
1.2 |
0.25 (MeOH) |
| 10 |
SENSI 07 |
0.046 |
0.3 (MeOH) |
SS-01 |
1.2 |
0.25 (MeOH) |
| 11 |
SENSI 09 |
0.070 |
0.2 (MeOH) |
SS-01 |
1.2 |
0.25 (MeOH) |
| 12 |
SENSI 10 |
0.046 |
0.3 (MeOH) |
SS-01 |
1.2 |
0.25 (MeOH) |
| Comparative example number |
|
|
|
|
|
|
| 1 |
SENSI 01 |
0.81 |
0.05 (MeOH) |
- |
- |
- |
| 9 |
SENSI 02 |
0.18 |
0.3 (MeOH) |
- |
- |
- |
| 23 |
SENSI 03 |
0.18 |
0.3 (MeOH) |
- |
- |
- |
| 16 |
SENSI 07 |
0.046 |
0.3 (MeOH) |
- |
- |
- |
| 24 |
SENSI 09 |
0.070 |
0.2 (MeOH) |
- |
- |
- |
| 25 |
SENSI 10 |
0.046 |
0.3 (MeOH) |
- |
- |
- |
| * dispersion with ULTRAVON™ W as surfactant |
[0086] The photothermographic emulsions of INVENTION EXAMPLES 1 to 12 and COMPARATIVE EXAMPLES
23 to 25 were coated as described for COMPARATIVE EXAMPLES 1 to 22 and then image-wise
exposed, thermally processed and the resulting images evaluated as also described
for COMPARATIVE EXAMPLES 1 to 22.
[0087] The D
max- and D
min-values obtained upon the image-wise exposure and thermal processing of the photothermographic
materials of INVENTION EXAMPLES 1 to 12 and COMPARATIVE EXAMPLES 23 to 25 together
with the IR-sensitizer, supersensitizer, molar ratio of supersensitizer to IR-sensitizer
and thermal processing conditions used are summarized in table 4. The corresponding
data for COMPARATIVE EXAMPLES 1, 9 and 16 are included in table 4 for the sake of
comparison.
Table 4
| Invention example number |
IR-sensitizer code |
supersensitizer code |
moles supersensitizer/mol IR-sensitizer |
thermal processing conditions |
| |
|
|
|
temperature [°C] |
time [s] |
Dmax |
Dmin |
| 1 |
SENSI 01 |
SS-01 |
3 : 1 |
105 |
20 |
1.52 |
0.15 |
| 2 |
SENSI 01 |
SS-01 |
2.4:1 |
105 |
15 |
1.65 |
0.17 |
| 3 |
SENSI 01 |
SS-02 |
3 : 1 |
105 |
15 |
1.21 |
0.17 |
| 4 |
SENSI 01 |
SS-03 |
4 : 1 |
105 |
15 |
0.98 |
0.17 |
| 5 |
SENSI 01 |
SS-04 |
3 : 1 |
105 |
15 |
1.21 |
0.18 |
| 6 |
SENSI 01 |
SS-06 |
4 : 1 |
105 |
15 |
0.60 |
0.16 |
| 7 |
SENSI 01 |
SS-07 |
4 : 1 |
105 |
15 |
0.95 |
0.18 |
| 8 |
SENSI 02 |
SS-01 |
3 : 1 |
105 |
15 |
1.59 |
0.17 |
| 9 |
SENSI 03 |
SS-01 |
4 : 1 |
105 |
15 |
0.75 |
0.15 |
| 10 |
SENSI 07 |
SS-01 |
18 : 1 |
105 |
15 |
0.58 |
0.15 |
| 11 |
SENSI 09 |
SS-01 |
14 : 1 |
105 |
15 |
1.20 |
0.13 |
| 12 |
SENSI 10 |
SS-01 |
14 : 1 |
105 |
15 |
1.49 |
0.12 |
| Comparative example number |
|
|
|
|
|
|
|
| 1 |
SENSI 01 |
- |
- |
105 |
10 |
0.13 |
0.13 |
| 9 |
SENSI 02 |
- |
- |
105 |
15 |
0.30 |
0.30 |
| 23 |
SENSI 03 |
- |
- |
105 |
15 |
0.15 |
0.15 |
| 16 |
SENSI 07 |
- |
- |
105 |
15 |
0.25 |
0.25 |
| 24 |
SENSI 09 |
- |
- |
105 |
15 |
0.21 |
0.21 |
| 25 |
SENSI 10 |
- |
- |
105 |
15 |
0.14 |
0.14 |
[0088] The results obtained with 6 different IR-sensitizers and 5 different stilbene-supersensitizers
at molar ratios of supersensitizer to IR-sensitizer between 3 and 18 for photothermographic
recording materials comprising photo-addressable thermally developable elements coated
from aqueous media show a much superior supersensitization performance compared with
corresponding materials using mercapto-supersensitizers. This is at total variance
with the results cited in EP-A 559 228, which showed that mercaptosupersensitizers
exhibited excellent supersensitizing properties in photothermographic materials, whereas
a stilbene supersensitizer, Leucophor BCF from SANDOZ evaluated in COMPARATIVE EXAMPLE
G exhibited an absence of supersensitization. This confirms the fundamental difference
between supersensitization in photo-addressable thermally developable elements coated
from aqueous media and supersensitization in photo-addressable thermally developable
elements coated from organic solvent media.
[0089] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the following
claims.